R&D to Market - PCPIR: CIPET An Interface
Presented by:
Dr. P.S.G. Krishnan
Principal Director & Head
CIPET:CSTS Hyderabad
Dr. Smita Mohanty
Principal Scientist
CIPET:SARP - Bengaluru&
Government of India
Government of India
2
Since 2014
Catalyst to the growth of PLASTIC industries
✓
CENTRAL INSTITUTE OF PLASTICS ENGINEERING AND TECHNOLOGY (CIPET)Ministry of Chemicals & Fertilizers, Govt. of India
Anything to do with plastics!
2
CIPET’s – NATIONAL PRESENCE
42CENTRES
AGARTALAAURANGABADAMRITSARBBSR - IIBADDIBALASOREBHOPALCHANDRAPURDEHRADUNPWMC-BORGAONGWALIORGUWAHATIHAJIPURHALDIAHYDERABADIMPHALJAIPURKORBAMADURAIMURTHALMYSORERANCHIVALSADVIJAYAWADA
CSTS (24)
AHMEDABAD BHUBANESWARCHENNAIKOCHILUCKNOWRAIPURJAIPUR
IPT (07)
SARP (03)
ARSTPS - CHNLARPM – BBSRAPDDRL - BLR
VARANASIBIHAR - IIMEDAKMUMBAI / NAGPUR JAMMU / SRINAGAR
In Pipeline (05)
IPT: Institute of Plastics Technology | CSTS: Centre for Skilling & Technical Support | SARP: School for Advanced
Research in Polymers
HEAD OFFICE
GUINDYCHENNAI
TRANSIT OFFICE
GURUGRAM(IPFT CAMPUS)
3
Sub Centres (03)
PALAKKAD (IPT – KOCHI)TAMOT (CSTS – BHOPAL)PARADEEP (CSTS-
BBSR)
CSTS
IPT
SARP
SUB-CENTRE
Government of India
Government of India
ENHANCING SKILL SETS : Academic
reinforced research...
Technically Competent Human
Resource
Hands-on Expertise with
R&D base
Resolving Engg.
problems
Support to Industry
Clientele Networking
Establishing Business Platform
4
Technology Support
Top Management
•Senior Executives / Directors / CEOs
Middle Management
•Executives, Managers, Supervisors, Shift Engineers
Shop Floor
• Industry oriented
•On-line Programmes
Graduate/Post Graduate/Ph.D/Post Docs
Diploma/ Post Diploma
5
Government of India
ENHANCING SKILL SETS : Academic
reinforced research & Hands-on ...
5
• Faculty & Staff Exchange
• Student Exchange
• Collaborative Research
Global Foot-Prints
*
Government of India
6
7
Technology Support Services
MoUs Signed Government of India
7
Alumni – Global Presence
Alumni strength: >1,00,000o 85% - Industrieso 12% - Higher Studieso 2-3% - Entrepreneurs
Networking across the globe…
Government of India
8
Technology Support
9
✓ ✓ ✓
Government of India
9
10
Technology Incubation
Up-scaling &
Commercialization
Product
Validation
Lab-scale
prototyping
Proof-of-
Concept
TRANSFORMATION OF
INNOVATIVE IDEAS INTO A
COMMERCIALLY VIABLE
PRODUCT
Government of India
11
Advanced Research School for Technology & ProductSimulation (ARSTPS), Chennai
Product Development
Potential Innovex Labs @ CIPETGovernment of India
Product Design & Development
(New & Metal to Plastics)
Analysis
(Material, Product & Process)
Indigenization
(Product & Material)
Reverse Engineering
(Product Dev. & Inspection)
PrototypeDevelopment
(Metal & Plastics)
Product Validation
(Performance & Lifetime)
12
Laboratory for Advanced Research in PolymericMaterials (LARPM), Bhubaneswar
Material Development
Potential Innovex Labs @ CIPETGovernment of India
Polymer Membranes
Analysis
(Material, Product & Process)
Biopolymers
Polymer Foams
Coatings & Adhesives
Polymer Composites/
Nanocomposites
13
Advanced Polymer Design and Development ResearchLaboratory (APDDRL), Bengaluru
Waste Management & Recycling
Potential Innovex Labs @ CIPETGovernment of India
Single Use Plastics
Analysis
(Material, Product & Process)
Biomedical waste
MicroplasticsMultilayered Plastics
E-Waste
14
❖ Indigenization to reduce foreign dependency
❖ Co-working space, access to state-of-the-art laboratory facilities for technology and prototype development
❖ Technical assistance and mentorship at every stage of engineering, prototyping, business monitoring, networking, IP registration andhand-holding until the entrepreneur’s readiness
❖ Promoting commercialization of lab-scale know-hows
❖ Collaborative platform for resolving industrial issues through research
❖ Facilitating interaction with industry icons and eminent researchers - informative workshops, conferences and seminars
Objectives of Innovex LabsGovernment of India
15
Areas of Expertise
• Green Manufacturing Processo Green foaming techniqueso Lead – free plasticizers and stabilizers for PVC
