Ref: Venkys/EC/2017/01-01 Dated: 05/01/2017
To,
Shri Manoj Kumar Singh
Joint Secretary (I.A. Division)
Ministry of Environment, Forest & Climate Change
Indira Paryavaran Bhawan, Jor Bagh Road
New Delhi – 110003
Sub: Environment Clearance for proposed modernization of Mash Poultry Feed to Pelletization
and Installation of wood fired boiler of 750kg per hour capacity & DG set (250.0 KVA x 02
Nos. Standby arrangement) by Venky’s (India) Limited at Khasra no. 1050/1, Central Hope
Town, Camp Road, Selaqui Industrial Area, Dehradun, Uttarakhand.
Sir,
With reference to the MoEF & CC Gazette Notification no. 1539 dated 13th December 2007 and Doon
Valley Notification dated 1st February 1989. We are hereby submitting the Form-I along with
Prefeasibility Report (PFR) and Environment Management Plan (EMP) (In hard as well as in soft copy)
for seeking Environment Clearance of aforesaid proposed project. The above project is categorized as
“Orange” under Doon Valley notification 1989 and in the absence of SEIAA/SEAC, Uttarakhand the
application for environment clearance is being submitted to MoEF & CC as per above said notification.
Now, we request your good self to consider our application and grant us the Environment Clearance at
earliest.
Thanking you,
Sincerely yours,
for Venky’s (India) Limited
(Dr. Netrapal Singh)
FORM – 1, PRE-FEASIBILITY REPORT & EMP
FOR PROPOSED MODERNIZATION
OF
MASH POULTRY FEED TO
PALLETIZATION
AND INSTALLATION OF
WOOD FIRED BOILER OF 750 KG PER
HOUR CAPACITY
&
DG SET (250.0 KVA X 02 NOS., STANDBY
ARRANGEMENT)
By
M/S VENKY’S (INDIA) LIMITED
AT
Khasra No. 1050/1, Central Hope Town,
Camp Road, Selaqui Industrial Area,
Dehradun, Uttarakhand
PREPARED BY:
ENVIRONMENTAL MANAGEMENT DIVISION
M/s INDIA GLYCOLS LTD
A – 1, INDUSTRIAL AREA, KASHIPUR,
UTTARAKHAAND
CONTENTS
S. No. Description Page No.
FORM – 1 1 – 21
PRE-FEASIBILITY REPORT 22 – 80
1.0 EXECUTIVE SUMMARY 22 – 23
1.1 Employment Status 22
1.2 Water Balance 22
1.3 Salient Features of the Project 23
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 24 – 29
2.1 Identification of the Project 25
2.1.1 Company Background 25
2.1.2 The Promoters 26
2.2 Nature of Project 26
2.3 Need for The Project and Its Importance To the Country or Region 26
2.4 Demand – Supply Gap 27
2.5 Imports vs. Indigenous Production 27
2.6 Export Possibility 28
2.7 Domestic / Export Markets 29
2.8 Employment Generation - Direct And Indirect 29
3.0 PROJECT DESCRIPTION 29 – 59
3.1 Type of Project 29
3.2 Location of the Project 30
3.3 Site Description 31
3.3.1 Site Selection 31
3.4 Size or Magnitude of Operation 34
3.4.1 Technical Know-How 34
3.5 Manufacturing Process Description and Technology 35
3.5.1 Existing Manufacturing Process 35
3.5.2 Detail of Existing Plant Machinery 37
3.5.3 Proposed Manufacturing Process 39
3.5.4 Detail of Proposed Plant Machinery 45
3.5.5 Proposed Utility Installation 48
A. Wood Fired Boiler 48
B. DG Set 54
3.6 Raw Materials, Quality and Sources 56
3.6.1 Mode of Transport of Raw Material 57
3.7 Resource Optimization 58
3.8 Utilities & Auxiliary Services 58
3.8.1 Water 58
3.8.2 Fuel 59
3.8.3 Energy Requirement 59
3.9 Environment Management 59
4.0 SITE ANALYSIS 59 – 66
4.1 Connectivity 59
4.2 Land Use 59
4.3 Topography 61
4.4 Existing Land Use Pattern 63
4.5 Existing Infrastructures 64
4.6 Soil Classification 65
4.7 Climatic Data 65
4.8 Social Infrastructure 66
5.0 PLANNING BRIEF 66 – 69
5.1 Planning Concept (Type of Industries, Facilities and Transportation etc.) Town
and Country Planning/ Development Authority Classification
66
5.2 Population Projection 66
5.3 Land Use 67
5.4 Assessment of Infrastructure Demand (Physical & Social): 67
5.4.1 System Design for High Productivity 67
5.4.2 Sizing of Critical Equipment- Margins & Redundancy/Standby 68
5.4.3 Design for Efficient Operation 68
5.4.4 Operation Performance Management System (OPMS) 68
5.4.5 Operation & Maintenance Philosophy 68
5.5 Amenities/Facilities 69
5.5.1 In-Plant Facilities 69
5.5.2 Employment Generation 69
5.5.3 Peripheral Developmental Activities 69
6.0 PROPOSED INFRASTRUCTURE 70
7.0 REHABILITATION & RESETTLEMENT (R & R) PLAN 70
8.0 PROJECT COST ESTIMATES 70
9.0 ANALYSIS OF PROPOSAL 70
10.0 STORM WATER/SEWER DETAILS 71
10.1 Sewer Drainage System 71
10.2 Rain Water Harvesting 71
11.0 WASTE WATER MANAGEMENT 75 – 79
11.1 Sewage Treatment Plant (5.0 KLD Capacity) 75
11.2 Process Scheme for STP Unit 78
12.0 AIR / NOISE POLLUTION CONTROL MEASURE 80
13.0 SOLID WASTE MANAGEMENT 80
14.0 HAZARDOUS WASTE MANAGEMENT 80
15.0 SAFETY MEASURES 80
LIST OF TABLES
Table – 01 Employment Status 29
Table – 02 Existing Plant Machinery 37
Table – 03 Proposed Plant Machinery 45
Table – 04 Specification of Proposed Boiler 49
Table – 05 Emissions Summary- Coal & Biomass 52
Table – 06 Annual Raw Material Requirement 56
Table – 07 Total Plant Raw Water Requirement (KLD) 58
Table – 08 Water Balance 58
Table – 09 Land break-up details 60
Table – 10 Soil Classification of Dehradun 65
Table – 11 Climatic Data of Dehradun (Basis of Mean of Last 25 Years) 65
Table – 12 Cost of Project 70
LIST OF FIGURES
Fig – 01 Key map of M/s Venky’s (India) Limited 32
Fig – 02 Topographical map of 10 km radius of M/s Venky’s (India) Limited 33
Fig – 03 Satellite Image of the Project Site 34
Fig – 04 Particle Size Reduction 36
Fig – 05 Process Flow Diagram of Existing Plant 38
Fig – 06 Graphical Representation of Pellet Mill 41
Fig – 07 Die for Pelletization 42
Fig – 08 Prepared Pellets 44
Fig – 09 Graphical Representation of Pelletization Process 46
Fig – 10 Process Flow Diagram After Modernization 47
Fig – 11 Photograph of Horizontal Multi-tubular Shell Type Smoke Tube Boiler 49
Fig – 12 Graphical Representation of Fire (Smoke) Tube Steam Boiler 50
Fig – 13 DG Set System 55
Fig – 14 Layout of existing Poultry Feed Plant 60
Fig – 15 Topographical Map of 05 km radius of Project Site 62
Fig – 16 Seismicity Map of Uttarakhand State 63
Fig – 17 Design of Typical Recharge Pit 72
Fig – 18 Cross section of Recharge Trench 73
Fig – 19 Schematic of Proposed STP 79
LIST OF ANNEXURES
I Copy of DSI, SSI Registration and Memorandum & Articles of Association
II Location of the Project
III Site Lay Out Plan
IV Photographs of Existing Green Belt
V Process Flow Diagram
VI Water Balance
VII Consent to Operate
VIII Copy of Land Detail
IX Copy of Gazette Notification No. 1539, Dated 13 December 2007
X Disclosure of Consultant
XI Authorization & Undertaking
FORM – I
FOR
PROPOSED MODERNIZATION
OF
MASH POULTRY FEED TO PALLETIZATION
AND INSTALLATION OF
WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY
&
DG SET (250.0 KVA X 02 NOS., STANDBY ARRANGEMENT)
Head Office: Venkateshwara House, S. No. 114/A/2 – Pune Sinhagad Road, Pune – 411030
Registered Office: 330, Phase – II, Vasant Vihar, Dehradun - 248006 Email – [email protected] Phone – 0135 – 2761456, 2694961 Fax – 0135 – 2762535
M/s Venky’s (India) Limited Khasra No. 1050/1, Central Hope Town, Camp Road, Selaqui
Industrial Area, Dehradun, Uttarakhand
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -1
APPENDIX – I
FORM - 1
(1) Basic Information
S.
No.
Item Details
1. Name of the Project/s Proposed Project is for Modernization of Mash
Poultry Feed to Palletization and Installation of
Wood Fired Boiler of 750 kg per hour capacity &
DG Set (250.0 KVA X 02 Nos, standby
arrangement) by M/S Venky’s (India) Limited.
2. S. No. in Schedule NA
3. Proposed Capacity / Area / Length
/ Tonnage to be handled/Command
Area/Lease Area/Number of Wells
to be drilled
Sl Existing Proposed
Product Capacity Product Capacity
1. Mash
Poultry
Feed
1100.00
MT/Month
Poultry
Feed
Pellets
1100.00
MT/Month
Production capacity of proposed Poultry Feed
Pellets shall remain the same as existing Mash
Poultry Feed shall be used for proposed
Pelletization Process as raw material.
Proposed Utility
1. Wood Fired Boiler 750 Kg / hour x 01 No.
2. DG Set 250.0 KVA x 02 Nos.
(standby arrangement)
Western Hatcheries Pvt. Ltd. was incorporated on
01st July, 1976, subsequently It become Public
Company w.e.f. 21st December 1988. It was
renamed by the Deptt. of Company Affairs on 21st
June 2000 as M/s Venky’s (India) Limited.
DSI, SSI Registration & Memorandum of Articles
of Association is attached as per Annexure – I.
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -2
Total Land area – 7542.23 Sq. Mt.
No drilling will be done for Bore well as water
requirement will be fulfilled from the existing
sources.
4. New/Expansion/Modernization Modernization
5. Existing Capacity/Area etc Production Capacity – 1100.00 MT/Month
Land area – 7542.23 Sq. Mt
6. Category of Project i.e. “A” or “B” “Orange” as per Doon Valley Notification, 1989.
7. Does it attract the general condition?
If yes, please specify.
NA
8. Does it attract the specific
condition? If’ Yes, please specifies.
NA
9. Location : Selaqui Industrial Area (Annexure-II)
Plot / Survey / Khasra No. Khasra No. 1050/1
Village Central Hope Town, Selaqui
Tehsil Vikas Nagar
District Dehradun
State Uttarakhand
10. Nearest Railway Station/Airport
along with distance in kms.
Dehradun Railway Station – 19.23 Km E
Jolly Grant Airport – 37.77 Km SE
11. Nearest Town, City, District
headquarters along with distance in
kms.
Dehradun– 19.0 Km
12. Village Panchayats, Zilla Parishad,
Municipal Corporation, Local body
(complete postal addresses with
telephone nos. to be given)
Central Hope Town, Camp Road, Selaqui, Distt.
Dehradun, Uttarakhand – 248006
13. Name of the Applicant Dr. Netrapal Singh
14. Registered Address M/s Venky’s (India) Limited
Venkateshwara House,
S.No. 114/A/2 – Pune
Sinhagad Road, Pune – 411030
Email – [email protected]
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -3
Phone – 0135 – 2761456, 2694961
Fax – 0135 – 2762535
15. Address for Correspondence
Name Dr. Netrapal Singh
Designation (Owner/Partner/CEO) Deputy General Manager
Address M/s Venky’s (India) Limited
330, Phase – II,
Vasant Vihar, Dehradun, Uttarakhand
Pin Code 248197
E-mail [email protected]
Telephone No. 0135-2761456, 2694961
Fax No. 0135-2762535
16. Details of Alternative Sites
examined, if any.
Location of these sites should be
shown on a topo-sheet.
No alternative site was examined or chosen, as the
proposed modernization will be carried in the
existing Plant Premises.
17. Interlinked Projects There is no Interlinked Project.
18. Whether separate application of
interlinked project has been
submitted?
Not applicable
19. If yes date of submission Not applicable
20. If no, reason Not applicable
21. Whether the proposal involves
approval / clearance under: if yes
details of the same and their status
to be given.
No
(a) The Forest (Conservation) Act,
1980?
No, The Forest (Conservation) Act, 1980 is not
applicable.
(b) The wild life (Protection) Act,
1972?
No, The wild life (Protection) Act, 1972 is not
applicable.
(c) The C.R.Z. Notification, 1991? No, The C.R.Z. Notification, 1991 is not
applicable.
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -4
22. Whether there is any Government
Order / Policy relevant / Relating to
the site?
Existing Site is already a Mash Poultry Feed Unit,
proposed Palletization Facility along with the
proposed Utility Facility to be set up at the part
vacant Land.
23. Forest land involves ( hectares) There is no involvement of forest land
24. Whether there is any litigation
pending against the project and / or
land in which the project is propose
to be set up?
(a) Name of Court
(b) Case No.
(c) Orders / directions of the court,
if any and its relevance with the
proposed project.
No litigation is pending against the Project
applicant of this Project in any Court of Law to the
best of knowledge.
25. Expected Cost of the Project Total Project Cost will be Rs. 75.00 Lakh.
II. Activity
1. Construction, operation or decommissioning of the Project involving actions, which
will cause physical changes in the locality (topography, land use, changes in water
bodies, etc.)
S.
No.
Information/Checklist
confirmation
Yes
/No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
1.1 Permanent or temporary change in
land use, land cover or topography
including increase in intensity of
land use (with respect to local land
use plan).
No No Need of Additional Land.
Proposed Modernization of Mash Poultry
Feed to Palletization and Installation of
Wood Fired Boiler of 750 kg per hour
capacity & DG Set (250.0 KVA X 02 Nos,
standby arrangement) will be set up within
the existing Plant Premises located at
Khasra No. 1050/1, Selaqui, Vikas Nagar,
District – Dehradun, Uttarakhand.
Existing Land area is 7542.23 Sq. mt.
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -5
Palletization Equipment’s and required
Utility viz. Proposed wood fired Boiler &
DG Sets will be installed in the part area of
existing land. Hence, no change in Land use
is envisaged.
Plant Layout is enclosed as per Annexure –
III.
The present land comprises with covered
area 2055.64 Sq. m
More than 33% of the area is already
developed as Green Belt and being
maintained. This green area also enhances
the aesthetic beauty of the area. Photographs
of existing Green Belt is enclosed as –
Annexure IV.
1.2 Clearance of existing land,
vegetation and buildings?
No There will be no clearance of buildings and
vegetation required for the proposed
modernization of production facility, as the
site required for few Building /
infrastructure is vacant land devoid of any
vegetation & building structure.
