Reference List - sit-germany.de · • Certification of SIT-software by VW Wolfsburg ... •...

Reference List

2013

© SIT GmbH Neuss

SIT GmbH Neuss Reference List 2

Jahr Projekt Involved Companies Technologies Used2017 A WMS/MFC-system for a 20-aisle-highbay-storage warehouse

that was originally (in the late 1990s) installed on an IBM HACMP-cluster (2 RS6000-servers running AIX 4.3) was ported to a an up-to-date virtualized RedHat-Linux-platform. Local disks of the hostingVMware systems are shadowed using Linbit-DRBD. In this way it waspossible to implement data redundancy and high-availability withoutan expensive cloud-storage-system.

• StuteNahrungsmittelwerkeGmbH & Co. KG,Paderborn (CU, PC)

• SIT GmbH (PM)

• 2x Fujitsu PY RX2530M2

• VMware ESXi 5.5• RedHat Enterprise Linux

7.x• Linbit DRBD 8.4• Oracle Database 12.0

2016 Workshop and prestudy for a transition to a flexible logistics IT. • Oy Hartwall Ab, Lahti,Finnland (CU, PC)

• SIT GmbH (PM)2016 Retrofit of the high bay storage (HBS) automation for the mechanical

press assembly at the VW production site in Wolfsburg, herecommissioning of HBS 1D.

• Commissioning of HBS 1D (in combination with 1C) including thecomplete conveyor park

• Automatic retrieval selection to supply presses P002, P003, andP005 with empty containers

• Operator training during commissioning

• Volkswagen AG,Wolfsburg (CU)

• SIT GmbH (PM)

• 2x HP Proliant Server• RedHat Linux

(Enterprise)• VMware ESXI

2015 Retrofit of the high bay storage (HBS) automation for the mechanicalpress assembly at the VW production site in Wolfsburg, herecommissioning of HBS 1C.

• Inhouse approval at SIT premises in Neuss based on a simulationof the complete system using the SIT-simulation-platform.

• System simulation in Wolfsburg with direct coupling to the LOGIS-Test-System

• Commissioning of HBS 1C• Operator training during commissioning• Revision of technical documentation


• SIT GmbH (PM)



2014 Retrofit of the high bay storage (HBS) automation for the mechanicalpress assembly at the VW production site in Wolfsburg

• Virtualisation of two existing Linux-servers• Certification of SIT-software by VW Wolfsburg based on the security

guidelines of VW AG


• SIT GmbH (PM)



2014 Retrofit der beiden Hochregallager Presswerk Halle 1 imVW Werk Wolfsburg. Überarbeitung und Erweiterung derLagerverwaltungssoftware und Materialflußsteuerung

• Pflichtenhefterstellung gemäß Lastenheft aus 2013• Überarbeitung Software-Design (Datenbankdesign, SW-

Architektur mit Programmiervorgaben, Siemens S7-Fördertechnik-Schnittstellenbehandlung, LOGIS-Schnittstellenbehandlung,Anpassung des SITControl Dialogsystems, -der SITControlHintergrundprozesse, Anpassung SIT-Anlagen-Simulation und -Visualisierung, Anpassung SIT-LOGIS-Simulation)

• SW-Entwicklung/SW-Realisierung (Generierung Datenbankinterfaceund Buchungsroutinen, Programmierung notwendiger neuerMateralflussrechner-Funktionen, Programmierung notwendigerneuer Dialog-Funktionen, Anpassung SIT SPS-Simulation,Anpassung der SIT LOGIS-Simulation)

• Ausarbeitung und Durchführung von Testverfahren


• SIT GmbH (PM)


(Enterprise)• VMware ESXI• drbd 8.4• Oracle 11.g• SITControl• Apache Tomcat• Java• C++• RationalRose Realtime

2014 Erweiterung der BVA-Bahnhofsanzeige

Integration neuer Funktionen in die bestehenden Anzeigen:• zusätzliche Anzeige des Bedarfsorts des zweiten und dritten

Packstücks• Durchlagerungen werden in der Anzeige farblich hervorgehoben

dargestellt.

• Volkswagen AG, Kassel(CU)

• Lödige Systems GmbH(PC)

• SIT GmbH (PM)

• HP Proliant Server• RedHat Linux


2014 Bahnhofssteuerung Automatischer I-Punkt BVA

Spezifikation:

• Einrichtung einer neuen Datenbanktabelle in der BVA Datenbank• Erstellung eines neuen Bediener-Dialogs für die BVA zur Pflege der

Bahnhofstabelle• Änderung der aktuellen Materialflußsteuerung am I-Punkt



• SIT GmbH (PM)

• HP Proliant Server• RedHat Linux



Jahr Projekt Involved Companies Technologies Used2013 Planungsunterstützung für das in 2014 - 2016 geplante Retrofit der

beiden Hochregallager Presswerk Halle 1 im VW Werk Wolfsburg

• Regalumbau für unterschiedliche Behälterbreiten• Zusätzliche Fördertechnik zur Anbindung des Lagers

an eine bestehende Elektrohängebahn (EHB) für dieLeerbehälterversorgung an den Pressen

• Fertigungsplan für die Leerbehälterversorgung vonMehrfachfertigungen (1-5 Behältertypen) zu den verschiedenenBlechteile-Pressen

• Behältertyp-Verwaltung• Bedarfsort-Verwaltung (Zuordnung der verschiedenen Pressen)• Automatische, zeitgetaktete Auslagerdisposition einer

Mehrfachfertigung an Hand des Fertigungsplanes mitStartzeitvorgabe für die Leerbehälterversorgung zu den Pressen

• Aus- und Einlagerung im Notbetrieb ohne LOGIS-Kopplung• Automatisierung der I-Punkte im Zusammenspiel mit LOGIS.• Automatische Nachverbuchung manuell über die S7 angeforderten

Auslagerungen nach einem Notbetrieb ohne Lagerrechner• Vorschlag einer Vorgehensweise für die Durchführung der

geplanten Retrofit-/Erweiterungsmaßnahmen, so dass diese mitmöglichst geringer Betriebsbehinderung ausgeführt werden können.

• Lastenhefterstellung für die erforderlichen Softwareanpassungenund -erweiterungen


• SIT GmbH (PM)

• Pressteilelager Halle 1im VW Werk Wolfsburg

• 2x 3 GassenHochregallagermit zugerhörigerFördertechnik

2013 Scannerdusche für die BVA im VW-Werk Kassel: Automatische I-Punkt-Erfassung

Mitwirkung bei der Weiterbearbeitung der Lesedaten im Materialfluß-/Lagersteuerrechnersystem

• Inhaltliche Schnittstellenabstimmung zwischen dem MFR-/LSR undder UST.

• Schnittstellenabstimmung zwischen dem MFR-/LSR und dem VW-LOGIS-System.

• Datenbankmodifikation, Programmierung, Tests undInbetriebnahme bei VW im Werk Kassel.



• SIT GmbH (PM)

• RationalRose Realtime• C++

2013 Interface between material flow computer and PLC in the steelsheetwarehouse project



• SIT GmbH (PM)

• RationalRose Realtime• C++

2013 Replacement of the Warehouse Control computers / Material Flowcomputers installed in VW plant Kassel to control and manage sixautomated high bay warehouses during production time on the basisof SIT-Control. Adaption of 2005 installed application software tocomply with Linux / Oracle 11g instead of OpenVMS / Oracle 9i. Toguarantee topmost production security data are kept in parallel onthree servers.

• BTL - Steel Sheet Warehouse, 3 aisle HBW for internal productionprovision in Kassel

• BVA - Steel Sheet shipment facility, 3 aisle HBW to provide Europewide the plants of the VW Group with steel sheets

• GVA - Gear shipment facility, 6 aisle HBW to provide Europe widethe plants of the VW Group with gears

• AKL - Building 2, 4 aisle small part storage area• AKL - Building 2, 1 aisle storage area für measuring equipment and

gauges (self-sustaining warehouse management without host link,shelf board management).


• SIT GmbH (PM)

• HP Proliant Server• RedHat Linux 6.4

(Enterprise)• drbd 8.4• Oracle 11g• SITControl• Apache Tomcat• Java• C++• RationalRose Realtime

2012 Various software technical modifications regarding the LufthansaCargo Import Terminal (RFS Stacker): Integration of building 437 andconveyor track DD-Nord.

• Lufthansa Cargo AG(CU)

• SIT GmbH (PM)

• DEC AlphaServer 10004/233

• Digital UNIX• ORACLE 7• PL-SQL• C• C++• diverse DEC-PCs

(Client-Server-System)


Jahr Projekt Involved Companies Technologies Used2011 Casette storage tower inventory management system for the

storemaster® ShuttleTower product based on the SIT softwareproduct SITwarehouse®. Simple storage management systemwith integrated forklift driver guidance with connection to weighingmachine on forklift truck for sheet package store towers producedby storemaster GmbH + Co. KG, D 30890 Barsinghausen with fairpresentation at BlechExpo 2011 in Stuttgart.

