Red Leaf STONE • [email protected] • 4 STONE Red Leaf STONE ANCHOR CATALOG Stone Fixing...

STONE ANCHOR CATALOG

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Stone AnchorsProduct Catalog - 2013

1.877.522.1688 • [email protected] • www.redleafap.com 2

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Red Leaf Architectural Products

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Natural StoNe MaterialS

A wide range of natural stone such as various limestones, marble, basalt, sandstone, and granite.

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Timeless, classic quality coupled with enduring elegance. For traditional and contemporary applications.

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Custom handcrafted stone inlay features add elegance and distinction to large surfaces.

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A refined treatment of a commonly overlooked interior trim.

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Quality finishes that treat and protect your stone products.

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Table of ContentsStone Fixing Systems - Overview ..................................... 4

1. SImPLE SOLutIOnS .................................. 5

HA L Anchor Fixing Systems - Introduction ��7

HA L Anchor Fixing Systems - Installation ��8

HA01 L Anchor ��9

HA02 & HA03 L Anchor �� 10

HA04 & HA05 L Anchor �� 11

HA Anchors - Special Application �� 12

HCA Corner Anchors �� 13

2. SOLutIOnS OFFERInG VERSAtILItY ...... 14

HZ Z Anchor Fixing Systems - Introduction �� 15

HZ Z Anchor Fixing Systems - Installation �� 16

HZ01 Z Anchor �� 17


HZ02-S Z Anchor �� 19

HZ05 Z Anchor W. Riveted Nut �� 20

HZ07 Z Anchor For Soffits �� 21


3. HIGH LOAD AnCHORS ......................... 23

AXO Body Anchor Fixing Systems - Introduction �� 24

AXO Body Anchor Fixing Systems - Installation �� 25

BA Body Anchor �� 26

AXO1 & AXO2 Body Anchor�� 27

AXO3 Body Anchor �� 28

AXO4 Body Anchor �� 29

AXO Body Anchor - Special Application �� 30

Fixing Systems For Heavy Stone Panels �� 31

Fixing Systems For Heavy Stone Panels �� 32

4. SPECIAL APPLICAtIOnS ........................ 33

HZ Z Anchor - Special Applications Details �� 34

HRS1 Restraint Anchor �� 35

HRS3 Restraint Anchor �� 36

5. Sub-CHAnnEL SYStEmS ........................ 37

HMP Sub Channel Fixing Systems - Introduction �� 38

HMP Sub Channel Systems - Installation �� 39

ATS Sub Channel Systems - Product Information �� 40

HMP Channels �� 41

HCSP Channel Supports �� 42

HCRS Channel Restraint �� 43

HMP Sub Channel Systems - Application Examples �� 44

HMP Channel Systems - Special Application �� 45

HMP-ALU Aluminium Sub Channel Systems �� 46

6. mORtAR AnCHORS .............................. 47

HDM Mortar Anchor Fixing Systems - Introduction �� 48

HDM Mortar Anchor Fixing Systems - Installation �� 49

BUN & BUG Mortar Anchor �� 50

BTN & BTG Mortar Anchor �� 51

MTN & MTG Mortar Anchor�� 52

HN & HG Mortar Anchor Restraint �� 53

HSD Mortar Anchor Fixing Systems - Introduction �� 54

HRD Mortar Anchor Fixing Systems - Product Details � 54

HSD Mortar Anchors �� 55

7. ACCESSORIES - PRODuCt DEtAILS ...... 56

HAZ Accessories �� 57

HB Expansion Bolts �� 58

8. APPEnDIx 1 - DESIGn PRInCIPLES ....... 60

Design Principles �� 61


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Stone Fixing Systems - Overview

Fixing systems need to accommodate all types of backing walls whether they are concrete walls, block work & masonry walls or steel structures.

The following points are taken into consideration when designing a fixing system for natural stone installation.

• Stone dimensions.• Cavity structure: projection size and isolation. • Application type: horizontal or vertical joint installation.• Joint size.• Structural wall backing. • Height of facade.• Relevant dynamic loads such as wind and seismic loads.• Design criteria of the project.

HAZ Metal proposes and specially designs fixing systems according to individual projects requirements.

Direct fixing to concrete walls with bolts

Fixing to concrete with bolt anchors using expansion bolts. Insulation is cut at each anchoring point.

Direct fixing to concrete or masonry walls with mortar

Fixing to concrete with mortar anchors using mortar. Insulation is drilled at each anchoring point.

Indirect fixing to load bearing beams with channel system

Fixing to sub channel structure supported to load bearing beams. Insulation is cut at each anchoring point.

HZ Z Anchor Fixing System

AXO Body Anchor Fixing

HA L Anchor Fixing System

HSD Mortar Anchor Fixing System

HMP Sub Channel System

• Fixing to concrete with bolts.• Projection sizes up to 135mm.• Recommended for loads up to 800N.• Installation at horizontal or vertical joints.• Three dimensional adjustability.

• Fixing to concrete with bolts.• Projection sizes up to 260 mm.• Recommended for loads up to 1300 N.• Installation at horizontal or vertical joints.• Optimum static performance.• Three dimensional adjustability.

• Fixing to concrete with bolts.• Can be used for 50 mm and larger stone thicknesses.• Various types to enable adjustability.• Installation at horizontal joints only.

• Fixing to masonry with mortar.• Various types to fit a range of loads and projection sizes.• Installation at horizontal or vertical joints.• Three dimensional adjustability.

• Fixing to sub channel structure which is attached to load bearing beams.• High load bearing capability to fit projection sizes up to 360 mm.• Greater projection sizes are achieved with special design.• Fully adjustable and allows fast installation.

3



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1. Simple Solutions


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| 4

HAZ Metal is known as a high quality and reliable service provider for the design and supply of fixing systems in the construction industry. Major projects have been successfully supplied with HAZ Metal fixing systems. The main advantage of HAZ Metal is the ability to custom design fixing systems and provide fast production to meet the time restraint requirements of projects. The design and supply is done in accordance with international standards and more importantly withour customersÕ expectations.

Application examples for bolt anchorsAnchors are fixed on to load bearing walls with expansion bolts.

To fasten anchors on to isolated walls, the isolation must be cut first. After fastening, the cut out isolation piece must be inserted back, and the isolation parts must be sealed in order to reduce cold bridging.

Application examples of profile systemsThe channels are fastened to channel supports which are fixed with expansion bolts to floor beams. Natural stone panels are fixed with anchors which are fixed to channels with hex. bolt sets. This system allows installation to be independent from the wall. Low anchoring points allows faster installation and reduces cold bridging.

Your Fixing Systems Specialist


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HA L Anchor Fixing Systems - Introduction

27

HA L Anchor Fixing Systems - Introduction

• Direct fixing into concrete walls with expansion bolts. Indirect fixing onto sub channel system with hex bolts.• Economical & easy fixing.• Installation at horizontal joints.• Adjustability provided through adjustable plates and slot pin holes.

HA01 L Anchor HA02 L AnchorDouble Pin

HA03 L AnchorWith Kerf

HA04 L AnchorWith Adjustable Plate

HA05 L Anchor With Adj. Plate & Welded Tie

Adjustability

1. Vertical adjustment is made through the slot hole. The anchor is fixed on to the bolt with the serrated washer and nut.

2. A slot pin hole can be provided to enable lateral adjustment of the pin.

3. Greater projection sizes can be achieved by using shims. Shims are placed at the back of the anchor.

4. An adjustment plate is available in HA04 & HA05 type L anchors where adjustment of the projection size can be made.

Installation at horizontal joints

Fdw/2 Fdw/2

Load Bearing &Restraint

• Suitable for concrete walls. Recommended projection sizes up to 55 mm.• Slabs are pinned at the bottom and upper sides.• Adjustability for projection size can be done by inserting shims between the anchor and the wall.• Anchors act as load bearing and restraint, carrying the slabs above and restraining the slabs below.

• Suitable for concrete walls. Recommended projection sizes up to 55 mm.• Slabs have slits and the kerf parts of the anchors are inserted in to the slit edgesof the slabs.• Adjustability for projection size can be done by inserting shims between the anchor and the wall.• Anchors act as load bearing and restraint, carrying the slabs above and restraining the slabs below.

• Suitable for concrete walls. Recommended projection sizes up to180 mm.• Slabs are pinned from the bottom and upper sides.• Adjustability of the projection size is enabled with the adjustable plate, which is fixed to the body with hex bolts.• Anchors act as load bearing and restraint, carrying the slabs above and restraining the slabs below.

HA01 L Anchors HA03 L Anchors HA04 L Anchors


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HA L Anchor Fixing Systems - InstallationHA L Anchor Fixing Systems - Installation Detail

A

A

Section A-A

Insulation

Wall

Anchor set

Stone slab

1- Through bolt

2- Anchor body

3- Serrated washer

4- Round washer for through bolt

5- Hex nut for through bolt

6- Plastic tube

7- Flanged pin


In this instance the dead load of the slab is divided by two, as half the weight of the slab is transferred to the load bearing anchors.

Load Bearing& Restraint


Installation at vertical joints

HA01L Anchor

Elevation view Section A-A Installation details


HA04L Anchor

| 28Your Fixing Systems Specialist


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HA01 L Anchor

29

HA01 L Anchor - Product Details

Fws/Fwp

¯

L

E.b.

T

St

Fdw

K

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads.

HA01 L Anchor• Load bearing & restraint• Limited adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws

• Projection sizes between 30 and 35 mm• Suitable for horizontal

• Loads up to 400 N• Stone thicknesses above 20 mm

Product Code Description Shape A Shape B Shape C

Cement Grout

For anchoring intoconcrete ≥ C20/25

St=20-50 mm

Load Bearing

Restraining

Plastic Tube

• Other sizes are available for production upon request. • Bolts are provided separately.• Structural calculation reports are available upon order.

ProductCode

Technical Details

Projection Dead Load

WindPressure

WindSuction

Bolt Size PinDiameter

AnchorLength

K (mm) Fdw (N) Fwp (N) Fws (N) E.b. (mm) ¿ (mm) L (mm)

HA01-301

HA01-351

HA01-401

HA01-451

HA01-501

HA01-551

HA01-302

HA01-352

HA01-402

HA01-452

HA01-502

HA01-552

HA01-303

HA01-353

HA01-403

HA01-453

HA01-503

HA01-553

HA01-304

HA01-354

HA01-404

HA01-454

HA01-504

HA01-554

30

35

40

45

50

55

30

35

40

45

50

55

30

35

40

45

50

55

30

35

40

45

50

55

AnchorThickness

T (mm)

100

200

300

400

156

312

468

624

110

219

328

437

M8X80

M8X80

M8X80

M8X80

4

4

5

5

36

41

46

51

56

61

38

43

48

53

58

63

38

43

48

53

58

63

38

43

48

53

58

63

2

2.5

3

4

3

4

3

4

HA01 - 30 1 AShapeDead Load (x10 Kg)Projection (K mm)Type


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HA02 & HA03 L AnchorHA02 & HA03 L Anchor - Product Details

E.b.

