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reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height...

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33X824 Bicycle 12 gauge Coaster Brake 33X825 Tricycle 12 gauge Front: Linear Pull. Rear: Coaster Brake 33X829 Tricycle 12 gauge Front: Linear Pull. Rear: Coaster Brake 33X830 Bicycle 12 gauge Coaster Brake 33X832 Tricycle 12 gauge 3 Speed with Coaster Brake 33X833 Tricycle 12 gauge Front: Linear Pull. Rear: Coaster Brake 26 24 24 26 24 24 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and or property damage! Retain instructions for future reference. Industrial Bicycles/Tricycles Cycling can be a hazardous activity. You are responsible for safe riding and proper maintenance of your bicycle/tricycle. Failure to observe the safety rules and warnings throughout this manual may result in property damage, personal injury or death. There are warnings throughout this manual. Follow all warning advices and instructions to reduce the risk of injury or damage. Type Model Brake Spokes Wheel Dia. (In.) 33X824, 33X825, 33X829,33X830,33X832 and 33X833 Owners Manual & Assembly Guide WARNING Specifications Manufactured for Grainger International, Inc, Lake Forest, IL 60045 Printed in China 1
Transcript
Page 1: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

33X824 Bicycle 12 gauge Coaster Brake

33X825 Tricycle 12 gauge Front: Linear Pull. Rear: Coaster Brake

33X829 Tricycle 12 gauge Front: Linear Pull. Rear: Coaster Brake

33X830 Bicycle 12 gauge Coaster Brake

33X832 Tricycle 12 gauge 3 Speed with Coaster Brake

33X833 Tricycle 12 gauge Front: Linear Pull. Rear: Coaster Brake

26

24

24

26

24

24

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or

maintain the product described. Protect yourself and others by observing all safety information. Failure to

comply with instructions could result in personal injury and or property damage! Retain instructions for future

reference.

Industrial Bicycles/Tricycles

Cycling can be a hazardous activity. You are responsible for safe riding and proper maintenance

of your bicycle/tricycle. Failure to observe the safety rules and warnings throughout this manual

may result in property damage, personal injury or death.

There are warnings throughout this manual. Follow all warning advices and instructions to reduce

the risk of injury or damage.

TypeModel BrakeSpokes Wheel

Dia.

(In.)

33X824, 33X825, 33X829,33X830,33X832 and

33X833Owners Manual & Assembly Guide

WARNING

Specifications

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 1

Page 2: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Bike Wheel Size Your Approx. Height

24 inch wheel 56 - 66 inches tall

26 inch wheel 64 - 74 inches tall

SADDLE HEIGHT - In order to obtain the most comfortable riding position and offer the best

possible pedaling efficiency, the seat height should be set correctly in relation to the rider’s leg

length. The correct saddle height should not cause leg strain from over-extension, and the hips

should not rock from side to side when pedaling. While sitting on the bicycle with one pedal at its

lowest point, place the ball of your foot on that pedal. The correct saddle height will allow the knee

to be slightly bent in this position. If the rider then places the heel of that foot on the pedal, the leg

should be almost straight (Fig. A).

REACH - To obtain maximum comfort, the rider should not overextend his or her reach when

riding. To adjust this distance, the position of the seat can be altered in relation to the seat post

(Fig. B).

Under no circumstances should the seat post extend from the frame beyond its “Minimum

Insertion” or “Maximum Extension” mark. If your seat post extends from the frame beyond these

markings, the seat post or frame may break, which could cause you to lose control and fall. Prior

to your first ride, be sure to tighten the saddle adjusting mechanism properly. A loose saddle

clamp or seat post binder can cause damage to the bicycle or can cause you to lose control and

fall. Periodically check to make sure that the saddle adjusting mechanism is properly tightened.

