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23.08.2016 Delhi OF BUILDING A NEW TOMORROW Presented By: Pankaj K. Ojha Head of Marketing , Tata Steel Ready to use Rebars – Tiscon Readybuild
23.08.2016
Delhi
OF BUILDING
A NEW TOMORROW
Presented By:
Pankaj K. Ojha
Head of Marketing , Tata Steel
Ready to use Rebars – Tiscon Readybuild
1. Steel Consumption
2. Opportunities in Construction Sector
3. Steel Construction Challenges
4. Tata Steel- Rebar Offerings for Construction space
5. Challenges at construction site
6. New age services and solutions from Tata Steel
7. Success Story– Bridges
TOPICS
AS
Up
er
cap
ita
tre
nd
over
the
ye
ars
GDP per capita trend over the years
Rapid growth during
Nation Building PhaseStable growth
Stable to declining
growth phase
India @60 kg /
capita & 1500
$/capita is at an
inflection point
3
Rapid steel growth during „Nation Building‟ when
GDP/capita <$15,000China took 12 years to move from 50 kg / capita to 200 kg / capita
1. Steel Consumption: India poised for rapid demand growth
Construction 52%
Electrical Equipment
3%
Domestic Appliances
2%
Mechanical Machinery
14%
Metal Products
12%
Other Transport
5%
Automotive 12%
Total steel consumption: 74 Mn T
1. Steel Consumption: Construction sector key to “Make India”
Globally, Construction remains the largest consuming
sectorGlobal: % Steel usage by sectors 2013 India: % Steel usage by sectors 2013
Total steel consumption: 1531 Mn T
… & will remain
attractive in
emerging
economy
4
Source: WSA, JPC, Team Analysis
1. Steel Consumption
2. Opportunities in Construction Sector
3. Steel Construction Challenges
4. Tata Steel- Rebar Offerings for Construction space
5. Challenges at construction site
6. New age services and solutions from Tata Steel
7. Success Story– Bridges
TOPICS
Construction sector offers immense opportunity in terms
of type of building & variety of products
Infrastructure
Offices
ResidentialInstitution
Malls
Hotels
Industry
Enhancing Steel
usage in
Construction
2. Construction sector
6
CONSISTENCY in strength and properties is
important
A CHAIN IS AS STRONG AS ITS
WEAKEST LINK
A STRUCTURE IS AS STRONG AS ITS STEEL
Importance of consistency in steel is imperative for the
life of the structure : Like Rebar
Critical: Once used, a rebar can not be replaced
1. Steel Consumption
2. Opportunities in Construction Sector
3. Steel Construction Challenges
4. Tata Steel- Rebar Offerings for Construction space
5. Challenges at construction site
6. New age services and solutions from Tata Steel
7. Success Story– Bridges
TOPICS
Features of good rebars required in various applications
Less impurity
(S+P)Corrosion
Resistant
Seismic
Resistance
High
strength
1. Steel Consumption
2. Opportunities in Construction Sector
3. Steel Construction Challenges
4. Tata Steel- Rebar Offerings for Construction space
5. Challenges at construction site
6. New age services and solutions from Tata Steel
7. Success Story– Bridges
TOPICS
Lack of Space
Errors & Difficulties at Site
Human Error Rebar Cutting by traditional method Procurement
Scrap Generation
Pilferage
Scarcity of Skilled Labor
Capital Locked Project Escalation
Challenges faced at project sites are many..
Over and above there are additional challenges in
inaccessible areas!
1. Steel Consumption
2. Opportunities in Construction Sector
3. Steel Construction Challenges
4. Tata Steel- Rebar Offerings for Construction space
5. Challenges at construction site
6. New age services and solutions from Tata Steel
7. Success Story– Bridges
TOPICS
Cut and Bend
1
Couplers
2
Wire Meshes
4
BBS Development
Service
3
“Simplifying lives of the consumer..”
