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Realizing High-voltage Thin Film Lateral Bipolar Transistors on SOI with a Collector-tub

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    Realizing High-voltage Thin Film Lateral

    Bipolar Transistors on SOI with a Collector-tub

    Sukhendu Deb Roy and M. Jagadesh KumarDepartment of Electrical Engineering,

    Indian Institute of Technology, Delhi,

    Hauz Khas, New Delhi 110 016, INDIA.

    Email: [email protected] Fax: 91-11-2658 1264

    Abstract

    Using two-dimensional process and device simulation, we present in this

    paper, a collector-tub lateral bipolar transistor (CTLBT) on silicon-on-insulator (SOI)

    to improve the collector-emitter breakdown voltage (BVCEO). We demonstrate that the

    presence of the collector-tub, which is realized by etching the buried oxide (BOX)

    followed by an N-implantation on the collector NN+-junction side, firstly reduces the

    peak electric field at the silicon film-BOX interface and secondly, facilitates the

    collector potential to be absorbed both by the collector drift and substrate regions. It is

    shown that the BVCEO of CTLBT is enhanced by 2.7 times when compared with a

    conventional lateral bipolar transistor (LBT) with identical drift region dopings.

    Key Words: Lateral bipolar transistor, breakdown voltage, simulation, and

    silicon-on-insulator (SOI)

    Sukhendu Deb Roy and M. Jagadesh Kumar, "Realizing High-voltageThin Film Lateral Bipolar Transistors on SOI with a Collector-tub,"Microelectronics International, Vol.22, pp.3-9, March 2005.

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    I. Introduction

    Thin film lateral bipolar transistors (LBTs) on silicon-on-insulator (SOI) [1-5]

    have drawn wide attention in the recent past due to their compatibility with BiCMOS

    technology and possibility of integration in smart power ICs. This is particularly true

    for applications in medium voltage range (100V-1000V) such as display driver or

    ballast circuits where high voltages LBTs are often used [6-8]. Several studies have

    been made to improve the breakdown voltage of these LBTs, either by increasing the

    critical electric field for breakdown [9-12] or using REdistribution of SURface Field

    (RESURF) principle [13-18] or using novel structures [19-23]. However, a major

    problem associated with such thin silicon film ( 1m) on SOI, is the fact that the

    breakdown voltage is limited by the high electric field at the silicon film-BOX

    interface due to difference in dielectric constant between silicon film and BOX. The

    breakdown voltages, therefore, do not increase with the increase in drift region length

    and saturate at a lower value. This is because the device is operated with the substrate

    grounded and hence, the substrate-BOX interface acts as an equi-potential line and the

    entire collector voltage is dropped at the BOX and the silicon film on the collector

    high-low (NN+) junction side. The present paper highlights the fact that an

    enhancement in the breakdown voltage is possible if a collector-tub concept is used to

    reduce the peak electric field at the silicon film-BOX interface, which we propose to

    achieve with an N-implantation at the NN+-junction side of a conventional N

    +PN

    -N

    +

    LBT structure on SOI. Our two-dimensional simulation studies show that the presence

    of the collector-tub in a conventional LBT (CTLBT) enhances the collector-emitter

    breakdown voltage (BVCEO) by a factor of about 2.7. The paper also presents an

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    analysis of the effect of different device parameters on the breakdown characteristics

    for optimum device performance of the CTLBT.

    II. Simulation methodology

    In order to demonstrate the efficacy of the collector-tub in enhancing the

    transistor performance, we have used both process as well as device simulation. We

    have first created the lateral bipolar transistor structure with and without the collector-

    tub using standard experimental parameters available in the literature [24-27] in the 2-

    dimensional process simulator ATHENA [28] so that the simulated device structures

    are close to that of an experimentally fabricated device in terms of junction

    depths/curvatures and impurity distribution. This structure is then imported to a two-

    dimensional device simulator ATLAS [29] to evaluate the device characteristics using

    appropriate models as discussed in the following sections.