1.3 Creation of new land uses? No There would be no change in the land use
pattern of the area in accordance with the
Lay out Plan.
1.4 Pre-construction investigations e.g.
bore houses, soil testing?
Yes Pre-construction investigations will be
carried out before taking up the construction
activities.
1.5
Construction works
Yes
Foundation work for of RCC pedestal for
palletization process & also for supporting
Utilities, required Blenders along with
Pumps / Machinery etc.
Existing Infrastructure will be used, Details
are as below-
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -6
S. No. Construction Area (Sq. M)
1. Godowns & Feed
Mill 1872.10
2. Lab & Office 170.22
3. Other Rooms 13.32
Total 2055.64
1.6 Demolition works? No No demolition work would be done.
1.7 Temporary sites used for
construction works or housing of
construction workers?
No There will be no temporary sites created as
the Labour deployed will be local. Thus,
there will be no housing facility or
temporary site required for the same.
Existing Storage Yard will used for the
Storage of Construction Material.
1.8 Above ground buildings, structures
or earthworks including linear
structures, cut And fill or
excavations
Yes The Project will involve excavation of soil
during foundation purposes. The excavated
soil will be utilized within the site by
balancing with scrap and fill operations.
1.9 Underground works including
mining or tunneling?
No Not Required.
1.10 Reclamation works? No Not Required.
1.11 Dredging? No Not Required.
1.12 Offshore structures? No NA.
1.13 Production and manufacturing
Processes?
Yes The proposed manufacturing process will
not contribute any significant change in the
physical environment since proposed
palletization facility along with the Utility
will be installed in the existing Unit. The
proposed unit will manufacture 1100
MT/Month of Poultry Feed Pellets by
utilizing existing mash poultry feed.
Little quantity of solid waste (Approx. 20.0
Kg/day) will be generated during material
sampling, dispensing, handling, production,
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -7
processing and packing & eventually reuse
into process.
Solid waste as scrap of Empty Bags, Boxes,
Glass bottles, Plastic Jars, Bottles, and Cans,
will be sold to the respective Dealers.
Ash generated from proposed wood fired
Boiler shall be used for landfilling in low
lying areas.
The manufacturing Process of Poultry Feed
Pellets doesn’t generate any effluent.
Proposed skid mounted STP (5.0 KLPD
Capacity) will be used to treat the waste
water generated (2.50 KLD) from Domestic
Purpose & Miscellaneous i.e. Floor
/Machinery Washing etc.
Treated water shall be further reused into the
Green belt development.
Process Description of manufacturing
process is given in Pre-Feasibility Report
(Page no. 35 to 54).
Process Flow Chart is attached as per
Annexure – V.
1.14 Facilities for storage of goods or
Materials?
Yes Existing facilities for storage of Raw
Material / Products will be used. List of
Raw Material / Product is given in Pre-
feasibility Report (Page No.58) Table – 06.
1.15 Facilities for treatment or disposal
of solid waste or liquid Effluents?
Yes Construction phase:-
Solid Waste:-
Waste will be generated, out of which:-
Recyclable waste (Metal, Plastic Bags etc)
will be segregated & sold to the vendors.
Operation phase: -
Little quantity of solid waste (Approx. 20.0
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -8
Kg/day) will be generated during material
sampling, dispensing, handling, production,
processing and packing & eventually reuse
into process.
Approx. 25.0 Kg/day solid waste will be
generated as scrap of Empty sacs, Boxes,
Glass bottles, Plastic Jars, Bottles, and Cans,
which will be sold to the respective Dealers.
Ash generated from proposed wood fired
Boiler shall be used for landfilling in low
lying areas.
Liquid Effluents:-
Proposed skid mounted STP (5.0 KLPD
Capacity) will be used to treat the waste
water generated (2.50 KLD) from Domestic
Purpose & Miscellaneous i.e. Floor
/Machinery Washing etc.
Treated water shall be further reused into the
Green belt development.
Zero discharge shall be achieved.
1.16 Facilities for long term housing of
operational workers?
No Housing provision will not be provided at
the site. No provision made for workers
within the area as the labor employed will be
from local area.
1.17 New road, rail or sea traffic during
construction or operation?
No Not Required.
1.18 New road, rail, air waterborne or
other transport infrastructure
including new or altered routes
and stations, ports, airports etc
No There will be no new Road, Rail or Sea
traffic proposed as the area is well connected
to Road / Rail network.
1.19 Closure or diversion of existing
transport routes or infrastructure
leading to changes in traffic
No Not applicable, as no closure or diversion of
existing transport routes or infrastructure
leading to changes in traffic movements is
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -9
movements? envisaged.
1.20 New or diverted transmission lines
or pipelines?
No Not applicable.
1.21 Impoundment, damming,
culverting, realignment or other
changes to the Hydrology of
watercourses or aquifers?
No No Impoundment, damming, culverting,
realignment activity is proposed
1.22 Stream crossings? No Stream Crossings are not involved.
1.23 Abstraction or transfers of water
form ground or surface waters?
Yes Water is required for manufacturing process,
drinking, sanitation and Washing of Floor/
Machinery purposes. The daily requirements
of water are estimated at 21.00 KLD. The
water will be source from existing bore well.
Water balance is attached as per Annexure-
VI.
1.24 Changes in water bodies or the
land surface affecting drainage or
run-off?
No Not Applicable, since the proposed Poultry
feed pallet Facility will be set up within
existing plant premises only.
1.25 Transport of personnel or
materials for construction,
operation or decommissioning?
Yes The existing road network will be utilized
for the transportation of materials.
1.26 Long-term dismantling or
decommissioning or restoration
works?
No Not Required. It is a modernization Project
of existing mash Poultry feed to Poultry
Feed Pellets.
1.27 Ongoing activity during
decommissioning which could
have an impact on the
environment?
No Not Required.
1.28 Influx of people to an area in
either temporarily or permanently?
Yes Temporary influx of labor force during
construction is anticipated.
1.29 Introduction of alien species? No All the plant / tree species grown in the
project premises are indigenous to the area.
Same will be continued so introduction of
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -10
alien species is not envisaged.
1.30 Loss of native species or genetic
diversity?
No The species recorded in the proposed project
area are widely distributed in the area and
not restricted to certain pockets.
No loss of native species or genetic diversity
has been reported so far and is not
anticipated in future.
1.31 Any other actions? No
Not Applicable
2.0 Use of Natural Resources for Construction or Operation of The Project (Such as
Land, Water, Material or Energy, Especially any Resources Which Are Non –
Renewable or in Short Supply):
S.
No.
Information/ Checklist
confirmation
Yes
/
No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
2.1 Land especially undeveloped or
agricultural land (ha)
No Existing Unit, Total Land Area – 7542.23
Sq. mt.
Proposed Project will cover part of the
existing land area by covering with thick
Green belt.
Copy of Khatauni for land detail is attached
as Annexure-VIII.
2.2 Water (Expected Source &
Competing Users) Unit : KLD
Yes Water is required for manufacturing process,
drinking, sanitation and Washing of Floor /
Machinery purposes. The daily requirements
of water are estimated at 21.00 KLD. The
water will be source from existing bore well.
2.3 Minerals (MT) No There is no major usage of Minerals in the
proposed Project except Stones and Grit
required for Pedestal Foundation
Construction.
2.4 Construction Material – Stone, Yes Materials like Brick, Steel, Cement, Sand
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -11
Aggregates, and / Soil (Expected
Source – MT)
aggregates, Tiles etc shall be procured
locally from the open Market in the desired
quantity as and when required.
2.5 Forests and timber ( source – MT) No Not Applicable.
2.6 Energy including electricity and
fuels (source, competing users)
Unit : fuel ( MT), energy (MW)
Yes The unit at full capacity will demand 300
KVA of power, which shall be supplied by
UPCL.
Steam required during palletization process
shall be fulfilled through proposed wood
fired Boiler (750 Kg/Hr).
Apart from this, the Company proposes 02
No. of Green insulated D.G. sets of 250.0
KVA each (one as standby) in order to have
continuous supply of power.
Fuel consumption: HSD - 60.0 lit / hr.
2.7 Any other natural resources (use
appropriate standard units)
No Not Applicable
3. Use, Storage, Transport, Handling or Production of Substance or Material, Which
Could Be Harmful To Human Health or The Environment or Raise Concern About
Actual or Perceived Risks to Human Health.
S.
No.
Information/ Checklist
confirmation
Yes
/No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
3.1
Use of substances or material,
which are hazardous (as per
MSIHC rules) to human health or
the environment (flora, fauna and
water supplies)
No
No hazardous wastes will be released into
the environment.
There will be no Hazardous Waste
generated during the Pelletization Process of
Poultry Feed.
3.2 Changes in occurrences of disease
or affect diseases vectors (e.g.
insect or water born disease)
No There will not be any water stagnation and
the waste water generated from Domestic
purpose & Floor & equipment’s washing
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -12
will be treated in the proposed STP.
Proper sanitation facilities will be provided
to avoid insect and water borne disease.
Proper housekeeping will be maintained
also.
3.3 Affect the welfare of people e.g. by
changing living conditions?
Yes The proposed project would have positive
impact on the socioeconomic status, thus
contributing to the marginal growth and
improvement in the living Standards of the
nearby area.
Increased employment opportunities,
Indirect employment for truck drivers,
Periodic medical check-up will be followed.
The proposed project is a Long- term Project
thus, would serve as a stable source of
employment.
3.4 Vulnerable group of people who
could be affected by the project
e.g. hospital patients, children, the
elderly etc.
No Not Applicable
3.5 Any other causes No Not Applicable
4. Production of Solid Wastes During Construction or Operation or Decommissioning
(MT/month)
S.
No.
Information/ Checklist
confirmation
Yes
/No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
4.1 Spoil, overburden or mines wastes No Nil.
4.2 Municipal waste (domestic and or
commercial wastes)
Yes Municipal Solid wastes are not generated as
the Plant does not have the residential
colony for workers. The biodegradable
wastes from canteen shall be collected and
dumped in composter to make Bio-Compost
for use in green belt within the premises.
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -13
This is ensured that there would be no
wastage of any manufactured or By -
product. Due care & precautions would be
taken at every stage to ensure that no
material will go down to the drain.
4.3 Hazardous wastes (as per
Hazardous waste Management
Rules)
Yes There will be no hazardous waste generated
during the proposed manufacturing of
Poultry Feed Products. Waste / Used Oil
from Proposed DG Set will be sold to the
authorized recyclers only.
4.4 Other industrial process wastes No Nil
4.5 Surplus product No Nil
4.6 Sewage sludge or other sludge
from effluent treatment
Yes STP Sludge shall be generated & shall be
reused as manure for green belt.
4.7 Construction or demolition wastes No Demolition Wastes: There is no structure at
the site; hence no demolition waste will be
generated.
Yes Construction Waste: Construction waste
will be generated out of which recyclable
waste (Metals, Plastic Bags etc) will be sold
to the vendors.
The inert waste (Brick, Concrete, Masonry,
Aggregates etc.) will be used for making of
driveway and pathway within the site.
4.8 Redundant machinery or
equipment
No Not Applicable
4.9 Contaminated soils or other
materials
No Not Applicable
4.10 Agricultural wastes No Not Applicable
4.11 Other solid wastes No Not Applicable
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -14
5. Release of Pollutants or any Hazardous, Toxic or Obnoxious Substance to Air
(kg/hr)
S.
No.
Information/ Checklist
confirmation
Yes
/No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
5.1 Emissions from combustion of
fossil fuels from stationary or
mobile sources
Yes Exhaust emissions from vehicles and
equipment deployed during the construction
phase.
Wood fired Boiler (750 Kg/hr) with suitable
stack height & Proven APC are proposed.
Green insulated DG set (250 KVA X 02
Nos.) is proposed on stand by basis. HSD
will be used as a fuel for the operation of
DG sets. DG Set shall be operated during
power failure only.
In the proposed unit, emissions from
combustion of fossil fuels will be from D.G.
set and transportation. To control the
emission of exhaust gas following measures
will be adopted.
5.2 Emissions from production
processes
No NA
5.3 Emissions from material handling
including storage or transport
Yes The material handling including storage and
transportation may contribute to fugitive
emissions. The materials will be stored in a
closed room to contain the emission and
adopt upgraded technology. To control the
fugitive emissions in proposed unit,
following measures will be adopted:-
Storage and material handling will be
carried out in closed trucks (1-2 trucks per
week).
Water spraying will be adopted in dust
prone areas & existing Green belt will be
strengthened accordingly.
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -15
Ambient air quality and stack emissions will
be regularly monitored to ensure that
ambient air quality standards and suggested
limits of the stack emission loads are met
honestly all the time.
5.4 Emissions from construction
activities including plant and
equipment
Yes Fugitive dusts from various activities of
construction & plying of vehicles are
expected, which will be temporary in nature.
5.5 Dust or odors from handling of
materials including construction
material, sewage and waste
No During the construction / Operation of
Plant area/office area, dust will become air
borne; Adequate precautions shall be taken
to reduce these impacts on construction
workers and the surrounding environment
There will be no odor problem to the best of
knowledge.
5.6 Emissions from incineration of
waste
No Nil
5.7 Emissions from burning of waste
in open air (e.g. slash material,
construction debris)
No No such activity is proposed.
5.8 Emissions from any other sources No Nil.
6. Generation of Noise and Vibration, and Emissions of Light and Heat
S.
No.
Information/ Checklist
confirmation
Yes
/No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
6.1 From operation of equipment e.g.
engines, ventilation plant, crushers
Yes All noise producing equipment are enclosed
in Acoustic hoods and in sound proof
buildings. Dense Green belt is planted
around the mill boundary to reduce the
noise escape in surrounding area.
During Operational phase Green insulated
DG sets will be installed, which shall
conform to noise standards set by CPCB.
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -16
6.2 From industrial or similar processes Yes During Operational phase enclosure around
Machinery/ Equipments & Green insulated
DG sets will be installed, which shall
conform to noise standards set by CPCB.
6.3 From construction or demolition Yes Noise would be generated during
construction activity but adequate
precautions shall be taken to reduce the
noise generation.
6.4 From blasting or piling No No blasting will be involved.
6.5 From construction or operational
traffic
Yes Some noise is generated due to operation/
movement of machines/vehicles but that
will be within the prescribed limit. Minor
noise will be generated during construction
phase, which will be temporary in nature
and for short time only.
More than 33% of Plant area has been under
green cover with local Plant and Trees
Species, which in turn would help reducing
the noise levels.
During operation phase, raw material and
products will be transported at the peak time
of the day.
PUC checked vehicle will be used for
transportation purposes.
6.6 From lighting or cooling system No Not envisaged.
6.7 From any other sources No N.A.
7. Risks of Contamination of Land or Water From Releases of Pollutants in to the
Ground or in to Sewers, Surface Waters, Ground Water, Coastal Waters or the Sea
S.
No.
Information/ Checklist
confirmation
Yes
/No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -17
7.1 From handling storage, use or
spillage of hazardous materials
No There will be no hazardous waste generated
during the proposed manufacturing of
Poultry Feed Pallets except waste / Used
Oil from Proposed DG Set, which will be
sold to the authorized recyclers only.