• Diverse (CU)• SIT GmbH (PM)

• Touchscreen PC, fürGabelstapler geeignet

• Server (HP, Fujitsu)für Ausbaustufe mitmehreren Gabelstaplern

• Windows (XP, 7, 8)• LINUX• MaxDB 7.6• Apache Tomcat• Java• RationalRose Realtime

2011 Minimization of empty SRM's moves in the small-parts warehouse(VZ2-KTL) at VW plant in Emden by modification of the searchalgorithm for free storage location when storing load units. Therebyan increase fo the overall transport performance of approx. 20%was achieved. Pre commissioning test of software modifications andperformance gain by means of the SIT simulation software.


• SIT GmbH (PM)

• AlphaServer DS10Triple-Rechner-System

• OpenVMS• Oracle RdB• Cluster- und Shadowing

Software• Alpha-FORTRAN• PERL• Windows XP PC• C++• RationalRose Realtime

2010 Enhancement of the Steel Sheet shipment facility (BVA) at VW'sfactory in Kassel with DataMatrix displays at system exits to enableoptical transfer of loading units data.

• Volkswagen AG,Wolfsburg (CU, PC)

• SIT GmbH (PM)

• HP Alphaserver DS15,Triple-Rechner-System(Cluster)

• HP Proliant Server• OpenVMS 8.2• Oracle 9• SITControl• LINUX• Apache Tomcat• Java• C++• RationalRose Realtime

2010 Commissioniung support for a Krones EOP-System (Efficient OrderPicking) at Pepsi Americas in Twinsburg, OH, USA

• Pepsi Americas,Twinsburg, OH, USA(CU)

• Krones AG (PM)

• Windows 2008 Server• Oracle 10g• C#

2009 Replacement of the duplex computer-system for HBW Building1 (Presswerk) at VW Wolfsburg during ongoing production. Thehardware replacement was done in combination with softwaremodifications to allow for switching from MaxBD to Oracle asdatabase system.

By using the SIT simulation software it could be ensured, thatthe commissioning of the high bay warehouse software could beperformed and successfully completed on just one Saturday.


• SIT GmbH (PM)

• HP Proliant(Doppelrechner)

• LINUX• Oracle 11g• Apache Tomcat• SITControl• Java• C++• RationalRose Realtime

2008 Air cargo container storage system used by the international cargoservice of Lufthansa German Airlines at O'Hare airport in Chicago /USA: Migrating the system to a new hardware / software platform(from two MicroVax 3100/10e under VMS 5.5, Digital Rdb 4.2 to twoHP Integrity rx2660 unter OpenVMS 8.3, Oracle Rdb 7.2). Creating a64bit interface (AB-DataHighway) under OpenVMS and Windows XPto the underlying Allan Bradley PLCs (for simulation purposes).

With the help of the SIT simulation software it could be ensured bymost intensive tests in Neuss that the on-site conversion in Chicagocould be performed within one day without affecting the normal cargooperations. The final customer even issued the acceptance for theconversed system during the two weeks on-site supervising phase.Within one year after system acceptance (i.e. until today) onlyone fault report was issued (regarding the automatic switching toand from daylight saving time).


• SIT GmbH (PM)

• 2x HP Integrity rx2660(operated in a VMS-cluster)

• OpenVMS 8.3• Oracle RDB• DEC Cluster• DEC Shadowing• HP Fortran for OpenVMS• PERL• C++• RationalRose Realtime• Windows XP-PC

2007 Modernization and consolidation of the security and availabilitystandards of the high bay warehouse at the distribution center Limito(Italy) by replacing computer hardware and software: The existingHACMP cluster on AIX platform was replaced by a virtual serverarchitecture on the basis of the VMware infrastructure platform andRedHat Linux. Amending the application software to further optimizethe warehouse operations and porting the software to RedHat Linux.

• Esselunga S.p.A.,Milano, Italy (CU)

• SIT GmbH (PM)

• 2x HP DL385 Server• HP MSA1000 Fiber

Channel Storage Area• VMware ESX Enterprise

Server Version 3.0.1• RedHat Linux ES R4• Oracle Enterprise 10G


Jahr Projekt Involved Companies Technologies Used2007 Modernization of the high bay warehouse VZ7-GTL at VW plant

Emden (Replacement of all PLCs, modernization of stacker cranedrives, changing the MODBUS link of all PLCs from serial interface toTCP/IP, changing the data transfer with the stacker crane PLCs fromphotoelectric relay to WLAN.

Modernization of the high bay warehouse VZ2-GTL at VW plantEmden (Changing the MODBUS link of all PLCs from serial interfaceto TCP/IP, changing the data transfer with the stacker crane PLCsfrom photoelectric relay to WLAN.

Operating system upgrade OpenVMS 7.3 - OpenVMS 8.3.


• SIT GmbH (PC, PM)


• OpenVMS 8.3• Oracle RdB• Cluster- und Shadowing

Software• Alpha-FORTRAN• PERL• Windows XP-PC• C++• PERL• RationalRose Realtime

2006 Various software technical modifications regarding the LufthansaCargo Import Terminal (RFS Stacker): Integration of building 437 andconveyor track DD-Nord.


• SIT GmbH (PM)


• Digital UNIX• ORACLE 7• PL-SQL• C• C++• diverse DEC-PCs

(Client-Server-System)2006 Software realization of the spray water flow model for a continuous

casting plant.• AMUR Steel, Russland

(CU)• SMS Demag AG (PC,

PM)2006 PR-China • Bhushan, VR-China (CU)

• SMS Demag AG (PC,PM)

2005 Modernization of the Warehouse Control computers / Material Flowcomputers installed in VW plant Kassel to control and manage sevenautomated high bay warehouses during production time on the basisof SIT-Control. In addition, six of these system were connected witha new host system (LOGIS). Realization of various serial protocols viaEthernet (UDP) under OpenVMS and Windows XP (Siemens 3964,2964R, LISS protocol) for connection resp. simulation of the variousunderlying controls.

• BTL - Steel Sheet Warehouse, 3 aisle HBW for internal productionprovision in Kassel

• BVA - Steel Sheet shipment facility, 3 aisle HBW to provide Europewide the plants of the VW Group with steel sheets

• H19 - Building 19, 4-Gassen HRL• GVA - Gear shipment facility, 6 aisle HBW to provide Europe wide

the plants of the VW Group with gears• KTL - Building 19, 1 aisle small part storage area• AKL - Building 2, 4 aisle small part storage area• AKL - Building 2, 1 aisle storage area für measuring equipment and

gauges (self-sustaining warehouse management without host link,shelf board management).

By using the SIT simulation software it could be ensured, that themigration could be performed and successfully completed onjust one weekend per high bay warehouse/. This was especiallyimportant in the light of the Europe wide impact of a potentialnon-availability of the system BVA and GVA.


• gedas on site servicesGmbH (PC)

• SIT GmbH (PM)

• HP Alphaserver DS15,Triple-Rechner-System(Cluster)

• HP Proliant Server• OpenVMS 8.2• Oracle 9• SITControl• LINUX• Apache Tomcat• Java• C++• RationalRose Realtime

2005 Various software technical modifications regarding the LufthansaCargo Import Terminal (RFS Stacker): Extension of the aprontransporter fleet.


• SIT GmbH (PM)


• Digital UNIX• ORACLE 7• PL-SQL• C, C++• diverse DEC-PCs

(Client-Server-System)2005 Modification of the communication link to 10 stacker cranes. • Esselunga S.p.A.,

Milano, Italy (CU)• Demag Cranes And

Components, Italy, I-Mailand (PC)

• SIT GmbH (PM)

• IBM-DoppelrechnerRS6000

• AIX, HACMP, ORACLE8.05


Jahr Projekt Involved Companies Technologies Used2005 Creating a software package for the data transfer between level 2

computer and level 1 systems, level 3 systems, and further adjacentsystems.

• URAL Steel, Russland(CU)


2005 Creating a software package for the data transfer between level 2computer and level 1 systems, level 3 systems, and further adjacentsystems.

• ISDEMIR, Türkei (CU)• SMS Demag AG (PC,

PM)2005 Various software technical modifications of the paper reel transport

system.• Axel Springer Verlag AG

(CU)• SIT GmbH (PM)

• HP AlphaServer DS10• OpenVMS 7.3• DEC-RdB• DEC-Cluster• DEC-Shadowing

2005 Preparation of a state analysis in preparation for the modernizationof the Warehouse Control computers and Material Flow computersduring production time for seven HBW facilities installed in VW plantKassel


• gedas on site servicesGmbH (PC)

• SIT GmbH (PM)2005 Creating a software package for the data transfer between level 2

computer and level 1 systems, level 3 systems, and further adjacentsystems.

• Shougang, VR China(CU)



• Liugang, VR China (CU)• SMS Demag AG (PC,

PM)2005 Modernization of the warehouse control system and of the material

flow computer for HBW Building 1 at VW Wolfsburg during ongoingproduction on the basis of SIT-Control. Realization of an ISOvia TCP / RFC 1006 data link under Linux and Windows XP forconnection resp. simulation of the Siemens S7 PLC. By using the SITsimulation software it could be ensured, that the commissioning of thehigh bay warehouse software could be performed and successfullycompleted on just one Saturday.