Fws/Fwp

¯

L

T

St

Fdw

K

ProductCode

Technical Details

Projection Dead Load WindPressure

WindSuction


AnchorLength


AnchorThickness

T (mm)

HA02-302

HA02-352

HA02-402

HA02-452

HA02-502

HA02-552

HA02-304

HA02-354

HA02-404

HA02-454

HA02-504

HA02-554

30

35

40

45

50

55

30

35

40

45

50

55

38

43

48

53

58

63

38

43

48

53

58

63

200

400

312

624

219

437

M8X80

M8X80

4

6

3

4

Cement Grout

For anchoring into

concrete ≥ C20/25

St=20-50 mm

Load Bearing

Restraining

Plastic Tube

HA02 L Anchor• Load bearing & restraint.• Projection sizes between 30 and 55 mm.• Loads up to 400 N.• Suitable for horizontal joints.• Stone thicknesses above 20mm.• Fastened on walls with expansion bolts.• Stone installation is made with a single anchor on each side.


Shape A

Shape B

Shape C

E.b.

Fws/Fwp

¯

L

T

St

Fdw

K

ProductCode

Technical Details

Projection Dead Load WindPressure

WindSuction


AnchorLength


AnchorThickness

T (mm)

HA03-302

HA03-352

HA03-402

HA03-452

HA03-502

HA03-552

HA03-304

HA03-354

HA03-404

HA03-454

HA03-504

HA03-554

30

35

40

45

50

55

30

35

40

45

50

55

32

37

42

47

52

57

32

37

42

47

52

57

200

400

312

624

219

437

M8X80

M8X80

12

15

3

4

Cement Grout

For anchoring into

concrete ≥ C20/25

St=20-50 mm

Load Bearing

Restraining

Plastic Tube

HA03 L Anchor• Load bearing & restraint.• Projection sizes between 30 and 55 mm.• Loads up to 400 N.• Suitable for horizontal joints.• Stone thicknesses above 20mm.• Fastened on walls with expansion bolts.• Installation is made with kerf system where there are slit edges in the slabs.


Shape A

Shape B

Shape C

3

4



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HA04 & HA05 L Anchor

31

HA04 & HA05 L Anchor - Product Details

HA04 L Anchor• Load bearing & restraint.• Projection sizes between 100 and 180 mm.• Loads up to 800 N.• Suitable for horizontal joints.• Stone thicknesses above 20mm.• Fastened on walls with expansion bolts.• Adjustability of the projection size is provided with the adjustable plate.


Shape A

Shape B

Shape C

HA05 L Anchor• Load bearing & restraint.• Projection sizes between 200 and 280 mm.• Loads up to 800 N.• Suitable for horizontal joints.• Stone thicknesses above 20mm.• Fastened on walls with expansion bolts.• Adjustability of the projection size is provided with the adjustable plate.

Shape A

Shape B

Shape C

ProductCode

Technical DetailsProjec-

tion

K (mm)

HA04-1006

HA04-1206

HA04-1406

HA04-1606

HA04-1806

HA04-1008

HA04-1208

HA04-1408

HA04-1608

HA04-1808

100

120

140

160

180

100

120

140

160

180

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

BoltSize

E.b. (mm)

PinDiameter

¿ (mm)

AnchorLength

L (mm)

Adj.Plate

Length

Lp (mm)

Adj.Plate

Thickness

T (mm)

85

105

125

145

165

85

105

125

145

165

115

135

155

175

195

115

135

155

175

195

70

90

110

130

150

70

90

110

130

150

600

800

936

1235

655

865

M12X120

M12X120

6

6

80

80

6

6

ProductCode


tion

K (mm)

HA05-2006

HA05-2206

HA05-2406

HA05-2606

HA05-2806

HA05-2008

HA05-2208

HA05-2408

HA05-2608

HA05-2808

200

220

240

260

280

200

220

240

260

280

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

BoltSize

E.b. (mm)

PinDiameter

¿ (mm)

AnchorLength

L (mm)

Adj.Plate

Length

Lp (mm)

Adj.Plate

Thickness

T (mm)

185

205

225

245

265

185

205

225

245

265

215

235

255

275

295

215

235

255

275

295

170

190

210

230

250

170

190

210

230

250

600

800

936

1235

655

865

M12X120

M12X120

6

6

80

80

6

6


L

E.b.

Lp

Fws/Fwp

¯

T

St

Fdw

K

Fws/Fwp

L

Lp

E.b.

¯

T

St

Fdw

K

Cement Grout


St=20-50 mm

Load Bearing

Restraining

Plastic Tube

Cement Grout


St=20-50 mm

Load Bearing

Restraining

Plastic Tube


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HA Anchors - Special ApplicationHA Anchors - Special Application Details

Special Designs

L anchors are used to install thick stone slabs around corners.

L anchors are used to support large semi circular stones to forming a massive column block.

L anchors used for stone installation around column with variations in stone and projection.

HAZ 21 restraint anchor, designed for the purpose of installing into insulated walls more quickly. Insulation is drilled instead of cut. HAZ 21 anchors are generally used as restraints and are used for corbel facade installations.

L anchor is produced with three holes in order to accommodate a special requirement. Customized production is made in any case to fulfil the special requirement of the stone application.

L anchor with adjustable plate combine with a wedge washer instead of serrated washer. This is chosen in cases where vertical loads are too high for the serrated washer to sustain the no slip feature.



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HCA Corner Anchors

53

HCA Corner Anchors - Product Details

• For fixing small slabs on to supported facade slabs.• Used for reveal, column, soffit and sill slabs.• Slabs can be assembled in the work shop for faster installation on site.• Special drilling is required on the slabs, details of which are shown at the bottom of the page.

HCA01 Corner Anchor HCA02 Corner Anchor HCA03 Corner Anchor

HCA01 ApplicationReveal slabs can be connected to the supported slabs at columns. In this instance HCA01 corner anchors are used as load bearing and HCA02 are used as restraint.

HCA02 ApplicationSoffit slabs can be connected to the supported slabs at parapets. In this instance only HCA02 corner anchors are used as restraint.

HCA03 ApplicationThis anchor is used to fasten two slabs together at corners. The disk is inserted at a split edge on the slab. A special bolt is fixed between the anchor and the disk which firmly connects the slabs together.

Special Drilling for HCA01 & HCA02 Corner AnchorsSpecial drilling is done to the slabs at the upper face and at the back. The drilling must be done precisely as shown on the illustration. The adjustable arm inserted from the back of the stone meets the pin which is inserted from the edge surface of the stone.

ProductCode

Technical Details

Reveal Size

HCA013(4)x10x45

3(4)x15x60

3(4)x20x75

VerticalLoad Wind Load

AdjustableArm

StraightPin

StxWxL cm (N) (N) (mm) (mm)

38(50)

76(100)

130(170)

40

50

60

M8x45 ø5x80

ProductCode

Technical Details

Reveal Size

HCA023(4)x10x45

3(4)x15x60

3(4)x20x75

VerticalLoad Wind Load

AdjustableArm

StraightPin

StxWxL cm (N) (N) (mm) (mm)

38(50)

76(100)

130(170)

40

50

60

M8x45 ø5x80


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2. SOLUTIONS OFFERING VERSATILITY


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HZ Z Anchor Fixing Systems - Introduction

9

HZ Z Anchor Fixing Systems - Introduction

• Direct fixing into concrete walls with expansion bolts. Indirect fixing into sub channel system with hex bolts.• Three dimensional adjustability - Quick and easy fixing.• Installation at horizontal and vertical joints.• Recommended projection sizes up to 135 mm & loads up to 800 N.

HZ01Z Anchor

HZ02Z Anchor

HZ05 Z AnchorWith riveted nut

HZ07Soffit Anchor

HZ08 Z AnchorFor large projections

HRS1 Restraint Anchor

Three dimensional adjustability

1) Vertical adjustment is provided by the slotted hole. The anchor is fixed on to the bolt with the serrated washer at the desired level.

2) Adjustment of the projection size is provided by rotating the adjustable arm. The adjustable arm is locked with the hexagon nut.

3) Adjustment of the anchor left and right is provided by sliding the body up to 15 degrees side ways.

Installation at horizontal joints Installation at vertical joints

Load Bearing &Restraint Restraint Load

Bearing

• Suitable for concrete walls. Anchors are fixed directly on to concrete walls with expansion bolts.• Recommended projection size between 45 mm to 135 mm and loads up to 800 N.• In horizontal joint installation, slabs are pinned on the bottom and upper sides. Anchors act as load bearing carrying half the weight of the slabs above. Anchors also act as restraints, holding the slabs below and restraining against wind suction and pressure.• In vertical joint installation slabs are pinned on the left and right sides. Anchors on the bottom are load-bearing anchors carrying the whole weight of the slab. Half the weight of the slab on the left and half the weight of the slab on the right. Anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure.• Three - dimensional adjustability allows quick and easy installation.• The design and structural calculations of these anchors are made in our technical department. Special design and manufacturing can be made for the requirements of each project.


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HZ Z Anchor Fixing Systems - InstallationHZ Z Anchor Fixing Systems - Installation Detail

A

A

Section A-A

Insulation

Wall

Anchor set

Stone slab

1- Through bolt

2- Anchor body

3- Serrated washer

4- Round washer


6- Hex nut for adjustable arm

7- Adjustable arm

8- Plastic tube

9- Flanged pin

Adjustable armVariations

Shape A

Shape C

Shape E

Shape F

Shape H

Shape J

Shape K





In this instance the dead load of the slab is divided by one, as the whole weight of the slab is transferred to the load bearing anchors.

Restraint

LoadBearing



HZ02 Z Anchor

HZ02 Z Anchor


Elevation view Section a-a Installation details

Restraint


Load Bearing


Restraint

Load Bearing




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HZ01 Z Anchor

11

HZ01 Z Anchor - Product Details

ProductCode

Technical details

Projec-tion

Min.Projec-

tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength

K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ¿ (mm) M (mm) T (mm) EAL (mm)

HZ01-452

HZ01-552

HZ01-752

HZ01-952

HZ01-553

HZ01-753

HZ01-953

HZ01-1153

HZ01-554

HZ01-754

HZ01-954

HZ01-1154

HZ01-755

HZ01-955

HZ01-1155

HZ01-1355

45

55

75

95

55

75

95

115

55

75

95

115

75

95

115

135

40

45

60

80

50

60

80

100

50

60

80

100

60

80

100

120

55

70

90

110

70

90

110

130

65

90

110

130

90

110

130

150

10

20

40

60

20

40

60

80

10

20

40

60

20

40

60

80

200

300

400

500

312

468

624

780

219

328

437

546

M8X80

M8X80

M10X90

M10X90

5

5

5

5

M10

M10

M12

M12

3.5

3.5

4.5

4.5

60

60

60

60

60

70

70

70

70

90

90

90

90

90

90

90

E.b.

TFws/Fwp

M

¯

F

EAL

St

K

Fdw

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standards.• Loads stated are working resistance loads.• Other sizes are available for production upon request. • Bolts are provided separately.• Structural calculation reports are available upon order.

HZ01 Z Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws

• Projection sizes between 45 and 135 mm• Suitable for horizontal & vertical joints

• Loads up to 500 N• Stone thicknesses 20-50 mm

Product Code Description

HZ01 - 45 2 AShapeDead Load (x10 Kg)Projection (mm)Type

Shape A Shape B Shape C Shape D

Cementgroul

LoadBearing

Restraint

Plastictube


Drilled hole may berequired for closelyspaced walls.

