RECYCLINGEXPERIENCED PROFESSIONALS WORKING TOGETHER
H A N D L I N G S O R T I N G P R O C E SS I N G
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DUO isn’t just a quality equipment manufacturer and dealer – we deliver complete turnkey projects for the material and aggregate recycling industries.
Whilst we provide bespoke, intelligently engineered solutions, which incorporate industry leading equipment and our own in-house manufactured premium quality products, it’s our customer focus that really sets us apart.
We take pride in developing and maintaining strong working relationships with our customers and draw on our 30 years’ experience to do so.
APPLICATIONSWe design, install and support customised turnkey dry screening and washing solutions for a variety of applications including, but not limited to, the following:
• Municipal solid waste
• Comingled dry recyclables
• Construction, demolition & excavation waste crushing,screening and washing
• Autoclave sterilisation plants
• Paper & card separation
• Glass sorting
• Refuse derived fuel
• Commercial & industrial waste
• Compost
• Incinerator bottom ash
• Waste handling systems
INTRODUCING DUO
AUTOCLAVE PLANT CONVEYOR SYSTEM DESIGNED, MANUFACTURED AND INSTALLED BY DUO MANUFACTURING
We take time to listen to you ensuring we fully understand your project and what you are trying to achieve. We then apply our knowledge and expertise to a customised design solution, which although unique to your needs, incorporates high build quality, optimum operating efficiency and low maintenance. Above all our designs strive to achieve the highest level of safety.
Having designed the right solution for your processing plant, in which we incorporate equipment from leading OEMs, we complement this with our own in-house designed and manufactured products. This flexibility enables us to provide you with a turnkey solution which is tailor-made to suit your specific requirements.
We use our in-house capability to deliver your project. A dedicated DUO Project Manager works with you to guarantee a seamless installation and handover – ensuring you’re a kept informed of progress. We can manage across your supply chain as principal contractor overseeing related civils and electrical works, as well as CDM responsibilities.
Our after sales support is always on hand and continues the DUO relationship. We offer a range of maintenance contracts as well as spares and service options from a single source just a phone call away. We are committed to keep your business running.
OUR TWO WORkING AS ONE APPROACh
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WE DELIVER TURNKEY
PROJECTS FOR THE WASTE
HANDLING & RECYCLING
INDUSTRIES USING OUR
OWN HIGH-QUALITY,
IN-HOUSE MANUFACTURED
COMPONENTS COMBINED
WITH EQUIPMENT FROM
INDUSTRY LEADING OEMS.
INDUSTRY LEADING COMPONENTSREPUTATIONS FOR QUALITY
We make industry leading components work for you.
We are sole distributors in our territories for Binder, Terex Washing Systems, Terex Mineral Processing Systems, Powerscreen and Greystone. We complement these products with other important recycling equipment from leading OEMs.
BINDER:n BIVITEC flip flop screens
n Resonance screens
n Linear vibratory screens
n Circular vibratory screens
Circular vibratory screensBIVITEC
BINDER SPECIALIST SORTING EQUIPMENT:n Glass sorting and delabelling
n Plastics sorting
n Paper & card sorting
n Mineral sorting
CompactMinexx
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TEREX – WAShING & CRUShING EQUIPMENT:n Mobile aggregates recycling
washing equipment
n Modular recycling washing equipment
MC 1000 Cone ModuleAggwash Mobile Wash Plant
POWERSCREEN:n Mobile recycling crushers
n Mobile recycling screens
Warrior 800XR400
AIR SEPARATION TEChNOLOGY:n Integrated lights
removal systemsn Air knifen Drum separatorsn Windshifters
Air knifeIntegrated System
METAL REMOVAL EQUIPMENT:n Overband magnets
n Eddy current separators
Eddy Current SeparatorOverband Magnet
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DUO DESIGNED & MANUFACTURED PRODUCTSGUARANTEED QUALITY
Through our own product range we are able to guarantee your plant will meet our promises.
Our range of in-house designed and manufactured products perfectly complement our OEM supplied products. These products provide us with the flexibility to overcome the challenges you face and deliver the performance and uptime you require.