7.2 From discharge of sewage or other
effluents to water or the land
(expected mode and place of
discharge)
No There is not any risk of contamination due
to discharge of sewage or waste water as all
effluent generated will be treated in
proposed skid mounted STP.
7.3 By deposition of pollutant emitted
to air into the land or into water
No No major pollutant emitted from this
project.
7.4 From any other sources No
Not Applicable
7.5 Is there a risk of long term build up
of pollutant in the environment
from these sources?
No Likelihood of such an event is not foreseen
till now and suitable measures will be
adopted so that there will be no such risk in
the coming future from this project.
8. Risks of Accidents During Construction or Operation of the Project, Which Could
Affect Human Health or The Environment
S.
No.
Information/ Checklist
confirmation
Yes
/No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
8.1 From explosions , spillages, fires etc
from storage, handling, use or
production of hazardous substances
Yes For safe storage, Handling, following
measures will be adopted:-
On-site emergency preparedness plan are
prepared.
Fire extinguisher are installed at strategic
points all over the premises, checked at
regular intervals and a record will be made
and maintained.
First aid facilities are available for the staff
personals.
One vehicle will always be on stand by for
instant mobilization during emergency.
The workers will be provided with the
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -18
training for the first aid measures in case of
accident.
However, to meet out the minor incidences
and accidents first aid measures are
available at site.
Medical check-up of the workers is being
done periodically.
Safety items such as hand gloves, mask,
and apron is being providing while dealing
with the raw materials.
Training / Awareness program on safety
will be conducted on regular basis.
No other major risks are involved as no
explosives will be used.
MSDS of HSD shall be kept near storage
site.
8.2 From any other causes No Not Applicable
8.3 Could the project be affected by
natural disasters causing
environmental damage (e.g. floods,
earthquake, landslides, cloudburst
etc)?
Yes Project Site falls in Dehradun district in
Uttarakhand which falls in Seismic IV.
Secondary data reveals that no major natural
calamity has been recorded so far in the
proposed Project area.
9. Factors Which Should be Considered (Such As Consequential Development) Which
Could Lead to Environmental Effects or the Potential for Cumulative Impacts With
Other Existing or Planned Activities in the Locality
S.
No.
Information/ Checklist
confirmation
Yes
/No
Details thereof (with approximate
quantities / rates wherever possible) with
sources of information data.
9.1 Lead to development of supporting.
Utilities, ancillary development or
development stimulated by the
project which could have impact on
the environment. e.g.
No No such activities will come up in the area
due to this project
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -19
Supporting infrastructure (road,
power supply, waste water
treatment etc.)
Housing development
Extractive industries
Supply industries
Other
9.2 Lead to after- use of the site, which
could have an impact on the
environment
No Nil.
9.3 Set a precedent for later
developments
No Nil
9.4 Have cumulative effects due to
proximity to other existing or
planned project with similar effects
No There would not be any negative impact.
Cumulative effect will be noted but will be
within norms/tolerance limit.
III Environmental Sensitivity
S.
No.
Areas Name
/
Identi
ty
Aerial distance (with in 15 km.) Proposed
project location boundary
1. Areas protected under
international conventions, national
or local legislation for their
ecological, landscape, cultural or
other related value
None --
2. Areas which are important or
sensitive for ecological reasons-
Wetland, water courses or other
water bodies, coastal zone,
biosphere, mountains, forests
None --
3. Areas used by protected, important
or sensitive species of flora or
fauna for breeding, nesting,
foraging, resting, over wintering,
Yes Rajaji National Park – 17.90 Km SE
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -20
migration
4. Inland, coastal, marine or
underground waters
No Asan Nadi – 150.0 Mtr. SE
Yamuna River – 16.5 KM NW
Ganga River – 52.0 KM SE
5. State , National boundaries No NA
6. Routes or facilities used by the
public for access to recreation or
other tourist, pilgrim areas
No N.H. 72 : 0.84 km (Ponta Sahib Road)
Railway Station: 19.23 Km (Dehradun)
Bus Stand (ISBT): 17.0 Km (Dehradun)
7. Defense installations Yes IMA – 14.8 Km E
8. Densely populated or built up area No Selaqui (Industrial Area)
9. Areas occupied by sensitive man –
made land uses (hospitals, schools,
places of worship, community
facilities)
No Facilities are well developed in Dehradun
City, which is 20.0 KM away from this Site.
10. Areas containing important, high
quality or scarce resources (ground
water resources, surface resources,
forestry, agriculture, fisheries,
tourism, minerals)
None --
11. Areas already subjected to
pollution or environmental
damage. (those where existing
legal environmental standards are
exceeded)
None --
12. Areas susceptible to natural
hazardous which could cause the
project to present environmental
problems. (earthquake, subsidence,
landslides, erosion, flooding
or extreme or adverse climatic
conditions)
None Project Site falls in Dehradun district in
Uttarakhand which occupies Zone IV.
Secondary data reveals that no major natural
calamity has been recorded so far in the
proposed Project area.
FORM-I
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED P a g e -21
“I hereby given undertaking that the data and information given in the application and
enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at stage, the project
will be rejected and clearance and given, if any to the project will be revoked at our risk and cost.
Date: 05 January 2017 Signature of the Applicant
Place: Dehradun
(Dr. Netrapal Singh)
DGM
M/s Venkys India Limited
330, Phase – II, Vasant Vihar, Dehradun - 248006
NOTE:
The projects involving clearance under Coastal Regulation Notification, 1991 shall
submit with the application a C.R.Z. map duly demarcated by one of the authorized
agencies, showing the project activities, w.r.t. C.R.Z ( at the stage of EC).
Simultaneous action shall also be taken to obtain the requisite clearance under the
provisions of the C.R.Z Notification, 1991 for the activities to be located in the CRZ.
The projects to be located within 10 km the National Parks, Sanctuaries, Biosphere
Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit
the map duly authenticated by Chief Wildlife Warden showing these features vis – a
– vis the project location and the recommendations or comments of the Chief
Warden “thereon (at the stage of EC)”.
All correspondence with the Ministry of Environment & Forest including submission
of application for TOR / Environment Clearance, subsequent clarification, as may
be required from time to time, participation in the EAC Meeting on behalf of the
project proponent shall be made by the authorized signatory only. The authorized
signatory should also submit a document in support of his claim of being an
authorized signatory for specific project”.
PRE-FEASIBILITY REPORT & EMP
FOR
PROPOSED MODERNIZATION
OF
MASH POULTRY FEED TO PALLETIZATION
AND INSTALLATION OF
WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY
&
DG SET (250.0 KVA X 02 NOS., STANDBY ARRANGEMENT)
Head Office:
Venkateshwara House,
S. No. 114/A/2 – Pune
Sinhagad Road, Pune – 411030
Registered Office:
330, Phase – II,
Vasant Vihar, Dehradun - 248006
Email – [email protected]
Phone – 0135 – 2761456, 2694961
Fax – 0135 – 2762535
M/s Venky’s (India) Limited
Khasra No. 1050/1, Central Hope Town, Camp Road, Selaqui
Industrial Area, Dehradun, Uttarakhand
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -22
1.0 EXECUTIVE SUMMARY:
M/s Venky’s (India) Limited is a leading organization in poultry farms and manufacturing
of poultry feed. These products of poultry feed are being used in own hatcheries. Presently
the company is making mash poultry feed (1100 MT/Month) and the Proposed Project is
for Modernization of Mash Poultry Feed to Palletization and Installation of Wood Fired
Boiler of 750 kg per hour capacity & DG Set (250.0 KVA X 02 Nos., standby arrangement)
by M/s Venky’s (India) Limited at Khasra No. 1050/1, Central Hope Town, Camp Road,
Selaqui Industrial Area, Dehradun, Uttarakhand. The proposed project is categorized under
“Orange” of the Doon Valley Notification dated 1stFebruary 1989 & put up to the MoEF &
CC for appraisal due to non-constitution of SEIAA/SEAC, Uttarakhand as per Gazette
Notification No. 1539, Dated 13 December 2007 (Annexure – IX).
1.1 Employment Status:
Sl. No. Category No. of Employees
01. Managerial Staff 02
02. Permanent Staff 19
03. Contract Workers 35
Total 56
1.2 Water Balance:
Total water requirement: 21.00 KLD
Requirement Input Losses Recycled Output
Poultry feed Pelletization process (KLD) 18.00 18.00 0.00 Nil
Domestic (KLD) 2.50 0.50 0.00 *2.00
Miscellaneous i.e. Floor /Machinery
Washing etc. (KLD)
0.50 0.00 0.00 *0.50
Total output to S.T.P. *2.50
Note:
Zero discharge shall be achieved.
RO Plant reject is being reuse in the existing Green belt.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -23
Skid mounted STP of 5.0 KLPD capacity is proposed to treat the domestic sewage & other
waste water. Treated water shall be further reused into the Green belt development.
1.3 Salient Features of the Project:
S. No. Parameters Description
(1) Plant Capacity (Proposed) Manufacturing of 1100 MT/Month Pellets from
the existing mashed poultry Feed.
(2) Total area of the Plant 7542.23 Sq. m
(3) Capital Cost Approx. 75.0 Lacs
(4) Location Khasra No. 1050/1,
Central Hope Town, Selaqui Industrial Area,
Dehradun, Uttarakhand
(5) Water Requirement/Source About 21.0 KLD water will be required for
Domestic and manufacturing Purpose.
a) Total water Requirement 21.0 KLD
b) Source of water Existing Bore well
(6) Water Break-up Process : 18.0 KLD
Domestic : 2.50 KLD
Miscellaneous : 0.50 KLD
Total : 21.00 KLD
(7) Waste Water Management Approx. 2.5 KLD of waste water from Domestic
purpose and Equipment’s/Floor cleaning shall be
generate, which shall be utilized in the Green belt
development after treatment through proposed
skid mounted STP of 5.00 KLD capacity.
(8) Employment Generation 56 Person
(9) Alternate Power Green Insulated D.G. Set 250.0 KVA x 02 Nos,
standby arrangement for Alternate Power is
Proposed
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -24
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION:
Poultry feed are mixtures of various ingredients like maize, rice bran, groundnut cake,
molasses, soya bean cake, fish meal etc. The composition of poultry feed can be varied
depending on the availability of various raw materials. Balanced feed is essential for proper
growth of chicks and consequently to increase the output broiler & eggs. The per capita
consumption of poultry products is very low in the north eastern region and there is great
need to increase the production. Development of poultry farms is receiving increasing
attention considering the nutritional requirements of the population as well as large
employment opportunities generated by these activities.
Healthy poultry require a sufficient amount of protein and carbohydrates, along with the
necessary vitamins, dietary minerals, and an adequate supply of water. Certain diets also
require the use of grit, tiny rocks such as pieces of granite, in the feed. Grit aids in digestion
by grinding food as it passes through the gizzard. Grit is not needed if commercial feed is
used. The feed must remain clean and dry; contaminated feed can infect poultry. Damp feed
encourages fungal growth. Mycotoxin poisoning, as an example, is "one of the most
common and certainly most underreported causes of toxicoses in poultry". Diseases can be
avoided with proper maintenance of the feed and feeder.
A feeder is the device that supplies the feed to the poultry. For privately raised chickens, or
chickens as pets, feed can be delivered through jar, trough or tube feeders. The use of
poultry feed can also be supplemented with food found through foraging. In industrial
agriculture, machinery is used to automate the feeding process, reducing the cost and
increasing the scale of farming. For commercial poultry farming, feed serves as the largest
cost of the operation. The term chicken feed is also used as a colloquialism for a small or
insufficient amount, especially a small amount of money. The term was first coined and
used in that sense in 1904.
As reports have indicated, feeding make-up the major cost in raising poultry animals as
birds in general require feeding more than any other animals did particularly due to their
faster growth rate and high rate of productivity. Feeding efficiency is reflected on the birds’
performance and its products. According to National Research Council (1994), poultry
required at least 38% components in their feed. The ration of each feed components,
although differ for each different stage of birds, must include carbohydrates, fats, proteins,
minerals and vitamins. Carbohydrates which are usually supply by grains including corn,
wheat, barley, etc. serve as major energy source in poultry feeds. Fats usually from tallow,
lard or vegetables oil are essentially required to provide important fatty acid in poultry feed
for membrane integrity and hormone synthesis. Proteins are important to supply the
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -25
essential amino acids for the development of body tissues like muscles, nerves, cartilage, etc.
Meals from soybean, canola, and corn gluten are the major source of plant protein in
poultry diets. Supplementations of minerals are often required because grains, which is the
main components of commercial feed contain very little amount of those. Calcium,
phosphorus, chlorine, magnesium, potassium, and sodium are required in larger amounts
by poultry. Vitamins, such as vitamin A, B, C, D, E, and K on the other hand are the
component that required in lower amount by poultry animals.
2.1 IDENTIFICATION OF THE PROJECT:
M/s Venky’s (India) Limited is a team of young professionals, whose collective motto is to
contribute in development of poultry feed and hatchery sector through sharing existing
knowledge/technology/services with those in need of it. The objective to bring the best of
technologies and services available globally to India and extend the cost competitive poultry
feed products.
The difference lies in the endeavor of the group to explore the opportunities available or
work on it to render it suitable for everyone. The group also aspires to contribute actively in
customer education, distant learning program for experts and create awareness among
masses. Though the dream is life-size and the course is easier said than done the group
believes that in whatever minuscule size it achieves, it can present the approach to further
work on.
M/s Venky’s (India) Limited is a leading organization in poultry farms and manufacturing
of poultry feed. These products of poultry feed are being used in own hatcheries. Presently
the company is making mash poultry feed and the Proposed Project is for Modernization of
Mash Poultry Feed to Palletization and Installation of Wood Fired Boiler of 750 kg per
hour capacity & DG Set (250.0 KVA X 02 Nos, standby arrangement). The proposed
project is categorized under “Orange” of the Doon Valley Notification of 1st February 1989.
2.1.1 Company Background:
M/s Venky’s (India) Limited was initially established in July, 1976 with the name of M/s
Western Hatcheries Limited, subsequently it became public company w.e.f. December
1988. In June, 2000 Department of Company Affairs Andhra Pradesh has changed its name
to M/s Venky’s (India) Limited and have passed necessary resolution under section
21/22(1)e/22(1)(b) of Companies Act,1956 and also having approval of the Central
Government vide Latter No.- RAP/TA.VI/sec.21/24870/2000. M/s Venky’s (India)
Limited manufactures Poultry feed and manufacturing facilities are based in Dehradun on
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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7542.23 Sq. m land at Khasra No. 1050/1, Central Hope Town, Camp Road, Selaqui,
Dehradun, Uttarakhand.
The Company is a regular tax payer for Income Tax and Service Tax and has never
defaulted.
2.1.2 The Promoters:
The partnership will enable the promoters of M/s Venky’s (India) Limited to charter an
independent growth path for the Company which envisages its entry into Poultry Feed
manufacturing business and expansion in other high potential product lines.