Owners Manual & Assembly Guide33X824, 33X825, 33X829,33X830,33X832 and

33X833

Industrial Bicycles/Tricycles

BEFORE YOU RIDE

HANDLEBAR HEIGHT - Maximum comfort usually obtained when the handlebar height is equal to

the height of the seat. You may wish to try different heights to find the most comfortable position.

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 2

Page 3: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Owners Manual & Assembly Guide

The stem’s “Minimum Insertion” mark must not be visible above the top of the headset. If the stem

is extended beyond this mark, the stem may break or damage the fork’s steer tube, which could

cause you to lose control and fall.

Failure to properly tighten the stem binder bolt, the handlebar binder bolt, or the bar end extension

clamping bolts may compromise steering action, which could cause you to lose control and fall.

Place the front wheel of the bicycle between your legs and attempt to twist the handlebar/stem

assembly using a reasonable amount of force. If you can twist the stem in relation to the front

wheel, turn the handlebars in relation to the stem, or turn the bar end extensions in relation to the

handlebar, you must tighten the appropriate bolts accordingly (Fig. C).

FOOT OPERATED BRAKES - Foot operated brakes allow the rider to pedal forward to accelerate

the bicycle, and pedal backwards to brake. The harder you push back on the pedals, the more

braking force is applied to the rear wheel. In most cases a foot operated brake is strong enough to

“lock up” (stop the wheel from turning) the rear wheel and cause the tire to skid. While this will

decelerate the bicycle quickly, it will also cause unnecessary wear on the tire, and terrain, and can

cause a loss of steering control. It is recommended to practice braking so that you have control

over how quickly the bicycle comes to a stop. It is also important to know the environment that you

are riding on. For example, a dry paved road is very predictable when stopping. But if you add

rain, gravel, snow or anything else, the rider needs to be extra careful .and allow extra stopping

distance, and slow down before turning. The rider should also be careful as terrain changes can

make it difficult to keep the bicycle at a controlled speed.

Models 33X824, 33X825, 33X829,33X830,33X832 and 33X833

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 3

Page 4: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Riding a tricycle does not require the balancing and coordination skills as in riding a bicycle.

Nevertheless, you need to learn the basic concept of riding and familiarize yourself with special

handing and riding techniques that are unique to this type of tricycle. You must learn to handle the

tricycle in different surface conditions.

FAMILIARIZE YOURSELF WITH LOCAL AND STATE LAWS AND ORDINANCES – If you plan

to ride your bicycle/tricycle on the streets or public trails or bike routes, you must learn about the

laws regulating bicycle riding as well as minimum safety equipment requirements. Most states and

cities require the use of hand signals by all bicycle riders. Learn these signals and use them every

time you are riding on a road or street.

CHECK YOUR BICYCLE/TRICYCLE BEFORE YOU RIDE – Check the air pressure, the brakes,

and other safety equipment. Make sure all components are securely attached. Pay particular

attention to the saddle, handlebar, wheel axle nuts, and pedals.

NEVER USE HEADPHONES OR DEVICES THAT MAY IMPAIR YOUR HEARING ABILITY

WHILE RIDING A BIKE – In many states it is illegal to use headphones while riding a bicycle.

ALWAYS RIDE SINGLE FILE ON A ROAD OR STREET.

If you plan to use bicycle/tricycle in a work place where other workers and vehicles are present,

we recommend you install safety devices such as a horn, light, bell, mirror, and safety flag.

Depending on the situation, you may need one or more of these safety devices.

Owners Manual & Assembly Guide33X824, 33X825, 33X829,33X830,33X832 and

33X833

Industrial Bicycles/Tricycles

SAFETY FIRST

ALWAYS WEAR A SAFETY HELMET – We recommend wearing a helmet or hard hat while riding

your bicycle/tricycle. Make sure your helmet meets or exceeds ANSI and Snell safety standards.

Look for standard certification label inside the helmet. RIDING WITHOUT A HELMET MAY

RESULT IN SERIOUS INJURY IN THE EVENT OF AN ACCIDENT.

