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Confidential. Not to be distributed without prior written approval by ITA General presentation of R+D activity Presentation of R+D activity in Materials INSTITUTO TECNOLÓGICO DE ARAGÓN Confidential. Not to be distributed without prior written approval by ITA ITA (Instituto Tecnológico de Aragón) is a non-profit Technology Centre whose main objective is to promote competitiveness in the industrial sector and to support the growth of business sectors by means of the development, acquisition, adaptation, transfer and diffusion of innovative technologies in a multi-agent collaborative framework. The specific objectives are the following: Provide industry with research and technological development services, technological consultancy and technical services Identify and meet the innovation needs of both developed and emerging sectors Upgrade the technical skills of workers as well as their specialization in new technologies Cooperate with other agents of the Innovation System Promote the participation of SMEs in both national and international programmes of technological innovation 1. Instituto Tecnológico de Aragón. Objetives
Transcript

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Genera

l pre

senta

tion o

f R+

D a

ctivity

Pre

senta

tion o

f R+

D a

ctivity

in M

ate

rials

INSTITUTO TECNOLÓ

GICO DE ARAGÓN

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

ITA

(Instituto

Tecnológico

deA

ragón) is

a non-profit

Technology

Centre

whose

main

objective is

to prom

ote com

petitiveness in

the industrial sector

and to

support the

growth

of business

sectors by m

eans of

the developm

ent, acquisition,

adaptation, transfer

and diffusion

of innovative

technologies in a multi-agent collaborative fram

ework.

The specific

objectives are the following:

•P

rovide industry with research and technological developm

ent services, technological consultancy and technical services

•Identify and m

eet the innovation needs of both developed and em

erging sectors

•U

pgrade the technical skills of workers as w

ell as their specialization in new

technologies

•C

ooperate with other agents of the Innovation S

ystem

•P

romote the participation ofS

ME

sin both national and

international programm

es of technological innovation

1. In

stitu

to T

ecn

oló

gic

o d

e A

rag

ón

. Ob

jetiv

es

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tial. N

ot to

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ted

with

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t prio

r writte

n a

pp

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l by IT

A

Personnel indicators

�T

echnologicalcentrefounded in 1985

�F

acilities with m

ore than 15.000 m2

�213 em

ployees with m

ore than 180 qualified technicians�

> 1100 custom

ers / year

Sta

ff qu

alific

atio

n. Y

ea

r 20

08

20%

19%

7%

54%

Doctors

Superior technicians

Intermediate technicians

Assistance staff

1. In

stitu

to T

ecn

oló

gic

o d

e A

rag

ón

. Fig

ure

s 2

008

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A

Activity sectors

SIC

2

9- M

ach

ine

ry an

d m

ech

an

ical e

qu

ipm

en

t ind

ustry

34

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nu

factu

re o

f moto

r veh

icles, traile

rs an

d se

mi-tra

ilers

75

- Pu

blic A

dmin

istratio

n, d

efe

nce

an

d so

cial se

curity

21

- Ma

nu

factu

re o

f pa

pe

r 3

5- M

an

ufa

cture

of tra

nsp

ort e

qu

ipm

en

t 7

4- O

the

r bu

sine

ss activitie

s 5

2- R

eta

il trad

e, e

xcep

t mo

tor ve

hicle

s, rep

airin

g

25

- Ma

nu

factu

re o

f rub

be

r pro

du

cts an

d p

lastics

73

- Re

sea

rch a

nd

De

velo

pm

en

t 4

5- B

uild

ing

sector

33

- Ma

nu

factu

re o

f me

dica

l-surg

ical p

recisio

n in

strume

nts a

nd

eq

uipm

ent

72

- Info

rmatio

n T

echn

olo

gy

31

- Ma

nu

factu

re o

f electric m

ach

ine

ry an

d e

qu

ipm

en

t 3

2- M

an

ufa

cture

of e

lectron

ic mate

rial; ra

dio

, TV

an

d com

mu

nicatio

ns

28

- Ma

nu

factu

re o

f meta

llic pro

ducts, e

xcep

t mach

ine

ry an

d e

qu

ipm

en

t 4

0- P

rod

uctio

n a

nd

distrib

utio

n o

f ele

ctric en

erg

y, ga

s an

d va

po

ur

36

- Pro

du

ction

of fu

rnitu

re, o

the

r ma

nu

factu

ring

ind

ustries

1. In

stitu

to T

ecn

oló

gic

o d

e A

rag

ón

. Fig

ure

s 2

008

ITA

cu

sto

me

rs 2

00

8. C

las

sific

atio

n b

y a

ctiv

ity s

ec

tors

(ac

co

rdin

g to

turn

ove

r)

21%

19%

8%7%

5%4

%

3%

3%

3%

3% 3% 2% 2% 2%2%

2%1%

1% 1%7

%

293

475

2135

7452

257

345

3372

3132

289

240

3651

Otros

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A

Ac

tivity

Ba

sic

res

ea

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Ap

plie

d re

se

arc

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ec

hn

olo

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al

de

ve

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Te

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Da

y to

da

y

Un

ive

rsity

/ Te

ch

. ce

ntre

s

ITA

Ind

us

try

Tra

nsfe

r Mech

an

ism

sR

+D

un

der c

on

tract

Tech

no

log

ical S

erv

ices a

nd

Tec

hn

ical A

ss

ista

nce

Pro

mo

tion

of R

+D

+i

Dis

sem

inatio

n a

nd

Tra

inin

g

Secto

risatio

nM

ach

inery

an

d m

ech

an

ica

l eq

uip

me

nt

Au

tom

otiv

e

IT

Researc

h a

nd

Tech

no

log

y L

ines

Mate

rials

New

De

sig

n T

ech

no

log

ies

Pro

du

ctio

n, L

og

istic

s a

nd

Inte

llige

nt S

yste

ms

Co

nfid

en

tial. N

ot to

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ted

with

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t prio

r writte

n a

pp

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l by IT

A

Rese

arch

and te

chnolo

gy lin

es:

Line 1

. Materials

Sub-lin

e

1A.

Advance

d

chara

cterisa

tion

and

modellin

g

of

functio

nal

behavio

ur,

life

pre

dictio

n a

nd fa

ilure

modes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Sub-lin

e 1

B. D

evelo

pm

ent o

f know

ledge-b

ase

d n

ew

m

ate

rials w

ith h

igh fu

nctio

nal

pro

pertie

s

01

23

45

Sim

ulación

25-onda doble-pegado-ext-int-e1-video

25-doble onda-pegado ext-int-e4-video

Test

Simulatio

nP P

dispdisp. .

Sub-lin

e 1

C. Jo

int te

chnolo

gie

s and su

rface

treatm

ents

Co

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en

tial. N

ot to

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A

Sub-lin

e 2

A. A

naly

sis and sim

ula

tion o

f syste

ms a

nd co

mponents

2•

+=

VC

VC

∆P

Sl

()x

fFr

=

0

20

40

60

80

10

0

12

0

14

0

16

0

04

00

80

01

20

01

60

02

00

02

40

0

Inp

ut fo

rc

e (N

)

Output pressure (bar)

Sim

ula

tion

Ex

pe

rime

nta

l)

,(

xP

fCD

∆∆

=

Inte

gra

tion

Fu

nctio

nal

beh

avio

ur

Cortesía de T

RW

Hyd

rau

lics

Pn

eu

matic

s

No

n-lin

ear m

ec

han

ics

Pro

du

ct

Rese

arch

and te

chnolo

gy lin

es:

Line 2

. New

desig

n Tech

nologies

Sub-lin

e 2

B. F

unctio

nal se

curity

Sub-lin

e 2

C.

Mech

atro

nics

Sem

ianechoiccham

ber

Infraredtherm

ography

6 D.O

.F.

shakingtable

Control

simulation

and design

System

prototyping

Rapid prototyping

of control

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

es:

Line 3

. Productio

n, lo

gistics an

d In

form

ation Tech

.