• SIT GmbH (PM)

• Fujitsu Siemens Server(Doppelrechner)

• LINUX• SapDB• Apache Tomcat• SITControl• Java• C++• RationalRose Realtime

2004 Various ambitious software technical adjustments regarding:• LASU pallet building system• LVO (WMS)• AGV system• EXP picking system

• Oy Hartwall Ab, Lahti,Finnland (CU)

• Siemens Dematic AG(PC, PM)

• DELL Server PCs• IBM-Doppelrechner

RS6000• AIX• HACMP• ORACLE 8.05• LINUX• C

2004 Changeover / extension of the three Material Flow / WarehouseControl computer systems installed in plant Emden to control andmanage three automated high bay warehouses (2 large part storageareas, 1 small part storage area) VZ2-GTL, VZ7-GTL, and VZ2-KTdue to connection to a new host system (LOGIS) during productiontime. By using the SIT simulation software it could be ensured, thatthe migration could be performed and successfully completed onjust one weekend per high bay warehouse.


• SIT GmbH (PM)



Software• Alpha-FORTRAN• PERL• Windows 2000-PC• C++• PERL• RationalRose Realtime


• Maanshan, VR-China(CU)


2003 Modification of the air cargo container storage system used by theinternational cargo service of Lufthansa German Airlines at O'Hareairport in Chicago / USA Installation of cooler storage bins withrespective software modifications / extensions in scheduling andcontrolling programs and screen dialogs.


• SIT GmbH (PM)

• DEC MicroVAX 3100/10e• Doppelrechner• OpenVMS• DEC-RDB• DEC Cluster• DEC Shadowing

2003 Sowtware technical adjustments regarding the LASU pallet buildingsystem and the Alcont / POMS system.



• DELL PCs• LINUX• C


Jahr Projekt Involved Companies Technologies Used2002 Software realization of the spray water flow model for a continuous

casting plant.• Hüttenwerke Krupp

Mannesmann (HKM)(CU)


2002 Professional and appropriate conceptual consulting in the projecting,design and realization phases for two steel plant automation projectsin the People's Republic of China (LYSTEEL and MASTEEL).

• SMS Demag AG (CU,PM)

2002 Extension of the application software by various security levelsregarding access to the warehouse management software for a 15aisle high bay warehouse.


• SIT GmbH (PM)


• AIX• HACMP• ORACLE 8.05

2002 Delivery, installation, commissioning and ready-to-use handover ofan Compaq Alpha Duplex computer system for the central printingpaper supply in Europe's largest offset printing plant. This new systemreplaces a DEC Vax Duplex computer system dating from 1994.By using the SIT simulation software it could be ensured, that themigration could be performed and successfully completed on juastone Saturday.

• Axel Springer Verlag AG(CU)

• SIT GmbH (PM)

• AlphaServer DS10Doppelrechnersystem


Software• Alpha-FORTRAN• PERL• Windows 2000-PC• C++• RationalRose Realtime

2002 Realization of the data transfer for various software projects in• Spanien (Sidenor)• Südafrika (Saldanha)• VR China (Shanghai)

• SMS Demag AG (CU,PM)

• Diverse Hardware-und Betriebssystem-Plattformen

2002 Software- and hardware-technical extension to the central papersupply in an existing offset printing plant to supply four additionalreel changers (1 new printing machine) Modification / extension ofthe existing course for nine automated guided vehicles. Extension ofthe row storage area for the near-production intermediate storage ofnewspaper paper reels.


• SIT GmbH (PM)

• DEC VAX 4000/105Doppelrechner

• DEC MicroVAX 3000/40(Entwicklungsrechner)

• OpenVMS• DEC-RdB• DEC-Cluster• DEC-Shadowing

2002 Software-technical realization of batch tracking. • Oy Hartwall Ab, Lahti,Finnland (CU)



2002 Software-technical extensions to various functions: radio terminals,multiple transports, sorting buffer, mixed pallets, negative picking,materials handling equipment.

• Frisco Findus AG(Nestlé AG), Rorschach,Schweiz (CU)

• Siemens Dematic AG(PC)

• SIT GmbH (PM)

• IBM Risc 6000Doppelrechnersystem

• UNIX (AIX)• HACMP• C• ORACLE 8.05

2002 Software-technical extensions / modifications to the existingapplication software on a warehouse management system for anautomated high bay warehouse run as a distribution center.

• ISPO GmbH (CU)• Siemens Dematic AG

(PC)• SIT GmbH (PM)

• DEC Alpha Server• UNIX


Jahr Projekt Involved Companies Technologies Used2002 Replacement of three material flow management double computer

systems working in the Emden plant in order to control threeautomatic HBWs (2 big parts warehouses, 1 small parts storage) VZ2-GTL, VZ7-GTL and VZ2-KTL by help of three Compaq-AlphaServerDS10:• Readjustment of operating system and application software from

RSX11M+ to Open VMS• Adaptation of the existing data security system to Oracle Rdb• Generation of service dialogues for Rdb tables• Readjustment to SIT intertask communication• Adaptation of all source programs to Alpha-FORTRAN• Readjustment of the installation visualization to Alpha-FORTRAN• Reproduction of the Modicon Modbus Host Interface• Replacement of the commandfile-preprocesso-rings by SIT

preprocessor incl. the SIT-State-Event-Logic-Generator• Readjustment SIT-dialogue-mask-generator from PDP11 to

AlphaServer• Readjustment SIT-Report-Generator from PDP11 to AlphaServer• Adjustment of the process monitor and the operator-menu to

AlphaServer• Installation simulation/ visualization with reproduction of all

interfaces to the data control of the conveyor system and the cranesas well as of the supervisory process control (Mainframe), in orderto minimalize the time of commissioning while the installationcontinously operates.


• SIT GmbH (PM)


• OpenVMS• Oracle RdB• Cluster- und Shadowing

Software• Alpha-FORTRAN• PERL• Windows 2000-PC• C++• RationalRose Realtime

2001 Formulation of a software functional specification in coordinationwith the final customer, to extend an existing complex automaticHBW and dispatch system as product distributing centre of beveragemanufacturers. Reconstruction of a HBW with 5 aisles (abt. 11.400parking areas for euro pallets) as well as with 1 aisle (abt. 1.600parking areas for high-proof beverages on euro pallets).HBW will beconnected for provision to the conveyor system (to be extended) ofthe incoming goods and production lines and for disposal to the (to beextended) conveyor system of the outgoing goods.




2001 Elaboration of a functional specification for the "Slab YardManagement", being part of the automation of three continuouscasting plants and the preconnected steel production (electric furnace,vacuum process).

• Bao Gang Steeland Rare Earth Co.,Shanghai, VR-China(CU)


• Windows NT-PCs Client-Server-System

• C++• ORACLE 8.1

2001 Software-technical link of the storage and retrieval places of a 10aisles deep freeze warehouse, being operated by 3 radio-controlledfork lift trucks, to an automatic conveying plant via a new distributionvehicle together with its disposition and control.Link to 4 fork lift trucksto a radio guided system for supply and disposal of the deep freezewarehouses' pre zone area:• order picking, dispatch appropriation, intermediate storage of

dispatch cargo units.


• Siemens Dematic AG(PC)

• SIT GmbH (PM)


• UNIX (AIX)• HACMP• C• ORACLE 8.05

2001 Ambitious software-technical extensions of an existing logistics centreof a marketing company for computer parts:An automatic 5 aisles highbay warehouse with about 9.400 storage locations for euro pallets,a channel storage system (about 800 storage locations) with semi-automatic supply, various bin deposits and special storage systemsfor spare parts. Those storage places that are not automated, aresupplied and disposed by complex conveying plants for Trays.• Introduction of a paperless multi-step order picking system using

50 backhand scanners and displays connected to the warehousemanagement computer via radio controlled data transmission.

• Integration of the tray conveying plants into the WMS-system forautomation of order picking and package proceedings.

• Planning of containers and optimalization of the packageproceedings.

• Control functions (Barcode-Scan) for the outgoing goods by checkagainst the supervisory SAP-system.

• Revision of a multitude of operator dialogues and their adaptation tothe new functions.

• Computer 2000 (CU)• Siemens Dematic AG

(PC, PM)

• IBM RS6000-Doppelrechner-System

• AIX• HACMP• C• ORACLE 8.1


Jahr Projekt Involved Companies Technologies Used2001 Software-technical extension for the "Central adhesive preparation"

and the "post adhesive".Event driven supervision of the adhesivecondition and preparation of the necessary post adhesive, beingperformed dialogue-controlled during sparsely freight times.


• SIT GmbH (PM)




2001 Software advising and support in realizing the dynamic spray watermodel for a four continuous casting plant:• database-statistic of the dynamic cooling model• programming of the interface between the dynamic cooling model

and the spray water control• documentary evidence of the interface.

• Pipe Co. (TPCO),Tianjin, VR China (CU)


• WindowsNT-PCs Client-Server-System

• C++• ORACLE 8.1

2001 Software-technical link of five new highly automated drink bottlingmachines to the extended conveyor system (incl. electric suspensionmonorails) of an existing automatic HBW used as product distributingcentre.For provision and disposal of the bottling machines withpacking on one hand and the bottled containers on the other hand,actually 19 AGV (Automated Guided Vehicles) are used, the logisticcontrol of which has been realized on the Warehouse ManagementSystem.