ADJUST THE HEIGHT FOR BEST FIT- You can raise or lower the seat post according to

your height. You can also tilt the handle bar back or forth for the most convenient position.

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 4

Page 5: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

RIDE SLOWLY – Your brakes’ performance is greatly reduced in wet conditions. Lower speed

helps you control the bike if you have to make a sudden stop.

SPECIAL NOTE ON REAR COASTER BRAKE – Your bicycle/tricycle is equipped with a rear

coaster brake (foot brake). It is important that you minimize the chances of your foot slipping off

the pedal when braking. Wearing shoes with non-slip rubber soles or use of non-slip pedals is

highly recommended for areas with high rate of precipitation.

FENDERS – Fenders protect the rider from water and mud splashes.

LIGHTS – You should equip your bicycle/tricycle with high quality bicycle head light for the front,

usually mounted on the handle bar, and blinking red light mounted on the rear, normally below the

saddle. If the rear basket is installed, mount the rear light or reflector at the rear side of the basket

where it is visible.

Models 33X824, 33X825, 33X829,33X830,33X832 and 33X833

SAFETY FLAGS – Safety flags are excellent for riding in high traffic areas. Mounted on the rear

axle and extending about 6 feet above the ground, they allow others to spot a rider further away.

SAFE RIDING IN WET CONDITIONS

Here are a few tips to help make riding in wet or slick conditions safer:

REFLECTORS – Your bicycle/tricycle is equipped with a set of reflectors, mounted on the front

and rear as well as on the wheel spokes. Your bicycle/tricycle should reflect light from all

directions. Make sure your reflectors are clean and mounted correctly. Please refer to major

standard parts and component section of this manual for more information about the reflectors.

Your bicycle also comes with reflector-mounted pedals.

Owners Manual & Assembly Guide

SAFE RIDING AT NIGHT

We do not recommend riding your bicycle/tricycle in dark. If you have to ride at night or in dark

areas, please follow these rules:

REFLECTIVE GEAR – We recommend you use additional reflective gear such as reflective safety

vest, reflective helmet, or safety flag. Always wear light color apparel when riding at night.

ENHANCE YOUR HANDLEBAR GRIP – The handlebar is the primary control component of your

bicycle and you must be sure you have a firm grip of the handlebar in all conditions. Using gloves

when riding your bike helps minimize loss of grip in wet conditions.

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 5

Page 6: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

DO NOT RIDE AGAINST TRAFFIC – Stay as far right as possible and allow room for cars to pass

you as easily as possible. Try avoiding two-lane roads with narrow shoulders or highways with

high traffic.

RIDE DEFENSIVELY – Always give an auto the right of way. Be on the look out for cars coming

into the road from driveways, parking lots, or side streets. Make eye contact with the driver to

make sure he/she can see you.

WATCH FOR PEDESTRIANS – Use your horn or bell to make sure pedestrians can hear you are

coming or passing from behind.

DO NOT HITCH A RIDE ON A BIKE – Never hold on to another vehicle in order to hitch a ride.

DO NOT CARRY CHILDREN OR PETS IN THE CARGO AREA

SAFE RIDING ON STREETS

LEARN ABOUT YOUR STATE AND LOCAL BICYCLING LAWS – You should obtain a copy of

your local and state bicycling laws. Many bike shops have a copy of the laws. You can also obtain

a copy at your nearest highway patrol office or your area cycling club. Learn these laws

thoroughly; they can save you life.

33X824, 33X825, 33X829,33X830,33X832 and

33X833

Industrial Bicycles/Tricycles

Cargo Carrying Recommendations

Your bicycle/tricycle is designed to carry light cargo. Weight distribution of cargo is very

important. Do not stack cargo too high. Whether you use a basket, platform, or truck for carrying

cargo, make sure that 75% of the weight is centered directly above the rear axle of the tricycle. Do

not allow cargo to extend more than 10” beyond the edge of rear tires. Spread the load evenly in

the cargo area and secure all loose parts or boxed. Basket liners help keep small parts and

objects from falling through the basket.