Sub-lin

e 3

A. S

yste

ms in

tegra

tion fo

r pro

ductio

n

Sub-lin

e 3

B. P

roductio

n e

ngin

eerin

g a

nd lo

gistics

Sub-lin

e 3

C. In

tellig

ent sy

stem

s

Sim

ulation of logistical platforms

Sim

ulation of automobile m

anufacturing site

Supply chain analysis

Forecasting

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Sp

ecia

lisatio

n s

ub

-lines :

�A

dvan

ced

ch

ara

cte

risatio

n a

nd

mo

dellin

g o

f fun

ctio

nal b

eh

avio

ur,

life

pre

dic

tion

an

d fa

ilure

mo

des fo

r mate

rials

un

der w

ork

ing

co

nd

ition

s

�D

evelo

pm

en

t of k

no

wle

dg

e-b

ased

new

mate

rials

with

hig

h fu

nctio

nal

pro

pertie

s

�Jo

inin

g te

ch

no

log

ies a

nd

su

rface e

ng

ineerin

g

Su

pp

ort c

en

tres

(org

anis

atio

nal s

tructu

re fo

r hum

an re

sourc

es a

nd e

quip

ment):

�C

entre for Com

putational Sim

ulation

�M

aterials Laboratory

Rese

arch

and te

chnolo

gy lin

es:

Line 3

. Materials

Horizontal research line, developing projects and providing technical services to m

any different industrial sectors, but w

ith long time experience in m

echanical systems (including autom

otive and elevator).

Material types:

Rubber, engineering plastics, com

posites, metals, paper and paperboard.

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Advance

d ch

ara

cterisa

tion a

nd m

odellin

g o

f functio

nal b

ehavio

ur,

life p

redictio

n a

nd

failu

re m

odes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Ad

van

ced

mate

rial c

hara

cte

risatio

n

�C

hemical and ph

ysical characterisation

�M

echanical characterisation for development of new

material

models

�T

esting for obtaining numerical param

eters for material m

odels

�F

atigue testing, including biaxial systems and therm

al monitoring

�Linking of m

icro-macro relationships betw

een material param

eters

Tensile

Com

pre

ssion

Sim

ple

shear

Double

shear

Exam

ple of specific rigs for rubber testing

Exam

ple of fibre orientation analysis in SFRTP

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Advance

d ch

ara

cterisa

tion a

nd m

odellin

g o

f functio

nal b

ehavio

ur,

life p

redictio

n a

nd

failu

re m

odes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Develo

pm

en

t of m

ate

rial m

od

els

�N

on-linear behaviour

�V

isco-elasticity

�M

icro-mechanics-based m

acro m

odels

�M

ulti-scale techniques

�D

evelopment of failure criteria

�F

atigue life predictionExam

ple of development of

composite m

odel for

corrugated paperboard

Exam

ple of application of rubber model

Exam

ple of integration of

process-product simulation

in SFRTP

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Advance

d ch

ara

cterisa

tion a

nd m

odellin

g o

f functio

nal b

ehavio

ur,

life p

redictio

n a

nd

failu

re m

odes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Valid

atio

n o

f thick

shell co

mposite

model fo

r in-p

lane co

mpre

ssive

load th

rough te

st-rig fo

r corru

gate

d p

anels co

mpre

ssion (sp

ecific

support co

nditio

ns fo

r limitin

g g

lobal b

uck

ling)

0

200

400

600

800

1000

02

46

810

U (m

m)

P (N

)

PAN

EL 6

PAN

EL 8

PAN

EL 9

PAN

EL 10

SIM

ULAC

IÓN

Panel A

Panel B

Panel C

Panel D

Simulatio

n

Exam

ple

: FE

mo

del fo

r sim

ula

ting

pap

erb

oard

La

min

ate

mo

de

l

La

min

ate

ma

teria

lm

od

el:

�E

quivalent continuous material m

odel for fluting, using layered thick shells or alternative elem

ent types for layered com

posites

�M

aterial model w

ith failure criteria for liners (unified com

bination of strength criteria and local buckling)

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Advance

d ch

ara

cterisa

tion a

nd m

odellin

g o

f functio

nal b

ehavio

ur,

life p

redictio

n a

nd

failu

re m

odes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Exam

ple

: FE

mo

del fo

r sim

ula

ting

pap

erb

oard

Bo

ttom

sa

g a

naly

sis

•Layered continuum

shell offers better stiffness prediction than conventional shells w

hen transverse shear becomes

significant: thick double flute boards and short bending spans

Co

ntin

uu

m

sh

ells

Th

ick

sh

ells

BC

T

•M

aximu

mload

prediction

FC

T

•F

CT

failure progression

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Advance

d ch

ara

cterisa

tion a

nd m

odellin

g o

f functio

nal b

ehavio

ur,

life p

redictio

n a

nd

failu

re m

odes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Exam

ple

:Pre

dic

tion

of m

ech

an

ical p

rop

ertie

s o

f pap

ers

us

ing

FE

-bas

ed

mu

ltiscale

mo

dellin

g

2D netw

ork

geometry

FEM model

Fib

er n

etw

ork

mo

del

Grammage

(gr/m2)

sA

sm

20 cm

Grammage

(gr/m2)

sA

sm

20 cm

20 cm

Coarseness

(gr/mm)

Fiber length

(mm)

Fiberwidth

(µµµ µm)

Fiber orientation

distribution

(TSI polar diagram)

Fiber orientation

distribution

(TSI polar diagram)

Efibra(N/mm2)

ννν ν=0.3

Efibra(N/mm2)

ννν ν=0.3

Fibre wall

thickness(

µµµ µm)

Collapsability

index(0-1)

Fibre wall

thickness(

µµµ µm)

Collapsability

index(0-1)

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Advance

d ch

ara

cterisa

tion a

nd m

odellin

g o

f functio

nal b

ehavio

ur,

life p

redictio

n a

nd

failu

re m

odes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Tensile test (static/dynam

ic)

Desig

n, s

imu

latio

n a

nd

testin

g o

f co

mp

osite

parts

an

d s

tructu

res

Mechanical testing-

Static tests (tension, com

pression, shear, bending, etc.)-

Dynam

ic tests (fatigue)-

Creep

-A

ccelerated ageing

Physical/chem

ical testing-

DS

C, F

TIR

, TG

A, etc.

Other tests-

Hardness S

hore-D-

Pot life (adhesives, resins, etc.)

-M

easures of reactions exothermic peaks

-F

ibervolum

e content determination

-Joints testing

Peel test (adhesives)

Shear test (adhesives)

Short beam

test

Sam

ples fabrication for testing

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Advance

d ch

ara

cterisa

tion a

nd m

odellin

g o

f functio

nal b

ehavio

ur,

life p

redictio

n a

nd

failu

re m

odes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Desig

n, s

imu

latio

n a

nd

testin

g o

f co

mp

osite

parts

an

d s

tructu

res

FE

M sim

ulations (material or part level)

No-lineal F

E material m

odels

(example: torsion test -

epoxy

resin characterization)

Com

posite panel

(sandwich configuration)

GF

RP

skins

CO

RE

Design and analysis of com

posite parts

(example: R

OPS test over an hybrid truck

cabin metal-com

posite)

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Advance

d ch

ara

cterisa

tion a

nd m

odellin

g o

f functio

nal b

ehavio

ur,

life p

redictio

n a

nd

failu

re m

odes fo

r mate

rials u

nder w

ork

ing co

nditio

ns

Failu

re a

naly

sis

an

d m

ate

rial fa

tigu

e

�Identification of failure m

odes through combination of differenttechniques:

chemical and m

echanical material testing, m

icro and macro photography,

fractography(S

EM

), surface analysis (FT

IR and X

-ray), etc.