• DoppelrechnersystemIBM RS6000

• AIX• HACMP• C

2000 Software-technical extension (Warehouse Management System andMaterial Flow Management System) of the existing 10 aisles HBWby 5 new additional aisles and the linked storage/retrieval conveyorsystem.


• Mannesmann DematicAG, Offenbach (PC)

• SIT GmbH (PM)


• AIX• HACMP• ORACLE 8.05

2000 Software- and hardware-technical extension of the central papersupply of an existing offset printing office, providing 5 additional rollerchangers (1 new printing machine).Modification to / extension of theexisting parcours for nine inductively guided unmanned transportvehicles.


• SIT GmbH Neuss (PM)




2000 Software-technical extension (warehouse control computer andmaterial flow management) of the existing deep-freeze warehouseby 3 manual picking places in the deep-freeze area and by severalconveyor decks. Radio linked fork lift trucks in the deep-freeze area.



• SIT GmbH (PM)


• UNIX (AIX)• HACMP• C

2000 Software development for "location based services" intelecommunication, rendering various additional services in thesurrounding field of their current location to users of mobile phones.

• Mannesmann TeleCommerce GmbH (CU,PM)

• SUN Microsystems• UNIX (Solaris)

2000 Software-technical extension of the application software system forpaper supply to roll changers of offset printing machines in order torealize direct transportations within the scope of a central adhesivepreparation.


• SIT GmbH (PM)


• OpenVMS• DEC-RdB• DEC-Shadowing• DEC-Cluster

2000 Software-technical realization of a pallet building system(optimizing of combining order picking positions to achieve possiblycomplete cargo units for truck loading in a product distributingcentre):Project engineering, design, programming, commissioning anddocumentation.



• SIT GmbH (PM)


2000 Software-technical modernization and commissioning of an existingcontinuous casting plant, the secondary cooling system of which hadbeen reconstructed. Therefore, the DEMAG spray water model hasbeen transferred and implemented into a new hardware and operatingsystem platform.

• Duferco, Clabecq,Belgium (CU)

• SMS Demag AG (PC)• SIT GmbH Neuss (PM)

• Compaq Probiant• WindowsNT 4.0

2000 Realization of software-technical extensions of / modifications to theexisting application software of a warehouse management system foran automatic HBW as a product distributing centre.

• ISPO GmbH (CU)• Mannesmann Dematic

AG, Offenbach (PC)• SIT GmbH (PM)


2000 Logistics planning and consulting for two logistics centres at theAustrian Federal Railways (assistance in the offer preparation).

• ÖsterreichischeBundesbahnLogistikcenter, Linz,Österreich (CU)

• Mannesmann DematicAG, Offenbach (PC, PM)


Jahr Projekt Involved Companies Technologies Used1999 Development of a software tool, supporting the process of delivery of

leased lines, points of inter-connection and collocation rooms.• Mannesmann Arcor (CU)• Mannesmann Tele

Commerce GmbH (PC,PM)

• PCs• WindowsNT• Windows 95

1999 Automation of an airfreight dispatch system:• assistance in the development of the software design• assistance in realizing the software

• Hanjin Heavy IndustriesCo. Ltd., Südkorea (CU)

• New Inchon InternationalAirport (Korean Airlines),Südkorea (CU)


• DoppelrechnersystemIBM RS 6000

• ORACLE 8• C, C++

1999 Various software extensions in different areas of the STO-logisticscentre:• new processing at the identification points• reorganization of the packing systems• modification of retrieval control• extension of the outgoing lines for goods destined to the upper level

storage area

• Sto AG (CU)• SIT GmbH (PM)

• MicroVAX 3100/85• OpenVMS VAX• ORACLE RDB• FORTRAN

1999 System support for the database administration in the area traffictelemetries.

• DDG Gesellschaft fürVerkehrsdaten mbH (CU,PM)

• SUN Solaris• PCs-Windows NT• ORACLE 8

1999 Automation of a new 4 aisles HBW and a small parts storage (1 aisle)with storage/retrieval conveyor system and order picking zone asproduction intermediate storage, link with SAP-R3

• Bomag GmbH & Co.OHG (CU)


• SIT GmbH (PM)

• Client-Server-PC-System• Windows NT• ORACLE 8• C, C++

1999 Software- and hardware-technical modification/extension of anexisting warehouse management system in order to integrate anew dispatch printing system into a product distributing centre (incl.Commissioning).

• Computer 2000 (CU)• Mannesmann Dematic

AG, Offenbach (PC, PM)

• IBM RS 6000• AIX• C, C++

1999 Automation and commissioning of a continuous casting plant. • YIEH United, Koahsiung,Taiwan (CU)


• DEC MicroVAX• OpenVMS

1999 Preparation (and coordination with final customer) of a softwarefunctional specification for a complex HBW- and commissioningsystem serving as a products distributing centre.

• Dansk SupermarkedIndkob, (DSI Holme/Aarhus) Dänemark (CU)


• DoppelrechnersystemIBM RS 6000

• AIX• C

1999 Planning and consulting of logistics for an airfreight dispatch system(offer).

• AIR Canada, Toronto,Canada (CU)


1999 Software-technical extensions of the warehouse management systemfor an automatic HBW product distributing centre for the chemicalindustry (paints and varnishes).

• ISPO GmbH (CU)• Mannesmann Dematic

AG, Offenbach (PC, PM)


1999 Redesign/adaptation of dialogue background processes from JAM(special dialogue programming tool) to a visual-basic-surface.

• Mannesmann DematicAG, Offenbach (CU, PM)

• Diverse Rechner• WindowsNT• UNIX• Visual Basic C++

1999 Software-technical extension of the back-up data storage on awarehouse control computer of an automatic HBW for the chemicalindustry.

• DSM Fine ChemicalsAustria GmbH, Linz,Österreich (CU)


• PC-Client-Server-System• WindowsNT• C

1999 Various scrutinies at a multitude of final customers to guarantee theyear 2000 compatibility of the respective system-, application- anddatabase-software.

• Diverse (CU)• SIT GmbH (PM)

• Diverse

1999 Software-technical extensions of the graphic user interface of a trafficanalysis system (VAS).

• DDG Gesellschaft fürVerkehrsdaten mbH (CU)

• MannesmannDatenverarbeitungGmbH (PC, PM)

• SUN Solaris• UNIX• C+• ORACLE 7• JAVA

1999 Various software extensions/ modifications to the existing warehousecontrol computer of an automatic HBW serving as productionintermediate storage.Link with SAP-R3.

• Mannesmann DematicAG, Zweibrücken (CU)


• SIT GmbH (PM)

• DEC VAX• OpenVMS• FORTRAN


Jahr Projekt Involved Companies Technologies Used1999 Software design, programming and commissioning of a new

interface with SAP-R3 in an existing warehouse control system of anautomatic HBW serving as product distributing centre in the beverageindustry.Furthermore, the warehouse control and managementsystem has been modified and extended due to installation specificmodifications in different sectors.



• SIT GmbH (PM)

• DoppelrechnersystemIBM RS6000

• AIX• HACMP• C

1998 Planning and consulting of logistics at final customer for a productdistributing centre with integrated automatic HBW system.

• Woolworths Safeway,Mulgrove, Australien(CU)


• Compaq PCs• WindowsNT• ORACLE 8.x

1998 Preparation and realization of operator instruction and practicalinstallation training for a complex aircargo dispatch system.

• Malaysia Airlines Cargo,Kuala Lumpur, Malaysia(CU)


• Windows 95, Explorer4.01

• Teklogix Handscanner

1998 Automation of an existing 10 aisles high-bay warehouse with storage/retrieval conveyor system and integration of a new cross-docking-station via reversible double casting conveyor bridge.Software-technical realization and commissioning of the warehouse controlcomputer and material flow management system.



• SIT GmbH (PM)


• AIX• HACMP

1998 Software-technical development and installation of a graphic userinterface for a traffic analysis system (VAS) in the programminglanguage JAVA.



• SUN Solaris• UNIX• C+• ORACLE 7

1998 Software-technical extension and commissioning of data transfermoduls for computers in a steel making plant.

• Huta Batory S.A.,Chorzow/Polen (CU)

• Mannesmann Demag AGGB Metallurgie (PC, PM)

• Pentium PCs• OS/2• Factory Link• ORACLE 7• TCP/IP• Visual Age C++

1998 Software-technical development of a data transformation system(Compiler), transforming given geographic data from an ORACLEdatabase to a UNIX file.

• Mannesmann Autocom(MAC) (CU)


• SUN Solaris• UNIX• PL/SQL, C++

1998 Development of an intranet to provide a help system on any PCinstalled in the air cargo centre.The system makes use of theoriginal dialogue masks and the corresponding help text description,irrespective whether a dialogue has been specified and realized for aPC, for an ASCII or for a scanner terminal.



• SIT GmbH (PM)

• Windows 95, Explorer4.01

1998 Preparation of the interface design and the respective programdevelopment for a so-called Service Activation Module (IP-SAM) inthe telecommunication sector.

• MannesmannDatenverarbeitungGmbH (CU, PM)

• SUN Solaris• UNIX• PEARL

1998 Software-technical development of a traffic analysis system (VAS),realizing an extensive full-coverage traffic analysis for the Germanmotorway network.With help of the final customers' postconnectedsystems, VAS will be the base for traffic announcements, traveldurations and travel duration estimates.