    A. Process simulation to realize the device structure

    To generate the CTLBT structure, we have chosen a P-type substrate

    (NS=5.0x1013

    cm-3

    ) and an N-type silicon film (ND=1.0x1015

    cm-3

    ) on SiO2 as the

    starting material in the two-dimensional process simulator ATHENA. The SOI film

    and BOX thickness are 1.0m and 1.2m respectively. As illustrated in Fig. 1, the

    process flow begins with the formation of the collector-tub by etching the silicon film

    and the BOX (Fig. 1(a)) and followed by phosphorus implantation. The energy, dose,

    time and anneal temperature are varied to obtain different diffusion junction depths

    (2.8m-20m). The etched region is then refilled with in-situ doped N+-polysilicon

    having a concentration of 5.01019

    cm-3

    (Fig. 1(b)). Next the emitter and collector

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    regions are implanted with phosphorus at a dose of 5.71015

    cm-2

    and an energy of

    130 keV and annealed at a temperature of 950OC for 20 min (Fig. 1(c)). The base

    region is then opened and implanted with boron at an energy of 62 keV and a dose of

    5.01012

    cm-2

    and a drive-in for 120 min at a temperature of 1100OC (Fig. 1(d)). This

    is followed by the opening of the base contact window and deposition of 0.3m layer

    of in-situ doped P+-polysilicon having a concentration of 5.010

    19cm

    -3(Fig. 1(e)).

    Finally the emitter, base, and collector metalizations are made with Al deposition

    (Fig. 1(f)). The Al deposition is extended 5m long [30-31] both at the base-collector

    and NN+-junction side for realizing metal plate junction termination with field oxide

    thickness of 0.5m. The LBT structure is obtained following the same process

    sequence as described for the CTLBT but without the collector-tub. The overall

    process sequence gives the emitter/collector and base doping concentration values of

    5.01019

    cm-3

    and 5.01016

    cm-3

    respectively, and base-emitter junction depth of 7

    m. Fig. 2 shows the generated CTLBT and LBT structures and Fig. 3 gives their

    common doping profile.

    B. Device Simulation

    The structures obtained in ATHENA are imported for simulation in the two-

    dimensional device simulator ATLAS. The various models activated in simulations

    are Fermi-Dirac distribution for carrier statistics, Klaassens unified mobility model

    for dopant-dependent low-field mobility, analytical field dependent mobility for high

    electric field, Slotboom model for bandgap narrowing, Selberherrs ionization rate

    model for impact ionization and Shockley-Read-Hall (SRH) and Klaassen Auger

    recombination models for minority carrier recombination lifetime. The SRH

    recombination lifetime for silicon is chosen to be 2.0s for a carrier concentration of

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    5.01016

    cm-3

    and for all other concentrations recombination lifetimes are calculated

    using Roulstons equation [32]. The collector-emitter breakdown voltage BVCEO is

    calculated at a collector current of 1.0A. Figs. 4 and 5 show the Gummel plots andcurrent gain curves for both LBT and CTLBT for VCB=0 V. The simulated peak

    common emitter current gain of both the structures is approximately 30 at a collector

    current of 0.1 A.

    III. Simulation results on breakdown voltage

    A. Effect of collector-tub on breakdown voltage

    Fig. 6 shows the output characteristics of CTLBT and LBT. Clearly, due to

    the presence of the collector-tub, the BVCEO of CTLBT is significantly enhanced when

    compared with that of the LBT. We notice that the breakdown voltage has increased

    from 93 V (for LBT) to 255 V (for CTLBT) indicating an improvement of 270 %.

    The reason for this significant improvement in breakdown voltage can be understood

    from Fig. 7, which shows the electric field profile along the drift region length for

    every 10V increment in collector-emitter voltage (VCE) and at breakdown. As

    expected, the collector-tub allows the electric field build-up to shift from NN+-

    junction side to base-collector junction. Also, the applied reverse voltage is now

    supported both by the drift and substrate regions. This is illustrated by the potential

    contours in Fig. 8 and electric field vector diagram in Fig. 9, both of which show

    spreading of electric filed lines. The maximum breakdown voltage of CTLBT,

    however, is limited by the peak electric field at the collector-base junction. On the

    other hand, as shown in the potential contour lines and electric field vector diagram of

    Figs.10 and 11, the LBT structure shows crowding of electric field lines in the BOX

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    at the collector NN+-junction and breakdown of silicon film at the silicon-BOX

    interface.