�Identification of failure origin: design concept, m

anufacturing process, service life, m

aintenance, etc.

�D

etermination of m

aterial fatigue limit: axial,torsionaland

multiaxialstress-states.

�C

rack-growth m

onitoring and analysis

General m

acrograph

SEM im

age (x60)

Light micrographunetched

conditio

n (x400)

Exam

ple: Analysis of spring failure

with m

echanical fatigue due to material inclusions and folds

because of manufacturing process

SEM image (x3300)

Sp

ec

ime

n a

xis

macroimage

Exam

ple: Analysis of

crack-growth m

onitoring

Exam

ple: Biaxial fatigue test

and numerical analysis

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Join

ing te

chnolo

gie

s and su

rface

engin

eerin

g

Jo

inin

g te

ch

no

log

ies

�W

elding inspection and quality assessment

�R

esearch on laser-based new w

elding methods

�C

haracterisation and modelling of adhesives

�D

evelopment of num

erical models for m

echanical fastener: bolts, rivets, …

Exam

ple of characterisation of adhesive

joint in composites considering different

curing process for the adhesive

Exam

ple of inspection of weld joint

Exam

ple of modelling of adhesive

joints (hot-melt) in corrugated paper

board, consideringdelam

inationof

liner papers and adhesive failure

01

23

45

Sim

ulación

25-onda doble-pegado-ext-int-e1-video

25-doble onda-pegado ext-int-e4-video

Test

Simulatio

nP P

dispdisp. .

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

SIN

TR

AT

AR

SC

SU

BA

AS

EL

E-U

NE

La

se

r trea

tmen

t

A VER AGE COF

Diffe

rent su

rface

treatm

ents

COF

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Join

ing te

chnolo

gie

s and su

rface

engin

eerin

g

Su

rface e

ng

ineerin

g

�S

urface characterisation

�T

ribologicaltesting: friction and wear

�D

evelopment of num

erical models for

tribologicalanalysis considering surface characteristics of contacting bodies

�Laser treatm

ents for surface modification

)(p

µµ

=

0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

Coef FriccionFriction coefficient

Contact pressure

Exam

ple of inspection of FEM-based data

reduction oftribometer

data for determining

friction coefficient rubber-metal

Exam

ple of High-S

peed acquisition data

under unstable conditions

Exam

ple of different wear and friction

results from application of laser-based

surfaces treatments

Exam

ple of wear characterisation

using pin-on-disk configuration

-0,4

-0,3

-0,2

-0,1 0

0,1

0,2

0,3

0,4

00,2

0,40,6

0,81

1,21,4

1,61,8

2

time (s

ec) Fric

tion c

oeffic

ient

(stic

k-s

lip c

onditio

ns)

-0,4

-0,3

-0,2

-0,1 0

0,1

0,2

0,3

0,4

00,2

0,40,6

0,81

1,21,4

1,61,8

2

time (s

ec) Fric

tion c

oeffic

ient

(stic

k-s

lip c

onditio

ns)

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

510

15

202

53

035

40

455

0-15

-10 -5 0 5 10 15 20 25 30 35 40

Fre

quency (Hz)

dB

0.2

1 m

/s21

.59

m/s2

3.2

5 m

/s2S

im 0

.21

Sim

1.5

9S

im 3

.25

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials/N

ew

Desig

n T

ech

nolo

gie

s:

Tra

nsp

ort v

ibra

tion stu

die

s for a

ccele

rate

d la

bora

tory

testin

g

Exam

ple

: 6 D

OF

tran

sp

ort v

ibra

tion

s re

co

rdin

g a

nd

rep

rod

uctio

n

6 D

OF

mu

ltiaxia

l sh

aker ta

ble

•U

p to 450 kg / 6 g / 80 Hz

•R

andom or tim

e replication with 6 D

OF

simultaneously

Sta

ck

ed

pack

ag

ing

dyn

am

ic a

naly

sis

•N

atural frequencies and mode shapes under realistic loads.