• SUN Solaris• UNIX• ORACLE 7, C++

1998 Software-technical extension of the Mannesmann phone numbermanagement and transfer system. MRMP-system performs thecomputer controlled data exchange between the net providers, ifclients change the provider but keep their phone number. Besides, theassignment of phone numbers to callers is possible according to theregulations of the regulation authority for telecommunication and mail.

• NetCologne,CityKom Münster,ISIS, VEWtelnet,Mannesmann Arcor (CU)


• Sun Solaris• UNIX• Linux-Clients• Oracle7, C++

1998 Software-technical realization and commissioning of a warehousecontrol computer and a material flow management system for anautomatic 4 aisles deep-freeze warehouse with connected conveyorsystem (in the deep-freeze area) and automatic dispatch system (slip-sheet-robot).



• SIT GmbH (PM)


• UNIX (AIX)• HACMP• C

1998 Software-technical extensions both in the automatic high-baywarehouse system and in the automatic system of the warehouse forbar materials, in order to provide information about the processingstate of the queued up orders to the supervisory SAP R3-system.

• BrueninghausHydromatik GmbH (CU)

• SIT GmbH (PM)

• DEC Alpha Server• OpenVMS


Jahr Projekt Involved Companies Technologies Used1998 Software-technical extension to assure fall-back operating in case of

a failure of the infrared control system for fork lift trucks in the STOlogistics centre.


• DEC MicroVAX 3100/85• OpenVMS• ORACLE RDB

1998 Software commissioning (user interface and report-system) for acontinuous casting plant.

• Saldanha Steel Corp.,Saldanha, Südafrika(CU)



1998 Software-technical modification of the existing interface (APPC/Token-Ring) in the IBM product distributing center: Replaced by directlink to IBM-HOST under MVS on basis of the MQ series-standards,implemented by a LU6.2 logical unit.

• IBM (CU)• SIT GmbH (PM)

• IBM AS/400• OS/400

1998 Various software-technical extensions within Lufthansa importsterminal (RFS-stacker and GLP-store).


• Noell Stahl- undMaschinenbau GmbH(PC)

• SIT GmbH (PM)



(Client-Server-System)1998 Software-technical extension of a RH-KTB-model by cyclical

metallurgic process monitoring and commissioning of the RH-KTB-Plant (decarburization, hydrogen degassing, deoxidation, alloy,homogenization and energy balancing).

• CST (CompanhiaSiderúrgica de Tubarao),Vitoria/Brasilien (CU)

• Mannesmann Demag AGGB Metallurgie (PC)

• SIT GmbH (PM)

• DEC Alpha ServerModell 1000A 5/333

• OpenVMS AXP• C++• PC WindowsNT• Microsoft Visual C++ 4.0

1998 Software-technical modification of UNIX processes for Mannesmannphone number management and transfer system and in the centralArcor phone number administration.

• NetCologne,CityKom Münster,ISIS, VEWtelnet,Mannesmann Arcor (CU)


• Sun Solaris• HP/UX, Linux• Oracle7, C++

1998 Various software-technical extensions, a.o. for processing of incominggoods and for the re-location of materials into different storage places.


• SIT GmbH (PM)


1998 Software-technical extension of disposition strategies in the STOlogistics center.


• DEC MicroVAX 3100/85• OpenVMS• ORACLE RDB

1998 Software-technical development and commissioning of data exchangeprograms in order to communicate with the control system of the steelmaking plant.

• Salzgitter AG (CU)• Mannesmann Demag AG

GB Metallurgie (PC, PM)

• DEC VAX 3800• VMS 5.3

1998 Software design and interface implementation to enable theobtaining of information (according to § 90 telecommunication act)between the regulation board and the legally bound providers oftelecommunication services.

• Mannesmann Mobilfunk,NetCologne, diverseCityNet-Carrier (CU)

• MannesmannDatenverarbeitungGmbH (PC)

• SIT GmbH (PM)

• Sun Solaris• HP/UX• Oracle7• C++

1998 Development and commissioning of the data exchange functionsbetween different process controlled systems in a steel making plant.

• Nakornthai Strip Mill(NSM), Chron Buri,Thailand (CU)


• DEC AlphaServerund diverseUmgebungssysteme

• OpenVMS• C

1998 • Software-technical extension of the deoxidation calculation• Software-technical extension to use chemical calorific power at

degassing melting

• Panzhihua Iron andSteel Group Corporation,Panzhihua, VR China(CU)


• SIT GmbH (PM)

• PC Pentium 75 MHz• OS/2 Warp Connect• ANSI C (IBM Visual Age

C++)

1998 Preparation and commissioning for the automation of a continuouscasting plant.

• Bao Gang Steel andRare Earth Co., Baotou,VR China (CU)


• SIT GmbH (PM)

• DEC VAX• OpenVMS

1998 Various software-technical extensions for an assembly block storage. • BrueninghausHydromatik GmbH (CU)

• SIT GmbH (PM)

• DEC AlphaServer• OpenVMS


Jahr Projekt Involved Companies Technologies Used1998 Various software adaptations and commissioning of a RH-plant

(Rheinisch-Heraeus-Model).• Bao Gang Steel and

Rare Earth Co., Baotou,VR China (CU)



1998 Various software and hardware technical extensions for LufthansaImport-Terminal (RFS-Stacker & GLP-storage system).


• Noell Stahl- undMaschinenbau GmbH(PC)

• SIT GmbH (PM)


• DEC-Client-PCs• Digital UNIX• ORACLE 7• PL-SQL• C, C++

1997 Redesign and commissioning of secondary metallurgical models(LHF, VD, LTS) for the automation of steel making plants.

• Bao Gang Steel andRare Earth Co., Baotou,VR China (CU)



1997 Software modification to the existing BAB-process computer systemfrom DEC VAX to DEC Alpha.• System redesign with new database• Installation and commissioning of application routines• Adaptation of data transfer with the neighboring systems (e.g. SAP-

link).

• Peine Salzgitter AG (CU)• Mannesmann Demag AG

GB Metallurgie (PC, PM)


1997 Development of data transfer programs to link multiple control levelsin the steel making plant.

• Usinas Siderurgicasde Minas Gerais S.A.,Ipatinga, Brasilien (CU)



1997 Development and commissioning of a process design for theautomation of a steel circulation degassing Multi-Function-Lanzeplant (decarburization, hydrogen degassing, deoxidation, alloy,homogenization and energy balancing)Preparing of the productdescription, the operator's manual as well as customers training.

• Panzhihua Iron andSteel Group Corporation,Panzhihua, VR China(CU)


• PC Pentium 75 MHz• OS/2 Warp Connect• ANSI C

1997 Automation and commissioning of a circulating steel degassingfacility of type 'Kawasaki Top Blowing Lanze' (decarburization,hydrogen degassing,deoxydation, alloy, homogenization and energybalancing).Preparing of the functional specification, the operator'smanual as well as customers training.

• CST (CompanhiaSiderúrgica de Tubarao),Vitoria/Brasilien (CU)


• SIT GmbH (PM)

• DEC AlphaServer Modell1000A 5/333

• OpenVMS AXP• C++

1997 Development of a process design for the automation of a vacuum,laddle furnace and allo plant: installation-overlapping process forecastresp. process route planning (laddle furnace and vacuum plant).

• Preussag Stahl AG (CU)• Mannesmann

DatenverarbeitungGmbH (PC, PM)

• DEC Alpha-Server 10005/300

• DEC OpenVMS V6.2• C++

1997 Software-technical development of an air cargo dispatch systemsinterface for the IT-procedure ALFA/DOUANE of the Federal FinanceAdministration (demonstration project).

• Flughafen DüsseldorfGmbH (CU)

• SIT GmbH (PM)

• DEC AlphaServer• DEC UNIX• C

1997 Automation of a continuous casting plant (section operation andcommissioning).

• Saldanha Steel Corp.,Saldanha, Südafrika(CU)



1997 Development and commissioning of a process design for theautomation of a circulating steel degassing facility (vacuumdecarburization, hydrogen degassing, deoxydation, alloy,homogenization and energy balancing).

• Huta Katowice, KatowicePolen (CU)


• PC Pentium 75 MHz• OS/2 Warp Connect• ANSI C

1997 Software-technical extensions for the paperless order picking withinfour order picking zones; automatic processing of load units at theidentification point.



• SIT GmbH (PM)



Jahr Projekt Involved Companies Technologies Used1997 Steel making plant automation (generation of functional specification,

programming, documentation, commissioning) Three connectedcomputers• central data collection and determination of additional material• automation of EAF-model (electric air furnace)• automation of LHF-model (ladle heating furnace)

• Huta Batory S.A.,Chorzow/Polen (CU)


• Pentium PCs• OS/2• Factory Link• Oracle 7• TCP/IP• Visual Age C++

1996 Direct computer-link of a material flow management system MPD586to an IBM computer system AS400

• Wella AG (CU)• Mannesmann Dematic


• IBM AS400• OS400

1996 Material flow control for an automatic 7 aisles high-bay warehousesystem with a total of 18.000 pallet places; of that 3 cold aisles(2 aisles +4 degrees C, 1 aisle -25 degrees C).Storage/Retrievaltransport system with 100 storage locations and four picking places.