    B. Effect of device parameters on breakdown voltage

    To study how different parameters such as substrate doping, collector-tub

    junction depth, drift region doping affect the break down voltage of CTLBT, we have

    varied the above parameters and estimated the collector breakdown voltage. Fig. 12

    illustrates the effect of substrate doping (NS) on breakdown voltage. We notice that

    the breakdown voltage is maximum for an optimum substrate doping. This can be

    understood from Fig. 13, which gives the electric field profile at various substrate

    dopings. At low substrate dopings, the electric field build-up takes place at the

    collector-base junction. The depletion volume in the substrate becomes large and the

    substrate leakage current limits the device breakdown. At high substrate dopings,

    however, the electric field builds up at the NN+

    -junction and breakdown takes place at

    the substrate and collector-tub junction interface. A low substrate doping and deep

    collector-tub junction depth makes the electric field build-up at the drift region and

    the device breakdown is then limited both by the drift region length and its doping.

    Fig. 14 shows the effect of collector-tub junction depth (Xj) on the breakdown

    voltage and Fig. 15 gives the electric field profile at various Xj. The breakdown

    voltage increases with increasing Xj, reaches a maximum and then decreases. This is

    because a deep Xj makes the device to behave as a bulk device and the electric field

    build-up begins at the collector-base junction. On the other hand, a shallow Xj makes

    the electric field to build-up at the NN+-junction and the device acts as a conventional

    LBT structure on SOI.

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    Fig. 16 shows the electric field profile at different collector-emitter voltages

    and at different drift dopings (ND). As seen from the figure, both CTLBT and LBT

    breakdown at the NN+-junction side at low dopings. However, the nature of

    breakdown is different in both the structures. The CTLBT structure breaks down at

    low drift dopings as the drift region is entirely depleted and because the electric field

    at the NN+-junction is high. For LBT, breakdown occurs because the electric field at

    the silicon-box interface is high. In this case, the electric field distribution is two-

    dimensional in nature. The component of the electric field at the NN+

    junction side

    depletes the lowly doped thin silicon film. When the depletion front reaches the

    silicon-BOX interface, the electric field increases substantially causing breakdown.

    The breakdown characteristics at high drift dopings are, however, same for both the

    structures, which is due to high electric field at the collector-base junction end.

    Fig. 17 shows the effect of drift region doping on the breakdown voltage of

    CTLBT and LBT. Clearly, both the structures show maximum breakdown voltage for

    an optimum doping. However, the optimum drift doping for maximum breakdown

    voltage in CTLBT is smaller than that of the LBT structure. This can be explained as

    follows. In CTLBT, due to the presence of the collector-tub, the critical electric field

    at the collector-base junction determines the maximum breakdown voltage, which is

    limited by the drift doping. In the case of LBT, a high drift doping makes the vertical

    component of the electric field large, and, therefore, the lateral electrical field

    component becomes responsible to cause depletion in the drift region beginning from

    the collector-base junction end. However, once the drift region is entirely depleted,

    the vertical component becomes dominant and the electric field at the silicon-BOX

    interface determines the maximum breakdown voltage. The critical electric field for

    breakdown at the silicon-BOX interface is increased with the increase in drift region

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    doping and hence the LBT shows optimum breakdown voltage at higher doping when

    compared with the CTLBT structure.