Sr. No. Name Designation
1. Banda Balaji Rao Managing Director
2. Jagapati Rao Chitturi Director
3. Anuradha Jitendra Desai Director
4. Jitendra Moreshwar Desai Director
5. Banda Venkatesh Rao Director
6. Ashok Kumar Mahajan Director
7. Rajeshwar Singh Rathore Director
8. Surinder Kumar Director
9. Amrit Kapur Director
10. Ashok Gambhir Bauskar Company Secretary
2.2 NATURE OF PROJECT:
M/s Venky’s (India) Limited is a leading organization in poultry and manufacturing of
poultry feed. These products of poultry feed are being used in own hatcheries. The Proposed
Project is for Modernization of Mash Poultry Feed to Palletization and Installation of
Wood Fired Boiler of 750 kg per hour capacity & DG Set (250.0 KVA X 02 Nos., standby
arrangement). The proposed Project is categorized under “Orange” of the Doon Valley
Notification of 1st February 1989.
2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY OR
REGION:
India has 1.23 billion people and the number is growing every year. The focus is on
“Development” meaning Good Food, Better Health & Living conditions to everyone.
People spend more money on food when they earn more. Healthy food at attractive price
will be the issue in focus. Eggs and chicken are accepted by all communities and are
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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available at the most reasonable prices. Within a span of 25 years, the egg production has
gone up to 70 billion from few millions and the broiler production has gone to 3.8 million
tons from nowhere.
India is the third-largest egg producer after China and USA and the fourth-largest chicken
producer after China, Brazil and USA. The per capita eggs consumption has gone up from
30 to 68 and the chicken from 400 gm to 2.5 kg. Human nutritionists recommend 180 eggs
& 10 kg chicken per year. Most of the countries consume over 240 eggs and 20 kg of
chicken. There is scope for enhancing the production. Production is getting more organized
and move ahead of consumption resulting in optimum prices and with minimum profits.
Eggs and chicken were “agriculture produce” few years ago but are “food items” today.
Safe food is very important. Besides maintaining his production efficiency, the producer has
to concentrate on the nutritive values, the adulterants and contaminants of his produce. The
ministry of food processing industries, Centre for Science and Environment and food
inspection authorities started keeping track of eggs and chicken.
Indian Poultry feed industry is a major contributor to the country’s economy. M/s Venky’s
(India) Limited manufactures Poultry Feed. The Proposed Project is for Modernization of
Mash Poultry Feed to Palletization and Installation of Wood Fired Boiler of 750 kg per
hour capacity & DG Set (250.0 KVA X 02 Nos, standby arrangement) in the existing unit to
produce Poultry Feed in pallet form.
2.4 DEMAND – SUPPLY GAP:
With the increased demand for livestock products for domestic consumption as well as
export, the farmers realized maintaining of quality animals with proper feeding and
management. The proportion of crossbred animals or improved strains of birds increased
over the years. This has necessitated higher demand for balanced concentrate feed.
Presently, various poultry corporations/ federations and private companies are supplying
poultry feed of different qualities and forms (mash/ pellets/ crumbles) to the farmers
This market is driven by the high growth in the Poultry Feed manufacturing sector, strong
performance advantage offered by such products and increasing performance standards in
the industrial sectors. M/s Venky’s (India) Limited is the largest manufacturer.
2.5 IMPORTS VS. INDIGENOUS PRODUCTION:
Maize is one of the most important cereals used in animal feed. The annual production of
maize is about 10.5 million tons; about 4 million tons of which are used in the starch
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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industry, 4.5 million tons in animal feeds and 2.5 million tons in human consumption and
seed production. Maize production has remained almost static in the past three years while
demand is increasing. The major crop is during the Kharif season (June to October), which
accounts for 90 percent of the total. The remaining 10 percent is harvested in the Rabi
season (November to February)
Sorghum and bajra are very sturdy varieties of millet that can grow under limited rainfall
conditions and are popularly used in animal feeds. Production of sorghum has remained
static. There is no export of sorghum and bajra (millet).
Rice bran and solvent-extracted rice bran are by-products. India is one of the world's largest
producers of rice, producing 87 million tons during 1998/99 (1.7 percent more than in the
previous year), and India produces approximately 2.95 million tonnes of solvent-extracted
rice bran, which is regularly exported.
India produces soybean, groundnut, rapeseed, sunflower, sesame and cotton meals and
these are used as major ingredients in animal feeds. For animal feeds, soybean is the most
frequently used oilseed meal and has completely replaced fishmeal in poultry feeds.
Cottonseed cake and meal are often used in cattle feed throughout the country. Groundnut
meal is less popular because of the afflation problem. Rapeseed meal is second to soybean
meal in production and second to cottonseed cake and meal for cattle feed. Sunflower meal
is commonly used in both cattle and poultry feed. So the indigenous productions are sufficient
to carter the Indian needs.
2.6 EXPORT POSSIBILITY:
As the poultry industry has been expanding beyond the boundaries of these states, there is
ample opportunity for standalone feed players. Poultry feed in India consists of grains like
maize, wheat, sorghum, bajra, ragi and broken rice, grain by-products like rice polish, de-
oiled rice bran and maize gluten meal; oilseed meals from soybeans, mustard, groundnut
and sunflower; animal protein sources like fish meal, whole fish, meat and bone meal,
poultry-by-product meal; vitamins, minerals and various feed additives. So according to
availability of easy raw material and excellent nutrious power Poultry Feed Industries have
very good export potential. However, the poultry feed produced by M/s Venky’s (India)
Limited is being consumed at their own various poultry farms.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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2.7 DOMESTIC/ EXPORT MARKET:
Consumption of commercial feed by the poultry sector at present is 28 million tons/year.
The poultry industry is highly dependent on the feed industry, which is only 35 years old.
The Indian feed industry caters predominantly to the poultry sector. Manufacture of feeds
for other categories of livestock is practically nonexistent. At present, the Indian organized
feed industry produces around 3 million tons of feed/year, which is only 5 percent of its
actual potential. A substantial quantity of feed is prepared by the farmers themselves in
order to reduce the feed cost.
Products i.e. Grand Breeder Chick Feed, Grand Breeder Grower Feed, Grand Breeder
Layer Feed, Grand Breeder Male Feed, Broiler Breeder Chick Feed, Broiler Breeder Grower
Feed, Broiler Breeder Layer Feed, Broiler Breeder Male Feed, Layer Breeder Chick Feed,
Layer Breeder Grower Feed, Layer Breeder Layer Feed, and Layer Breeder Layer Feed
manufacture by M/s Venky’s (India) Limited has good domestic and export markets.
However, the poultry feed produced by M/s Venky’s (India) Limited is being consumed at
their own various poultry farms.
2.8 EMPLOYMENT GENERATION - DIRECT AND INDIRECT:
Total Manpower engaged during operation of the Poultry feed Plant is 56. Apart from
this, 280 – 300 persons are indirectly benefited by this project during the operation
phase for logistic.
Table – 01: Employment Status
Sl. No. Category No. of Employees
01. Managerial Staff 02
02. Permanent Staff 19
03. Contract Workers 35
Total 56
3.0 PROJECT DESCRIPTION:
3.1 TYPE OF PROJECT:
The Proposed Project is for Modernization of Mash Poultry Feed to Palletization and
Installation of Wood Fired Boiler of 750 kg per hour capacity & DG Set (250.0 KVA X 02
Nos, standby arrangement) to Produce Poultry Feed in pallet form at the Existing Complex
by M/s Venky’s (India) Limited at Khasra No. 1050/1, Central Hope Town, Camp Road,
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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Selaqui, Dehradun, Uttarakhand. The proposed expansion project is interlinked and
interdependent with existing plant.
The Proposed Project categorized under “Orange” of the Doon Valley Notification of 1st
February 1989.
3.2 LOCATION OF THE PROJECT:
The plant is located about 19.0 Km from Dehradun City, just outside Municipal limits, in a
scenic location with greenery all around. The land area is 7542.23 Sq. m with plenty of
green land. No alternate site was considered –
The basis of selection of this site is that the State of Uttarakhand is providing suitable
Industrial environment with proper infrastructure support.
The availability of Raw Material, Power and other infrastructure.
Name of the Company M/s Venky’s (India) Limited
Head Office Venkateshwara House,
S.No. 114/A/2 – Pune
Sinhagad Road, Pune – 411030
Registered Office 330, Phase – II,
Vasant Vihar, Dehradun - 248006
Email – [email protected]
Phone – 0135 – 2761456, 2694961
Fax – 0135 – 2762535
Factory Office
Khasra No. 1050/1, Central Hope Town, Camp Road,
Selaqui, Dehradun, Uttarakhand
The key map and topographical map of 10 km radius of M/s Venky’s (India) Limited is
shown in the Fig. – 01 and Fig. – 02 respectively. The latitudes and longitudes of four
corners of the project site are as follows:
Direction Latitude Longitude
NE 30° 21'20.74"N 77°50'24.77"E
SE 30° 21'18.75"N 77°50'23.18"E
SW 30° 21'20.01"N 77°50'17.26"E
MW 30° 21'23.12"N 77°50'18.83"E
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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3.3 SITE DESCRIPTION:
The Existing Plant is located at Khasra No. 1050/1, Central Hope Town, Camp Road,
Selaqui, Dehradun, Uttarakhand. The area is situated in the survey of India Topo Sheet
No. 53 F/15 and Coordinates 30°21'20.74"N 77°50'24.77"E’ to 30°21'23.12"N
77°50'18.83"E. The nearest National Highway NH-72 is 0.84 km away from the site. The
nearest Railway station Dehradun is about 19.0 km away from the site.
3.3.1 Site Selection:
As already stated, Proponent has acquired Land about 7542.23 Sq. mat Khasra No. 1050/1,
Central Hope Town, Camp Road, Selaqui, Dehradun, Uttarakhand for proposed
Modernization of Mash Poultry Feed to Palletization and Installation of Wood Fired Boiler
of 750 kg per hour capacity & DG Set (250.0 KVA X 02 Nos, standby arrangement) to
Produce Poultry Feed in Pellet form.
The main features of the site including environmental considerations that make it suitable
for pellet plant are given below:
Availability of sufficient stretch of land with flat terrain
No habitation in the plant site, hence no direct R&R issues
Sparsely populated surroundings
Suitable topography and geography for construction of facilities
Suitable seismic zone
The plant site is not falling within the vicinity of any monument or in an
archeologically sensitive area.
No declared biodiversity parks/sanctuaries are there in the surroundings of the site.
Nearness to source of main raw materials
Location of consumer center
Convenient Rail & Road links.
Perennial & adequate sources of water supply
Availability & closeness to source of adequate power supply
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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Fig – 01: Key map of M/s Venky’s (India) Limited
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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Fig – 02: Topographical map of 10 km radius of M/s Venky’s (India) Limited
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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Fig – 03: Satellite Image of the Project Site
3.4 SIZE OR MAGNITUDE OF OPERATION:
The existing plant is designed for 1100 Tons/Month Mash Poultry Feed production and
the proposed Project is Modernization of Mash Poultry Feed to Palletization and
Installation of Wood Fired Boiler of 750 kg per hour capacity & DG Set (250.0 KVA X 02
Nos., standby arrangement). The plant operations are confined to the existing plant
boundary.
3.4.1 Technical Know-How:
The Company has appointed the Technical Staff; those are qualified as per the provision of
the Rules, separately for manufacturing and quality assessment. The Technical Staff
assisted by the Supporting Staff.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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3.5 MANUFACTURING PROCESS DESCRIPTION AND TECHNOLOGY:
3.5.1 EXISTING MANUFACTURING PROCESS:
Product Description:
Sr. No. Product Quantity (MT/Month)
1. Mash Poultry Feed 1100
The technology of feed processing has undergone substantial improvement in recent years.
It was only sixty years ago that feeds tuffs were mixed on the warehouse floor by the use of
a shovel. Feed processing has progressed from the simple mixing of several ingredients by
hand to mechanical mixing, to continuous mixing, and now to computer controlled mixing
and pelleting. However, the basic concept of mixing ingredients together to result in a
nutritionally balanced feed has remained unchanged.
A. RECEIVING OF RAW MATERIALS
The first operation in the feed processing plant involves the receiving of raw materials into
the plant premises. Feed ingredients arrive in sacks, or other small containers, and in bulk.
Sacked ingredients are checked for identification and condition. They are then logged in
after segregation of drugs and medications. Sacked ingredients must then be stored in a dry
location with proper protection from rodent and insect infestation. Sacked stocks are then
rotated to minimize staleness, product degradation, and insect infestation.
Bulk ingredients are handled according to their physical form. Liquid ingredients, such as
oils and molasses, are generally stored in bulk tanks. Proper storage temperature is
maintained and the filter screens are checked periodically. Solid bulk ingredients such as
grains, oil meals, etc., are cleaned with a scalper to remove foreign material prior to storage
in bins. Bin temperatures are monitored to prevent heating due to grinning respiration.
B. PROCESSING
Material flow during processing includes:
Particle size reduction
Premixing
Mixing
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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Packing
i. Particle Size Reduction
Coarse ingredients pass over a permanent magnet which removes tramp metal and then
through a hammer mill which reduces particle size to the desired screen analysis. Ground
material is monitored periodically to ensure size uniformity and to help detect wear of
hammer mill screen and hammers. The ground material is then routed to ingredient holding
bins.
Fig – 04: Particle Size Reduction
ii. Premixing
There are two mixing operations in feed milling. One is for the mixing of micro-nutrients;
the operation is generally termed pre-mixing. The other mixing operation involves the
actual blending of all components of the diet.
Micro-nutrients, such as vitamins and trace minerals, are accurately weighed with carrier
material which has a density approximating that of the predominant micro-ingredient. The
materials are then mixed in a batch mixer for a period of time specified by the equipment
manufacturer to ensure homogeneity. The premix is finally routed to the premix holding
bin.
iii. Mixing
Diet mixing begins when augers are set in motion to deliver; the correct amounts of each
ingredient including the premix, according to the formula, into the mixer. Where manual
changing of the mixer is done, ingredients are weighed out in sacks or hopper carts. The
mixing period is according to the equipment manufacturer's specifications, but final mix is
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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checked periodically with a tracer to ensure homogeneity of the mix. If the mixed diet is to
undergo pelleting, it is routed to the pelleting bin.
iv. Packing
Most finish mash feed are sacked. The sacking operation includes: weighing, sacking,
taping, coding, and sewing. The sacked bags are then sent to the warehouse for distribution.
3.5.2 Detail of Existing Plant Machinery:
Table – 02: Existing Plant Machinery
Sr. No. Plant Section Name of Equipment Quantity (Nos.)