• Sustainable Materialso Bio-based packagingo Mulching & other agro-filmso Bio-composites
• Plastics Waste Management & Recyclingo Single Use Plasticso Multilayer Plasticso E-waste Plastics
• Micro-plastics Analysis
• Life Cycle Analysis
• Flammability Analysis
• Biodegradation Analysis
• Thermal Degradation Studies
• Interfacial Properties
• Product Innovation
• 3D Printing – Materials & Products
• Process Simulation
• Energy Storage Deviceso Solar / Fuel Cellso Lithium batterieso Piezo-systemso Super capacitors
• Industrial Coatingso Weather / Corrosion / Scratch Resistanto Super-hydrophobic
• Polymer Membranes o Gas Separation o Biosensorso Water Purification
Government of India
16
PCPIR: Inspiring Innovations
Aims & Objectives• To develop Global Scale Industrial Corridors in the Petroleum,
Chemical and Petrochemical sectors of the country in an integratedand environmentally friendly manner
• To synergize value added manufacturing, research and development
• To renovate the networking infrastructure and support services
• To establish high-class infrastructure for promoting competitiveenvironment conducive to setting up new business units
• To boost manufacturing, exports and employment generation
Our Innovex Labs aim at providing a harmonious
Industry – Market Interface
Government of India
17
Indian Scenario
Packaging Sector growing @ 22% to 25% per annum Source: Packaging Industry Association of India (PIAI),
Thermoplastics Consumption: 14550 KT (2016/17)18910 KT (2019/20):- 9% CARG
Thermosets Consumption: 950 KT (2016/17)1090 KT (2019/20):- 4.5% CARG
Source: Plastindia report: Report on the Indian
Plastic Industry, January 2018, Edition 2
Source: FICCI Strategic Analyssi Report, 2014
PLASTICS: ‘Sector-wise Consumption’...
18
Government of India
Lightweight | Cost-effective | Easy availability & Processing | Corrosion resistant | Sustainable
Spectra
of
Applications
Transportation Agriculture
Packaging Healthcare Energy Harvesting
Market Venture in PolyolefinsGovernment of India
19
Bridging the Technology - Translation Gap
Technology Facilitation
Green and Sustainable Technologies
• Sustainable polymers• Bio-based packaging materials• Eco-friendly composites for auto-parts• Bio-degradable films for mulching• Green foaming techniques
Structural Components from Polymer Composites
• Light weight polymer composites• Polyolefin nanocomposites• Acoustic panels with tailored properties• High performance flame retardant polymer nanocomposites• Natural fiber reinforced bio-composites• Value addition of recycled polymers
Plastic Waste Management & Recycling
• Recovery of plastics waste streams• Value addition of end-of-life plastics• Commercial viability analysis for end products
Viable Technologies shall be promoted & validated using in-house facilities
Laboratory established technologies shall be transferred to interested vendors for
commercialization
Government of India
20
Abetting Innovations in Naïve Areas
Technology Development
Coating Science & Technology
• Altering surface chemistry for developing super-hydrophobic, foul release coatings
• Nano-enhanced coating systems with weather and corrosion resistance
• Customized coatings for industrial, automotive and aerospace applications
Advanced Polymeric Systems
• Polymer membranes for separation and purification • Piezo-electric systems and sensors • Supercapacitors , Li ion batteries & energy harvesting materials• Replacement of metals with polymer composites
Product Design, Development & Validation
• Structural and thermal analysis• Flow simulation and optimization• Alternate designs & value engineering• Parametric & non-parametric 3D-modeling• 3D Printing, Vacuum Casting
Reverse Engineering & Tooling
• 3D Scanning & Surface analysis• Parametric CAD Modeling• Quality control & 3D inspection• 3 - 5 Axis machining of metals & polymers• Machining of mould, die plates & inserts • Soft and Hard Tooling for plastic and rubber parts/
products
Government of India
21
Lab to Pilot Scale – R&D to MarketBio-based natural fiber
reinforced composites
Development of short /
long fiber & microfibril