St=20-50 mm


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HZ02 Z AnchorHZ02 Z Anchor - Product Details

ProductCode

Technical Details

Projec-tion

Min.Projec-

tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmLength


HZ02-452

HZ02-552

HZ02-752

HZ02-952

HZ02-553

HZ02-753

HZ02-953

HZ02-1153

HZ02-554

HZ02-754

HZ02-954

HZ02-1154

HZ02-755

HZ02-955

HZ02-1155

HZ02-1355

HZ02-756

HZ02-956

HZ02-1156

HZ02-1356

HZ02-758

HZ02-958

HZ02-1158

HZ02-1358

45

55

75

95

55

75

95

115

55

75

95

115

75

95

115

135

75

95

115

135

75

95

115

135

40

45

60

80

45

60

80

100

45

60

80

100

60

80

100

120

60

80

100

120

60

80

100

120

55

70

90

110

70

90

110

130

65

90

110

130

90

110

130

150

90

110

130

150

90

110

130

150

10

20

40

60

20

40

60

80

10

20

40

60

20

40

60

80

20

40

60

80

20

40

60

80

200

300

400

500

600

800

312

468

624

780

936

1235

219

328

437

546

655

865

M8X80

M8X80

M8X80

M8X80

M10X90

M10X90

5

5

5

5

6

6

M10

M10

M12

M12

M14

M14

3.5

3.5

4.5

4.5

5.5

5.5

60

60

70

70

60

60

60

60

70

80

80

80

90

90

90

90

90

90

90

90

90

90

90

90







• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Bolts are provided separately. • Structural calculation reports are available upon order.

E.b.

TFws/Fwp

M

¯

F

EAL

St

K

Fdw

Cementgroul

LoadBearing

Restraint

Plastictube



St=20-50 mm


Adj. ArmFlat

Thickness


STONERed Leaf


HZ02-S Z Anchor

17

HZ02-S-33010/10HZ02-S-33015/10HZ02-S-33020/10HZ02-S-33030/10HZ02-S-33040/10HZ02-S-33050/10HZ02-S-33060/10HZ02-S-33080/10HZ02-S-330100/10HZ02-S-330120/10HZ02-S-43020/12HZ02-S-43040/12HZ02-S-43060/12HZ02-S-43080/12HZ02-S-430100/12HZ02-S-430120/12

404550657585951251451656090110130150170

50505060606060707070608080808080

40455050607080110130150557595115135155

606570809010011014016018070105125145165185

500500500400400400300300250250500500400400300300

1015203040506080

10012020406080

100120

312 219 M8x80 ø 5x70

M10

M12

3.5

4.5

HZ02-S Z Anchor - Product Deatils

ProductCode


tionMin.

Projec-tion

Max.Projec-

tion

Dead Load

Offset Wind-Pressure

Wind-Suction

BoltSize

PinDiameter

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength

K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to LGA test results.• Loads stated are characteristic resistance loads.• Bolts are provided separately. • Max Wind pressure: 350 N •Test results are available upon order.

HZ02-S type Z anchors withstandard sizes. Differenttypes available according todesired method of fixation.Product Code DescriptionHZ02-S - 330 / 10 A

Shape A Shape B

Shape C Shape D

E.b.

TFws/Fwp

M

Ø

F

EAL

St

K

Fdw

9 mm

25

mm

70

AB

M

F

EA LØ

M T

LGA TEST REPORTNo : BBW 121 51 21

Date : 15.10.2006

CementGroutLoad

Bearing

Restraint

PlasticTube &

Cement Grout



St=20-50 mm

HZ02-2S Type withoutserration and with plain washer.

HZ05-S Type withriveted nut. Serratedwith serratedwasher.

HZ05-2S Type withriveted nut. Withoutserration and withplain washer.

ShapeAdj. arm M size (mm)Anchor body size (mm)Anchor type


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HZ05 Z Anchor W. Riveted nut

13

adjustabilit

HZ05 Z Anchor With Riveted Nut - Product Details

ProductCode

Technical Details

Projec-tion

Min.Projec-

tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength


HZ05-452

HZ05-552

HZ05-752

HZ05-952

HZ05-553

HZ05-753

HZ05-953

HZ05-1153

HZ05-554

HZ05-754

HZ05-954

HZ05-1154

HZ05-755

HZ05-955

HZ05-1155

HZ05-1355

45

55

75

95

55

75

95

115

55

75

95

115

75

95

115

135

40

45

60

80

50

60

80

100

50

60

80

100

60

80

100

120

55

70

90

110

70

90

110

130

65

90

110

130

90

110

130

150

10

20

40

60

20

40

60

80

10

20

40

60

20

40

60

80

200

300

400

500

312

468

624

780

219

328

437

546

M8X80

M8X80

M8X80

M8X80

5

5

5

5

M10

M10

M12

M12

3.5

3.5

4.5

4.5

60

60

60

60

70

70

70

70

70

90

90

90

90

90

90

90

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads.• Other sizes are available for production upon request. • Bolts are provided separately.• Structural calculation reports are available upon order.







E.b.

TFws/Fwp

M

¯

F

EAL

St

K

Fdw

Cementgroul

LoadBearing

Restraint

Plastictube



St=20-50 mm


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HZ07 Z Anchor For Soffits

15

HZ07 Z Anchor For Soffits - Product Details

ProductCode


tionMin.

Projec-tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength

K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)HZ07-452HZ07-552HZ07-752HZ07-952HZ07-553HZ07-753HZ07-953HZ07-1153HZ07-554HZ07-754HZ07-954HZ07-1154

45557595557595115557595115

40456080506080100506080100

55709011070901101306590110130

102040602040608010204060

200

300

400

312

468

624

219

328

437

M8X80

M8X80

M8X80

5

5

5

M10

M10

M12

3.5

3.5

4.5

606060607070707070909090


K

Fdw

EAL

M

T

St

Plastic Tube

.b.E.b.E

ØF

Cement Grout

HZ07 Z Anchor - Soffit Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws

• Projection sizes between 45 and 115 mm• Suitable for horizontal & vertical joints • Loads up to 400 N

• Stone thicknesses 20-50 mmProduct Code DescriptionHZ07 - 45 2 A

ShapeDead Load (x10 Kg)Projection (mm)Type



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HZ08 Z Anchor


M

HZ08 Z Anchor - Product Details

ProductCode


tionMin.

Projec-tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength

K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)155175195215115135155175115135155175115135155175

85105125230100120140160100120140160100120140160

170190210230130150170190130150170190130150170190

6080

1001206080

1001206080

1001206080

100120

200

300

400

500

312

468

624

780

219

328

437

546

M8X80

M8X80

M8X80

M8X80

5

5

5

5

M10

M12

M12

M14

3.5

3.5

4.5

4.5

60606060707070707090909090909090








E.b.

TFws/Fwp

M

Ø

F

EAL

St

K

Fdw

CementgroulLoad

Bearing

Restraint

Plastictube


St=20-50 mm

HZ08-1152HZ08-1352HZ08-1552HZ08-1752HZ08-1153HZ08-1353HZ08-1553HZ08-1753HZ08-1154HZ08-1354HZ08-1554HZ08-1754HZ08-1155HZ08-1355HZ08-1555HZ08-1755


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3. High Load Anchors


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AxO body Anchor Fixing Systems - Introduction

19

AXO Body Anchor Fixing Systems - Introduction

• Direct fixing in to concrete walls with expansion bolts. Indirect fixing on to sub channel systems with hex bolts.• Three dimensional adjustability - Quick and easy fixing.• Installation at horizontal and vertical joints.• Optimum static performance and low engineering for higher loads and larger projection sizes.• Recommended projection sizes up to 260 mm and loads up to 1300 N.

AXO1Body Anchor

Three dimensional adjustability

1) Vertical adjustment is provided through the body space. The anchor is fixed onto the bolt through the wedge washer and the lock washer at the desired level.

Installation at horizontal joints Installation at vertical joints

Restraint LoadBearing

• Suitable for concrete walls. Anchors are fixed on to concrete walls with expansion bolts.• Projection sizes between 60 and 260 mm and loads up to 1300 N.• In horizontal installation, slabs are pinned on the bottom and upper sides. The anchors act as load bearing, carrying half the weight of the slabs above. Anchors also act as restraint holding the slabs below and restraining against wind suction and pressure.• In vertical installation, slabs are pinned at the left and right sides. The anchors on the bottom are load-bearing anchors carrying the whole weight of the slab. Half the weight of the slab on the left and half the weight of the slab on the right. The anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure.• Three dimensional adjustability allows quick and easy installation.• The design and structural calculations of these anchors are made in our technical department. Special design and manufacturing can be made for the requirements of the project.

AXO2Body Anchor

AXO3Body Anchor

AXO4Body Anchor

HRS3Restraint Anchor


2) Adjusting the projection size by simply moving the adjustable arm without rotating. The adjustable arm is safely fixed to the anchor body with the lock nut and hex bolt.

3) Adjusting the anchor left and right is provided by sliding the body up to 15 degrees left or right.


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AxO body Anchor Fixing Systems - InstallationAXO Body Anchor Fixing Systems - Installation Details

A

A

Section A-A

Insulation

Wall

Anchor set

Stone slab

1- Through bolt

2- Wedge washer

3- Anchor body

4- Lock washer

5- Round washer for through bolt


7- Locking plate

8- Hex bolt

9- Adjustable arm

10- Plastic tube

11- Flanged pin

Adjustable armVariations

Shape A

Shape C

Shape E

Shape F

Shape H

Shape J

Shape K






Restraint

LoadBearing



AXO4Body Anchor


AXO4Body Anchor


Restraint


Load Bearing


Restraint

Load Bearing




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bA body Anchor

21

BA Body Anchor - Product Details

ProductCode


tionMin.

Projec-tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength


BA-609BA-858BA-1207BA-1607

6085120160

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to LGA test results.• Loads stated are characteristic resistance loads.• Bolts are provided separately.• Test results are available upon order.

BA Body Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws




BA - 60 9 AShapeDead Load (x10 Kg)Projection (K mm)Type


Cementgroul

LoadBearing

Restraint

Plastictube

BODY 1BODY 2BODY 3BODY 4

XSize

x (mm)

507095145

75100135175

900800700700

284675

115

1100700650600

770700650600

M8X80 5 M12 4.5

60758585

50

F

TFws/Fwp

Ø

M

EALØ

Fdw

K

St

Fdw

F

TFws/Fwp

Ø

EAL

M

St

E.b.

K

M

x

E.b.

x

St=20-50 mm


Cementgroul

LoadBearing

Restraint

Plastictube

St=20-50 mm


LGA TEST REPORTNo : BBW 0541135-01

Date : 09.05.2005

Body 1607Body 1207

Body 858 Body 609

• Optimum static performance & low engineering feature


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AxO1 & AxO2 body Anchor

AX01Body Anchor

AX02Body Anchor

AXO1 & AXO2 Body Anchor - Product Details

F

TFws/Fwp

Ø

M

EALØ

Fdw

K

St

Fdw

F

TFws/Fwp

Ø

EAL

M

St

K

M

x

x

E.b.

E.b.

Cementgroul

LoadBearing

Restraint

Plastictube

St=20-50 mm


St=20-50 mm


Cementgroul

LoadBearing

Restraint

Plastictube

ProductCode


tionMin.