• SmithKline, Wavre,Belgien (CU)


• SIT GmbH (PM)

• 586 PC• IRMX mit Windows

Oberfläche

1996 Material flow control for an automatic high-bay warehouse systemwith connected conveyor systems.

• DISANO IlluminazioneS.p.A., Dorno/Italien(CU)


• SIT GmbH (PM)

• 386 PC• Windows 3.1• IRMX

1996 Assistance in providing software functional specifications for a newcargo handling center at K.L.I.A., Sepang, Malaysia:• storage for airfreight container (5 CTV on one track)• storage for lattice-boxes (4 aisles with each 2 cranes on one track)

with automated monorail conveying system• storage for lattice boxes (2 aisles with each 2 cranes on one track),

with handling and distribution done by computer guided fork lifts.• transport of containers and pallets via roller conveyors to/from

aircraft on the apron• transport of containers and pallets via TV with roller conveyors to/

from palletizing workstations• transport of containers and pallets via movable truck dock (MTD) to

trucks• control system for computer guided fork lift trucks and monorail

distribution system• various manually operated storage areas



• IBM RS 6000• AIX

1996 Delivery of a computer system as "cold-stand-by" back-up system(link with the existing system via external SCSI-bus). Applicationsoftware installed 'ready-to-use' as well.

• COFFEA Kaffee RöstereiGmbH & Co. KG (CU)

• Eduscho GmbH & Co.KG (PC)

• SIT GmbH (PM)

• MicroVAX 3100/40• OpenVMS

1996 Software extension for the realization of stock-taking in storage areasthat are not automated (selective procedure of items).


• MicroVAX 3100/85• OpenVMS VAX• ORACLE RDB

1996 Realization and commissioning of a material flow managementsystem for the control of an automatic HBW plant with connectedconveyor system.

• Artsana S.p.A., Casnatecon Bernate, Italien (CU)


• SIT GmbH (PM)

• PCs• RMX• C

1996 Software-technical development of a RH-model (Rheinisch-Heraeus-plant) for secondary-metallurgical automation projects in steel makingplants.

• MannesmannDatenverarbeitungGmbH (CU, PM)

• PC• WindowsNT• C, C++

1996 Software development for data transfer between multiple processcomputers in a steel making plant for the automation of a doublecontainer- electric arc furnace.

• Nippon Denro, Ispat,Indien (CU)


• diverse Rechnersysteme• C

1996 Process control for a billet continuous casting plant. • YIEH United, Koahsiung,Taiwan (CU)


• DEC MicroVAX• OpenVMS

1996 Automatic high-bay warehouse for GLPs (big storage pallets) forintermediate storage of airfreight shipments.HBW is comprised of4 rack aisles with in total 2.400 storage locations. Storage/retrievalconveyor transport systems on two sides of the HBW.


• Preussag Noell GmbH(PC)

• SIT GmbH (PM)



(Client-Server-System)


Jahr Projekt Involved Companies Technologies Used1996 Automatic high-bay warehouse for the intermediate storage of air

cargo pallets and containers. HBW establishes cargo flow betweentrucks ("Road Feeder Service" (RFS)) and aircrafts. 2 storage andretrieval machines on one rail. 2 mobile Truck-Docks (MTDs) on onerail. Each 8 storage and retrieval transport sections landside. Each6 storage and retrieval transport sections airside. MTDs landsideand transporters airside are logistically handled by the systemadministration computer via Touch Screen PCs.


• Preussag Noell GmbH(PC)

• SIT GmbH (PM)



(Client-Server-System)1995 Software- and hardware-technical delivery, installation and

commissioning of an emergency operating computer and thecorresponding Fiber Optics-LANs (Local Area Networks), absolutelyindependent from the existing system., together with programmingand tests of the emergency software functions (Cluster-installation,processing of AIJ-files, data backup and recovery, switching fromnormal mode to emergency mode and vice versa.)


• MicroVAX 3100/85• OpenVMS VAX• ORACLE RDB

1995 Realization and commissioning of the application software of fivematerial flow dual-computer systems including formulation of theappertaining description of software function and the portrayal of theinterface between the systems: area control system for• an automatic high-bay warehouse incl. connected conveyor

systems• an electric suspension monorail, for the treatment of incoming

goods, for the retrieval of full pallets and the so called dynamicorder picking

• an automatic storage for small parts and the correspondingconveyor systems in the upper store

• a passage storage location S/R machine• for automatic order picking and palletizing (order-picking robot)

Generation of the dynamic visualization for the pallet conveyor systeminstalled in toto, controlled by the five material flow systems.

• Tchibo (CU)• Mannesmann Dematic


• 5 MFR-Doppelrechner-Systeme (PCs)

• RMX• C

1995 Automation of a steel making plant: ladle furnace with ladle turret (2ladles can be treated "at the same time"), bobbin plant, bin system,rinsing lance for the production of 245 tons per day of crude steel.

• EKO Stahl GmbH (CU)• Mannesmann


• DEC AlphaServer• OpenVMS

1995 Process control and supervision for:• VOD-plant (Vacuum Oxygen Decarburisation) of a steel making

plant• MRP-L-converter (Metal Refining Process-Lance) of a steel making

plant.

• ACESITA, Timoteo,Brasilien (CU)


• DEC Alphastation• OpenVMS• Industrie PC• OS/2

1995 Process control for two continuous casting plants. • WISCO Wuhan Iron andSteel Corp., Wuhan,China (CU)


• DEC 4000/400 VAX 3-Rechner-System

• OpenVMS

1995 Control and administration of a manually operated buffer store forstacked storage of paper rolls for a newspaper offset printing plantwith link to existing automatic transportation system for paper rolls.


• Von Roll AG, Delémont,Schweiz (PC)

• SIT GmbH (PM)


• OpenVMS• DEC-RdB• DEC-Shadowing• DEC-Cluster

1995 Process control for a turbulence pickling plant for surface treatment ofsteel plates.

• Voest-Alpine Stahl LinzGmbH, Linz, Österreich(CU)


• DEC Alphastation 2004/233

• OpenVMS

1995 Process automation for the ladle furnace station of a steel plant. • VISHAKHA-PATNAM,Indien (CU)


• DEC AlphaServer• OpenVMS• ORACLE-RdB

1995 Process automation for the ladle furnace station of a steel plant. • ROUKELA, Indien (CU)• Mannesmann


• DEC AlphaServer• OpenVMS• ORACLE-RdB

1994 Automation of three basic oxygen furnaces for the production of16.000 tons per day of crude steel (BOF, Basic Oxygen Furnace).

• ILVA Tarent, Italien (CU)• Mannesmann


• DEC MicroVAX 3100/95• OpenVMS


Jahr Projekt Involved Companies Technologies Used1994 Process control for a turbulence pickling plant for surface treatment of

steel plates.• THYSSEN Stahl AG

(CU)• Mannesmann


• DEC AlphaWorkstation3000/300X

• OpenVMS

1994 Reorganization of an existing warehouse and conveyor system:automatic high bay warehouse with• automatic deposit for small parts• computer guided manually operated block store• link to SAP merchandise management system- use of a relational

instead of the former hierarchical database system• new computer hardware including corresponding new version of

operating system.

• Brüninghaus HydromatikGmbH (CU)

• Mannesmann DemagFördertechnik AG (PC)

• SIT GmbH (PM)


• Doppelrechner• OpenVMS• DEC-Shadowing• DEC-Cluster• ORACLE-RdB

1994 Reorganization of an existing warehouse and conveyor system:automatic high bay warehouse for cassettes with bar material with• computer guided manually operated block store• link to SAP merchandise management system- use of a relational

instead of the former hierarchical database system• new computer hardware including corresponding new version of

operating system.

• Brüninghaus HydromatikGmbH (CU)


• SIT GmbH (PM)


• Doppelrechner• OpenVMS• DEC-Shadowing• DEC-Cluster• ORACLE-RdB

1994 EDP-technical link of a material flow computer system to the centralEDP (IBM AS400).

• Schering AG (CU)• Mannesmann Demag

Fördertechnik AG (PC)• SIT GmbH (PM)

• PC-System• IBM AS400• OS400

1994 EDP-technical redesign of an existing administration computer forhigh bay warehouse to modern disc drives (SCSI).

• Fichtel & Sachs (BOGE)(CU)

• SIT GmbH (PM)

• PDP-11/73• RSX11M+

1994 Development of software and setting into operation of an automaticrevolving store as a dispatch system picking for small parts:• revolving control• order planning

• Paul Horn GmbH (CU)• Mannesmann Demag

Fördertechnik AG (PC,PM)

• Industrie PC• SCO-Unix

1994 EDP-technical migration of the existing HBW administration andcontrol computer to new computer hardware with new drives and thereorganization of the corresponding operating system.