composites
Product development &
validation
LIGHT WEIGHT AUTO-PARTS FROM BIO-COMPOSITES
Products validated as per standards & are ready for ToT
BREAKTHROUGH TECHNOLOGIES
22
Government of India
Development of Floating Mechanism for installation of Solar PV System in Reservoir
Product validated as per standards & installed at Kerala
Design & development of floaters for
housing solar panels for generation of
800 MW power
Product development, validation &
establishment
23
BREAKTHROUGH TECHNOLOGIESGovernment of India
M/s NTPC Energy Technology Research AllianceNTPC Limited ,Greater Noida
Lab to Pilot Scale – R&D to Market
Development of Consep Cone for Cation-Anion Exchange Process
Product validated as per standards & installed at Kaniha
24
BREAKTHROUGH TECHNOLOGIESGovernment of India
M/s NTPC Energy Technology Research AllianceNTPC Limited ,Kaniha, Odisha
Lab to Pilot Scale – R&D to Market
Ion Separation Gravels for Consep Cone
Development of formulation for separation of toxic ions from effluent inthermal power plants
Optimization of flux pressure and pore sizes for obtaining comparable resultswith the conventional system
Biopolymer based products
Eco-friendly packaging & agro-
products
Process optimization vis-à-vis
conventional materials &
technologies
Biodegradability / Compostability
Validation
ECO-FRIENDLY PACKAGING & AGRO- PRODUCTS
Lab to Pilot Scale
25
BREAKTHROUGH TECHNOLOGIESGovernment of India
Conductive Adhesives
Weld-free technology : Adhesives with thermal conductivity for sensingtemperature under controlled conditions
Effective glue material for metals & FRPs at wide range of temperatures
Conductive Composites with EMI Shielding
Formulation development for injection moldable composites for EMI shieldingapplications
Alternative for currently used metal housings (aluminium / magnesium)
Piezoelectric Composite Membranes
Cost-effective, easily processable and light weight alternative for heavy ceramichydrophones
Membranes with high piezo-sensitivity for use as SONARs in marine navigationsystems 26
TECHNOLOGY DEVELOPMENTSGovernment of India
SEPARATION & PURIFICATION
Water Purification / Filtration Membranes
Removal of Suspended Impurities (Dust, Sand), Bacteria, Virus, Cysts, Dissolved Impurities (Chemicals, Pesticides), Salts of Arsenic, Fluoride etc.
Cost-effective solution for existing multi-step filtration technique
Gas Separation Membranes
Alternative for expensive ceramic membranes – high flexibility and designfreedom
Mixed matrix membranes with tailored porosity for improved selectivity &permeability for similar gas molecules
Government of India
27
DST
DST
Segregation &
identification of plastics
from WEEE
Optimization of
processing parameters
Product development &
validation
HIGH-END PRODUCTS FROM WEEE PLASTICS
Products validated as per Intl. standards & Technology Transferred
E-Waste to Wealth
Incubation
Cell for
Entrepreneurs(Hand-holding)
28
Government of India
CIPET’s – INITIATIVE IN PLASTICS RECYCLING –A step towards Circular Economy
CIPET’s – INITIATIVEs IN SINGLE USE PLASTICSGovernment of India
Carry bags, Food packaging, Bottles, Straws, Containers, Cups and Cutlery, Ear buds, Flex banners etc…
29
❖ Proven R&D track record and initiatives for commercialization of R&D outputs
❖ Proficient scientific and administrative team creating a balance between mentorship and collaboration
❖ Wide networking and connectivity with the industries
❖ State-of-art infrastructure from compounding to high-end characterization
❖ Training and conference facilities allowing collaborations and interactions across the globe
Competitive Advantages of CIPET’s R&D Units
400+International
Publications
30+Patents & Designs
60+Ph.D Scholars
450+Conference Papers &
Presentations
Projects &
Consultancies
100+25+Books & Chapters
Government of India
30
Industry – Market
Interface
Identification of Contemporary
Technologies
Ideate !!
Initiate !!
Innovate !!
CIPET’s Innovex Labs
Promotion of Entrepreneurship
in naïve areas
Facilitation of Technology
Development
Product Development &
Validation
Commercial Viability
Analysis
31
Thank You