DUO MOBILE PICkING STATIONS:n Mobile and road legal
n 1200mm variable speed conveyor belt
n Diesel/hydraulic powerpack
n 2 or 3 bay options
Picking BeltTransport Ready
DUO STATIC PICkING STATIONS:n 1200mm belt as standard,
various size available
n Bay lengths & number of bays to suit requirements
Internal ViewPicking house
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FEEDERS & hOPPERS:n High level and low level
n Various sizes available
n Built bespoke to your needs
Low Level hopperhigh Level hopper
DUO Trommels:n 3 bay, 5.1m long
n 4 bay, 6.8m long
n 6 bay, 9.4m long
n All 2.4m diameter as standard
n 3m diameter available with 6 bay
Trommel Installation3m Diameter Trommel Discharge
CONVEYOR SYSTEMS:n Range of sizes available
to suit application
n Built bespoke to your needs
Integrated Conveyor SystemLink Conveyor
DUO BESPOkE STEELWORk:n Structural steelwork
n Chute work
n Walkways
n Guarding
n Handrails
n Bespoke systems Structure, Conveyors and WalkwaysTrommel Support Structure
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IN-hOUSE MANUFACTURINGCUSTOMISED PLANTSThe flexibility of our in-house manufacturing
facility allows us to provide a total turnkey
solution tailor made for you.
Rather than selling you an ‘off-the-shelf’ plant we have the ability to customise your plant to work around any on-site restrictions.
IN-hOUSE CAPABILITIES:
• Technical Product Design
• 2D & 3D Design
• CE Marked products
• Structural Calculations
• Highly flexible product options
• Non-standardised projects can be delivered
• Your specifications can be included in the build
• Full in-house control over delivering your project
CREATING A BESPOkE TURNkEY SOLUTIONHaving designed the correct material flow for your plant, incorporating the equipment that will help you achieve your production targets, our bespoke manufactured products are what bring this together. These products complement our OEM’s equipment to maximise efficiency and production levels.
BUILT TO BE PRACTICALAs well as making your plant highly productive, DUO products also ensure it is manageable. We design and construct not just for operating the plant but also for easy, low-cost maintenance.
BUILT TO LASTBecause of our vast industry experience we are able to design with longevity in mind. We use components that minimise wear, reducing your repair & maintenance costs.
hEALTh & SAFETYOur products are always designed with safety in mind but if your company policy or site requirements call for additional precautions above statutory requirements to be taken such as guarding, walkways, handrails, and emergency stop controls, then we can easily accommodate this.
DUO AGGREGATES 09
OUR IN-HOUSE
MANUFACTURING GIVES US
THE FLEXIBILITY TO TAILOR
OUR PROCESSING PLANTS
TO MEET YOUR SPECIFIC
REQUIREMENTS.
DUO AGGREGATES 10
BESPOkE TURNkEY SOLUTIONSNo matter what the on-site restrictions
are, and whatever your production targets,
we will design a plan to meet your needs.
A DUO Design is not solely production focused; we want you to be happy with every aspect of it, that’s why our scope of design is to make plants:
• Highly serviceable for quick and easy maintenance
• Energy efficient to minimise running costs
• Health & Safety focused to our own high standardswith additional guarding available upon request
• Modular design to provide you with the flexibility toalter your plant should your requirements change
• Robust to guarantee they can handle theirenvironment
• Environmentally friendly
• Intelligently engineered to reduce wear and spillage
ACE LIFTAWAY, ROMSEY – MRF INCLUDING: 6 BAY TROMMEL, AIR kNIFE, PICkING STATION, ELECTRO-MAGNET, BIVTEC FLIP-FLOP SCREEN AND JAW CRUShER
DESIGNED WITh EXPERIENCEWe’ve been manufacturing recycling plants for over 30 years and there are many examples of our work across the country. Our very high customer retention rate is evidence of the quality of our work. If you wish to see the some of our past installations why not contact us and we’ll happily take you for a site visit?
INTELLIGENT MATERIAL FLOW DESIGNA DUO Design combines high production levels and product quality. We will design your plant to prevent material spillage and reduce running expense and repair & maintenance costs. This helps to deliver maximum return on your investment.
EQUIPMENT SELECTIONAs representatives for leading OEMs, and with our own robustly constructed product range, we can incorporate quality components in your design. With a DUO Design you benefit from equipment which has been heavily invested in and trialled with operational examples across the country.
CUSTOMER INPUTBecause of our in-house manufacturing facility a DUO Design is highly flexible which not only allows us to bespoke your plant but also gives you the opportunity to have input in its design. Whether there is a specific layout or equipment features you want us to include our design team are on hand to work with you.
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A SEAMLESS INSTALLATION GUARANTEEDWe use our in-house capability
to deliver your project.
DURING INSTALLATION WE CAN PROVIDE:PROJECT MANAGEMENTA dedicated Project Manager will be appointed for the duration of your installation providing you with a single point of contact and regular updates on our progress.
TWO WORkING AS ONEAs part of your on-site team we work within the restrictions of your site. We’re happy to work in partnership with other contractors, whether it’s assisting with Civils design or adapting our schedule.