• ADIDAS (CU)• SIT GmbH (PM)

• DEC MicroVAX 3100/40• DEC OpenVMS• DEC-Shadowing

1994 Computer control of steel slab adjustment: development of thesoftware functions for the material flow tracking.

• YIEH United, Koahsiung,Taiwan (CU)


• DEC MicroVAX• DEC VMS

1994 Failure-safe automatic material flow control for a logistic center:• 16 aisle high bay warehouse with 64.896 storage places• 7 aisle deposit for small parts• block store• formal (conventional) conveyor system on 2 levels (roller and chain

conveyors, turn tables and lift tables)• automated monorail system• automated sorting conveyors• 6 dispatch roboter pickings• 5 aisle HBW (high bay warehouse)• 4 dispatching wagons, 1-table• 2 dispatching wagons, 2-table• 6 tray-packer machines

• Tchibo (CU)• Mannesmann Demag


• Intel Pentium PCs:• 5 vernetzte

Doppelrechnersysteme

1994 EDP-technical migration of the HBW administration and controlcomputers to new computer hardware with new drives andreorganization of corresponding operating system.

• Eduscho GmbH & Co.KG (CU)

• SIT GmbH (PM)

• DEC MicroVAX 3100/80Doppelrechner

• OpenVMS• DEC-Shadowing

1994 Automatic transportation system for paper rolls and waste paper binsfor supply and disposal of 21 paper roll changers for six newspaperoffset printing machines:• automatic unloading of trucks• reversible conveyor system for paper rolls in upright and horizontal

position• arrangement and control of 8 AGV's• administration and automatic control of a store with approx. 600

places arranged in 67 rows for paper rolls with different paperwidths and wastepaper bins.


• Von Roll AG, Delémont,Schweiz (PC)

• SIT GmbH (PM)





Jahr Projekt Involved Companies Technologies Used1993 Interfacing with about 60 temperature controllers (Hartmann und

Braun controller) for supervision and adjustment of two industrialfurnaces (tempering furnace and hardening furnace) for the heatingof steel billets. Realization of temperature lowering at night andweekends. Dialogue oriented user interface with reportage.

• MannesmannRöhrenwerke (CU)


• SIT GmbH (PM)

• PC 80486/66 Mhz• MS-DOS 3.2• Visual Basic

1993 Storage system for roll boxes and airfreight containers in theinternational cargo service of Deutsche Lufthansa at O'Hare airport inChicago/USA.• store of roll boxes with 2 cranes, 1.104 storage places in single

access (chaotically managed), four reversible input / output elevatorstations, electric monorail system with 40 trolleys and several emptytrolley buffers in front of the high bay warehouse and the elevatorstations.

• airfreight container store with 115 double deep storage places, 8reversible storage / retrieval conveyor sections and several storageareas for storage and retrieval. Direct docking of the cargo aircraftto a special storage / retrieval position of a track bound double-deckstacker crane ETV (elevation transfer vehicle).

• Deutsche Lufthansa AG(CU)


• SIT GmbH (PM)

• DEC MicroVAX 3100/10e• Doppelrechner• OpenVMS DEC-RDB• DEC Cluster• DEC Shadowing

1993 Development and installation of customer specific interface softwarebetween warehouse-control computer of the Sto logistic center (DECVAX 4000/200 twin computer system) and the supervisory productioncontrol computer (central EDP) IBM AS400.


• IBM AS400• OS 400; RPG2• FDDI-Ankopplung an

DEC-Ethernet1993 Development and installation of customer specific interface software

between a material flow computer (PC-system DEMATIK) and theprimary control computer IBM AS400 for administration and control ofa warehouse for paint products.

• Farben Huber (CU)• Mannesmann Demag


• IBM AS400• OS 400; RPG2

1992 Development and installation of a Siemens S5 substitute interface forthe EDP-link of a low level process control with warehouse-controlcomputer.

• AGROMA, Kutno/Polen(CU)


• SIT GmbH (PM)

• Siemens S5• Step 5• DUST 3964R

1992 Development and installation of a computer control system for a tuberolling mill:• data exchange with bypassing systems for a tube-piercing bench

plant.

• MannesmannRöhrenwerke Sachsen(CU)


• DEC MicroVAX 3100• DEC OpenVMS

1992 Product distributing center for paint, varnish, plastering and manyother materials for coating resp. treatment of ceiling and walls:• automatic high bay warehouse with 4 cranes for 8.160 storage

places (chaotically managed)• storage / retrieval conveyor system from the production area to the

logistics center and ongoing to the shipping area (6 truck docks)• Supervision and control of fork lift transport on two levels via

infrared data transfer• Automatic, dialogue oriented dispatch system picking ( "product to

man" principle)• semi automatic dispatch system picking. Operation by fork lift truck

("man to product" principle)• semi automatic dispatch buffer stocks• Computer guided, manually operated disc storage system (Verotec

discs)• Computer guided, manually operated stock for window sills• Computer guided, manually operated store for dangerous goods,

e.g. combustible materials• Computer guided, manually operated store for dangerous goods,

e.g. water-endangering materials• Computer guided, manually operated stock for bulky goods• Computer guided, manually operated magazine.

• Sto AG (CU)• Mannesmann Demag


• DEC VAX 4000/200• Doppelrechner• OpenVMS• DEC-RdB• DEC-Cluster• DEC-Shadowing

1991 Development and installation of software and hardware technicalchanges for automatic data capture via barcode scanners at theidentification points of 2 big parts warehouses at VW, Emden.

• Volkswagen AG, Emden(CU)

• NOELL GmbHNiederlassung PHB (PC)

• SIT GmbH (PM)

• DEC PDP 11/73• Doppelrechnersysteme• RSX11M-Plus


Jahr Projekt Involved Companies Technologies Used1991 Computer control of a steel making plant: development of the user

interface for production planning and process control of a steelmaking plant with• 3 blast furnaces (basic oxygen furnace)• 1 vacuum arc degassing• 2 continuous casting plants• 3 flaming areas• 2 ladle rinsing and treatment stations for more than 5.000 tons of

steel and about 500 tons of high grade steel per day.

• DSP-Durgapur STEEL-PLANT, Durgapur- Indien(CU)


• DEC MicroVAX• Tripel-Rechner• OpenVMS

1991 Generation of "Pallet Transfer Sheets" for simplification of hand-lingairfreight shipments, being passed through their final destinations viaLufthansa Cargo Terminal in Frankfurt.


• SIT GmbH (PM)

• DEC MicroVAX IIDoppelrechner

• DEC VMS• DEC-RdB

1991 Process control for a steel continuous casting plant. • Stahlwerke Peine-Salzgitter AG (CU)


• MicroVAX• VMS

1991 Automatic high bay warehouse with 756 storage places for cassetteswith bar material. Special treatment of "blank and black material". 4scale-equipped input/output stations for cassettes for supervision ofwithdrawal quantities at the work stations, 2 of it working as doublehigh-speed cyclic stations. Administration of a manual block store forbar material.

• Hydromatik GmbH (CU)• Mannesmann Demag


• DEC MicroVAX 3300Doppelrechner

• DEC VMS• DEC-Shadowing

1991 Extension of the automatic recording of airfreight weigh data at 7weigh stations in total and a central office.


• SIT GmbH (PM)

• DEC MicroVAX IIDoppelrechner

• DEC VMS• DEC-RdB

1990 Storage system for parts of hydraulic machinery with:• automatic high bay warehouse, 5 aisles, 23 m height, 9.400 places• automatic storage system for small parts, 4 aisles, 8 m height, 4.400

places• manual computer-guided block storage 500 places, unrestricted

administration

Conveyor transport system from / to HBW & picking zone.

• Hydromatik GmbH (CU)• Mannesmann Demag


• MicroVAX• VMS

1990 Storage system for elevator parts• automatic high bay warehouse, 3 aisles, 11 m height, 2.600 places,• automatic storage system for small parts, 2 aisles, 11 m height,

3.300 places• manual bay warehouse, computer-guided, 500 places, unrestricted

administration


• Otis GmbH (CU)• Mannesmann Demag


• MicroVAX• VMS

1989 Automatic high bay warehouse for computers and computer spareparts:5 aisles, 35 m height, 10.500 places. Conveyor transport systemfrom / to HBW & picking zone.

• IBM Deutschland (CU)• Mannesmann Demag


• AS 400• OS 400

1989 Process control for a continuous steel-casting plant. • POSCO, Kwangyang,Süd-Korea (CU)


• MicroVAX• VMS

1989 Software enhancements: automatic high bay warehouse for shockabsorber parts.

• BOGE AG (CU)• SIT GmbH (PM)

• PDP-11• RSX11M-PLUS

1989 Automatic transport system for hospital supplies with 29 inductivelyguided DIGITRON transportation vehicles on a app. 5 km path with 14elevators.

• Medizinische Universitätzu Lübeck (CU)

• DIGITRON GmbH,Dortmund (PC, PM)


1989 Storage system for spare parts of agriculture machines:• automatic high bay warehouse: 8 aisles, 28 m height, 21.200 places• semi-automatic picking store, 6 aisles, 12 m height, 14.100 places• manual store, computer-guided: 2.000 places, unrestricted

administration.