Projec-tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength


AXO1-705AXO1-1105AXO1-7013AXO1-11013AXO2-1505AXO2-15013

7011070

110150150

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Bolts are provided separately. • Structural calculations are available upon order.

XSize

x (mm)

55955595135135

8512585125165165

20602060100100

M8X80 5 M12 4.5

• Optimum static performance & low engineering.

AXO1 & AXO2 Body Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws



Product Code DescriptionAXO1 - 60 9 A

ShapeDead Load (x10 Kg)Projection (K mm)Type


M10X90 6 M16 6

M8X80 5 M12 4.5M10X90 6 M16 6

546

1419

5461419

780

2028

7802028

500

1300

5001300

85

85

85

50

50

50



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AxO3 body Anchor

23

AXO3 Body Anchor - Product Details

ProductCode


tionMin.

Projec-tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength


AXO3-2005AXO3-2205AXO3-2405AXO3-2605AXO3-2009AXO3-2209AXO3-2409AXO3-2609AXO3-20013AXO3-22013AXO3-24013AXO3-26013

200220240260200220240260200220240260

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard• Loads stated are working resistance loads.• Bolts are provided separately.• Structural calculations are available upon order.

XSize

x (mm)

180200220240180200220240180200220240

220240260280220240260280220240260280

500

900

155175195215155175195215155175195215

AXO3 Body Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws






780

1430

546

1000

M8X120

M10X130

5

6

M12

M14

4.5

5.5

80

80

75

75

500 2028 1419 M12X145 6 M16 6 80 80

F

TFws/Fwp

ØEAL

E.b.

M

Fdw

K

St

x

CementGrout

LoadBearing

Restraint

PlasticTube &


St=20-50 mm


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AxO4 body AnchorAXO4 Body Anchor - Product Details

Fws/Fwp M

EAL

F

E.b.

Ø

Fdw

K

St

T

x

CementGrout

LoadBearing

Restraint

PlasticTube &


St=20-50 mm

ProductCode


tionMin.

Projec-tion

Max.Projec-

tion

DeadLoad

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength


AXO4-1605AXO4-1805AXO4-2005AXO4-2205AXO4-2405AXO4-2605AXO4-1609AXO4-1809AXO4-2009AXO4-2209AXO4-2409AXO4-2609AXO4-16013AXO4-18013AXO4-20013AXO4-22013AXO4-24013AXO4-26013

160180200220240260160180200220240260160180200220240260

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads.• Other sizes are available for production upon request. • Bolts are provided separately. • Structural calculations are available upon order.

XSize

x (mm)

140160180200220240140160180200220240140160180200220240

180200220240260280180200220240260280180200220240260280

500

900

1300

115135155175195215115135155175195215115135155175195215

AXO4 Body Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws






780

1430

2028

546

1000

1419

M8X120

M10X130

M12X145

5

6

6

M12

M14

M16

4.5

5.5

6

100

100

100

75

75

80



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AxO body Anchor - Special ApplicationAXO Body Anchor - Special Application Details

Special Designs

Body anchors are used for stone installation around columns.

Body anchors are used to form an oval column in natural stone.

Body anchors used for installation of parapet area.

t:5mm

t:5mm

Body anchor with welded plate and riveted nut. A feature of HZ05 which is chosen for the fine adjustment of the projection by spinning or rotating the riveted nut while pins are set on the stone.

Body anchor with welded shims and HB09 execution. With this type of anchor, stone panels are supported from the rear surface using HB09 bolts instead of from the edges using pins.

Body anchor with welded plate with two pins. Used for stone installation with single anchor. This type used for installation of reveals with maximum width of 25 cm.



STONERed Leaf


Fixing Systems For Heavy Stone Panels

51

Fixing Systems For Heavy Stone Panels - Product Range

Fixing systems for the installation of high load natural stone or reconstructed stone are available in a variety of types and size ranges. The actual system proposal will be made according to the technical requirements of the project. The use of these fixing systems is for high load coping and cornice stones. Load bearing and restraint anchors are used to install the slabs on to different wall backings using a variety of attachment methods.

Application Examples

Periscope Anchors

Heavy Load Bearing Anchors

Restraint Anchors

HPC1 HPC2 HPC3 HPC4

HMCS-SB/P HMCS-DB HAMF

HA-RST HAZ21

HMS-UP

HA-RST/K HA-RST/K B


STONERed Leaf


Fixing Systems For Reconstructed Stone - Information


Fixing options Fixing with Expansion bolts

Fixing with Cast in channels

expansion joint

Projection K

Projection K

Stone Thickness St

Heavy Duty brackets used for load bearing are fixed on to load bearing concrete walls. The two main methods that are usually used for attachmetns are either by anchor bolts or cast in channels.

Both cast in channels and anchors bolts specified accord-ing to the load requirements of the projects and must be structurally verified according to the loads concerned on the project.

Heavy Duty brackets have limited adjustability to take the irregularities of the walls. An accepted method is use of shims to adjust the projection sized by up to 5 mm.

Greater adjustability can be achieved by special design as illustrated on the diagram on the right. A n adjustable plate can be adapted to adjust in and out the distance of the projection size.

There are many systems to be used for restaining the stone slabs that are supported on a corble system. channel systems can be used as they are sutaible to be fixed on commonly used steel sections.

Restraint anchors or wall ties can be easily fixed on to the channel at desired position which enables greter flexibility and easiniess in installing the slabs.

Restraint brackets are used for restraining stone slabs directly on to wall backings. There are various types of brackets that can be used for qucik and easy installation.

Depending on the cavity and the excistence of insulation on the wall, different type of restraint brackets are prefered for installtion.

Load Bearing Anchors

Restraining Brackets

Fixing Systems For Heavy Stone Panels


STONERed Leaf


4. Special Applications


STONERed Leaf


HZ Z Anchor - Special Applications DetailsHZ Z Anchor - Special Applications Details

Special Designs

Z Anchors are fixed on sub frame toinstall cornice lining.

Z Anchors are fixed on to special steelstructure for cornice parapet installation.

Z Anchors are fixed on to special steelstructure for special area installation.

HZ09 Z Anchor - with wedge washer.Required where loads are over 800 N where serrated washersmay not be strong enough for no slip feature.

HZ06 Special Z Anchor - for large projection sizes with optimal static performanceRequired for projections over 150 mm.

HZ03 Special Z AnchorUsed for istalling soffit and facade panels witha single anchor



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* In case back adjustment shorter adj. arm length should be used.

HRS1 Restraint Anchor - Product Details

ProductCode

Technical Details

Projec-tion

Min.Projec-

tion

Max.Projec-

tion

FormingSize

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength

K (mm) K - (mm) K + (mm) F (mm) Fwp (N) Fws (N) E.b. (mm) ¿ (mm) M (mm) T (mm) EAL (mm)

HRS1-55

HRS1-75

HRS1-95

HRS1-115

HRS1-135

55

75

95

115

135

HRS1 Restraint Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws




HRS1 - 45 A

ShapeProjection (K mm)Type


50

60

80

100

115

60

90

110

130

150

20

40

60

60

60

312 219 M8X80 5 M8 3

60

60

60

80

100


F

Fws/Fwp

K

M

EAL

E.b.

St

T

¯

For anchoring intoconcrete ≥C20/25

St=20-50 mm

CementGrout

PlasticTube

Restraint

• Available in sizes to fit the projection range of all HZ anchors.



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25

HRS3 Restraint Anchor - Product Details

HRS3 Restraint Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws




HRS03 - 60 A

ShapeProjection (Kmm)Type


T

¯

E.b.

F

Fws/Fwp

EAL

M

K

St

x

CementGrout

Restraint

PlasticTube &


St=20-50 mm

ProductCode

Technical Details

Projec-tion

Min.Projec-

tion

Max.Projec-

tion

Wind-Pressure

Wind-Suction

ExpansionBolt Size

PinSize

Adj. ArmMetricSize

Adj. ArmFlat

Thickness

Adj. ArmLength

K (mm) K - (mm) K + (mm) Fwp (N) Fws (N) E.b. (mm) ¿ (mm) M (mm) T (mm) EAL (mm)

HRS03-60

HRS03-80

HRS03-100

HRS03-120

HRS03-140

HRS03-160

HRS03-180

HRS03-200

HRS03-220

HRS03-240

HRS03-260

60

80

100

120

140

160

180

200

220

240

260

65

85

100

120

140

160

170

190

210

220

240

40

60

80

100

120

140

160

180

200

220

240

80

100

120

140

160

180

200

220

240

260

280

25

32

40

50

2028

FormingSize

F (mm)

XSize

x (mm)

1419 M8X80 5 M8 3 30

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4)• Table above is prepared according to DIN 18516 standard• Loads stated are working resistance loads• Other sizes are available for production upon request • Bolts are provided separately• Structural calcultion reports are available upon order

• Available in sizes to fit the projection range of all AXO anchors.


STONERed Leaf


5. Sub-channel Systems


STONERed Leaf


HmP Sub Channel Fixing Systems - Introduction

41

HMP Sub Channel Fixing Systems - Introduction

• Indirect fixing on to non-load bearing walls or for large projection sizes• Lower drilling points enable fast installation• Installation at vertical and horizontal joints• Special design is made for sub channel systems to suit various application requirements.

HMPA HMPB HMPC HMPL HMPA-HC2 HMPC-HC1 HMPA-HC3

HCSP1 HCSP2 HCSP3 HCSP4

HCRS1 HCRS2 HCRS3 HCRS4

HMPA-HC2 Channel System HMPC-HC1 Channel System

Stone installation is made with HZ02 & HRS1

Anchors on to channels with hex bolts

Channels are tied on to walls with HCRS2

Channel restraints to eleminate deflection

Vertical channels supported on to load

bearing beams with HCSP1 channel

supports using expansion bolts

Horizontal c channels are fixed on to the

vertical channels with HCC channel

connections with lock nuts sets

Stone installation is made with HZ01

Anchors on to channels with locj nuts hex

bolts

Channels supported on to load bearing

concrete beams with HCSP2 channel supports

using anchor bolts


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HmP Sub Channel Systems - Installation

Installation at vertical Joints

HMP Sub Channel Systems - Installation Details

Insulation

Wall

Anchor Set

Stone Slab

1- Through Bolt2- Channel Support3- Plain Washer4- Washer5- Nut6- Bolt Set7- Channel Restraint8- Channel9- Anchor Body10-Serrated Washer11-Adjustable Arm12-Plastic Tube13- Flanged Pin

A

A

Section A-A

Installation at horizontal Joints

Fdw/1 Fdw/1

Fdw/1 Fdw/1

• Sub channel systems are fixed to load bearing beams for support.

• Channels are fixed on to beams with channel supports.

• Fixing of channels in the middle to the wall with channel restraints are made to reduce deflection.

• When installation is at vertical joints, the sub channel system bears the whole load of the slabs installed.

• When installation is at horizontal joints, the sub channel system bears half the load of the slabs installed.

Installation at vertical Joints

Installation at horizontal Joints

HCSP2 Channel Support

HCRS2 Channel Restraint

HMPA U Channel

HZ02 Z Anchor



HMPB C Channel

HZ02 Z Anchor



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AtS Sub Channel Systems - Product Information

43

ATS Sub Channel Systems - Product Information

The ATS Channel system allows the quick and easy installation of natural stone facades through its adjustable capability and uncomplicated assembly features.