Introducing Customized Rebar Solutions from Tata Steel
CAB re-bars through exclusive Readybuild Centres are
supplied in a Just-in-time pattern at the construction site
Manages Space
effectively
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Simplify Procurement
Zero Wastage
Enhances safety at site
Minimize labour
involvement
Absolute Precision and
ensures top quality
Myriad
Benefits
Hyderabad (2000 TPM)
Bangalore (2500 TPM)
Ahmedabad (3000 TPM)
Bhubaneswar (500 TPM)
Kolkata (1500 TPM)
Patna (500 TPM)
NCR (3000 TPM)
Kanpur (2000 TPM)
Mumbai (4500 TPM)
Jharkhand (1000 TPM)
Complex shapes Pan-India
Presence
21000 + TPM
capacity
Guwahati(500 TPM)
Ludhiana (500 TPM)
Jaipur (500 TPM)
Ready to use Rebars
in full kit, as required by site
in 7 days, from finalization of
BBS/order
With
Wastage completely in our scope
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How we can help ….Our offer to our customers:
Advantages of Cut and Bend Steel
• Convenience: Steel supplier also providing Cut and Bend
• Cost Savings
• Improved quality
• Less Space Required
• Reliability
• Improves margin
• Reduction in working capital in the project• Helps in account reconciliation• Bending Gain
• Most Important: Peace of mind!
Cut and Bend
1
Couplers
2
Wire Meshes
4
BBS Development
Service
3
“Simplifying lives of the consumer..”
Modern Construction practices :
Customized Rebar Solution
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▪ Faster
construction
▪ Easier future
extensions &
repairs
▪ Couplers:
Eliminate lapping
Lower handling costs
▪ Reduced
congestion in
columns
▪ Couplers:
Enhance the concrete flow
Reducing costly repair work
▪ Couplers:
Reducing labour costs
Accelerating job schedules
▪ Higher structural
integrity
▪ Couplers:
Low dependence on concrete for load transfer
Ideal steel to concrete ratio
▪ Couplers:
Save costs on breaking away huge amounts of
concrete
Lapping▪ Less use of
rebars
Extra length
Pa
ralle
lth
rea
d
w/o Lap
Tiscon Readybuild Couplers are Parallel Threaded Couplers made of EN8D material and in
compliance with IS 456:2000.
Solving the problem of lapping with Tiscon Readybuild
Couplers
Couplers
Cut and Bend
1
Couplers
2
Wire Meshes
4
BBS Development
Service
3
“Simplifying lives of the consumer..”
Modern Construction practices :
Customized Rebar Solution
Offering Professional BBS service from any format
“Material delivered exactly as per BBS.
Helped us to construct faster” RK Shah,
President, EMC Ltd
“6mm TMT stirrups has been of
great help. Handling and disposal
of scrap at remote sites was an
issue.” G Dixit, L&T Limited
“We are looking for a single
supplier for our various projects.
Cut and Bend supplies have helped
us to reduce wastage of steel.” Asis
Mishra ,GM, EMCO
Tiscon Readybuild has a strong presence across
various segments
1. Steel Consumption
2. Opportunities in Construction Sector
3. Steel Construction Challenges
4. Tata Steel- Rebar Offerings for Construction space
5. Challenges at construction site
6. New age services and solutions from Tata Steel
7. Success Story– Bridges
TOPICS
1. When Tata steel approached us with Readybuild concept it
was like “ Eureka” for us .
2. Earlier 60% wokforce were engaged for cut n bend
activity and only 40% were on actual job of
erection. Even increasing workforce were not giving desired
speed of work .
3. Readybuild has helped his project in speeding at least
two times . Earlier if one span was taking four months
time now it is completed in 2 months.
4. Readybuild gave tidy look of project site which were
earlier clumsy. Since project site is visited by Chief minister
on regular basis tidy look of site is giving us confidence.
There is no scrap at site which is very good feel for visitors.
5. Pilferage has become zero..6. Now main parameter to judge performance of a project is
speed of work at site and for this Readybuild is right solution.
Case Study : River Ganga Rail cum Road Bridge, Patna
Mr. P.K.Singh
Chief Engineer
Project “„River Ganga Rail cum Road
Bridge”
Pile Cap High wastage
Space constraints for storage, cutting,
bending of steel
Speed of construction
Zero wastage
No on-site storage & processing of steel
JIT supplies
Easy and faster fixing & installation
No multiple handling,storage and
transportation
Low labour involvement
Pier and Pier Cap
Wastage
Space constraints
Dimensional Accuracy of reinforcement
Speed of construction
High inventory at site
Zero wastage
No on-site storage & processing of steel
JIT supplies
Easy fixing/installation
Reduced inventory at site
Space Management is the biggest challenge in on-site
construction in elevated Viaduct job
SAFE
CAB Approvals - PGCILPGCIL approval
CAB Approvals - BROBRO approval
Tambe Committee ReportTambe Committee Approval
Thank You