• AGROMA, Kutno/Polen(CU)


• SIT GmbH (PM)


1989 Development and implementation of a MicroVAX-process monitor asa supervisor for a Siemens-S5-control system.

• Philip Morris GmbH (CU)• SIT GmbH (PM)

• MicroVAX• VMS


Jahr Projekt Involved Companies Technologies Used1989 Extension of the conveyor system to reduce the load on the airfreight-

container-transportation system at Lufthansa Cargo Center.• Deutsche Lufthansa AG

(CU)• Carl Schenck AG (PC)• SIT GmbH (PM)

• PDP-11• IAS

1989 Analysis, basic engineering and feasibility study for the extension andautomation of an existing latex-production plant, from the supply withraw materials to the collection of the finished products.

• Wacker Chemie GmbH(CU)

• SIT GmbH (PM)

• AT80386• MS-DOS• Siemens AS230• Siemens S5

1989 Automatic central weight data recording system and flight disposal forair cargo at the Frankfurt airport.


• SIT GmbH (PM)

• MicroVAX• VMS

1988 Automatic final packing and central palletizing system for 32 cigaretteproduction machines in 3 production ranges.

• Philip Morris GmbH (CU)• Holstein und Kappert

VerpackungstechnikGmbH (PC)

• SIT GmbH (PM)

• MicroVAX• VMS

1988 Distributed data acquisition system for roll-boxes at 21 input / outputstations of the box conveyor system in Lufthansa Cargo Center.


• Carl Schenck AG (PC)• SIT GmbH (PM)

• MicroVAX• VMS

1988 Automatic high bay warehouse for sports shoes: 4 aisles, 29 m height,3.350 places.Conveyor transport system from / to HBW with goodsreception and disposal.

• ADIDAS (CU)• Mannesmann Demag


• MicroVAX• VMS

1988 Flexible final assembly of car engines: addition of a new 6-cylinder- tothe existing 4-cylinder-production plant with dynamically assignableassembly-areas for both production lines. Transport of engines to/from assembly work-stations by totally 110 inductively-guided Digitrontransport vehicles.

• BMW AG, Steyr,Österreich (CU)

• DIGITRON AG , Brügg/Biel, Schweiz (PC)

• SIT GmbH (PM)


1988 Automatic high bay warehouses as production stores for VW-Passat-parts:• Store for big parts 1: 5 aisles, 35 m height, 9.240 places• Store for big parts 2: 3 aisles, 35 m height, 3.852 places• Store for small parts: 4 aisles, 18 m height, 25.760 places Conveyor

transport system from / to HBW & picking zone.

• Volkswagen AG, Emden(CU)

• PHB (PC)• SIT GmbH (PM)

• PDP-11• RSX11M-PLUS• 3 getrennte

Doppelrechnersysteme

1988 Automatic high bay warehouse for trade goods: 12 aisles, 42 mheight, 30.000 places. Conveyor transport system from / to HBW &picking zone, goods reception and build-up of delivery batches.

• Eduscho GmbH & Co.KG (CU)


• SIT GmbH (PM)

• MicroVAX• VMS

1987 Automatic high bay warehouse for paper and rubber products: 4aisles, 24 m height, 9.600 places Conveyor transport system from / toHBW and picking zone.

• Freudenberg (CU)• Mannesmann Demag



1987 Enhancements in the storage and transport area of Lufthansa CargoCenter, due to increasing airfreight rates:• hardware and software-technical performance improvements of

the storage control computers (terminal interfaces, mass-storagemedia, fast-switching to backup-computer, ecc.)

• hardware and software-technical integration of new conveyor-systems into the existing EDP-system.



• PDP-11• IAS

1987 Automatic high bay warehouse for computer parts: 4 aisles, 1 SRMwith aisle-changing device, 18 m height, 2.880 places.Conveyortransport system from / to HBW.

• IBM Deutschland (CU)• Mannesmann Demag


• IBM/1• EDX

1987 Flexible assembly plant for car engines: Transport of engines to/fromassembly work-stations by totally 90 inductively-guided DIGITRONtransport vehicles.

• BMW AG, Steyr,Österreich (CU)

• DIGITRON AG , Brügg/Biel, Schweiz (PC)

• DIGITRON GmbH,Neuss (PM)


1986 Automatic central weight data and inventory system for productionand storage of flavours for tobaccos (central flavour laboratory).

• BAT (CU)• EDV-Beratung Dr.-Ing.

Westernacher GmbH(PC, PM)

• SIT GmbH (PM)

• MicroVAX• VMS


Jahr Projekt Involved Companies Technologies Used1986 Supervisory process control for industrial furnace (for a passage

of 80 tons/hour) to heat up steel blocks of different alloys beforesubsequent treatment in a rolling mill. The process control objectivesare quality-assurance and minimizing of energy-consumption.

• Klöckner MannstaedtTroisdorf (CU)


• SIT GmbH (PM)

• HP-1000• RTE

1986 Process control of an electric arc furnace for raw-steel production. • NORSK JERNVERK, Moi Rana, Norwegen (CU)


• Micro VAX• VMS

1986 Automatic high bay warehouse for detergents: 5 aisles, 32 m height,13.320 places.Conveyor transport system. Transport from / to HBW/order picking zone/delivery zone/production by inductively guidedDigitron transport vehicles.

• Procter + Gamble,Grays-London, GB (CU)

• DIGITRON AG , Brügg/Biel, Schweiz (PC, PM)


1985 Elaboration of software specifications for two industrial furnaces toheat up steel blocks prior to further treatment in a rolling mill. Softwarefunctional specification and software design for one lifting beamfurnace and for one rotary furnace.

• MannesmannRöhrenwerke (CU)


• MicroVAX• VMS

1985 Automatic high bay warehouse for shock absorber assembly parts(assembly supply storage): 3 aisles, 24 m height, 6.100 places.Conveyor transport system from / to HBW and assembly preparationlines.

• BOGE GmbH (CU)• Mannesmann Demag



1985 Automatic store for 1.5 million deeds: 10 aisles, 6,4 m height, 12.589bins. Built as store for small parts.

• Abbey National, London,GB (CU)



1985 • Storage disposal and store control system for Lufthansa CargoCenter.

• airfreight-pallet-store (container): 7 aisles, 15 m height, 2.500 places• roll-box-store: 14 aisles, 25 m height, 6.200 places.• empty pallets store: 2 vehicles on one plane, 2 elevators, 48 places,

parallel working as storage and retrieval transport media for the air-freight-pallet-store on the upper of two storage and retrieval levels.



• PDP-11• IAS

1985 Flexible assembly of car doors: transport to/from assembly placeswith 100 inductively guided Digitron transport vehicles.

• BMW AG, München (CU)• DIGITRON AG , Brügg/

Biel, Schweiz (PC)• DIGITRON GmbH,

Neuss (PM)


1984 2 flexible assembly plants for auto mobile doors and cockpits:transport to/from the assembly places by 240 inductively guidedDIGITRON transport vehicles.

• General Motors,Antwerpen Belgien (CU)



1984 2 flexible assembly plants for automobile doors and cockpits:transport to/from the assembly places by 258 inductively guidedDigitron transport vehicles.

• Adam Opel AG (CU)• DIGITRON AG , Brügg/

Biel, Schweiz (PC, PM)


1984 EDP-link from the warehouse-control computer to the centralmainframe-computer-system by means of a protocol-converter(microprocessor).

• Milchhof-Eiskrem GmbH(CU)

• SIT GmbH (PM)

• PDP-11• IAS

1984 Automatic storage and transport system for tools, production partsand work-pieces (flexible manufacturing system): 3 aisles, 10 mheight, 800 places. Transport to/from workstations by 7 inductivelyguided DIGITRON transport vehicles.

• MBB (CU)• DIGITRON AG , Brügg/

Biel, Schweiz (PC)• DIGITRON GmbH,

Neuss (PM)


1983 System analysis, simulation and consulting for a new high flexiblevarnish factory.

• BASF Farben + FasernAG (CU)

• SIT GmbH (PM)

• IBM 3081• MVS

1983 Process control for a continuous steel-casting plant. • Republic SteelCorporation, Cleveland,USA (CU)


• PDP-11• RSX11M• VAX• VMS

1983 Process control for a continuous steel-casting plant. • Bethlehem SteelCorporation, Harrisburg,USA (CU)


• PDP-11• RSX11M• VAX• VMS


Jahr Projekt Involved Companies Technologies Used1983 Automatic high bay warehouse for bakery/pastry-goods: 4 aisles, 32

m height, 4.200 places. Conveyor transport system from / to HBW.• Brandt GmbH (CU)• Mannesmann Demag


• PDP-11• RSX11M

1982 Automatic deep freeze HBW with picking plant for food: 2 aisles, 23m height, 16.000 places.Conveyor system, 2 rail bound distributionvehicles.

• Milchhof-Eiskrem GmbH(CU)

• DIGITRON GmbH,Neuss (PC, PM)

• PDP-11• IAS

1982 Automatic high bay warehouse for computer parts: 9 aisles, 38 mheight, 22.000 places.Conveyor transport system.Electric monorailsystem.

• IBM Italien, Milano, Italy(CU)

• Mannesmann DemagFördertechnik AG (PC,PM)

• IBM/1• EDX

Date post:	27-Aug-2018
Category:	Documents
Upload:	phamdan
View:	261 times
Download:	0 times

Reference List - sit-germany.de · • Certification of SIT-software by VW Wolfsburg ... •...

Documents