Do not attempt to jump a curb or a speed bump. Riding on uneven surfaces or jumping the curb

may damage the frame or fork, especially when bicycle/tricycle is loaded.

WATCH OUT FOR ROAD HAZARDS – One of the most common road hazards are pot holes,

cracks in the asphalt or concrete pavement, railroad tracks, rocks, wires, tree limbs, sand and

loose gravel. Any one of these hazards can cause you to lose control. If necessary, dismount and

walk your bike over or around the hazard. Do not ride on railroad tracks.

BE CAREFUL AROUND PARKED CARS – When approaching parked cars, be on the look out

for people getting in or out of parked cars. Allow a safe distance between your bike and parked

cars with passengers to avoid possible collision with open doors.

OBEY ALL TRAFFIC SIGNS – Stop signs, yield signs, and stop lights should be observed.

Remember to use hand signals when turning or stopping.

Owners Manual & Assembly Guide

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 6

Page 7: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Tools Needed

Bicycle Assembly Guide (Applicable models: 33X824 and 33X830)

Step 1

Place the bicycle frame as shown

in the figure 1.

From left to right is:

(1) 10" phillips screwdriver

(2) 8" Adjustable spanner

(3) M8 allen wrench

(4) M6 allen wrench

(5) 13mm - 15mm open end wrench

(6) 8mm - 10mm open end wrench

Owners Manual & Assembly Guide

Models 33X824, 33X825, 33X829,33X830,33X832 and 33X833

Due to size and weight of cargo tricycles, avoid narrow sidewalks and off-road bicycle trails.

This product will require two people to install

WARNING

Also avoid roads or ramps with steep grade. When riding down a ramp or hill, exercise extreme

caution and slow down, using both brakes. Avoid sharp turns at high speeds.

The assembler is cautioned against the danger of damaging the handlebar stem assembly

and possible injury to the rider in over tightening the expander bolt and expander wedge.

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 7

Page 8: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Owners Manual & Assembly Guide

Step 2

Install the front fender, tighten the

above bolt but do not tighten the

following four bolts (Fig. 2).

33X824, 33X825, 33X829,33X830,33X832 and

33X833

Industrial Bicycles/Tricycles

Step 3

(a) Hold bicycle by the kickstand.

(b) Install the front wheel.

(c) Tighten the four bolts of the

front fender (Fig. 3).

Step 4

(a) Install the handle bar, saddle

and two pedals (Fig. 4).

(b) Pumping up tires.

(c) The bicycle assembly is

complete.

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 8

Page 9: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Step 1

Place the tricycle frame as shown

in the figure 1.

Owners Manual & Assembly Guide

Models 33X824, 33X825, 33X829,33X830,33X832 and 33X833

This product will require two people to install

Step 2

Install the rear axle, and do not

tighten the four bolts (Fig. 2).

Step 3

Install the three wheels (Fig. 3).

Tricycle Assembly Guide (Applicable models: 33X825, 33X829, 33X832, 33X833)

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 9

Page 10: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

33X824, 33X825, 33X829,33X830,33X832 and

33X833

Industrial Bicycles/Tricycles

Step 4

Install the coaster brake hub, do

not tighten the one bolt and two

nuts (Fig. 4).

Step 5

(a) Install the long chain.

(b) Make sure the coaster brake

sprocket is lined up with the

chainwheel.

(c) Apply tension to the long chain

by pulling back the coaster

brake sprocket. About 1/2" of

slack when pressing the center

of long chain is ideal.

(d) Tighten the two nuts and

one bolt (Fig. 5 & 5-1).

Owners Manual & Assembly Guide

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 10

Page 11: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Owners Manual & Assembly Guide

Models 33X824, 33X825, 33X829,33X830,33X832 and 33X833

Step 6

(a) Install the short chain.