1. Premixing Section Mineral Mixer 01
Medicine Mixer 01
Grinder 01
2. Grinding Section Intake Elevator 01
Hammer Mill 01
Ratler (Conveyer) 01
Batch Elevator 01
Medicine Trolley 01
Mixer 01
Pedal Conveyer 01
Air Compressor 01
Molasses Elevator 01
Bag Conveyer 01
Bag Stitching 01
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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Fig – 05: PROCESS FLOW DIAGRAM OF EXISTING PLANT
BAGGED / PACKEDGED RECEIVAL & STORAGE
Viz. Vitamins, Minerals, Salts, Pre-Mixes
BULK RECEIVALS & STORAGE
Viz. Grains, Oilseed meals, Meat & Bone meal
PRE – MIXING MILLING / GRINDING
Viz. Grains
WEIGHING / BATCHING
MIXING
BULK LOADING
LIQUID RECEIVAL & STORAGE
Viz. Vegetable oils, Tallow,
Feed enzymes
WEIGHING
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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3.5.3 PROPOSED MANUFACTURING PROCESS:
Presently, M/s Venky’s (India) Limited is manufacturing Mash Poultry Feed Products and
proposing the Pelletizatin Process of the Mashed Poultry Feed which requires steam
conditioning. To fulfill the steam requirement of Pelletization Process, company has
proposed Installation of Wood Fired Boiler of 750 kg per hour capacity and DG Set (250.0
KVA x 02Nos, standby arrangement).
1. PELLETIZATION:
Product Description:
Sr.
No. Product Quantity (MT/Month)
1. Poultry Feed (Pellets) 1100
The transformation of a soft, often dusty feed into a hard pellet is accomplished by
compression, extrusion, and adhesion. The general process involves passing a feed mixture
through a conditioning chamber where 4 to 6 percent steam may be added. Moisture
provides lubrication for compression and extrusion and in the presence of heat causes some
gelatinization of raw starch present on the surface of vegetative ingredients, resulting in
adhesion. Within 20 seconds of entering the pellet mill, feed goes from an air-dry (about 10-
12 percent moisture) condition at ambient temperature, to 15-16 percent moisture at 80-
90°C. During subsequent compression and extrusion through holes in a ring' die, friction
further increases feed temperature to nearly 92°C. Pellets discharged onto a screen belt of a
horizontal tunnel drier or into a vertical screened hopper are air-cooled within 10 minutes to
slightly above ambient temperatures and dried to below 13 percent moisture.
Contrary to early belief, finished pellets contain practically all the nutrients found in
feedstuffs and additives as compounded. The loss of thermo labile vitamins used in
additives, which may be slight or extensive in the case of vitamin C, may be compensated
for by extra supplementation of these in the vitamin premix to comply with formula
requirements. Di static enzymes (alpha and beta amylase) present in whole grains and cereal
byproducts are still active after processing by grinding and pelleting, although powdered
enzymes added as an ingredient are inactivated.
Mechanically, the process of pelleting involves forcing soft feed through holes in a metal
ring-type die. These holes are round. Double rolls mounted inside the die ring on a cam or
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -40
eccentric; turn on a rotating shaft as friction develops (due to the presence of feed between
roll and die). Feed is forced through the die holes in increments so that dissection of a
finished pellet shows tight layers of feed mixture. The die is driven by a motor and the rolls
turn only as feed between rolls and die develops friction.
To make dry feed particles pliable for close compression and to decrease friction and absorb
mechanical heat, water is often added in form of steam to the feed, either as the formula is
mixed or in the conditioning chamber of the pellet mill. Water is provided in the form of
steam, two objectives are accomplished:
1. A high volume of water vapour condenses on the surface of feed particles, wetting and
softening them for better compression, and
2. The high temperatures of this steam cause some gelatinization of raw starch present in all
vegetative ingredients, providing the necessary adhesion for firm pellets.
Overall, the texture of a soft feed mixture is changed from a meal-like material with bulk
density approximately 0.4 g/cc, to a pellet with bulk density of 0.5 – 0.6 g/cc. Within the
ring die, pressures of 75 – 600 kg/cm2 are attained.
Variables resulting from mechanical operation of the equipment may be listed here:
Pellet die thickness as related to diameter of hole is a factor in pellet quality.
Speed of rotation should also be considered for each die thickness/hole diameter
combination.
The speed at which feed is introduced into the feed-conditioning chamber affects the
moisture/temperature relationship which in turn relates to pellet quality.
The amount of steam added to a given volume of feed should be in balance such that
the drive motor on the pellet mill is operating at its maximum amperage. The
opening of the steam valve at the pellet mill has a direct relation to the amount of
water entering the feed as steam at any given steam pressure.
Atmospheric conditions in the factory, especially relative humidity, which pre-
condition the ingredients before processing, will affect die selection and operational
settings.
All of the above items must be examined for each feed formula, which shows that pelleting
is more of an art than a science. It should be emphasized again that the pellet mill operates
most efficiently when the motor amperage use is optimum for the voltage available. It is
important to watch the ammeter gauge frequently during pelleting. At the start of a pelleting
operation, a small amount of soft dry feed enters the pellet chamber for compression and the
gauge will respond to the load with less than optimum results. The addition of steam results
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -41
in a lowered reading, showing the lubricating effect. More dry feed may now enter the
conditioning chamber and, as it reaches the die, the ammeter will move to a higher reading.
Additional steam will lower this. By adjusting the dry feed intake and the steam valve
opening, a stable condition will result where the motor is operating at its maximum rated
amperage and pellet production will be at maximum capacity. These operational conditions
normally coincide with maximum pellet quality afforded by the composition of the feed mix
Fig – 06: Graphical Representation of Pellet Mill
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
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Fig – 07: Die for Pelletization
A control valve introduces dry steam into a header from which, through several port-holes,
steam enters the conditioning chamber in contact with dry feed. Between this valve and the
steam generator or boiler are a strainer and trap to remove condensate, providing only dry
steam in the mill. At the discharge end of the conditioning chamber is a gate to restrict feed
from immediately leaving and allows more time for moisture to be absorbed into the feed. A
chute or funnel usually guides moisture-conditioned feed into the pellet chamber where
compression and extrusion occur. If the ammeter goes much above the optimum reading,
this chute may be quickly raised to prevent a choke-up of feed in the die holes. From the
pellet chamber, feed may be directed by means of a butterfly valve to the cooler or on the
floor for inspection.
Another variable that may be introduced into the operation of a pellet mill is the rotational
speed of the die. For the production of small diameter pellets (i.e., 3 mm or less) high
rotation speeds are used. This results in a thinner layer of soft feed inside the die ring ahead
of the rolls, and for a given volume of feed the efficiency of pelleting and pellet hardness are
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -43
improved. Die speeds may be changed by replacing the pulley on the main motor shaft of
the pellet mill. Speeds generally range from 130-400 rpm. Feeds-of low bulk density are
formed best in dies rotating at higher speeds.
Influence of Feed Composition:
Additional factors known to influence pellet quality include bulk density of the soft feed, its
texture, chemical composition (fat, fibre, carbohydrate, protein, and moisture) and
prevailing ambient conditions of temperature and relative humidity. Grinding improves
pellet quality by reducing air spaces between particles, allowing closer surface to surface
contact for a given volume of feed; i.e., it increases bulk density. Large pieces of any
ingredient in a feed formula result in weak spots in the pellet, especially if these are fibrous
or bony. Grinding also increases the total surface area of a given weight of feed, thereby
allowing more space for steam condensation during the conditioning process. This results in
a higher feed temperature and more water absorption which together, within the time
available, increases gelatinization of raw starch. Starch gelatinization has been mentioned
previously (Section 3), but since it is the key to water-stable pellets, further discussion may
be beneficial. Starch gelatinization is the rupture of starch granules, thereby allowing the
linear and cyclic molecules to hydrate and become sticky in the presence of water.
Gelatinization occurs by mechanical means such as grinding, pressure, and by hot water.
Soft feed at an environmental temperature of 25°C can be brought to a temperature of 85°C
by the addition of 4 to 6 percent moisture from steam. Frictional heat due to passage of feed
through the pellet mill adds 2 or 3 degrees of temperature. The moisture, temperature, and
time involved combine to impart a sticky surface to starch-containing ingredients which,
when subsequently dried, improved pellet hardness and water stability.
Since fat and moisture lubricate the soft feed as it passes through holes in the ring die,
reducing friction of compression and extrusion, a certain level of these are necessary for
pelleting. If the total crude fat in a feed formula is much more than 8-10 percent or the
moisture is much above 15 percent, too much lubrication is provided and a poor quality
pellet in terms of hardness results. Dies may be designed to accommodate high-fat feeds by
tapering or slanting the Holes or by increasing the hole depth in relation to its diameter.
Dietary fat in the final feed may be increased beyond that in the formula by spraying liquid
fat or oil onto pellets or crumbles after they leave the pellet mill. An external coating of 5-6
percent stabilized fat does not appreciably soften the pellet except externally, and this may
be a lure both in odour and texture for chickens.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -44
Cooling and Drying:
The temperature imparted to pellets in the process of their manufacture assists the removal
of moisture by the air-drying process. Generally, within ten minutes after extrusion, hard
pellets are cooled to ambient temperature and brought to moisture content slightly above
that of the entering soft feed. This may be done by spreading pellets in a thin layer on the
floor and blowing air over them. Commercially, it is done by passing the hot pellets through
a vertical or a horizontal chamber designed to bring air at ambient temperature into intimate
contact with the outer surface of the pellets.
Mixed feed mash for pelleting is first conditioned with steam in the steam conditioner
section of the pellet mill, after which it enters the die where it is finally extruded. Freshly
extruded pellets are hot and contain excess moisture which is removed during passage
through the cooler. Fines are then screened from the cooled pelleted feed and returned for
repeating. Fish oil, if added, is now applied prior to the routing of the finished pellets into
the packer bins.
Fig – 08: Prepared Pellets
Packing:
Most finish feed pellets will be sacked. The sacking operation includes: weighing, sacking,
taping, coding, and sewing. The sacked bags will be then sent to the warehouse for
distribution.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -45
3.5.4 Detail of Proposed Plant Machinery:
Table – 03: Proposed Plant Machinery
1. Pelleting Section Feeder Conditioner 03
Pellet Machine 01
Cooler 01
Crumbler 02
Blower 01
Cyclone 01
Bag Conveyer 01
Bag Stitching 01
2. Boiler Wood Fired Boiler of 750 kg
per hour capacity
01
3. DG Set 250.0 KVA standby arrangement
02
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -46
Fig – 09: Graphical Representation of Pelletization Process
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -47
Proposed Process
Fig – 10: PROCESS FLOW DIAGRAM AFTER MODERNIZATION
BAGGED / PACKEDGED RECEIVAL & STORAGE
e.g. Vitamins, Minerals, Salts, Pre-Mixes
BULK RECEIVALS & STORAGE
e.g. Grains, Oilseed meals, Meat & Bone meal
PRE – MIXING MILLING / GRINDING
e.g. Grains
WEIGHING / BATCHING
MIXING
PELLETING
COOLING
POST – PELLETING ADDITIONS & MIXING
e.g. Oil, Tallow, Enzymes, Whole grain
BULK LOADING
LIQUID RECEIVAL & STORAGE
e.g. Vegetable oils, Tallow,
Feed enzymes
WEIGHING
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -48
3.5.5 PROPOSED UTILITY INSTALLATION:
A. WOOD FIRED BOILER:
Industrial boilers are commonly used to make process steam. These boilers can use wood
fuels as an alternative to fossil fuels such as natural gas, coal, and fuel oil.
One important component of a boiler is the super heater, an array of tubes that uses hot
combustion gases to raise the temperature of steam, converting it from a saturated or wet
state to a dry state.
Biomass as a Fuel:
Biomass, the oldest source for heat energy, has been used for thousands of years. However,
with the emergence of fossil fuels, its relative share of use has declined over past years.
Currently some 13% of the world’s primary energy supply is from biomass, though there are
strong regional differences. Developed countries source around 3% of their energy from
biomass while, in Africa it ranges between 70-90%. With adverse environmental effects on
the environment such as climate change coming to the forefront, people everywhere are
rediscovering the advantages of biomass.
Potential benefits of biomass:
Reducing carbon emissions if managed (produced, transported, used) in a sustainable manner
Enhancing energy security by diversifying energy sources & utilizing local resources Reduced problem of biomass waste management Possible additional revenues for the agricultural and forestry sectors
Plant Capacity:
Proposed Wood fired Boiler Capacity – 750 Kg/Hr
To fulfill the steam requirement for the Pelletization process of existing mashed Poultry
Feed, the Horizontal Multi-tubular Shell Type Smoke Tube Boiler is proposed (Wood Fired
Boiler). The specification of proposed boiler is as below-
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -49
Table – 04: Specification of Proposed Boiler
Sr. No. Operating Parameter Unit
1. Boiler Type - Horizontal Multi-tubular Shell
Type Smoke Tube Boiler
2. Max. Steam Output (F&A 100˚C) Kg/h 750.00
3. Design Pressure (SVLOP) Kg/cm2(g) 7.00
4. Fuel Type - Wood Logs
5. Fuel Consumption @ 100% Load Kg/h 191.00
6. Connected Power Load KW 7.80
7. Design Code (IBR 1950 with
latest amendments)
- IBR
Fig – 11: Photograph of Horizontal Multi-tubular Shell Type Smoke Tube Boiler
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -50
The Proposed boiler is shell type smoke tube steam boiler. Shell boilers may be defined as
those boilers in which the heat transfer surfaces are all contained within a steel shell. Shell
boilers may also be referred to as 'fire tube' or 'smoke tube' boilers because the products of
combustion pass through the boiler tubes, which in turn transfer heat to the surrounding
boiler water. To control the boiler an automatic system is provided for control of capacity as
per requirement of steam in the plant. Bag filter will be provided with for maintaining the
required pollution norms for air and will maintain less than 100 mg/nm3 of air.
Water surrounds the tubes through which hot combustion gases pass before venting
to atmosphere through gas uptakes.
Water converted into high pressure steam by transfer of heat from very high
temperature combustion gases on water.
Hot combustion gases produced by burning diesel oil, town gas etc. in the furnace.
Boilers are of fully automatic design.
Essential mountings include safety valve, steam pressure switch, pressure gauge,
gauge glass, valve fittings, low-water level cut-off and alarm devices etc.
The pressure & temperature of boiler is 7.0 kg/cm 2, & 180°C respectively.
The bag filters are stainless steel cage tight vertical hanging bags filter, it has
automatic cleaning of bag filter by way of pneumatic switches which at a regular
interval clean the ash. The above bags are mounted on header which is enclosed with
mild steel tank having conical bottom to remove the fly ash
.
Fig – 12: Graphical Representation of Fire (Smoke) Tube Steam Boiler
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -51
Biomass Based Shell Type Fire (Smoke) Tube Steam Boiler:
Fire tube boiler consists of boiler shell which is filled with water and perforated with tubes,
there are different configurations of these tubes but horizontal configuration is the common
one. Water is partially filled in the water tank and volume is left inside the tank to
accommodate the steam. Long horizontal tubes arc called flues and these carry the hot
combustion gases through the water tank and heating the water. The furnace is situated at
one end of a fire tube which elongates the path of the hot gases, thus expanding the heating
surface which can be further increased by making the gases reverse direction through a
second tube or bundle of multiple tubes.
The water and steam in fire-tube boilers contained within a large diameter drum or shell,
and such unit arc often referred to as 'shell type boiler'. Heat from the products of
combustion is transferred to the boiler water by tubes and it goes out from the smokestack.