    Fig. 18 shows the influence of the drift region length (LD) on the breakdown

    voltage both for the LBT and CTLBT. For LBT, the breakdown voltage saturates at

    lower values of LD, however, for CTLBT, the saturation is observed at higher values

    of LD. This is because, in CTLBT, the collector-tub makes the lateral electric field

    dominant, and therefore, the drift region length can accommodate the spread of lateral

    electric field and the breakdown voltage increases with increasing LD. The breakdown

    voltage, however, saturates when both the vertical and lateral components of the

    electric field become high as evidenced by the two peaks in the electric field

    distribution curve (Fig. 7). For LBT structure, both the vertical and lateral component

    contributes to the breakdown process and a longer collector drift region length is of no

    consequence for increasing the breakdown voltage.

    V. Conclusions

    Two-dimensional numerical simulation studies of a collector-tub lateral bipolar

    transistor (CTLBT) structure on silicon-on-insulator (SOI) are presented. The CTLBT

    has an N-diffusion region at the collector high-low (NN+) junction. The collector-

    emitter breakdown voltage (BVCEO) of CTLBT is about 2.7 times higher than that of

    the conventional LBT on SOI with identical doping profile. The increased breakdown

    voltage in CTLBT is explained as due to the shifting of the electric field from the

    collector high-low junction side to the base-collector junction side and also due to the

    distribution of the applied reverse potential in the substrate and drift regions. This

    potential redistribution, for a given BOX thickness and SOI film thickness, is found to

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    be dependent on substrate doping (NS), drift doping (ND) and collector-tub junction

    depth (Xj). To realize the CTLBT structure in a standard CMOS process, a process

    flow is proposed which needs only additional two masks.

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    Figure captions

    Fig. 1 Process flow for CTLBT and LBT structure.

    Fig. 2(a) Lateral bipolar transistor (LBT) and (b) Collector-tub lateral bipolartransistor (CTLBT) on SOI.

    Fig. 3 Doping profile for CTLBT and LBT as obtained from ATHENA.

    Fig. 4 Gummel plots of CTLBT compared with that of the LBT.

    Fig. 5 Collector current versus Current gain of CTLBT compared with that of the

    LBT.

    Fig. 6 Common-emitter I-V characteristics of CTLBT and LBT

    Fig. 7 Electric field at the silicon film/BOX interface of CTLBT compared with that

    of the LBT.

    Fig. 8 Potential contours at the substrate of CTLBT at breakdown voltage (255V),

    potential contours=10V/step, LD=40m, NS=5.0x1013

    cm-3

    , ND=2.5x1015

    cm-3

    ,

    tOX=1.2m, and Xj=3.0m.

    Fig. 9 Electric field vector diagram for CTLBT showing electric field spreading at the

    Silicon film/BOX interface and breakdown at the collector-base interface or at the

    collector junction/substrate interface.

    Fig. 10 Potential contours at the Silicon film of LBT at breakdown voltage (93V),

    potential contours=10V/step, LD=40m, NS=5.0x1013

    cm-3

    , ND=2.5x1015

    cm-3

    ,

    tOX=1.2m, and Xj=3.0m.

    Fig. 11 Electric field vector diagram for LBT showing field crowding at the BOX and

    breakdown at the silicon-BOX interface.

    Fig. 12 Effect of substrate doping on the breakdown voltage of CTLBT.

    Fig.13 Electric field profile of CTLBT at different substrate dopings.

    Fig. 14 Breakdown voltage of CTLBT at different collector-tub junction depths.

    Fig. 15 Electric field profile at the silicon film/field oxide interface of CTLBT at

    various junction depths.

    Fig. 16 Electric field profile along the silicon/BOX and silicon-field oxide interface of

    CTLBT for different drift region dopings compared with that of the LBT.

    Fig. 17 Effect of drift doping on the breakdown characteristics of CTLBT compared

    with that of the LBT.

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    Fig. 18 Effect of drift length on the breakdown voltage of CTLBT compared with that

    of the LBT.