• The channel system is supported by the ATS-A channel support brackets.

• ATS-B channel restraint brackets, restrain the channel system against wind pressure and helps prevent the channel from buckling.

• The HMPS toothed channel enables the fixing of the anchors with hex bolts and lock nuts without the need for drilled holes and the use of nuts and washers.

• Toothed channel and lock nuts provide vertical load support after fixing.

ATS Channel System Elements

ATS Fixing System Elements

HMPS 41/22 & HMPS 41/41Toothed Channel

ATS-AChannel Support

ATS-BChannel Restraint

ATS-HZZ Anchor

ATS-HASpecial Anchor

ATS-TSSpecial Anchor

ATS-A Channel Support

ATS-B Channel Restraint

ATS-HZ Z Anchor


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HmP ChannelsHMP Channels - Product Details

ProductCode

Technical Details

Dimensions

HMPA-2.5-40/30HMPA-2.5-40/40HMPA-3-35/35HMPA-3-40/30HMPA-3-40/40HMPA-3-50/50HMPA-4-40/40HMPA-4-50/50HMPA-5-50/50

2.502.503.003.003.003.004.004.005.00

HMPA U Channel

X-X Axis Y-Y Axis

ThicknessT (mm)

WidthW (mm)

HeightH (mm) IXX (cm4) ZX (cm3) X (mm) IYY (cm4) ZY (cm3) Y (mm)

40.0040.0035.0040.0040.0050.0040.0050.0050.00

30.0040.0035.0030.0040.0050.0040.0050.0050.00

1.573.912.831.794.559.685.67

12.3314.68

0.741.501.240.851.742.972.193.814.57

20.0020.0017.5020.0020.0025.0020.0025.0025.00

4.215.974.274.866.92

15.048.60

18.9722.40

2.112.992.442.433.466.014.307.608.97

8.8013.8412.148.83

13.9317.4214.1017.6517.87

ProductCode

Technical Details

Dimensions

HMPB-2.5-28/15HMPB-3-38/17HMPB-2.5-41/21HMPB-3-41/21

2.503.002.503.00

HMPB C Channel

X-X Axis Y-Y Axis

ThicknessT (mm)

WidthW (mm)


28.0038.0041.0041.00

15.0017.0021.0021.00

0.330.761.321.48

0.430.821.191.33

14.0019.0020.5020.50

1.434.595.716.55

1.022.422.793.19

7.387.799.859.86

ProductCode

Technical Details

Dimensions

HMPC-2.5-41/22HMPC-2.5-41/41HMPC-3-41/22HMPC-3-41/41

2.502.503.003.00

HMPC C Channel

X-X Axis Y-Y Axis

ThicknessT (mm)

WidthW (mm)


41.0041.0041.0041.00

22.0041.0022.0041.00

1.257.921.699.40

0.993.621.434.20

20.5020.5020.5020.50

5.609.406.94

11.30

2.724.583.405.50

8.1619.029.16

18.80

ProductCode

Technical Details

Dimensions

HMPL-2.5-30/30HMPL-2.5-30/40HMPL-3-30/30HMPL-3-40/40HMPL-3-50/50HMPL-4-40/40HMPL-50/50HMPL-5-50/50

2.502.503.003.003.004.004.005.00

HMPL L Channel

X-X Axis Y-Y Axis

ThicknessT (mm)

WidthW (mm)


30.0030.0030.0040.0050.0040.0050.0050.00

30.0040.0030.0040.0050.0040.0050.0050.00

0.931.041.092.886.043.727.859.57

0.440.390.521.021.691.342.222.73

21.2226.3320.7928.1635.7227.7935.4035.03

0.932.161.092.886.043.727.859.57

0.440.390.521.021.691.342.222.73

8.787.239.21

11.8414.2812.2114.6014.97

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4) and Hot dip galvanized mild steel. •Table below is prepared according to values with Ø11 drilled holes. • Channels can be provided up to 6 metres length.• Load capacity for wind loads and dead loads needs to be verified with stuctural calculations.



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HCSP Channel Supports

45

HCSP Channel Supports - Product Details

ProductCode

Technical Details

Thickness

HCSP1-50HCSP1-60HCSP1-70HCSP1-80HCSP1-90HCSP1-100HCSP1-110HCSP1-120HCSP1-130

445555666


T (mm)

Width

W (mm)

Height

H (mm)

Forming

F (mm)

Slot HoleDia.

S ¿ (mm)

Slot HoleLength

SL (mm)

HoleDia.

¿ (mm)

404045454545454545

8090

100100100100100100100

5060708090

100110120130

111111111111111111

303030303030303030

111111111111111111

ProductCode

Technical Details

Thickness

HCSP2-40HCSP2-60HCSP2-80HCSP2-100HCSP2-120HCSP2-140

444455


T (mm)

Width

W (mm)

Height

H (mm)

Forming

F (mm)

Slot HoleDia.

S ¿ (mm)

Slot HoleLength

SL (mm)

HoleDia.

¿ (mm)

160160160160160160

858585858585

406080

100120140

111111111111

303030303030

111111111111

Thr. RodMetric Size

MxL (mm)

M10x70M10X90M10X110M10X130M10X150M10X170

ProductCode

Technical Details

Thickness

HCSP3-70HCSP3-90HCSP3-110HCSP3-130HCSP3-150

44555


T (mm)

Width

W (mm)

Height

H (mm)

Forming

F (mm)

Slot HoleDia.

S ¿ (mm)

Slot HoleLength

SL (mm)

HoleDia.

¿ (mm)

120120120120120

5050505050

7090

110130150

1111111111

2525252525

1111111111

Slot HoleLength

SL2 (mm)

3030303030

ProductCode

Technical Details

Thickness

HCSP4-95HCSP4-115HCSP4-135HCSP4-155HCSP4-175HCSP4-195

2.52.52.5333


T (mm)

Width

W (mm)

Height

H (mm)

Forming

F (mm)

Slot HoleDia.

S ¿ (mm)

Slot HoleLength

SL (mm)

HoleDia.

¿ (mm)

474747484848

200200200200200200

95115135155175195

111111111111

454545454545

111111111111

Thr. RodMetric Size

MxL (mm)

303030303030

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4) and Hot dip galvanized mild steel. •Table below is prepared according to values with Ø11 drilled holes. • Channels can be provided up to 6 metres length.• Shear capacity for dead loads needs to be verified with stuctural calculations.


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HCRS Channel RestraintHCRS Channel Restraint - Product Details

ProductCode

Technical Details

Thickness

HCRS1-50HCRS1-60HCRS1-70HCRS1-80HCRS1-90HCRS1-100HCRS1-110HCRS1-120HCRS1-130

2.52.53333333


T (mm)

Width

W (mm)

Height

H (mm)

Forming

F (mm)

Slot HoleDia.

S ¿ (mm)

Slot HoleLength

SL (mm)

HoleDia.

¿ (mm)

404040404040404040

606060606060606060

5060708090

100110120130

111111111111111111

303030303030303030

111111111111111111

ProductCode

Technical Details

Thickness

HCRS2-40HCRS2-60HCRS2-80HCRS2-100HCRS2-120HCRS2-140

333333


T (mm)

Width

W (mm)

Height

H (mm)

Forming

F (mm)

Slot HoleDia.

S ¿ (mm)

Slot HoleLength

SL (mm)

Thr. RodM. Size

M (mm)

858585858585

160160160160160160

406080

100120140

111111111111

303030303030

M10x70M10X90

M10X110M10X130M10X150M10X170

ProductCode

Technical Details

Thickness

HCRS3-70HCRS3-90HCRS3-110HCRS3-130HCRS3-150

33333


T (mm)

Width

W (mm)

Height

H (mm)

Forming

F (mm)

Slot HoleDia.

S ¿ (mm)

Slot HoleLength

SL (mm)

Slot HoleDia.

S ¿ 2 (mm)

4040404040

4040404040

7090

110130150

99999

2525252525

99999

Slot HoleLength

SL2 (mm)

2525252525

ProductCode

Technical Details

Thickness

HCRS4-95HCRS4-115HCRS4-135HCRS4-155HCRS4-175HCRS4-195

2.52.52.52.52.52.5


T (mm)

Width

W (mm)

Height

H (mm)

Forming

F (mm)

Slot HoleDia.

S ¿ (mm)

Slot HoleLength

SL (mm)

Slot HoleDia.

S ¿ 2 (mm)

474747474747

303030303030

95115135155175195

999999

202020202020

999999

Slot HoleLength

SL2 (mm)

454545454545

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4) and hot dip galvanised ST37 mild steel.• Other sizes are available for production upon request. • Expansion bolts & bolt sets are provided separately.• Tensile capacity for wind loads need to be verified with stuctural calculations.



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47

HMP Sub Channel Systems - Application Examples

HMPA-HC2 sub channel fixing system :

• High load bearing and adjustable sub channel system.

• Fast and easy fixing of stone slabs.

• Minimum projection size is 90 mm and maximum is 350 mm.

• Ideal for heavy loads and large projection sizes.

• Anchors are fixed to channels with hex bolts. and hex nuts.

HMPB-HC1 sub channel fixing system :

• Easy to assemble sub channel system.

• Easy to install with uncomplicated elements.


• Ideal for restoration of facades.

• Anchors are fixed to channels with hex bolts and hex nuts.

ATS sub channel fixing system :

• Adjustable and easy to use sub channel system.

• Fast and easy fixing of stone slabs.

• Minimum projection size is 160 mm and maximum projection size is 360 mm.

• Ideal for varying projection sizes and slab dimensions.

• Anchors are fixed to toothed channels with lock nuts and hex bolts.

HMPC-HC1H sub channel system :

• Adjustable sub channel system with horizontal channels.

• Quick adjustability at horizontal axis.


• Ideal for staggered patterned facades.

• Anchors are fixed to channels with lock nuts and hex bolts.

HCSP2ChannelSupport

HCRS2ChannelRestraint

HMPAU Channel

HZ02Z Anchor

HRS1RestraintAnchor

HCSP1Channel Support

HCRS1Channel Restraint

HMPBChannel

HZ02Z Anchor

ATS-AChannel Support

ATS-BChannel Restraint

HMPSToothed Channel

ATS-HASpecial Anchor

ATS-HZZ Anchor

HCSP1Channel Support


HMPCC Channel

HMPCC Channel

HZ01Z Anchor

HmP Sub Channel Systems - Application Examples


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HmP Channel Systems - Special ApplicationHMP Channel Systems - Special Application Details

Channel sub frame is designed to accommodate the natural stone angular installation.

Channel system is supported onto concrete floor and ceiling forming a false wall for stone installation.

Customized panels with stone slabs supported onto channel sub frame.

Stone installation around structural steel column. Channels are used to form a sub frame for fixing with adjustable anchors.

Sub frame is formed to accommodate the facade movement. Channels provide the means of easy and fast installation.