•R

esonance monitoring to predict dam

age

•D

iscrete Elem

ent Modelling

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Develo

pm

ent o

f know

ledge-b

ase

d n

ew

mate

rials w

ith h

igh fu

nctio

nal p

ropertie

sN

an

oco

mp

osite

sp

rep

ara

tion

an

d c

hara

cte

risatio

n

�D

evelopment of m

ixing-strategies of differentnanoparticlesin

thermoplastic m

atrices, using vertical extruder and mixing

chamber.

�P

reparation of material sam

ples through moulding

�D

evelopment of experim

ental procedures for combined

measurem

ent of multifunctional properties

�F

inal characterisation of developednanocom

posites(in

cooperation with IN

A and IC

B-C

SIC

in order to fully cover characterisation techniques from

nanoto m

acro scale)

�P

roces

sin

g c

ap

ab

ilities in

clu

din

g e

xtru

sio

n s

ys

tem

s,

inte

rnal k

nea

ders

, inje

ctio

n m

ou

ldin

g a

nd

va

cu

um

assis

ted

mo

uld

ing

.

Characterisation

Processing

Synthesis ofnanoparticles

and

polymer m

odifications through external

collaboration and commercial products

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

NA

NO

PA

RT

ICLE

S

PO

LYM

ER

IC M

AT

RIX

NA

NO

CO

MP

OS

ITE

S

process

Cu

rren

t activ

ity:

therm

op

lastic

s a

nd

T

PE

s

KR

AT

ON

, PC

L, PE

, P

P, P

A, P

S, ...

Nan

op

artic

le

mo

dific

atio

n

Po

lym

er

mo

dific

atio

n

Pre

vio

us

dis

pers

ion

Melt m

ixin

g

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Develo

pm

ent o

f know

ledge-b

ase

d n

ew

mate

rials w

ith h

igh fu

nctio

nal p

ropertie

s

Nan

oco

mp

osite

sp

rep

ara

tion

an

d c

hara

cte

risatio

n

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

�T

EM

Images ofK

ratonm

atrix wit 3%

of MW

CN

T

�Good interactio

n betw

een matrix

and MWCNT

�Uneven spatia

l distrib

ution ofMWCNTsin the

matrix, with good dispersio

n in extensive areas

Exam

ple

: dire

ct m

elt m

ixin

g o

f MW

CN

T in

KR

AT

ON

ma

trix (p

roje

ct in

co

op

era

tion

with

ICB

-CS

IC)

Hardness Shore A

Impro

vem

ent o

f ele

ctrical co

nductiv

ity

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Develo

pm

ent o

f know

ledge-b

ase

d n

ew

mate

rials w

ith h

igh fu

nctio

nal p

ropertie

s

1,0E+05

1,0E+06

1,0E+07

1,0E+08

1,0E+09

1,0E+10

1,0E+11

1,0E+12

1,0E+13

02

46

% M

WNT´s

Resistencia eléctrica ( ωωωω)

1,0E+05

1,0E+06

1,0E+07

1,0E+08

1,0E+09

1,0E+10

1,0E+11

1,0E+12

1,0E+13

02

46

% M

WNT´s

Resistencia eléctrica ( ωωωω)

74

74,5 75

75,5 76

76,5 77

77,5

22,2

2,42,6

2,83

3,23

,43

,63,8

(%) M

WN

T´s

Impro

vem

ent o

f hard

ness p

ropertie

s

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Exam

ple

resu

lt: pre

para

tion

of “

mag

netic

”co

mp

osite

(pro

ject in

co

op

era

tion

with

INA

)

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Develo

pm

ent o

f know

ledge-b

ase

d n

ew

mate

rials w

ith h

igh fu

nctio

nal p

ropertie

s

Possible future applications:

�M

agnetic shielding.�

Electronics and sensors.

Magnetic answ

er to low m

agnetic field with only 1-2%

wt ofnanoparticles.

Maintenance of typical properties of polym

er: flexibility,viscoleasticity,injectability...