Fire-tube boilers are approximated to 360psi of steam pressure. In case of fire tube boiler the
whole lank is under pressure so if tanks burst it creates a major explosion and if one need to
increase the steam pressure of fire-tube boiler then it is necessary to increase the thickness of
the shell and material of tube sheet.
The water is confined by the outer shell of boiler. To avoid the need for a thick outer shell
fire-tube boilers are used for lower pressure applications. Generally, he heat input capacities
for fire-tube boilers are to 50mbtu per hour or less, but in recent years the size of fire-tube
boilers has increased. Fire-tube boilers are subdivided into three groups; horizontal return
tubular (HRT) boilers typically have horizontal self-contained fire-tubes with a separate
combustion chamber. Scotch, scotch marine, or shell boilers have the fire-tubes and
combustion chamber housed within the same shell. Firebox boilers have a water-jacketed
firebox and employ at most three passes of combustion gases.
Most modern fire-tube boilers have cylindrical outer shells with a small round combustion
chamber located inside the bottom of the shell. Depending on the constructions details,
these boilers have tubes configured in one, two, three or four pass arrangements, because the
design of fire-tube boilers is simple, they are easy to construct in a shop and can be shipped
fully assembled as a package unit. Fire-tube boilers typically have a lower initial cost, are
more fuel efficient and are easier to operate.
Advantages of Fire-Tube Boilers;
Low cost.
Fluctuations of steam demand can be met easily.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -52
It is compact in size. C boilers give efficiency of as high as 80-82% and can be used
for a wide variety of fuels.
Environmental Benefits of Biomass based Boiler:
The benefits of biomass use as a source of fuel in cogeneration systems, besides energy
security & independence of the industries, include several environmental benefits, mainly in
terms of GHG reduction.
Social Benefits of Biomass based Boiler:
Biomass based fuel undoubtedly leads to several social benefits as below:
Biomass steam generating plants monetize the heat value of biomass, which brings in
additional income to various players in the biomass supply chain.
It creates additional employment in collection and transportation of biomass.
In countries like India the employment generation, in fuel collection and logistics,
have excellent gender mix in favor of women, which, is lacking in many employment
generation schemes of the government and in other sectors such as infrastructure
building (roads, highways etc.).
It would reduce the equivalent fossil fuel import bill of the government & thereby
improve the balance of payment position.
Biomass based steam generating projects have given impetus to technology
development, by encouraging use of different agro and woody biomass in plants. It
would also give impetus to technology development at the farm level, by introducing
farm level machinery, to facilitate collection and baling.
Biomass Issues:
Emissions - the Primary Concern
Pollutant Emissions
• SO2 Nil
• PM Low
• CO Moderate
• NOx Moderate/High
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -53
NOx and CO are main pollutants
Table – 05: Emissions Summary- Coal & Biomass
lb/MBtu Coal Biomass
Uncontrolled Controlled Uncontrolled Controlled
NOX 0.32 to >1.5 0.035 to 0.15 0.15 to 0.48 0.05 to 0.075
SO2 0.8 to >6.0 0.03 to 0.06 <0.08 <0.08
CO 0.04 to >0.15 0.04 to 0.15 0.15 to 0.45 0.075 to 0.10
PM 3.0 to 15 0.012 to 0.02 0.20 to >1.0 0.010 to 0.015
Operating Advantages and Disadvantages:
Fire (Smoke) Tube Steam Boilers have specific operating advantages and disadvantages
with biomass fuels depending on the fuel characteristics and site requirements. Biomass
fuels are extremely variable in terms of heating value, moisture content, and other factors
that affect combustion. Wood and most other biomass fuels are composed primarily of
cellulose and moisture. As discussed previously, the high proportion of moisture is
significant because it acts as a heat sink during the combustion process. The latent heat of
evaporation depresses flame temperature, taking heat energy away from steam production,
and contributing to the difficulty of efficiently burning biomass fuels. Cellulose, in addition
to containing the chemical energy released in combustion, contains fuel-bound oxygen. This
oxygen decreases the theoretical air requirements for combustion and, accordingly, the
amount of nitrogen included in the products of combustion. A few general guidelines for
direct firing of wood and biomass in boilers include:
Maintain stable combustion, which can be achieved in most water-cooled boilers
with fuel moisture contents as high as 65 percent by weight, as received.
Use of preheated combustion air reduces the time required for fuel drying prior to
ignition and is essential to spreader stoker combustion systems. Design air
temperatures will vary directly with moisture content.
A high proportion of the combustible content of wood and other biomass fuels burns
in the form of volatile compounds. A large proportion of the combustion air
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -54
requirement, therefore, is added above the fuel in stoker and other conventional
combustion boilers as over fire air.
Solid chars produced in the initial stages of combustion of biomass fuels are of very
low density. Conservative selection of furnace section size is used to reduce gas
velocity and keep char entrainment into the flue gases and possibly out the stack at
acceptable levels.
B. DG SET:
Presenting, an exclusive variety of high grade Diesel Engine Generating Set that is highly
reliable in nature. Fabricated from quality components, these sets are known for their longer
functional life. Robust in design, these sets have combustion engines that comply with the
latest Central Pollution Control Board emission norms. Owing to their sophisticated
designs, these sets are widely used in small and big industries, commercial buildings, IT
parks, hospitals, hotels and cold storages.
A diesel generator is the combination of a diesel engine with an electric generator (often an
alternator) to generate electrical energy. This is a specific case of engine-generator.
Diesel generating sets are used in places without connection to the power grid, as
emergency power-supply if the grid fails, as well as for more complex applications such as
peak-lopping, grid support and export to the power grid. Sizing of diesel generators is
critical to avoid low-load or a shortage of power and is complicated by modern electronics,
specifically non-linear loads.
Diesel engine is the prime mover, which drives an alternator to produce electrical energy. In
the diesel engine, air is drawn into the cylinder and is compressed to a high ratio (14:1 to
25:1). During this compression, the air is heated to a temperature of 700–900°C. A metered
quantity of diesel fuel is then injected into the cylinder, which ignites spontaneously because
of the high temperature. Hence, the diesel engine is also known as compression ignition (CI)
engine. DG set can be classified according to cycle type as: two stroke and four stroke.
However, the bulk of IC engines use the four stroke cycle.
Acoustic Enclosure:
The silent series is a Super Silent DG set with a sound proof acoustic enclosure. It offers a
cost effective and perfect solution to the problem of noise pollution. The advanced acoustic
engineering employed in attenuating noise also saves on the expenses for building up a
separate room for the DG set.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -55
DG Set as a System:
Successful operation of a diesel generating set depends on the well-matched performance of
the components, namely:
a) The diesel engine and its accessories.
b) The AC Generator.
c) The control systems and switchgear.
d) The foundation and power house civil works.
e) The connected load with its own components like heating, motor drives, lighting etc.
Process Flow Diagram of DG Set System:
Fig – 13: DG SET SYSTEM
Energy Saving Measures for DG Sets:
Ensure steady load conditions on the DG set, and provide cold, dust free air at intake
(use of air washers for large sets, in case of dry, hot weather, can be considered).
Improve air filtration.
Ensure fuel oil storage, handling and preparation as per manufacturers'
guidelines/oil company data.
Consider fuel oil additives in case they benefit fuel oil properties for DG set usage.
Calibrate fuel injection pumps frequently.
Ensure compliance with maintenance checklist.
Ensure steady load conditions, avoiding fluctuations, imbalance in phases, harmonic
loads.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -56
In case of a base load operation, consider waste heat recovery system adoption for
steam generation or refrigeration chiller unit incorporation. Even the Jacket Cooling
Water is amenable for heat recovery, vapour absorption system adoption.
In terms of fuel cost economy, consider partial use of biomass gas for generation.
Ensure tar removal from the gas for improving availability of the engine in the long
run.
Consider parallel operation among the DG sets for improved loading and fuel
economy.
Carryout regular field trials to monitor DG set performance, and maintenance
planning as per requirements.
3.6 RAW MATERIALS, QUALITY AND SOURCES:
Source of major raw material are as follows:
Table – 06: ANNUAL RAW MATERIAL REQUIREMENT
POULTRY FEED PLANT
RAW MATERIALS QUANTITY (TPA) SOURCE
Bentonite Powder 88.15 From open market
Di – Calcium Phosphate (DCP) 342.52 From open market
De – Oiled Rice Bran 1715.41 From open market
Lime Stone Coarse Powder 728.72 From open market
Lime Stone Powder 314.08 From open market
Maize 9806.49 From open market
Rice Bran Oil 65.15 From open market
Rice Gluton 262.44 From open market
Rice Polish 802.56 From open market
Soya Bean Refined Oil 23.14 From open market
Soya bean Doc 2855.52 From open market
MAJOR RAW MATERIALS:
BENTONITE POWDER
Requirement of Bentonite Powder is 88.15 TPA and sourced from open market.
DI – CALCIUM PHOSPHATE (DCP)
Requirement of Di – Calcium Phosphate (DCP) is 342.52 TPA and sourced from open
market.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -57
DE – OILED RICE BRAN
Requirement of De – Oiled Rice Bran is 1715.41 TPA and sourced from open market.
LIME STONE COARSE POWDER
Requirement of Lime Stone Coarse Powder is 728.72 TPA and sourced from open
market.
LIME STONE POWDER
Requirement of Lime Stone Coarse Powder is 314.08 TPA and sourced from open
market.
MAIZE
Requirement of Maize is 9806.49 TPA and sourced from open market.
RICE BRAN OIL
Requirement of Rice Bran Oil is 65.15 TPA and sourced from open market.
RICE GLUTON
Requirement of Rice Gluton is 262.44 TPA and sourced from open market.
RICE POLISH
Requirement of Rice Polish is 802.56 TPA and sourced from open market.
SOYA BEAN REFIND OIL
Requirement of Soya Bean Refined Oil is 23.14 TPA and sourced from open market.
SOYABEAN DOC
Requirement Soya bean Doc is 2855.52 TPA and sourced from open market.
3.6.1 Mode of Transport of Raw Material:
It has been assumed that major raw materials like Bentonite Powder, Di – Calcium
Phosphate (DCP), De – Oiled Rice Bran, Lime Stone Coarse Powder, Lime Stone Powder,
Maize, Rice Bran, Oil Rice Gluton, Rice Polish, Soya Bean Refined Oil, Soya bean Doc are
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -58
brought to the plant from outside sources by rail/road and road facility is being availed to
supply the final products to own poultry farms.
3.7 RESOURCE OPTIMIZATION:
No waste water is generated from the process. The plant is designed in zero discharge
concept. Presently domestic effluent is subjected to septic tank/soak pit. However Skid
mounted STP of 5.0 KLPD capacity is proposed to treat the domestic sewage.
3.8 UTILITIES & AUXILIARY SERVICES:
3.8.1 Water:
Water is required for manufacturing process, drinking, sanitation and Washing of Floor /
Machinery purposes. The daily requirements of water are estimated at 21.00 KLD. The
water will be source from existing bore well.
Table – 07: Total Plant Raw Water Requirement (KLD)
Sr. No. Particulars Total water requirement (KLD)
1. Poultry Feed Pelletization Process 18.00
2. Domestic Purpose 2.50
3. Miscellaneous Purpose i.e. Floor
/Machinery Washing
0.50
Total 21.00
WATER BALANCE: Total water requirement – 21.00 KLD
Table – 08: Water Balance
Requirement Input Losses Recycled Output
Poultry feed Pelletization process (KLD) 18.00 18.00 0.00 Nil
Domestic (KLD) 2.50 0.50 0.00 *2.00
Miscellaneous i.e. Floor /Machinery
Washing etc. (KLD)
0.50 0.00 0.00 *0.50
Total output to S.T.P. *2.50
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -59
Note:
Zero discharge shall be achieved.
RO Plant reject is being reuse in the existing Green belt.
Skid mounted STP of 5.0 KLPD capacity is proposed to treat the domestic sewage &
other waste water. Treated water shall be further reused into the Green belt
development.
3.8.2 Fuel:
The Plant requires around 69.75 TPA of wood logs which will be sourced from various
local wood logs traders.
3.8.3 Energy Requirement:
Uttarakhand Power Corporation Limited (UPCL), Dehradun District is major source to
electricity (300 KVA).
DG Set (250.0 KVA x 02 Nos., standby arrangement) are proposed for alternate source of
power for essential services.
3.9 ENVIRONMENT MANAGEMENT:
The Poultry Feed Plant is designed with Zero Discharge concept with no solid or liquid
waste disposal. The dusts generated from the proposed Wood Fired Boiler will be collected
through bag filters and utilize for land filling in low line areas.
4.0 SITE ANALYSIS:
4.1 Connectivity:
The plant is located about 19.0 Kms from Dehradun City, just outside Municipal limits, in a
scenic location with greenery all around. The land area is 7542.23 Sq. m with plenty of
green land.The nearest National Highway NH-72 is 0.84 km away from the site. The
nearest Railway station Dehradun is about 2.5 km away from the site.
4.2 Land Use:
Proponent has acquired Land about 7542.23 Sq. m at Khasra No. 1050/1, Central Hope
Town, Camp Road, Selaqui, Dehradun, Uttarakhand for Expansion/ Installation of Wood
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -60
Fired Boiler of 750 kg per hour capacity and DG Set (250.0 KVA x 02 Nos, standby
arrangement) to Produce Poultry Feed.
The land break-up details are shown in Table – 08
Table – 09: Land break-up details
S. No. Construction Area (Sq m.)
1. Built up area for Plant & Facilities 2055.64.
2. Roads and Drains 1502.14
3. Greenbelt 2490.00
4. Open Area 1494.45
Total Land 7542.23
Fig – 14: Layout of existing Poultry Feed Plant
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -61
4.3 Topography:
The Existing Plant is located at Khasra No. 1050/1, Central Hope Town, Camp Road,
Selaqui, Dehradun, Uttarakhand. The area is situated in the survey of India Topo Sheet
No. 53 F/15 and Coordinates 30°21'20.74"N 77°50'24.77"E’ to 30°21'23.12"N
77°50'18.83"E. The nearest National Highway NH-72 is 0.84 km away from the site. The
nearest Railway station Dehradun is about 19.23 km away from the site.
The main features of the site including environmental considerations that make it suitable
for pellet plant are given below:
Availability of sufficient stretch of land with flat terrain
No habitation in the plant site, hence no direct R&R issues
Sparsely populated surroundings
Suitable topography and geography for construction of facilities
Suitable seismic zone
The plant site is not falling within the vicinity of any monument or in an
archeologically sensitive area.
No declared biodiversity parks/sanctuaries are there in the surroundings of the site.
Nearness to source of main raw materials
Location of consumer center
Convenient Rail & Road links.
Perennial & adequate sources of water supply
Availability & closeness to source of adequate power supply
The site lies in seismic zone IV as per Seismic zonation & intensity Map of India and has
the lowest seismic potential.