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HmP-ALu Aluminium Sub Channel SystemsHMP-ALU Aluminium Sub Channel Systems - Introduction


HMP-ALU-AG Aluminium sub channel system

with vertical and horizontal aluminium channel grid

cement and stone panels

mm

undercut bolts and special brackets that are set on the vertical channels using the hang on method

HMP-ALU-AG/K Aluminium sub channel system

with vertical and horizontal aluminium channel grid

on the edge

mm

the horizontal aluminium channels with hang on method

HCSP5Channelsupport

HCRS5Channelrestraint

ALU-BXAluminiumchannel

ALU-RLAluminium channel

HCSP-6Channel Support

HCSP-6Channel Restraint

ALU-RLChannel

HZ-SPZ Anchor

HCS-AChannel Support

ALU-TT Vertical Channel

ALU-VHorizontal Channel

ALU-AGSpecialBracket

HC-SFChannel Support


HMPCC Channel

HM-AG-KSpecial Bracket

HMP-ALU-SP/H Aluminium sub channel system

system with horizontal channels

horizontal axis

mm

channels with lock nuts and hex bolts

HMP-ALU-SP Aluminium sub channel system

channel system with special slotted aluminium channels

HZ00 Z Anchor


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6. Mortar Anchors


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HDm mortar Anchor Fixing Systems - Introduction

33

HDM Mortar Anchor Fixing Systems - Introduction

• Direct fixing to concrete and masonry walls with mortar• Economical & easy fixing• Installation at vertical and horizontal joints• Special design for installing heavy loads at large projection sizes

BUN

Installation at horizontal joints with BUG anchors

Load Bearing Anchors

Restraint Anchors

BUG BTN BTG MTN MTG

HN HG

Installation at vertical joints with BTN & HG anchors

Installation at vertical joints with BUN & HG anchors • Suitable for installing high load natural stone slabs at large projection sizes on to concreteand masonry walls.

• Holes 6mm larger than the anchor width are drilled in the walls.

• The holes are filled with mortar and anchors are set into mortar bed.

• In horizontal joint installation, slabs are pinned on the bottom and upper sides. Anchors act as load bearing carrying half the weight of the slabs above. Anchors also act as restraint holding the slabs below and restraining against wind suction and pressure.

• In vertical joint installation, slabs are pinned at theleft and right sides. Anchors on the bottom are load-bearing anchors carrying the whole weight ofthe slab. Half the weight of the slab on the left and half the weight of the slab on the right. Anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure.

Fdw/2 Fdw/2Fdw/1 Fdw/1

Fdw/1 Fdw/1


Restraint

Load Bearing

Restraint

Load Bearing


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HDM Mortar Anchor Fixing Systems - Installation Details

A

A

Section A-A

Insulation

Wall

Anchor set

Stone slab

1- Anchor Body2- Plastic Tube3- Flanged pin






BUGMortar Anchor



HGRestraint Anchor

BUNMortar Anchor

Restraint

Load Bearing

Load Bearing

Restraint

Load Bearing

Load Bearing & Restraint

Fdw/2 Fdw/2



Restraint

LoadBearing

Fdw/1 Fdw/1


HDm mortar Anchor Fixing Systems - Installation


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bun & buG mortar Anchor

35

BUN & BUG Mortar Anchor - Product Details

Load Bearing

ProductCode


tion

K (mm)

BUN-622BUN-624BUN-816BUN-818BUN-820BUN-822BUN-824BUN-1016BUN-1018BUN-1020BUN-1022BUN-1024BUN-1216BUN-1218BUN-1220BUN-1222BUN-1224

220240160180200220240160180200220240160180200220240

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

ZSize

Z (mm)

PinDiameter

¿ (mm)

EmbeddedLength

L1 (mm)

BoreDiameter

B¿ (mm)

AnchorThickness

T (mm)

210230150170190210230150170190210230150170190210230

230250170190210230250170190210230250170190210230250

3438

32

36

32

36

38

600

800

1000

1200

393

524

655

818

786

1048

1310

1636

22

22

22

22

80

80

80

80

5

5

5

5

3

4

4

4

ProductCode


tion

K (mm)

BUG-616BUG-618BUG-620BUG-622BUG-624

160180200220240

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

ZSize

Z (mm)

PinDiameter

¿ (mm)

EmbeddedLength

L1 (mm)

BoreDiameter

B¿ (mm)

AnchorThickness

T (mm)

150180200220240

170190210230250

600 571 1142 17 80 5 4

32

36

34

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table below is prepared according to DIN 18516 standard. • Loads stated are working resistance loads. • Other sizes are available for production upon request. • Structural calculations are available upon order.

BUN Mortar Anchor• Load bearing & restraint. • Projection sizes between 160 and 240 mm. • Loads up to 1200 N • Three dimensional adjust ability.• Suitable for vertical joints.• Stone thicknesses 20-50mm.• Fastened into concrete ≥C20/25 and Masonry M12/II.

BUN - 6 22 AShapeProjectionDead Load (x10 Kg)Type

Shape A

Shape B

BUG Mortar Anchor• Load bearing & restraint. • Projection sizes between 160 and 240 mm. • Loads up to 600 N. • Three dimensional adjustability. • Suitable for horizontal joints.• Stone thicknesses 20-50mm. • Fastened into concrete ≥C20/25 and Masonry M12/II.

BUG - 6 22 AShapeProjectionDead Load (x10 Kg)Type

Shape A

Shape B

L

B¯

Z

Fdw

K

T St

¯

Fws/Fwp

For mortaring intoconcrete ≥ C20/25

and Masonry M12/II

St=20-50 mm

Cement Grout

Plastic Tube

(Top View)

L

Z

K

T

St

Fdw

¯

Fws/Fwp

B¯

Cement Mortar

Load Bearing

Restraint

Plastic Tube


and Masonry M12/II

St=20-50 mm


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btn & btG mortar AnchorBTN & BTG Mortar Anchor- Product Details

BTN Mortar Anchor• Load bearing & restraint.• Projection sizes between 160 and 240 mm.• Loads up to 600 N.• Three dimensional adjustability.• Suitable for vertical joints.• Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 and Masonry M12/II.

BTN - 4 16 AShapeProjectionDead Load (x10 Kg)Type

Shape A

Shape B

BTG Mortar Anchor• Load bearing & restraint. • Projection sizes between 160 and 240 mm.• Loads up to 500 N. • Three dimensional adjustability.• Suitable for horizontal joints.• Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 and Masonry M12/II.

BTG - 3 16 AShapeProjectionDead Load (x10 Kg)Type

Shape A

Shape B

ProductCode


tion

K (mm)

BTN-416BTN-418BTN-420BTN-422BTN-424BTN-616BTN-618BTN-620

160180200220240160180200

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

PinDiameter

¿ (mm)

EmbeddedLength

L1 (mm)

BoreDiameter

B¿ (mm)

AnchorThickness

T (mm)

150170190210230150170190

170190210230250170190210

400

600

260

393

520

786

80

80

5

5394142

55566

6

363840

36

ProductCode


tion

K (mm)

BTG-316BTG-318BTG-320BTG-322BTG-324BTG-516BTG-518BTG-520

160180200220240160180200

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

ZSize

Z (mm)

PinDiameter

¿ (mm)

EmbeddedLength

L1 (mm)

BoreDiameter

B¿ (mm)

AnchorThickness

T (mm)

150170190210230150170190

170190210230250170190210

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table below is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Structural calculations are available upon order.

300

500

393

655

786

1309

22

22

80

80

5

6 3638

30

32

34

5

6

L

Fdw

K

T

St¯

Fws/FwpB¯

B¯

L

Z

K

T

St

Fdw

¯

Fws/Fwp

Cement Mortar

Load Bearing

Restraint

Plastic Tube


and Masonry M12/II

St=20-50 mm

Restraint


and Masonry M12/II

St=20-50 mm

CementMortar

PlasticTube



STONERed Leaf


mtn & mtG mortar Anchor

37

MTN & MTG Mortar Anchor - Product Details

MTN Mortar Anchor• Load bearing & restraint • Projection sizes between 80 and 180 mm. • Loads up to 1000 N.• Three dimensional adjustability. • Suitable for vertical joints. • Stone thicknesses 20-50 mm.• Fastened into Masonry M12/II walls with mortar.

MTN - 4 8 AShapeProjectionDead Load (x10 Kg)Type

Shape A

Shape B

MTG Mortar Anchor• Load bearing & restraint. • Projection sizes between 100 and 200 mm. • Loads up to 800 N. • Three dimensional adjustability.• Suitable for horizontal joints.• Stone thicknesses 20-50 mm.• Fastened into Masonry M12/II walls with mortar.

MTG - 3 16 AShapeProjectionDead Load (x10 Kg)Type

Shape A

Shape B

ProductCode


tion

K (mm)

MTN-4 8MTN-414MTN-418MTN-6 6MTN-612MTN-620MTN-10 8MTN-1024MTN-1018

8014018060

12020080

140180

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

PinDiameter

¿ (mm)

EmbeddedLength

L1 (mm)

BoreDiameter

B¿ (mm)

AnchorThickness

T (mm)

7013017050

11019070

130170

9014018070

13021080

140190

400

600

100

295

442

737

589

884

1473

5

5

5

556666666

120

130120140150140180190

303436

38384042

34

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table below is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Structural calculations are available upon order.

ProductCode


tion

K (mm)

MTG-310MTG-314MTG-316MTG-4 8MTG-412MTG-420MTG-6 6MTG-610MTG-616MTG-8 8MTG-816MTG-820

100140160801202006010016080160200

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

ZSize

Z (mm)

PinDiameter

¿ (mm)

EmbeddedLength

L1 (mm)

BoreDiameter

B¿ (mm)

AnchorThickness

T (mm)

9013015070

1101905090

15070

150190

11015017090

13021070

11017090

170210

300

400

600

800

442

589

884

1179

884

1179

1768

2357

22

22

22

22

120

120

120120125120140140

5

5

5

5

34

343640383840404446

345446456588

¯

L

Fdw

St

K

Fws/FwpBØ

T

T

Fdw

L1

Fws/Fwp

¯

St

K

BØ

T

T

Z

For mortaring intoMasonry M12/II

Load bearing

CementGrout

PlasticTube

(Top View)

Cement Grout

For mortaring intoMasonry M12/II

Load Bearing

Restraint

Plastic Tube


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Hn & HG mortar Anchor RestraintHN & HG Mortar Anchor Restraint - Product Details

HN Mortar Anchor&Restraint• Restraint only. • Projection sizes between 160 and 240 mm. • Wind loads up to 1000 N.• Three dimensional adjustability. • Suitable for horizontal joints. • Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 Masonry M12/II walls with mortar.

HN - 10 16 AShapeProjectionDead Load (x10 Kg)Type

Shape A

Shape B

HG Mortar Anchor• Restraint only. • Projection sizes between 100 and 240 mm. • Wind loads up to 1000 N. • Three dimensional adjustability. • Suitable for vertical joints. • Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 Masonry M12/II walls with mortar.

Shape A

Shape B

• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table below is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Structural calculations are available upon request.