EASY LOAD – WASTE SORTING SYSTEM INCLUDING TROMMEL, AIR kNIFE, 10 MAN PICkING STATION
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A DUO INSTALLATION
MEANS A FULLY MANAGED
PROJECT, INCLUDING CDM
AND HEALTH & SAFETY,
ALL FROM A SINGLE POINT
OF CONTACT.
ONSITE CDMWe are happy to provide on-site CDM to HSE standards ensuring proposed work is not going to put others at risk.
COMMISSIONINGOur comprehensive commissioning provides a guarantee that we deliver to the high standards we agreed. This way we only handover a plant that meets the performance, reliability and safety standards required.
TRAINING: ENSURING YOU GET ThE MOST FROM YOUR DUO PLANTDUO plants are designed to be easy to operate with simple, routine maintenance but we still want to guarantee that you get the best return on investment possible. That’s why we take the time to comprehensively train your operators in how to maximise production levels and product quality and minimise downtime. It’s this that helps create a seamless transition between our installation and your continued success
SPARES ThE RIGhT PART, AT ThE RIGhT TIME, AT ThE RIGhT PRICEn We don’t expect you to hold an extensive range of spares –
all our installations come with a recommended spares list to help minimise your downtime.
n At our centrally located warehouse we stock a range of wear parts and we also supply genuine Terex, Powerscreen and Binder spares.
n We fabricate and fit bespoke wear parts such as chutes, structures, pipework and more.
n Our parts system records all the parts you order through us making reordering a problem-free and just a phone call away.
SERVICEOUR PROACTIVE SUPPORT kEEPS YOU RUNNINGn Preventative Maintenance Contracts are available to highlight any
issues before downtime occurs or production levels fall. We will periodically send an experienced engineer to your site to perform a Technical Health Check after which you will receive a comprehensive report with recommended actions.
n Our plants are built to last but you can rest assured that breakdown cover is just a phone call away.
n Technical advice is on-hand from our Coventry and Frome based service departments or from our team of mobile engineers.
n OEM support means that you benefit not only from our local customer care but also the extensive engineering resource of industry leading manufacturers.
AN AFTERSALES SERVICE SECOND TO NONE
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OUR AFTERSALES SERVICE
PROVIDES PARTS,
SERVICE AND TECHNICAL
SUPPORT. ALL JUST A
PHONE CALL AWAY.
CONTACT US
HEAD OFFICEDUO (EUROPE) PLC4 RYE HILL OFFICE PARK BIRMINGHAM ROAD, ALLESLEY COVENTRY CV5 9AB
TEL: +44 (0)845 22 22 386FAX: +44 (0)845 22 22 387 [email protected]
MANUFACTURING OFFICEDUO MANUFACTURINGMENDIP WORKS, LEIGH ROAD CHANTRY NR. FROME, SOMERSET BA11 3LR
TEL: +44 (0)1373 836 451FAX: +44 (0)1373 836 879 [email protected]
WEST AFRICA TRADING OFFICE DUO AFRICAPO BOX AN7788, ACCRA - NORTH, OFF MAIN TEMA-AFLAO ROAD, NR UNIVERSITY CAMPUS, DAWENYA,GHANA
TEL: +233 (0)302 984 830 [email protected]
WWW.DUOPLC.COMWWW.DUOAFRICA.COM.GH
TWITTER: DUO_AFRICA
International Construction Equipment sells quality pre-used equipment globally and delivers DUO processing plants outside of the UK.
www.internationalce.com
DUO is part of the Terex Global Dealer Network
DUO (Europe) plc – Incorporated in England With Co No. 05382539 Powerscreen Washing Systems Limited t/a DUO Equipment – Incorporated in England with Co No. 2352050. VAT Registration No: 123 3906 36
Powerscreen Pegson Equipment Limited – Incorporated in England with Co No. 05895858 VAT Registration Number: 892 8007 01DUO Mineral Processing Limited – Incorporated in England with Co No. 05436232 VAT Reg No. 104141083
International Construction Equipment Limited t/a ICE – Incorporated in England with Co No. 07406152 VAT Reg No. 123 3906 36L.J.H. Group Limited t/a DUO Manufacturing – Incorporated in England with Co No. 01237248 VAT Reg No. 140228803
4 Rye Hill Office Park, Birmingham Road, Allesley Coventry, West Midlands CV5 9AB
DUO Africa Limited - Incorporated in Ghana with Co No. CS130632013Tema-Aflao Road, Nr University Campus, Dawenya, Ghana