(b) Make sure the coaster brake

sprocket is lined up with the

rear axle sprocket.

(c) Tighten the set screw (Fig. 6).

Step 7

(a) Apply tension to the short

chain by pulling the front and

rear frames apart. About 3/8"

of slack when pressing the

center of short chain.

(b) While applying tension, tighten

the front and its opposite bolts

(Fig.7).

Step 8

(a) Install the handle bar, front

reflector, saddle, brake cable,

three fenders (please install

rear reflectors before

installing rear fenders), two

pedals, chain cover and

basket or cabinet (Fig. 8).

(b) Pumping up tires.

(c) The tricycle assembly is

complete.

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 11

Page 12: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Step 3

Install the bottom bracket and do

not tighten the two bolts (Fig. 3).

Installing Front Basket (Applicable models: 33X824, 33X825, 33X829, 33X830, 33X832, 33X833)

Step 1

Install two steel brackets on the

handle bar and do not tighten the

two bolts (Fig. 1).

Step 2

Install the middle bracket and do

not tighten the two bolts (Fig. 2).

Owners Manual & Assembly Guide33X824, 33X825, 33X829,33X830,33X832 and

33X833

Industrial Bicycles/Tricycles

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 12

Page 13: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Owners Manual & Assembly Guide

Models 33X824, 33X825, 33X829,33X830,33X832 and 33X833

Step 4

Put the front basket on bicycle and

do not tighten the two bolts

(Fig. 4).

Step 6

Tighten all the bolts of step one to

step four and the front basket

installation is complete (Fig. 6).

Step 5

(a) Loosen the nut.

(b) Align holes on the bottom

bracket with holes on the

frame.

(c) Tighten the nut (Fig. 5).

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 13

Page 14: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Installing Rear Basket (Applicable models: 33X824 and 33X830)

Step 1

Loosen the bolt and remove the

quick release (Fig. 1).

Step 2

Loosen the front and its opposite

bolts (Fig. 2).

Owners Manual & Assembly Guide33X824, 33X825, 33X829,33X830,33X832 and

33X833

Industrial Bicycles/Tricycles

Step 3

(a) Align the two holes on the rear

basket with the two holes on

the frame.

(b) The bolt of quick release

goes through the four holes.

(c) Tighten the quick release

(Fig. 3).

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 14

Page 15: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Step 5

The rear basket installation is

complete (Fig. 5).

Owners Manual & Assembly Guide

Models 33X824, 33X825, 33X829,33X830,33X832 and 33X833

Step 4

(a) Align the holes on the fender

frame with the holes on the

rear basket frame.

(b) Tighten the front and its

opposite bolts (Fig. 4).

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 15

Page 16: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

1 Grip MH33X82401G 2 Chain Cover MH33X82407G 1

2 Handle Bar * 1 Stand MH33X82408G 1

3 Front Reflector MH33X82402G 2 Crank 1

(On Basket) Pedal MH33X82410G 2

4 Front Fork * 1 Chain MH33X82411G 1

5 Fender * 2 Rear Wheel Bearing MH33X82412G 1

6 Tire MH33X82403G 2 Rear Reflector MH33X82413G 1

7 Tube MH33X82404G 2 Saddle MH33X82414G 1

8 Front Wheel Bearing MH33X82405G 1 Seat Post * 1

9 Wheel Reflector MH33X82406G 2 Quick Release MH33X82415G 1

(*) Not available as a repair part.

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

10

14

Owners Manual & Assembly Guide 33X824

Repair Parts List for 33X824

Qty.

For Repair Parts, call 1-800-323-0620

24 hours a day – 365 days a year

Part

NumberQty.

15

16

17

18

19

DescriptionRef.

No.

11

12

13

DescriptionRef.

No.