HG - 10 16 AShapeProjectionDead Load (x10 Kg)Type

ProductCode


tion

K (mm)

HN-1016HN-1018HN-1020HN-1022HN-1024

160180200220240

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

WindPressure

Fwp (N)

WindSuction

Fws (N)

PinDiameter

¿ (mm)

EmbeddedLength

L1 (mm)

BoreDiameter

B¿ (mm)

AnchorThickness

T (mm)

150170190210230

170190210230250

1000 500 80 521

2426

3

ProductCode


tion

K (mm)

HG-1016HG-1018HG-1020HG-1022HG-1024

160180200220240

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

WindPressure

Fwp (N)

WindSuction

Fws (N)

PinDiameter

¿ (mm)

EmbeddedLength

L1 (mm)

BoreDiameter

B¿ (mm)

AnchorThickness

T (mm)

150170190210230

170190210230250

1000 500 80 521

2426

3

K

T

St

L

¯

Fws/FwpBØ

L

K

FdwSt

BØ

T

¯

Fws/Fwp

Mortaring intoconcrete ≥ C20/25

and Masonry M12/II

CementGrout

Restraint

Plastic Tube

Coment Grout

Mortaring intoconcrete ≥ C20/25

and Masonry M12/IIPlastic Tube

Restraint



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HSD mortar Anchor Fixing Systems - Introduction

39

HSD Mortar Anchor Fixing Systems - Introduction

• Direct fixing to concrete and masonry walls with mortar• Economical & easy fixing• Installation at vertical and horizontal joints

HSD01 Mortar Anchor HSD02 Mortar AnchorW. Plate

HSD03 Mortar AnchorTwisted Head

HSD04 Mortar AnchorW. Plate & Twisted

HRD01 Mortar Anchor

Installation at Horizontal joints with HRD01 Anchor

Installation at Horizontal joints with HSD04

Installation at Vertical joints with HSD02&03

HRD Mortar Anchor Fixing Systems - Product Details

HRD01 Mortar Anchor• Load bearing & restraint. • Projection sizes between 35 and 75 mm. • Loads up to 400 N • Three dimensional adjustability. Suitable for horizontal joints.• Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 and Masonry M12/II.

HRD01 - 35 1 AShapeProjectionDead Load (x10 Kg)Type

Shape A

Shape BProductCode


tion

K (mm)

HRD01-351HRD01-451HRD01-551HRD01-651HRD01-751HRD01-352HRD01-452HRD01-552HRD01-652HRD01-752HRD01-354HRD01-454HRD01-554HRD01-654HRD01-754

354555657535455565753545556575

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

AnchorLength

L (mm)

PinDiameter

¿ (mm)

DowelEmbedded

Length

L1 (mm)

BoreDiameter

B¿ (mm)

FlatThickness

T (mm)

203040506020304050602030405060

506070809050607080905060708090

100

200

400

156

312

624

110

219

437

135145155165175135145155165175135145155165175

90

90

90

4

4

5

12

14

14

16

18

2.5

3

3

3.5

4

L1

L

¯

Fws/FwpFT

Fdww

K

St


and Masonry M12/II

St=20-50 mm

Cement Grout

Load Bearing

Restraining

Plastic Tube

Fdw/2 Fdw/2 Fdw/2 Fdw/2 Fdw/2 Fdw/2

Load Bearing&Restraint

Load Bearing&Restraint

Restraint

Load Bearing

HRD mortar Anchor Fixing Systems - Product Details


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HSD mortar AnchorsHSD Mortar Anchors - Product Details

ProductCode


tion

K (mm)

HSD01-352HSD01-452HSD01-552HSD01-652HSD01-752HSD01-354HSD01-454HSD01-554HSD01-654HSD01-754HSD01-356HSD01-456HSD01-556HSD01-656HSD01-756

354555657535455565753545556575

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

AnchorLength

L (mm)

PinDiameter

¿ (mm)

DowelEmbedded

Length

L1 (mm)

BoreDiameter

B¿ (mm)

FlatThickness

T (mm)

203040506020304050602030405060

506070809050607080905060708090

200

400

600

312

624

936

219

437

655

135145155165175135145155165175135145155165175

90

90

90

4

5

6

ProductCode


tion

K (mm)


354555657535455565753545556575

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

AnchorLength

L (mm)

PinDiameter

¿ (mm)

DowelEmbedded

Length

L1 (mm)

BoreDiameter

B¿ (mm)

FlatThickness

T (mm)

203040506020304050602030405060

506070809050607080905060708090

200

400

600

312

624

936

219

437

655

135145155165175135145155165175135145155165175

100

100

100

4

5

6

ProductCode


tion

K (mm)


354555657535455565753545556575

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

AnchorLength

L (mm)

PinDiameter

¿ (mm)

DowelEmbedded

Length

L1 (mm)

BoreDiameter

B¿ (mm)

FlatThickness

T (mm)

203040506020304050602030405060

506070809050607080905060708090

200

400

600

312

624

936

219

437

655

135145155165175135145155165175135145155165175

90

90

90

4

5

6

ProductCode


tion

K (mm)


354555657535455565753545556575

Min.Projec-

tion

K - (mm)

Max.Projec-

tion

K + (mm)

DeadLoad

Fdw (N)

WindPressure

Fwp (N)

WindSuction

Fws (N)

AnchorLength

L (mm)

PinDiameter

¿ (mm)

DowelEmbedded

Length

L1 (mm)

BoreDiameter

B¿ (mm)

FlatThickness

T (mm)

203040506020304050602030405060

506070809050607080905060708090

200

400

600

312

624

936

219

437

655

135145155165175135145155165175135145155165175

100

100

100

4

5

6

21

24

26

28

3032

26

283032

2.5

2.5

4

24

28

30

32

3436

30

323436

2.5

2.5

4

26

24

26

34

3

4

4

30

28

30

38

3

4

4

HSD01 Mortar Anchor

HSD02 Mortar Anchor

HSD03 Mortar Anchor

HSD04 Mortar Anchor



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7. Accessories - Product Details


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HAZ AccessoriesHAZ Accessories - Product Details

Reveal

M (mm)

ProductCode

Technical Detail

HAA-8/50HAA-8/60HAA-8/70HAA-10/50HAA-10/60HAA-10/70HAA-10/80HAA-12/50HAA-12/60HAA-12/70HAA-12/80HAA-14/50HAA-14/60HAA-14/70HAA-14/80HAA-16/50HAA-16/60HAA-16/70HAA-16/80

88810101010121212121414141416161616

50607050607080506070805060708050607080

A+6A+6A+6A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8

333

3.53.53.53.54.54.54.54.55.55.55.55.56666

4445555555566666666

2025304050

12-1314-1616-1722-2426-29

T

A

¯

L

AF

HAA Adjustable Arm

Type B : With welded pin Type C : With welded plate Type D : With welded plate & pins Type E : With welded shim

ProductCode

Technical Details

Diameter

¿ (mm)

HFP Flanged Pin

LengthFlange

Diameter

L (mm) F¿ (mm)

HFP-4/50HFP-5/60HFP-5/70HFP-6/70

4556

50607070

5667

ProductCode

Technical Details

Thick-ness

T (mm)

HSW Serrated Washer

HSW-22307HSW-22309HSW-263411HSW-263413

2.52.533

Height Width Length

H (mm) W (mm) L (mm)

22222626

30303434

791113

¿¿¿¿

ProductCode

Technical Details

Diameter

¿ (mm)

HTP Traced Pin

LengthTraceHeight

L (mm)

HTP-5/70HTP-6/75

56

7075

5.26.2

ProductCode

Technical Details

Thick-ness

T (mm)

HPW Plain Washer

HPW-22307HPW-22309HPW-263411HPW-263413

2.52.533

Height Width Length

H (mm) W (mm) L (mm)

22222626

30303434

791113

¿¿¿¿

TH (mm)

ProductCode

Technical Details

Diameter

¿ (mm)

HSP Straight Pin

Length

L (mm)

HSP-4/60HSP-5/60HSP-5/70HSP-6/70

4556

60607070

ProductCode

Technical Details

Thick-ness

T (mm)

HMLN Lock Nut

HMLN-6HMLN-8HMLN-10HMLN-12

689

10

Height Width MetricHole

H (mm) W (mm) M (mm)

20202020

34343434

M6M8M10M12

ProductCode

Technical Details

Diameter

¿ (mm)

HUP U Shaped Pin

Height Width

L (mm)

HUP-4/50HUP-5/50HUP-6/50

456

202530

505050

ProductCode

Technical Details

Thick-ness

T (mm)

HSM Shim Plate

HSM-4030-7HSM-4030-9HSM-4050-11HSM-4050-13

2234

Height Width SlotHole

H (mm) W (mm) ¿ x SL

40404040

30305050

7x209x25

11x2513x30

W (mm)

HCP Capped Pin

ProductCode

Technical Details

Diameter

¿ (mm)

CapDiameter Length

¿ C (mm) L (mm)

HCP-4/35HCP-5/40HCP-6/45

456

678

354045

HPT Plastic Tube

ProductCode

Technical Details

InnerDiameter

In. ¿ (mm)

OuterDiameter Length

Ou. ¿ (mm) L (mm)

HPT-4HPT-5HPT-6

4.55.56.5

678

304040

Metric Size LengthFlat length

SizeFlatteningThickness

PinDiameter

StoneThickness

Distancebetween

Edge & Hole

L (mm) AF (mm) T (mm) ¿ (mm) St (mm) A (mm)

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4). Material for Plastic Tube: Polyacetal.



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Hb Expansion bolts

55

HB Expansion Bolts - Product Details

HB01 - 6 / 80

LengthDiameterType

HB01 Sleeve Bolt

ApplicationFor fastening fixtures to concrete strength class C20/25 & solid concrete block walls.

Available inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316) and E.galvanized Mild Steel.

Product Code Example ProductCode

Technical Details

Bolt Size

(mm)

HB01-6/80HB01-8/80HB01-10/80HB01-12/100

M6X80M8X80M10X80M12X100

ø8x68ø10x68ø12x68ø16x88

8101216

55555575

45454565

10101012

9111317

7153045

808080

100

1.301.802.202.70

2.404.004.806.10

2.203.004.104.60

3.305.207.808.60

SleeveSize

(mm)

Drill HoleDia.

D (mm)

DrillLength

HT (mm)

Min.Embed-

ment

Max.Fixture

Thickness

FixtureHole Dia.

MaxTorque

BoltLength

E min. (mm) Smax (mm) D1 (mm) Mdmax(Nm) L (mm)

Working Resistance (kN)ConcreteBlockwork

Wall

C 20/25Concrete

WallPullout S hear Pullout Shear

HB03 - 8 / 80

LengthDiameterType

HB03 Through Bolt


Available inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316) and E.galvanized mild steel.

Product Code Example

HB05 - 6 / 80

LengthDiameterType

HB05 Shell Bolt


Available inStainless steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316)

Product Code ExampleProductCode

Technical Details

Bolt Size

(mm)

HB05-6/80HB05-8/80HB05-10/100

M6X80M8X80

M10X100

ø8X48ø10X56ø12X68

101214

556070

485668

302130

79

11

71525

8080

100

3.504.105.20

3.306.70

11.00

4.506.509.50

3.306.70

11.00

ShellSize

(mm)

Drill HoleDia.

D (mm)

DrillLength

HT (mm)

Min.Embed-

ment

Max.Fixture

Thickness

FixtureHole Dia.

MaxTorque

BoltLength


Working Resistance (kN)ConcreteBlockwork

Wall

C 20/25Concrete

WallPullout S hear Pullout Shear

ProductCode

Technical Details

Bolt Size

(mm)

HB03-8/80HB03-8/100HB03-8/120HB03-10/90HB03-10/110HB03-10/130HB03-12/110HB03-12/125HB03-12/145

M8X80M8X100M8X120M10X90M10X110M10X130M12X110M12X125M12X145

888101010121212

656565707070959595

555555656565808080

183858153555123252

999

111111131313

131313252525404040

8010012090

110130110125145

4.11

6.47

9.64

6.50

9.70

12.40

Drill HoleDia.