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Centre

for C

om

puta

tional S

imula

tion:

�22 people: 6 P

hD, 13 researchers/technicians and 3 research

scholars�

4 large severs for intensive computation, 2 of them

with 32

Gb

RA

M and 8 C

PU

s each, plus a series of medium

size servers for the sim

ulations with standard requirem

ents�

CA

D-dedicated w

orkstations for pre and post-processing

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Support ce

ntre

s

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Rese

arch

and te

chnolo

gy lin

e in

Mate

rials:

Support ce

ntre

s

Mate

rials la

bora

tory

:

�12 people: 4 P

hD, 6 researchers/technicians

and 2 research scholars

�M

echanical lab

�C

hemical lab

�E

lectrical lab

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

EQ

UIP

ME

NT

C

AP

AB

ILIT

IES

INS

TR

ON

Dynam

ic Machine up to 25kN

of load, 100Hz,

with D

yn

am

ic E

xte

ns

om

ete

r and Clim

atic

Ch

am

be

r in

the range of –70ºC to 250ºC

.

Dynam

ic and fatigue tests

INS

TR

ON

Bia

xia

l Dyn

am

ic M

ach

ine

up to 100kN

of load,

750Nm

of torque, 50Hz and B

iaxia

l Ex

ten

so

me

ter.

Dynam

ic and fatigue tests

MT

S S

tatic Machine (high displacem

ent for plastic and

rubbers) up to 100kN of load

and C

lima

tic C

ha

mb

er in the

range of –70ºC to 250ºC

.

Material C

haracterization tests on materials at

different temperatures: tensile test, com

pression test,

bending, ...).

ZW

ICK

Static M

achine up to 5kN of load, w

ith op

tica

l

ex

ten

so

me

ter and C

lima

tic C

ha

mb

er in the range of

–90ºC to 270ºC

.

Material C

haracterization tests on materials at

different temperatures: tensile test, com

pression test,

bending, ...).

High Load C

apacity Static M

achines up to 20

0 k

N a

nd

10

00

kN

of lo

ad

, and 25 Hz of frequency

. S

tatic tests

DM

A M

etravib 450+: up to 4

50

N d

ina

mic

mo

de

, 300

N

sta

tic m

od

e, 1

00

0H

z; 0

.001

-3m

m d

isp

lac

em

en

t M

aterial visco-elastic Properties

Mech

anica

l tests: m

ate

rial le

vel

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Mech

anica

l tests: co

mponent le

vel

EQ

UIP

ME

NT

C

AP

AB

ILIT

IES

Hig

h S

pe

ed

Ca

me

ra (up to 1000 image per second,

resolution 1280 x 1024 píxeles (1024 record images),

monochrom

atic, mem

ory of 1.28 GB

)

Test m

onotirization and crack growth fatigue test.

Infra

rred

Th

erm

og

rap

hy C

am

era

in the temperature

range of: [-20º to 100 ºC], [0º to 250ºC

] and [120 to

900ºC], accurate of +

2 ºC)

Tem

perature test and determination of the hottest

points in specimens and com

ponents.

INS

TR

ON

Te

stin

g B

en

ch

of 3x4m dim

ensions with

portico-tool and three line

al a

ctu

ato

rs (up to 25 and 50 kN

of load) and a rota

ry a

ctu

ato

r (up to 400Nm

of torque)

Static, D

ynamic, F

atigue and Funtional T

ests.

SE

RV

OS

IS T

es

ting

Ben

ch

of 1.5x2m dim

ensions with

portico-tool and three line

al a

ctu

ato

rs (up to 50 y 100 kN

of load).

Static, D

ynamic, F

atigue and Funtional T

ests.