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    Fig. 1

    Phosphorus

    P- substrate

    N

    (a)

    N+

    P- substrate

    N

    N(b)

    N+

    P- substrate

    N

    N(c)

    Phosphorus Phosphorus

    PN+ N+

    P- substrate

    N

    N (d)

    Boron

    PN+ N+

    P- substrate

    N

    N (e)

    P+ polysilicon contact

    (f)

    B CE

    PN+ N+

    P- substrate

    N

    N

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    Fig. 2

    (a)

    N+

    P- substrate

    P N N+

    CBE

    BOX

    (b)

    N+

    P- substrate

    Buried oxide

    P N N+

    N-collectortub

    BOX

    CBE

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    Fig. 4

    0.2 0.4 0.6 0.8 1.0

    IC

    IB

    CTLBT, Xj=3.0m

    LBT- - - -

    ND=2.5x10

    15cm

    -3

    NS=5.0x10

    13cm

    -3

    LD=40m

    tOX

    =1.2m

    VCB=0 V

    10-15

    10-13

    10-11

    10-9

    10-7

    10-5

    10-3

    10-17

    IC,IB[A]

    Base-emitter voltage, VBE

    [ V ]

    0 10 20 30 40 50 60

    1018

    1014

    10

    15

    1016

    1017

    1019

    1020

    CollectorEmitter

    Drift regionP

    N

    N+

    N+

    Base

    Netdoping[cm-3]

    Lateral distance [ m ]

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    0 50 100 150 200 250 300

    0

    1

    23

    4

    5

    6

    7

    - - - -CTLBT, X

    j=3.0m

    LBTIB=0 to 0.25A @ 0.05A

    IB=0

    Collector-emitter voltage, VCE

    [ V ]

    ND=2.5x10

    15cm

    -3

    NS=5.0x10

    13cm

    -3

    LD=40m

    tOX

    =1.2m

    Collector

    current[A

    ]

    Fig. 6

    0

    5

    10

    15

    20

    25

    30

    35

    - - - -

    VCB

    =0 V

    CTLBT, Xj=3.0m

    LBT

    ND=2.5x10

    15cm

    -3

    NS=5.0x10

    13cm

    -3

    LD=40mtOX

    =1.2m

    10-7

    10-9

    10-11

    10-5

    10-13

    Curre

    ntgain,

    Collector current, IC

    [ A ]

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    Fig. 8

    Fig. 7

    E B C

    BOX

    N+ N N+P

    Depletion layer

    N

    VCEO=0 V VCEO=255 V

    60

    60

    Lateral distance [ m ]

    Verticaldistance[m]

    5040300 10 20

    70

    5040

    0102030

    -3.2

    -2.2

    -1.2

    P-substrate

    E B C

    BOX

    N+ N N+P

    Depletion layer

    N

    VCEO=0 V VCEO=255 V

    60

    60

    Lateral distance [ m ]

    Verticaldistance[m]

    5040300 10 20

    70

    5040

    0102030

    -3.2

    -2.2

    -1.2

    P-substrate

    10 20 30 40 50 600.0

    0.5

    1.0

    1.5

    2.0

    2.5

    BVCEO

    =255V

    CTLBT, Xj=3.0m

    LBT- - - - BVCEO=93V

    BVCEO=25V

    VCEO

    increment @ 25 V

    ND=2.5x10

    15cm

    -3

    NS=5.0x10

    13cm

    -3

    LD=40m

    tOX

    =1.2m

    E

    lectricfield[x105Vcm-1]

    Lateral distance [ m ]

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    Fig. 10

    E B C

    BOX

    N+ N N+P

    Depletion layer

    N

    60

    60

    Lateral distance [ m ]

    Ver

    ticaldistance[m]

    5040300 10 20

    70

    5040

    0102030

    -3.2-2.2

    -1.2

    P-substrate

    Breakdown

    E B CE B C

    BOX

    N+ N N+P

    Depletion layer

    N

    60

    60

    Lateral distance [ m ]

    Ver

    ticaldistance[m]

    5040300 10 20

    70

    5040

    0102030

    -3.2-2.2

    -1.2

    P-substrate

    Breakdown

    Fig. 9

    E B C

    Lateral distance [ m ]