D (mm)

DrillLength

HT (mm)

Min.Embed-

ment

Max.Fixture

Thickness

FixtureHole Dia.

MaxTorque

BoltLength


Working Resistance (kN)C 20/25 Concrete

Wall

Pullout Shear

254565254565254565

ThreadLength

LG (mm)


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Hb Expansion boltsHB Expansion Bolts - Product Details

HB06 - 6

M. SizeType

HB06 Drop in Bolt

ApplicationFor fastening fixtures to concrete walls.

Available inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316) and E.galvanized mild steel.

Product Code Example ProductCode

Technical Details

Bolt Size

(mm)

HB06-6HB06-8HB06-10HB06-12

M6X20M8X30M10X30M12X35

ø8x30ø10x40ø12x40ø14x50

8101215

32434354

30404050

10101214

79

1113

48

1535

8/1110/1312/1614/22

1.301.802.202.70

2.404.002.806.10

2.003.204.356.00

1.783.303.906.80

ShellSize

(mm)

Drill HoleDia.

D (mm)

DrillLength

HT (mm)

Min.Embed-

ment

Max.Fixture

Thickness

FixtureHole Dia.

MaxTorque

Screw inDepth

Min/MaxE min. (mm) Smax (mm) D1 (mm) Mdmax(Nm) Sd (mm)

Working Resistance (kN)C 20/25Concrete

Wall

C 20/30Concrete

WallPullout Shear Pullout Shear

HB03 - 8 / 80

LengthDiameterType

HB07 Anchor Stud

ApplicationFor fastening fixtures to concrete walls.

Available inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316) and E.galvanized Mild Steel.

Product Code Example

HB05 - 24 / 30

LengthSizeType

HB09 HAZ Super

ApplicationFor fastening fixtures to natural stoneAvailable inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316)Advantages• No use of special and expensive drilling tools.• No need for expensive drill bits.• No stone breakage during fixation of bolt. Product Code Example

ProductCode

Technical Details

Bolt Size

(mm)

HB07-8/110HB07-10/130HB07-12/160

M8X110M10X130M12X160

101214

8292

115

8090

110

142128

91115

102030

110130160

0.700.750.80

0.700.750.80

6.339.95

13.92

4.257.17

10.00

Drill HoleDia.

D (mm)

DrillLength

HT (mm)

Min.Embed-

ment

Max.Fixture

Thickness

FixtureHole Dia.

MaxTorque

BoltLength


Working Resistance (kN)Hollow

MasonryWall

C 20/30Concrete

Wall

ProductCode

Technical Details

BoltSize

(mm)

HB09-24/30HB09-48/45HB09-72/60

M8X30M8X45M8X60

121212

122232

122232

555

999

131313

304560

1.40 3.00 1.00 2.10

Drill HoleDia.

D (mm)

DrillLength

HT (mm)

Min.Embed-

ment

Max.Fixture

Thickness

FixtureHole Dia.

MaxTorque

BoltLength


Working Resistance (kN)Hard

GraniteSoft

Marble

203040

StoneThickness

St (mm)

182328

ThreadLength

(mm)


Pullout Shear Pullout Shear

Pullout Shear Pullout Shear


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8. Appendix 1 - Design Principles


STONERed Leaf


Design Principles

5

Design Principles

Design & Calculation Standards

HAZ Metal provides services in the design of fixing systems and the preparation of structural calculations. This service is done in the company technical department using CAD software and SAP stress analysis programs.

Our technical department receives the necessary technical information of the project in order to propose the most suitable, secure, easy to use and economical fixing systems in accordance with the project criteria. Custom design is also made in accordance with the architectural drawings of the project.

HAZ Metal provides the necessary technical documentation for submittal to the project officials in order to receive approval for the fixing system elements. The following principles are used in the design and structural calculations for natural stone fixing systems.

Finite element stress analysis is implemented for complex structures where the structural integrity of the fixing systems needs to be maintained. This procedure is especially made for sub channel systems and unitized panel facade units.

HAZ Metal can offer the design and engineering services by referring to any internationally renown standards. The engineering department will relate to the specifications of the project and conduct its design and dimensioning according to the requested criteria.

Reference is made to the following standards:

British Standards

BS 8298 • Design and installation of natural stone claddingBS EN 10088-2 • Steel plates, sheets and strips stainless and heat resistingBS 6105 • Corrosion resistant stainless steel fastenersBS 5950 • Structural use of steel work in buildingBS 6399 Part 2 • Code of practice for wind loadsBS 970 Part 3 • Mechanical properties for stainless steel

German Standards

DIN 18 516 • Cladding for ventilated wallsDIN 18 800 • Steel structures, design and dimensioningDIN 18 801 • Steel framed structuresDIN 1045 • Concrete and reinforced concrete, design and dimensioningDIN 1053 • Masonry, design and dimensioning DIN 1055 • Wınd loads design codeDIN 4114 • Steel construction, stability cases

American Standards

ASTM C1242 -12 • Standard guide for stone attachment systemsASTM A 276 • Specification for stainless steel bars and shapesASTM 666 • Specification for annealed or cold worked austenitic stainless steel sheetsACSE • Minimum design loads for buildings

Uniform Building Code & International Building Code

Eurocodes

EN 1990 - 1999 Basis of Structural Design. Structural Analysis and Design by Testing

• Shop drawing with application details

• Detailed product drawings

• Structural analysis report

• Finite element method stress analysis


STONERed Leaf


Design PrinciplesDesign Principles


St w

h

Design FactorsThe following design factors are considered

Wall Structure ICStK

: Thickness of insulation: Cavity: Thickness of stone: Projection

Structure - Edge Spacing• Minimum distance from the corner of the slab to the pin centre should be 2.5 times the slab thickness.

• The minimum pin centre distance to the edge of slab at the surface should be 15mm.

• The most secure method is to arrange the distance of the drilled pin hole centre from the edge of the slab at 1/4 the size of the slab.

Applied Loads - (Actions)The following applied loads are considered;

Dead loads: Weight of natural stone slabs is determinedFdw= h (m) x w (m) x st(m) ds (KN/m3)Fdw is multiplied with 1.35 safety factor.

Wind loads:The max. speed is; vs.The value of the dynamic pressure of the wind is q=k Vs2The max. design pressure is; wp=cp.QThe max. design suction is; ws=cs.Qws=0.7.Q (normal)ws=2.0.Q (edge)wp & ws are multiplied with 1.50 safety factor

Thermal loading: The following temperature is considered.

Range on the stone; Tmin ¼ C < t ¼ C < tmax ¼ CThe max. thermal loading in the stone is; ∆t=tmax - tmin The max. thermal expansion for stone slab is; ∆l=µ.∆t.L

Natural Stone MaterialDimensions of natural stone slabs : Design weight for natural stone

slabs : (ds)• Length: (w)• Height: (h) • Thickness: (St)

• Travertine: (24000 N/m3)

• Sandstone: (26000 N/m3)

• Marble&Limestone: (27000 N/m3)

• Granite: (28000 N/m3)

Anchor Pins• Anchor pins are inserted into the drilled holes on the edge of the slab from four points.

• Drilled holes should be aprox. 3 mm wider than the pin diameter and minimum 25 mm in length.

• Minimum 2 mm space should be left between the slab below and the bottom edge of the adjustable arm.

• A plastic tube is inserted on the slabs below to absorb wind loads.

from

h/1

W

St C I

K

w/4w/3w/2St ≥30≥2,5 x St

h/2

h/3


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Design Principles

7

Design Principles

Wall BackingThe anchoring ground can be concrete, brickwork, filled hollow block or steel structure. Different types of bolts are used for backing.

The type of wall backing is taken into consideration to propose suitable bolts for fixing the anchors.

Group of BoltsThe distance between anchor bolts; A, which is necessary for a full cone of concrete to break away, is given by the crater diameter; C, depending on the type of anchor. This diameter is 1.5 to 2.5 times the depth of embedment, D.

Application TypeHorizontal JointsThe anchors carry half the weight of the natural stone slabs in horizontal installation. Anchors bear half the weight of the slab above and also act as restraint, holding the slabs below and restraining them against wind pressure and suction.

Load Bearing & RestraintRestraint

Direct fixing to concreteMin. Projection size 45 mm

Indirect fixing to channelsMin. Projection size 90 mm.

Load Bearing

Vertical JointsThe load bearing anchors carry the full weight of the natural stone slab in vertical installation. Each anchor bears half the weight of the slab on the right and half the weight of the slab on the left. Restraint anchors hold the slabs below and restrain them against wind pressure and suction.


Restraint

Direct fixing to concreteMin. Projection size 45 mm

Indirect fixing to channelsMin. Projection size 90 mm.

Concrete wall Masonry wall Block work wall


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Design PrinciplesDesign Principles

Load PrinciplesVertical (Dead Load) and Horizontal (Wind Load) loads are determined according to the following diagram. The following principle is applied before designing a fixing system.

Support anchor in horizontal joint

Vertical load from dead loadFDW = (st x w x h x ds) / 2 (for each anchor)

Restraint anchor in horizontal joint

FWP = (w x h x qp) / 2 ( for each anchor)FWS = (w x h x qs) / 2 ( for each anchor)

FDW =FWP =FWS =

Dead loadWind load at pressure caseWind load at suction case

ds =qw =qs =

Denstiy of stoneDesign wind pressureDesign wind suction

t =w =h =

Thickness of stoneWidth of stoneHeight of stone

Support anchor in vertical joint

Vertical load from dead loadFDW = (st x w x h x ds) / 1 (for each anchor)

Restraint anchor in vertical joint

FWP = (w x h x qp) / 2 ( for each anchor)FWS = (w x h x qs) / 2 ( for each anchor)

Material GradeAnchors, adjustable arms and pins must be stainless steel grade AISI 304 - 1.4301 (A2) & AISI 316-1.4401 (A4).

Recommended material specifications for fixing systems are shown in the following table.

Product Type

Anchors

Channels

Bolts

Hexagon Nuts

Washers

Stainless Steel SteelAISI = W.-Nr. DIN = W. -Nr.

304316316Ti

===

1.43011.44011.4571

304316

==

1.43011.4401

DIN 933(A2/50-A2/70)A4/50-A4/70)

DIN 934 & DIN 439(A2/50-A2/70)A4/50-A4/70)

DIN 125

Not Advisable

Hot dip galv.Hot dip galv.

St 37-2 = 1.0037St 44-2 = 1.0044

Electro galv. St 37Strength class 4.6/8.8

Electro galv. St 37Strength class 8

ST DIN 125


FDW

F FWS / WP

FFWS / WPFDW


STONERed Leaf


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tOROntO169 Fern AvenueToronto, ON, M6R 1K2Canada

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© Copyright Red Leaf Architectural Products 2012

Red Leaf Architectural Products

Call toll free: 1.877.522.1688 • Email: [email protected] • www.redleafap.com

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Red Leaf STONE • [email protected] • 4 STONE Red Leaf STONE ANCHOR CATALOG Stone Fixing...

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