Part

Number

MH33X82409G

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 16

Page 17: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Repair Parts List for 33X825

1 Grip MH33X82401G 2 1

2 Handle Bar * 1 MH33X82410G 2

3 Front Brake Bearing MH33X82501G 1 Long Chain MH33X82508G 1

4 Front Reflector MH33X82502G 1 MH33X82509G 1

5 Front Fork * 1 Short Chain MH33X82510G 1

6 Front Fender * 1 1

7 Brake Shoe MH33X82503G 2 2

8 Tire MH33X82504G 3 Rear Axle Bearing 1

9 Tube MH33X82505G 3 Rear Basket 1

Wheel Bearing MH33X82506G 3 1

Wheel Reflector MH33X82406G 3 1

Chain Cover MH33X82507G 1 Seat Post 1

Quick Release 1

(*) Not available as a repair part.

Ref.

No.

Owners Manual & Assembly Guide 33X825

For Repair Parts, call 1-800-323-0620

24 hours a day – 365 days a year

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

10

11

12

Qty.

24 *

25

14 Pedal

23 Rear Fender (left)

18

21

22 Saddle

19

Rear Fender (right)

20

Rear Reflector

MH33X82514G

15

17

16 Coaster Brake

Qty.Ref.

No.Description

13 Crank

DescriptionPart

Number

Part

Number

MH33X82515G

MH33X82516G

MH33X82415G

MH33X82517G

MH33X82511G

MH33X82512G

MH33X82513G

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 17

Page 18: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

1 Grip MH33X82401G Pedal MH33X82410G 2

2 Handle Bar * Long Chain MH33X82508G 1

3 Front Brake Bearing MH33X82501G MH33X82509G 1

4 Front Reflector MH33X82502G Short Chain MH33X82510G 1

5 Front Fork * Rear Fender (right) 1

6 Front Fender * Rear Reflector 2

7 Brake Shoe MH33X82503G Rear Axle Bearing 1

8 Solid Wheel MH33X82902G Rear Basket 1

9 Solid Wheel Bearing MH33X82901G 3 Saddle 1

Wheel Reflector MH33X82406G 3 Rear Fender (left) 1

Chain Cover MH33X82507G Seat Post * 1

Quick Release 1

(*) Not available as a repair part.

10

Owners Manual & Assembly Guide

For Repair Parts, call 1-800-323-0620

24 hours a day – 365 days a year

MH33X82514G

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

Repair Parts List for 33X829

1

Ref.

No.

MH33X82517G

DescriptionPart

NumberQty.

Ref.

No.Description

24

2

Crank

1 14

17

16

23

13

18

19

1

2

1

1

3

15 Coaster Brake

Part

Number

MH33X82515G

33X829

Qty.

20

21

22

1

111

12

MH33X82516G

MH33X82415G

MH33X82511G

MH33X82512G

MH33X82513G

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 18

Page 19: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

1 Grip MH33X82401G Chain Cover MH33X82407G 1

2 Handle Bar * 1

3 Front Reflector MH33X82402G 1

(On Basket) Pedal MH33X82410G 2

4 Front Fork * Chain MH33X82411G 1

5 Fender * MH33X82412G 1

6 Tire MH33X82403G 1

7 Tube MH33X82404G 1

8 Front Wheel Bearing MH33X82405G Seat Post * 1

9 Wheel Reflector MH33X82406G 1

(*) Not available as a repair part.

Saddle

13

1 14

2 15 Rear Wheel Bearing

2

11 Stand1

12 Crank

2 16

Part

Number

Part

Number

Owners Manual & Assembly Guide 33X830

For Repair Parts, call 1-800-323-0620

24 hours a day – 365 days a year

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

10

1 18

2 19 Quick Release

Rear Reflector

2 17

MH33X82409G

Qty.

2

Description Qty.Ref.

No.Description

Repair Parts List for 33X830

Ref.

No.