There is no Capable Fault within the study area. The seismic zone map of Uttarakhand is
shown in the Fig. – 16.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -62
Fig – 15: Topographical Map of 05 km radius of Project Site
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -63
Fig – 16: Seismicity Map of Uttarakhand State
4.4 EXISTING LAND USE PATTERN:
Proponent has acquired Land about 7542.23 Sq. m at Khasra No. 1050/1, Central Hope
Town, Camp Road, Selaqui, Dehradun, Uttarakhand for Modernization of Mash Poultry
Feed to Palletization and Installation of Wood Fired Boiler of 750 kg per hour capacity &
DG Set (250.0 KVA X 02 Nos, standby arrangement).The proposed Modernization project
is interlinked and interdependent with existing plant which is situated in Selaqui Industrial
Area Dehradun and categorized under “Orange” of the Doon Valley Notification of 1st
February 1989.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -64
4.5 EXISTING INFRASTRUCTURES:
The proposed Expansion/Installation is in existing plant so infrastructure such as housing
facility, Drinking water facility, First-aid facility, Toilet facility is already available. Internal
roads are developed inside the plant premises once all the statutory clearances are
obtained.
Land:
Proponent has acquired Land about 7542.23 Sq. m, whose building is converted through
modular modifications to suit to Poultry Feed Products at Khasra No. 1050/1, Central
Hope Town, Camp Road, Selaqui, Dehradun, Uttarakhand
Power:
The total connected load for smooth operation of the Unit is being sourced from UPCL (300
KVA).
The Company proposes for installation of Green Insulated DG Set for Alternate Power of
arrangement (250.0 KVA x 02 Nos, standby arrangement) for continuous supply of power
in the manufacturing of proposed Pelletization of Poultry Feed Products during Failure /
Shutdown of power at any point of time will adversely affect the production and quality of
Finished Product.
Water:
Total water requirement for Pelletization of Poultry Feed Products shall be 21.0 KLD,
which shall be sourced from existing bore wells. Necessary provision for storage of water
and water supply has been made in project cost.
Storage:
Company has already developed storage facility for raw material & finished goods by
providing adequate safety measures.
Transportation:
Promoters have adequate resources for transportation of Raw Material and Finished Goods.
Connectivity:
The Project site is well connected with road as well as Rail route.
All the other infrastructural facilities are expected to be adequately available to the Unit.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -65
4.6 SOIL CLASSIFICATION:
Table – 10: Soil Classification of Dehradun
Sr.
No.
Agro ecological
situation
Characteristics Block covered Altitude
(m) MSL
1. Doon valley Deep soil, Tarai soil,
Irrigated,
Fertile, Clay soil
Doiwala,
Vikas Nagar
250-400
2. Foot hills/ Semi
hills
Sandy to Sandy loam
soil
Vikas Nagar,
Sahaspur
400-600
3. Mid hills Dry soil, Rain fed,
rocky soil
Raipur, Kalsi 600-800
4. High hills Dry soil, Rainfed,
Rocky soil,
Snow fall
Chakrata 1200-
2300
4.7 CLIMATIC DATA:
The Climate of the district is generally temperate. It varies greatly from tropical to severe
cold depending upon the altitude of the area. The district being hilly, temperature variations
due to difference in elevation are considerable. In the hilly regions, the summer is pleasant,
but in the Doon, the heat is often intense, although not to such degree as in the plains of the
adjoining district. The temperature drops below freezing point not only at high altitude but
even at places like Dehradun during the winters, when the higher peaks are also under
snow. The area receives an average annual rainfall of 2073.3 mm. Most of the annual
rainfall in the district is received during the months from June to September, July and
August being rainiest. Climate Data of Doon Valley for all the months is as under on the
basis of mean of last 25 years
Table – 11: Climatic Data of Dehradun (Basis of Mean of Last 25 Years)
Month Rainfall
(mm)
Relative
Humidity
(%)
Temperature Mean (°C)
Max Min Avg
January 46.9 91 19.3 3.6 10.9
February 54.9 83 22.4 5.6 13.3
March 52.4 69 26.2 9.1 17.5
April 21.2 53 32 13.3 22.7
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -66
May 54.2 49 35.3 16.8 25.4
June 230.2 65 34.4 29.4 27.1
July 630.7 86 30.5 22.6 25.1
August 627.4 89 29.7 22.3 25.3
September 261.4 83 29.8 19.7 24.2
October 32.0 74 28.5 13.3 20.5
November 10.9 82 24.8 7.6 15.7
December 2.8 89 21.9 4.0 12.0
Average
Annual
2051.4 76 27.8 13.3 20.0
4.8 SOCIAL INFRASTRUCTURE:
The Project site comes under the Selaqui Industrial Area Dehradun District. Project area
has education, drinking water facilities, transport facilities, School etc.
5.0 PLANNING BRIEF:
5.1 Planning Concept (Type of Industries, Facilities and Transportation etc.) Town
and Country Planning/ Development Authority Classification:
The Existing Plant is located at Khasra No. 1050/1, Central Hope Town, Camp Road,
Selaqui, Dehradun, Uttarakhand. The area is situated in the survey of India Topo Sheet
No. 53 F/15 and Coordinates 30°21'20.74"N 77°50'24.77"E’ to 30°21'23.12"N
77°50'18.83"E. The nearest National Highway NH-72 is 0.84 km away from the site. The
nearest Railway station Dehradun is about 19.23 km away from the site.
5.2 Population Projection:
Total Manpower engaged during operation of the Poultry feed Plant is 56. Apart from
this, 280 – 300 persons are indirectly benefited by this project during the operation
phase for logistic.
Employment Status:
Sl. No Category No. of Employees
01. Managerial Staff 02
02. Permanent Staff 19
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -67
03. Contract Workers 35
Total 56
5.3 Land Use:
The Project is over an area of 7542.23 Sq. m there is no forest land was involved in the
project site. The entire land is now in the name of the plant and situated in Selaqui
Industrial area.
Green Belt Development
Local native species suitable for this region are planted in compliance of conditions of
environmental clearance. With a view to attenuate air pollutants, to resist noise propagation
from power generation units and uptake of treated effluent to some extent, the green belt all
around the periphery of project sites and in vacant areas (33% of the total acquired land) is
being developed. Tree plantation has been undertaken in a large scale on land vacated after
cessation of construction activities. Open spaces, where tree plantation is not possible are
planted with flowering herbs and grass which act as soil binders and also helpful in
preventing erosion of topsoil. Existing green belt is being strengthened regularly.
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL):
The social infrastructure likes school and Primary Health Centre is developed in this area.
However, the following facilities are installed within the plant site;
a. Electricity supply
b. Water supply
c. Administrative Building, Service Building
d. Construction offices and stores
e. Time and security offices
f. First Aid and firefighting station
g. Canteen
h. Toilets and change rooms
i. Car parks and cycle/ scooter stands
5.4.1 System Design for High Productivity:
The productivity of the Unit and associated auxiliary objectives are achieved by adopting
the following principles;
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -68
Use of equipment and systems of design, performance and high availability which has been
fully established by a considerable record of successful operation for similar service
conditions in all plant facilities. Use of only proven design concepts and conservative
designs. Strict implementation of quality assurance norms during design, manufacture as
well as installation and commissioning stage. Strict compliance with the project company
approved pre-commissioning and commissioning procedures as well as standard checklists
forming a part of commissioning documents for the project.
5.4.2 Sizing of Critical Equipment- Margins & Redundancy/Standby:
Adequate margins are provided while sizing all important auxiliaries and sub-systems to
ensure operation of the Unit at ultimate capacity under the worst conditions and taking into
consideration normal wear & tear.
5.4.3 Design for Efficient Operation:
Centralized maintenance system is followed. All repairs of capital nature, heavy
maintenance jobs, refractory maintenance and plant civil maintenance are done by engaging
specialized external agencies.
Implementation of computer systems including local area network (LAN) with standard
user friendly software’s in the field of financial management, personnel management,
materials management, order scheduling, sales and marketing management, management
information systems (MIS), production planning and control, maintenance and spares
planning, etc. has been considered to increase work efficiency and to reduce manpower
requirement.
5.4.4 Operation Performance Management System (OPMS):
The operation of the plant will be optimized by implementation of OPMS. This system will
clearly define the responsibilities of all key O & M personnel including the shift-in-charge.
This will also cover the system of daily reporting to the project company Corporate Office
and monthly O&M review meetings.
5.4.5 Operation & Maintenance Philosophy:
Most of the key positions in operation and maintenance of the proposed plant at different
categories are manned by the qualified persons having experience in the similar field.
However, depending on the type of equipment /facilities along with the degree of
automation contemplated, the operation and maintenance personnel of the plant so
recruited will require specific need based training which is carried out on site by the
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -69
respective equipment supplier during equipment erection, start up and commissioning of
different plant units.
5.5 AMENITIES/FACILITIES:
5.5.1 In-Plant Facilities:
The following facilities are provided in this plant:
a. Administrative Building, Service Building
b. Construction offices and stores
c. Time and security offices
d. First Aid and firefighting station
e. Canteen
f. Toilets and change rooms
g. Car parks and cycle/ scooter stands
h. Training Centre
Office space has been provided as per good practice and canteens, toilets and restrooms
according to norms laid down in relevant factories act. The above facilities shall also be
adequately furnished and equipped.
5.5.2 Employment Generation:
Total Manpower engaged during operation of the Poultry feed Plant is 56.
Establishment of small and medium scale engineering ancillaries, with cascading
employment opportunities;
Increased revenue to the state by way of taxes and duties;
Improved green cover;
Better communication and transport facilities;
The project has enhanced the prospects of employment. Recruitment for the unskilled
workers for the plant is from the nearby villages. The basic amenities viz. roads,
transportation, electricity, drinking water, proper sanitation, educational institutions,
medical facilities, entertainment, etc. are developed as far as possible.
5.5.3 Peripheral Developmental Activities:
M/s Venky’s (India) Limited has undertaken various activities already made around the
plant as a mark of their Corporate Social Responsibilities viz. Education, Water Supply,
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -70
including Drinking Water, HealthCare, Environment, Social Empowerment and Sports
and Culture.
6.0 PROPOSED INFRASTRUCTURE:
Not Applicable
7.0 REHABILITATION & RESETTLEMENT (R & R) PLAN:
Not Applicable
8.0 PROJECT COST ESTIMATES:
Initiated Project cost was estimated as under:
Table – 12: Cost of Project
Details Rs. in Lakh
Land : 0.00
Building / Shed : 5.00
Plant & Machinery : 65.00
Others : 5.00
Total : 75.00
Means of Finance:
Details Rs. in Lakh
Internal Accrual (Self) : 75.00
Total : 75.00
9.0 ANALYSIS OF PROPOSAL:
Project will create direct & indirect employment opportunities within the surrounding
region. Unit will use good faith efforts to employ local people from the nearby villages
depending upon the availability of skilled & un-skilled man-power surrounding the project
site.
In operation phase, the proposed project would require significant workforce of non-
technical and technical persons. Migration of highly education and skilled experience will
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -71
result in increase of literacy in the surrounding villages. In addition, the proposed project
shall enhance the prospects of employment.
Additional government revenue expected from royalty, taxes, duties and other fees. An
added benefit to the proposed project will result in considerable growth of stimulating the
industrial and commercial activities in the state.
10.0 STORM WATER/SEWER DETAILS:
The Factory Land is small with Plot area of just 7542.23 Sq. m. The open land surrounding
the building is paved with concrete, except for green belt & garden.
Being a small land, there is no storm water drain, as the rain water flows out onto the front
road.
10.1 Sewer Drainage System:
The land has two toilet rooms in front office building for office staff and one toilet rooms for
workers in the rear side of the land. The drainage leads to a septic tank. There is no disposal
of sewage.
10.2 Rain Water Harvesting:
Rainwater harvesting in the present scenario holds vast potential in controlling runoff and
resulting water logging problems besides assuring an alternative source of water and a
supplement to existing natural resources in a wide variety of circumstances.
A rainwater harvesting system comprises components of various stages namely-
Transporting rainwater through pipes or drains.
Filtration
Storage in tanks for reuse or recharge.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -72
\
Fig – 17: Design of Typical Recharge Pit
Two major systems that are ideal for industrial developed areas of are artificial ground
water recharge, and roof top rainwater harvesting (The mode NBC-2005). The mode of
harvesting are basically site specific and depends the amount of precipitation, availability of
total number of rainy days, nature of storage structures, nature of aquifers etc.
In general CGWB norm suggest not to artificially recharging if water table is less than 05 M.
Also recharging is not recommended for aquifers with TDS levels higher than 4000 mg/L or
high levels of chemical composition like Nitrate, Fluoride, and Arsenic etc.
In this project it has been planned to provide 02 Nos. rainwater harvesting recharge pit
(Trench) and 02 No. rain water harvesting tank. Rainwater collected from the rooftop
would be diverted by drain pipes to a settlement / filtration tank, from which it would flow
into the recharge pit. Water filters would be provided prior to the chamber to arrest and
separate any suspended matter present in the rain water. The recharge pits are designed with
three concentric circular chambers in which the outer chamber is filled with sand, the
middle one with coarse aggregate and the inner most layer with pebbles.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -73
Fig – 18: Cross section of Recharge Trench
Any surplus runoff which overflows the recharge pits would be collected in the unpaved
areas and allowed to get absorbed. Also there would be proper storm water drainage
network to collect the excess storm water runoff.
Rain Water Harvesting (RWH) System Calculation
Based on the area statement, the total roof/surface area receiving the rainfall is as follows:
Total plot Area: 7542.23 m2
Proposed ground coverage area of the unit receiving: 1502 m2
Proposed covered area of the unit: 2055 m2
As per data available, the annual rainfall in Dehradun: 2073.3 mm
Total rainy days in a year: 80 days
Average rainfall per day: 2073.3/80 = 25.91 mm/day
The intensity of rainfall considered is 25.91 mm/hr, (Heavy rain fall) which generally occurs
in one hour (for the purpose of calculations, the higher value of rainfall intensity is being
considered in view of unpredictable nature of rainfall for arriving at total storage volume)
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -74
Therefore, intensity of rainfall: 25.91 mm/hr
RUN-OFF (Discharge)
Q = 10*C*I*A
Where:
Q: run off in cubic meters/hr
C: Co-efficient/Impermeability factor of the surface
I: Intensity of rainfall (25.91 mm/hr)
A: Total drainage area in hectare
Co-efficient of Run off/Impermeability Factor [C]
S. No. Description of Surface Value of run off coefficient
factor of the surface (C)
1. Terraces, Hard paved surfaces 0.9-0.95
2. Paved Surfaces, roads 0.85-0.90
3. Gravel path, loosely paved walk, rocky surface 0.70-0.85
4. Brick paved, Compact ground 0.50-0.70
5. General Ground 0.50-0.60
6. Natural Ground, sloping ground 0.20-0.50
Run Off Calculation:
(i) Run off from ground coverage area of the proposed unit
Q1 = 10*0.8*25.91*1502/10000 (since 1 hectare = 10000 m2)
= 31.13 m3/hr
(ii) Run off from covered area (above mixers) of the propsed unit
Q2 = 10*0.9*25.91*2055/10000
= 47.92 m3/hr
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -75
Total run off discharge (Q): Q1 + Q2 = 31.13 + 47.92 = 79.05 m3/hr
Considering the first flush of rainwater after a dry period shall be allowed to run to waste as
it will be contaminated with dust, bird droppings etc.