Tool

Tool

Axial

Actuator

Rotary

Actuator

Component

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Mech

anica

l tests: su

rface

chara

cterisa

tion a

nd a

gein

g

EQ

UIP

ME

NT

CA

PA

BIL

ITIE

S

PL

INT

77

Trib

om

ete

r M

aterial Tribological C

haracterization

Ru

go

sim

ete

r / pe

rfilom

ete

r Ta

lys

urf i1

20

(1mm

vertical

range / 16nm

resolution / 120mm

horizontal traverse /

0.50um

/ 120m

m straightness error / 0.125um

horizontal

data spa

cing / 450mm

motorized colum

n)

Surface F

inish and Contour

Measurem

ent

Th

erm

al S

ho

ck

Ch

am

be

r (from -80ºC

to 220ºC)

Therm

al shock resistance Analysis

Clim

atic C

hamber (from

-70ºC to 180ºC

/ -25ºC to 150ºC

(UV

rays) / -40ºC to150ºC

/ 20ºC to 350 ºC

) C

limatic resista

nce Analysis

Co

rros

ion

Alte

rna

ting

Ch

am

be

r (Salt F

og alternating with

tem

perature (-20ºC to 50ºC

) and humidity (0-100%

); 1000 l.

of volume)

Clim

atic resistance and C

orrosion

Analysis

Clim

atic cham

ber for Xe

no

n te

st

Horizontal E

xposure area of 3000cm2

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Chem

ical ch

ara

cterisa

tion

EQ

UIP

ME

NT

C

AP

AB

ILIT

IES

Atom

ic emision spectom

eter by inductively coupled plasm

a ICP

with s

olid

sta

te d

ete

cto

r and spark

Elem

ental determination of

metals

An

aly

ze

r of C

arb

on

an

d S

ulfu

r C

hemical characterization of

cast and iron G

rap

hite

Fu

rna

ce A

tom

ic A

bs

orp

tion

S

pectometer w

ith Z

ee

ma

n corrector and

so

lid

au

tos

am

ple

r,

Elem

ental determination of

metals. D

irect analysis without

sample preparation

Fourier Infrared S

pectometer (F

TIR

) Q

ualitative analysis D

iferential scaning calorimeter ( D

SC

), po

we

r c

om

pe

sa

tion

and h

ea

t flux

Therm

al characterization of m

aterials T

hermogravim

etric analyzer (TG

A)

Max tem

perature: 1000ºC

Inverted microscopes, 1000x, m

ec

han

ica

l s

tag

e, DIC

M

icrostrutural Materials

characterization F

RX

for coating thikness, hardness... C

haracterizacion of coatings

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

Ele

ctrical ch

ara

cteriza

tion a

nd fla

me re

actio

n

EQ

UIP

ME

NT

C

AP

AB

ILIT

IES

Meg

oh

mm

ete

r T

ransversal and longitudinal electrical resistance m

easurement

DC

Pow

er supply T

ransversal and longitudinal electrical resistance m

easurement

Oscilloscope. C

urrent probes. Passive probes.

Transversal and longitudinal

electrical resistance measurem

ent S

pectrum A

nalyzer / EM

I Tes

t Receiv

er

Exam

ine the spectral composition

of some electrical w

aveform

Vector N

etwork A

nalyzer ( VN

A)

Measures both am

plitude and phase properties

Bu

lk C

urre

nt In

jectio

n probe

(10 KH

z-400 MH

z) and cu

rren

t probe (20 Hz-

400 MH

z)

Exam

ine the spectral composition

of some electrical w

aveform

Glow

wired flam

mability equipm

ent ( GW

FI).

Glow

wired Ignitability tem

perature ( GW

IT)

Glow

wired characterization

Longitudinal electrical resistance tester Longitudinal electrical resistance tester

Bunsen B

urner for horizontal and vertical flames

Material characterization w

hen they are exposed to sm

all flames

Equipm

ent for measuring the e

lec

trom

ag

netic

s

hie

ldin

g

Range 30M

Hz-1.5G

Hz

Co

nfid

en

tial. N

ot to

be

dis

tribu

ted

with

ou

t prio

r writte

n a

pp

rova

l by IT

A

ITA

contacts forR

&D

inM

aterials:

Miguel A

. Jiménez

majimenez@

ita.es

Joaquín

Góm

ez

jgomez@

ita.es


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