MH33X82414G

MH33X82413G

MH33X82415G

MH33X82408G

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 19

Page 20: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

1 Grip MH33X82401G MH33X82410G 2

2 Handle Bar * Long Chain MH33X82508G 1

3 Front Brake Bearing MH33X82501G MH33X83201G 1

4 Front Reflector MH33X82502G

5 Front Fork * Short Chain MH33X82510G 1

6 Front Fender * 1

7 Brake Shoe MH33X82503G 2

8 Tire MH33X82504G Rear Axle Bearing 1

9 Tube MH33X82505G Rear Basket 1

Wheel Bearing MH33X82506G 1

Wheel Reflector MH33X82406G 1

Chain Cover MH33X82507G Seat Post 1

Quick Release 1

(*) Not available as a repair part.

DescriptionPart

NumberQty.

Ref.

No.Description

Owners Manual & Assembly Guide 33X832

For Repair Parts, call 1-800-323-0620

24 hours a day – 365 days a year

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

Repair Parts List for 33X832

Ref.

No.

Part

NumberQty.

10

11

1 24 *

251

12

13 MH33X82517GCrank

3 22

Rear Fender (left)

1 18 Rear Fender (right)

2 19

23

2

1

14 Pedal

1

15

1

16

1 17

3 Speed with

Coaster Brake

3 20

Saddle

3 21

Rear Reflector

3

MH33X82514G

MH33X82516G

MH33X82415G

MH33X82511G

MH33X82512G

MH33X82513G

MH33X82515G

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 20

Page 21: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

1 Grip MH33X82401G 1

2 Handle Bar * MH33X82410G 2

3 Front Brake Bearing MH33X82501G Long Chain MH33X82508G 1

4 Front Reflector MH33X82502G MH33X82509G 1

5 Front Fork * Short Chain MH33X82510G 1

6 Front Fender * 1

7 Brake Shoe MH33X82503G 2

8 Tire MH33X82504G Rear Axle Bearing 1

9 Tube MH33X82505G Rear Cabinet 1

Wheel Bearing MH33X82506G 1

Wheel Reflector MH33X82406G 1

Chain Cover MH33X82507G Seat Post 1

Quick Release 1

(*) Not available as a repair part.

Ref.

No.

Part

Number

Owners Manual & Assembly Guide 33X833

For Repair Parts, call 1-800-323-0620

24 hours a day – 365 days a year

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

Repair Parts List for 33X833

DescriptionPart

NumberQty. Qty.

2 19

3 20

Rear Reflector

1 24

25

3 23 Rear Fender (left)

3 21

3 22 Saddle10

11

12

2 13

Ref.

No.Description

Crank

1 17

1 18 Rear Fender (right)

1 14

MH33X82415G

MH33X82517G

MH33X82511G

MH33X82512G

MH33X82513G

MH33X82515G

*

*

Pedal

1 15

1 16 Coaster Brake

MH33X82516G

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 21

Page 22: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Industrial Bicycles/Tricycles

BASIC MAINTENANCE

To make sure that it stays in good condition for many years of service, we suggest the following:

Keeping your bicycle/tricycle clean not only enhances the appearance of your bike, but also helps

maintain the performance of vital components. The following is the recommended procedure for

cleaning your bike.

1. Do not wipe off dry dirt or mud as it can scratch the painted surface. First wet your bike

thoroughly with clean water, and then wipe off dirt with a sponge or cloth.

2. Remove loose dirt on the gears, chain, hubs and wheels.

3. Wipe off wet parts with a clean dry cloth.

All moving components of the bike require lubrication. Certain components such as headset,

bottom bracket, and hub bearings should be taken apart by an experienced bicycle technician and

lubricated with special bearing grease. Oil or other lubricants for such parts should not be used.

ROUTINE MAINTENANCE

Owners Manual & Assembly Guide33X824, 33X825, 33X829,33X830,33X832 and

33X833

If you feel comfortable and have the proper tools you can perform most basic maintenance such

as lubrication, tire/tube maintenance, adjusting chain tension, and tightening nuts and bolts.