Total run off = 0.9 * 79.05 = 71.14 m3/hr
Considering retention storage of rain water harvesting is 30 min
Total capacity of RWH storage: 19.35 *30/60 = 35.57 m3
The total no. of RWH proposed: 2
Capacity of each RWH: 17.78 m3 (approx. 18 kl)
11.0 WASTE WATER MANAGEMENT:
No waste water will generate from the manufacturing process of Poultry feed products.
Only 2.5 KLD of waste water will be generated from Domestic & Floor/ Equipment’s
cleaning, which will be treated through proposed skid mounted STP of 5.0 KLPD capacity.
Treated water shall be further reused into the Green belt development.
11.1 Sewage Treatment Plant (5.0 KLD Capacity):
An external sewage network shall collect the sewage from septic tanks, and pumped to the
proposed sewage treatment plant.
Following are the benefits of providing the Sewage Treatment Plant in the present
circumstances:
Reduced net daily water requirements, source for Horticultural purposes by
utilization of the treated waste water.
Reduced dependence on the public utilities for water supply and sewerage systems.
Sludge generated from the Sewage Treatment Plant shall be rich in organic content
and an excellent fertilizer for horticultural purposes.
a. Waste Water Details:
(a) Daily load : 2.5 KLD
(b) Duration of flow to STP : 24 hours
(c) Temperature : Maximum 32oC
(d) pH : 7 to 9.5
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -76
(e) Colour : Turbid
(f) T.S.S. (mg/l) : 100-400 mg/l
(g) BOD (mg/l) : 200-300 mg/l
(h) COD (mg/l) : 500-700 mg/l
b. Treated Water Characteristics:
(a) pH : 6.5 to 7.5
(b) Oil & Grease : <10 mg/l
(c) B.O.D. : <20 mg/l
(d) C.O.D. : <100 mg/l
(e) Total Suspended Solids : <10 mg/l
c. Treatment Technology:
The technology is based on attached growth aerobic treatment followed by clarification by a
tube settler. Lime will be dosed in for suppression of foaming tendencies. The clarified water
will be filtered in a pressure sand filter after dosing of coagulant (alum) for removal of
unsettled suspended impurities. This water will be passed through an activated carbon filter
for removal of organics. The filtered water from ACF will be utilize in Green Belt.
The attached growth fluidized aerobic bed reactor (FAB) process combines the biological
processes of attached & suspended growth. It combines submerged fixed film with extended
aeration for treatment of the waste water.
The waste water after screening is collected in an equalization tank. The equalization tank is
required for preventing surges in flow & facilitating equalization of characteristics over the
entire quantity of effluent in a given time. A provision for pre-aeration is made in the
equalization tank in order to ensure mixing & to prevent the sewage from going septic.
The equalized sewage is then pumped into the RBC reactor for biological processing. The
water enters the bottom of the reactor & flows up through media which grossly enhances the
hydraulic retention time & provides a large surface area for growth of biological micro –
organisms. The RBC reactor is aerated by fine pore sub – surface diffusers which provide the
oxygen for organic removal. The synthetic media floats on the water & the air agitation
ensures good water to micro-organism contact.
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -77
The RBC treatment is an attached growth type biological treatment process where in, the
majority of biological activity takes place on the surface of the PVC media. Continuous
aeration ensures aerobic activity on the surface of the media. Micro – organisms attach
themselves on the media & grow into dense films of a viscous jelly like nature. Waste water
passes over this film with dissolved organics passing into the bio-film due to concentration
gradients within the film. Suspended particles & colloid may get retained on this sticky
surface where they are decomposed into soluble products. Oxygen from the aeration process
in the waste water provides oxygen for the aerobic reactions at the bio-film surface. Waste
products from the metabolic processes diffuse outward & get carried away by the waste
water or air currents through the voids of the media.
The aerated effluent passes into a tube deck settler for clarification. The theory of gravity
tube settler system is that the carrier fluid maintains laminar flow in the settling media at
specified maximum viscosity. These two parameters of a carrier fluid, flowing through a
hydraulic configuration, will determine the velocity gradients of the flow, the height of
boundary layer at the inclined surface and the residence time within the media.
The carrier fluid must be viscous Newtonian, exhibiting a Reynolds number of less than
1000 and preferably, a number under 400. The laminar flow, through the inclined tubes, will
produce velocity gradients sufficiently large to form an adequate boundary layer, where the
velocity of fluid approaches zero. Boundary layers are necessary in functioning tube settlers,
to allow suspended solids to separate from the viscous carrier fluid. Under gravitational
forces, they will settle to the hydraulic surface of the tube and subsequently from the clarifier
media.
Since the tubes are inclined at 60 degrees, solids settled on the tubes are continually
discharged down. This downward rolling action increases particle contact and hence further
agglomeration, which increases the sludge settle ability. Studies show that these
agglomerated sludge particles can have a settling rate in excess of ten times the settling rate
of the individual floc particles in the influent. These heavy agglomerated masses quickly
slide down the 60 degree inclined tube and settle at the bottom of the tank.
At the bottom of the Tube deck, where the sludge leaves the Tube surface, the larger
agglomerated captures smaller particles in the upcoming stream. This solid contact
phenomenon greatly enhances the capture efficiency.
Stages of Treatment: The treatment process consists of the following stages:
Equalization
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -78
Bio- Degradation
Clarification & Settling
Filtration
11.2 Process Scheme for STP Unit:
The STP treatment process will consist of following stages:
Stage 1: Primary Treatment:
Septic Tank, Screening cum Oil & Grease Trap, Raw sewage septic cum collection sump
(Equalization Tank).
Stage 2: Secondary or biological treatment:
Aeration Tank, Clarifier
Stage 3: Tertiary Treatment:
Supernatant Sump, Pressure Sand Filter Column, Activated Carbon Filter Column, and
Disinfection
Stage 4: Sludge Dewatering:
Filter press with accessories (Mechanical sludge dewatering)
Primary
Treatment
Secondary
Treatment
Tertiary
Treatment
Sludge
Dewatering
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -79
Fig – 19: SCHEMATIC OF PROPOSED STP
Slu
dge
Rec
ycli
ng
De
wat
eri
ng
Dry Sludge
Equalization Tank Multi Stage
Bar Screen Aeration Tank
Clarifier
Sludge
Holding
Tank
Pressure
Sand Filter
Column
Activated
Carbon
filter
Column
Treated Water
Tank
Filter Press Unit
Inlet Sewage
Supernatant
Sump
Reuse in Green
belt
Disinfection
PFR
EC FOR PROPOSED MODERNIZATION OF MASH POULTRY FEED TO PALLETIZATION AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
M/s VENKY’S (INDIA) LIMITED
P F R -80
12.0 AIR / NOISE POLLUTION CONTROL MEASURE:
As Green insulated DG Set will be installed, although an acoustic enclosure will be
provided on the DG Set.
All noise producing equipment are enclosed in Acoustic hoods.
Bag Filter shall be provided to arrest dust from proposed wood fired Boiler. Adequate Stack
height shall be provided as per CPCB Norms.
Ambient air quality and stack emissions will be regularly monitored to ensure ambient air
quality standards.
Dense Green belt is available and being strengthening around the boundary to reduce the
noise escape in surrounding area.
13.0 SOLID WASTE MANAGEMENT:
The solid ingredients grind and mixed in closed manufacturing equipment therefore a little
quantity of solid waste (Approx. 20.0 Kg/day) will be generated during material sampling,
dispensing, handling, production, processing and packing & eventually reuse into process.
Approx. 25.0 Kg/day solid waste will be generated as scrap of Empty sacs, Boxes, Glass
bottles, Plastic Jars, Bottles, and Cans, which will be sold to the respective Dealers.
Ash generated from proposed wood fired Boiler shall be used for landfilling in low lying
areas.
14.0 HAZARDOUS WASTE MANAGEMENT:
There will be no hazardous waste generated during the proposed manufacturing of Poultry
Feed Products except waste / Used Oil from Proposed DG Set, which will be sold to the
authorized recyclers only.
15.0 SAFETY MEASURES:
Company will provided full proof fire hydrant system & all kinds of fire extinguishers to
ensure the safe working environment. The workers shall be provided with face-mask, hand
gloves, moreover the production halls shall be fitted with exhaust fans etc.
The Organization will establish, implement & maintain documented Occupational health &
safety objectives, at relevant functions & levels within the organization and training /
awareness program will be conducted on regular basis.
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
ANNEXURE – I
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
ANNEXURE – II
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
Topographical map of 10 km radius of M/s Venky’s (India) Limited
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
Satellite Image of the Project Site
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
ANNEXURE – III
Site Lay Out Plan
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
ANNEXURE – IV
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
ANNEXURE – V
BAGGED / PACKEDGED RECEIVAL & STORAGE
e.g. Vitamins, Minerals, Salts, Pre-Mixes
BULK RECEIVALS & STORAGE
e.g. Grains, Oilseed meals, Meat & Bone meal
PRE – MIXING MILLING / GRINDING
e.g. Grains
WEIGHING / BATCHING
MIXING
PELLETING
COOLING
POST – PELLETING ADDITIONS & MIXING
e.g. Oil, Tallow, Enzymes, Whole grain
BULK LOADING
LIQUID RECEIVAL & STORAGE
e.g. Vegetable oils, Tallow,
Feed enzymes
WEIGHING
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
ANNEXURE - VI
WATER BALANCE:
Total water requirement – 21.00 KLD
Requirement Input Losses Recycled Output
Poultry feed Pelletization process (KLD) 18.00 18.00 0.00 Nil
Domestic (KLD) 2.50 0.50 0.00 *2.00
Miscellaneous i.e. Floor /Machinery
Washing etc. (KLD)
0.50 0.00 0.00 *0.50
Total output to S.T.P. *2.50
Note:
Zero discharge shall be achieved.
RO Plant reject is being reuse in the existing Green belt.
Skid mounted STP of 5.0 KLPD capacity is proposed to treat the domestic sewage &
other waste water. Treated water shall be further reused into the Green belt
development.
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
ANNEXURE – VII
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
EC FOR PROPOSED MODERNIZATION OF PALLETIZATION PROCESS OF POULTRY FEED AND
INSTALLATION OF WOOD FIRED BOILER OF 750 KG PER HOUR CAPACITY & DG SET (250.0 KVA X
02 NOS, STANDBY ARRANGEMENT) BY M/S VENKY’S (INDIA) LIMITED
Annexures
M/s VENKY’S (INDIA) LIMITED
DISCLOSURE OF CONSULTANTS ENGAGED
INTRODUCTION
India Glycols Limited (IGL) is a leading Company that manufactures Green technology based Bulk,
Specialty and Performance Chemicals and Natural Gums, Spirit, Industrial Gases, Sugar and
Nutraceuticals. India Glycols Limited (IGL) is a Company with three sister concerns located in Uttar
Pradesh & Uttarakhand, with Corporate Office at A – 1, Industrial Area, Bazpur Road, Kashipur –
244713, District Udham Singh Nagar (Uttarakhand) and Head Office at Plot No. 2 – B, Sector – 126,
Noida – 201304, District Gautam Budh Nagar, Uttar Pradesh.
Besides this, India Glycols Limited (IGL) has spread their work towards Environmental Consultancy
Services. A number of EIA studies carried by India Glycols Limited (IGL) in various sectors viz.
Industrial Projects, Chemical Industries, Thermal Power Plants, Sugar & Distilleries and Mining Projects.
India Glycols Limited (IGL) is also offering the consultancy services for Environmental Monitoring,
NOC / Consent, Environmental Report, Risk Assessment and Disaster Management Plan, Consultancy for
Rain Water Harvesting, Preparation of Environmental Statement Reports (Environmental Clearance
Condition wise Compliances), etc.
As Head of Environment Management Division, Dr. Ashutosh Gautam, Doctor of Philosophy from the
H. N. B. Garhwal University, Srinagar, Uttarakhand has a vast experience in the field of ETP, STP
Designing & Operation, Distillery Operation, Sugar and Power Plant operation & Mining Sector. Dr.
Gautam has more than 15 EIA studies in his account for various Projects.
EIA TEAM:
India Glycols Limited has highly qualified experts, constituting Environment Management Division as
are under:
Sr. No. Name Qualification
1. Dr. Ashutosh Gautam Doctor of Philosophy from the H. N. B. Garhwal University,
Srinagar, Uttarakhand
2. Mr. Shashikant Sharma M.Sc. Botany from Meerut University Meerut, U.P.
3. Mr. A.K. Shahi B.Sc. from the University of Allahabad, U.P.
4. Mr. J. K. Jawla M.Sc. Botany from CCS University Meerut
PG Degree in Environmental Science & Engineering from
VSI Pune (MH)
5. Mr. Pankaj Kumar B.Sc. from CCS University Meerut
PG Degree in Environmental Science & Engineering from
VSI Pune (MH)
6. Mr. Sunil Kumar Sharma Graduation from Kumaon University Nainital, Uttarakhand
MBA from U.P. Technical University, Lucknow, U.P.
7. Mr. Rahul Kumar B.SC. from M. J. P. Rohilkhand University Bareilly, U.P.
MBA from Uttarakhand Technical University, Roorkee,
Uttarakhand.
8. Dr. Chakresh Pathak MSc. , Ph.D. (Environment) – Environmental Science from
Gurukula Kangri University, Haridwar, Uttarakhand
9. Mr. Pradeep Pathak Graduation from Kumaun University, Nainital.
AUTHORIZATION LETTER
January 5, 2017
M/s Venky’s (India) Limited wish to authorize M/s India Glycols Ltd. A – 1 Industrial area
Bazpur road, Kashipur, District Udham Singh Nagar, Uttarakhand to undertake all the
proceeding of Environmental Clearance of Proposed Modernization of Mash Poultry Feed to
Pelletization and Installation of wood fired boiler of 750kg per hour capacity & DG set (250.0
KVA x 02 Nos. Standby arrangement) at Khasra no. 1050/1, Central Hope Town, Camp Road,
Selaqui Industrial Area, Dehradun, Uttarakhand under Environmental Consultancy Services.
Thanking you,
Sincerely yours,
for Venky’s (India) Limited
(Dr. Netrapal Singh)
UNDERTAKING
January 5, 2017
M/s Venky’s (India) Limited give this undertaking that all the pertinent Documents for Proposed
Modernization of Mash Poultry Feed to Pelletization and Installation of wood fired boiler of
750kg per hour capacity & DG set (250.0 KVA x 02 Nos. Standby arrangement) at Khasra no.
1050/1, Central Hope Town, Camp Road, Selaqui Industrial Area, Dehradun, Uttarakhand have
been submitted & The Data & information presented in this Report are factually correct & based
on the Documents given by us.
I also confirm that I shall be fully accountable for any mis-leading information mentioned in this
Statement.
Thanking you,
Sincerely yours,
for Venky’s (India) Limited
(Dr. Netrapal Singh)