    BOX

    N+ N N+P

    60

    60

    Verticaldist

    ance[m]

    5040300 10 20

    70

    5040

    01020

    30

    -3.2

    -2.2

    -1.2

    VCEO=93 V

    Depletion layer

    P-substrate

    VCEO=0 V

    E B C

    Lateral distance [ m ]

    BOX

    N+ N N+P

    60

    60

    Verticaldist

    ance[m]

    5040300 10 20

    70

    5040

    01020

    30

    -3.2

    -2.2

    -1.2

    VCEO=93 V

    Depletion layer

    P-substrate

    VCEO=0 V

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    Fig. 11

    1013

    1014

    1015

    80

    100

    120

    140

    160

    180

    200N

    D=1.0x10

    15cm

    -3

    LD=40m

    Xj=3.0m

    tOX

    =1.2m

    B

    reakdownvoltage[V]

    Substrate doping [ cm-3

    ]

    Fig. 12

    E B C

    Depletion layer

    60

    60

    Lateral distance [ m ]

    Verticaldistance[m]

    5040300 10 20

    70

    5040

    0102030

    -3.2

    -2.2

    -1.2

    P-substrate

    Breakdown

    BOX

    N+ N N+P

    E B CE B C

    Depletion layer

    60

    60

    Lateral distance [ m ]

    Verticaldistance[m]

    5040300 10 20

    70

    5040

    0102030

    -3.2

    -2.2

    -1.2

    P-substrate

    Breakdown

    BOX

    N+ N N+P

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    Fig. 13

    3 6 9 12 15 18 21180

    200

    220

    240

    260

    280

    ND=1.0x10

    15cm

    -3

    NS=5.0x10

    13cm

    -3

    LD=40m

    tOX

    =1.2m

    BreakdownVoltage[V]

    Collector-tub junction depth [ m ]

    Fig. 14

    10 20 30 40 50 60

    0.0

    0.5

    1.0

    1.5

    2.0

    ND=1.0x10

    15cm

    -3

    LD=40m

    Xj=3.0m

    tOX

    =1.2m

    Elec

    tricfield[x105Vcm-1]

    Lateral distance [ m ]

    NS=1.0x10

    13cm

    -3, BV

    CEO=110V

    NS=5.0x10

    13cm

    -3, BV

    CEO=195V

    NS=1.0x10

    15cm

    -3, BV

    CEO=95V

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    Fig. 16

    10 20 30 40 50 600.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    NS=5.0x1013cm-3

    LD=40m

    Xj=3.0m

    tOX

    =1.2m

    Si-BOX interface

    Si-BOX interfaceSi-field oxide interface

    Si-field oxide interfaceLBT

    CTLBT

    ND=1.6x10

    16cm

    -3

    ND=1.0x10

    14cm

    -3

    Electricfield[

    x105Vcm-1]

    Lateral distance [ m ]

    10 20 30 40 50 600.0

    0.5

    1.0

    1.5

    2.0

    ND=1.0x10

    15cm

    -3

    NS

    =5.0x1013

    cm-3

    LD=40m

    tOX

    =1.2m

    Xj=2.6m, BV

    CEO=192V

    Xj=13.2m, BV

    CEO=270V

    Xj=19.5m, BV

    CEO=226V

    Electricfield[x105Vcm-1]

    Lateral distance [ m ]

    Fig. 15

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    Fig. 18

    100

    150

    200

    250N

    S=5.0x10

    13cm

    -3

    LD=10m

    tOX

    =1.2m

    1016

    1015

    1014

    B

    reakdownvoltage[V]

    Drift doping [ cm-3

    ]

    CTLBT, Xj=3.0m

    LBT

    Fig. 17

    10 20 30 40 5050

    100

    150

    200

    250

    300

    ND=2.5x10

    15cm

    -3

    NS=5.0x10

    13cm

    -3

    tOX

    =1.2m

    Breakdownvoltage[V]

    Drift region Length, LD

    [ m ]

    CLBT, Xj=3.0m

    LBT


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