Special attention should be given to crank locknut and coaster brake axle nuts.

FIXING A FLAT TIRE

There will be a time when you need to fix a flat tire. You can either take the bike to a bicycle shop

or fix the flat yourself. You can fix a flat following these simple steps:

TOOLS NEEDED: 2 tire levers, one frame mounted bicycle pump, axle nut wrench, a rag or cloth,

and a tube patch kit.

1. Remove the wheel with a flat tire. If you are removing the front wheel, you will need to

disconnect the front brake cable and brake arm from the fork.

2. Open the valve and squeeze the remaining air out of the tube. To open the valve, using a small

screwdriver or tip of a tire lever, press on the valve pin.

CLEANING AND LUBRICATION

3. Loosen the tire bead from the rim by squeezing the flat tire and pushing it inward. Repeat this

all around the tire, making sure that the bead is loose.

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 22

Page 23: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Owners Manual & Assembly Guide

Models 33X824, 33X825, 33X829,33X830,33X832 and 33X833

11. You can now inflate the tire to the proper pressure indicated on the sidewall. If you do not have

a pressure gauge, inflate until you cannot press the tire in more than 1/8”.

12. Screw the valve cap on the valve and install the wheel back on the bike. When installing the

front wheel, make sure that the wheel is centered on the fork as you tighten the axle nuts.

REPLACING FRONT BRAKE SHOES

A worn-out brake shoe must be replaced as soon as the depth of rubber thread is 1/8” or less. To

replace the shoes, remove the nuts and washer using a 5mm Allen wrench. When replacing the

shoes, leave about 1mm gap between the shoes and the wheel’s side-wall. Also make sure that

the shoes are centered on the side-wall. BRAKE SHOES MUST NOT RUB AGAINST THE TIRE

OR HANG BELOW THE WHEEL’S SIDEWALL.

4. Pry one side of the tire bead up over the edge and insert the tire lever under the bead by about

1/4”. DO NOT USE ANY LEVERS WITH SHARP POINTS SUCH AS A SCREW DRIVER OR A

KNIFE.

5. Pull the tube from under the tire, leaving the tire on the rim. If you are on the road with a flat tire,

we recommend you carry a spare tube with you. It is much more convenient. You can patch the

flat tube later when you get back home and keep it for later use.

6. Follow patch kit’s instructions for patching the leak. Inflate the tube before putting the tube back

to check for any other leaks. If no other leaks are found, deflate the tube. Dismount the tire from

the rim. Feel around the inside of the tire to find the cause. Check the rim for any damage or

sharp objects. Wipe the rim and inside the tire clean.

7. Work one side of the tire over the edge of the rim. The other side should hang out. Inflate the

tube slightly to form a round shape. Start working the tube under the tire by first inserting the valve

into the valve hole.

8. When the tube is mounted over the rim and under one side of the tire, try pushing the other side

of tire bead over the edge of the rim. Once you reach the last 2 inches use the palm of your hand

to slide the rest of the tire over the rim. Try not using the tire lever at this time as the lever can

pinch the tube and cause a puncture. Most tires can be mounted on the rim without the use of a

tool.

9. Check the bead of the tire and make sure you do not see any part of the tube left out or pinched

under. The bead must be seated within the wall of the rim.

10. Inflate the tire by pumping 4 or 5 strokes. Check the tire seating and make sure the bead is

not hanging out of the edge of the rim.

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 23

Page 24: reference. Industrial Bicycles/Tricycles · Bike Wheel Size Your Approx. Height ... the seat height should be set correctly in relation to the rider’s leg ... bell, mirror, and

Owners Manual & Assembly Guide33X824, 33X825, 33X829,33X830,33X832 and

33X833

Industrial Bicycles/Tricycles

Notes

Manufactured for

Grainger International, Inc,

Lake Forest, IL 60045

Printed in China 24


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