REGUL RY INFORMATION DISTRIBUTI SYSTEM (RIDS)
ACCESSION NBR: 8803310162 DOC. DATE: 88/03/25 NOTARIZED: YES DOCKETFACIL: 50-275 Diablo Canyon Nuclear PoUjer Plant> Unit 1> Pacific Ga 05000275
50-323 Diablo Canyon Nuclear Poeer Plant> Unit 2> Pacific Ga 05000323AUTH. NAME AUTHOR AFFILIATION
SHIFFER> J. D. Pacific Gas 0 Electric Co.RECIP. NAME RECIPIENT AFFILIATION
Document Control Branch (Document Control Desk)
SUBJECT: ForUJards response to Compliance Bulletin 87-02> "FastnerTesting to Determine Conformance m/Applicable Matl Specs>"for Bul le tin Items 1-6.
COPIESLTTR ENCL
1 1
REC IP IENTID CODE/NAME
PD5 PD
COPIESLTTR ENCL
1 01 1
DISTRIBUTION CODE: IE11D COPIEB RECEIVED: LTR ENCL SIZE;TITLE: Bulletin Response (50 DKT)
NDTES:5g~ P~REC IP IENT
ID CODE/NAMEPD5 LAROOD> H
INTERNAL: AEOD/DOAAEOD/DBP/TPABNRR/DEBT/ADB7E4NRR/DOEA/EAB1 1 E
PB10DFIL 02
RQN5 F ILE 01
1 1
1 1
1 1
1 1
1 1
1 1
1 1
AEOD/DBPNRR/DEST/ADEBH3NRR/DEBT/MEBPH3NRR/DOEA/QCB11ANRR/PMAB/Il RB12REB/DE/EIB
EXTERNAL: LPDRNBIC
2 21 1
NRC PDR
TOTAL NUMBER OF COPIES REQUIRED: LTTR 20 ENCL '9
C''
Pacific Gas and Electric Company 77 Beate StreetSan Francisco, CA 94106415/973 4684TWX 910 372 6587
James D. Sh!tfer
Vice PresidentNuctear Power Generation
March 25, 1988
PGhE Letter No. DCL-88-065
U. S. Nuclear Regulatory CommissionATTN: Document Control DeskHashington, D.C. 20555
Re: Docket No. 50-275, OL-DPR-80Docket No. 50-323, OL-DPR-82Diablo Canyon Units 1 and 2Response to Compliance Bulletin 87-02, "Fastener Testing to
Determine Conformance with Applicable MaterialSpecifications," dated November 6, 1987
Gentlemen:
PGttE's response to Compliance Bulletin 87-02 (Bulletin) "FastenerTesting to Determine Conformance with Applicable MaterialSpecifications," is hereby enclosed for Bulletin Items 1 through 6.
Kindly acknowledge receipt of this material on the enclosed copy ofthis letter and return it in the enclosed addressed envelope.
Subscribed to in San Francisco, California this 25th day ofMarch 1988.
Respectfully submitted,
Pacific Gas and Elec ric Company
Howard V. GolubRichard F. LockeAttorneys for PacificGas and Electric Company
By3. D. S erVice Pr dentNuclear Power Generation
Subscribed and sworn to before methis 25th day of March 1988
By 7
Richard F. Locke Therese Toliver, Notary Public inand for the City and County ofSan Franc i s co, State of Ca 1 i forni a
My commission expiresDecember 25, 1990.
,880331 0162 880325PDR ADOCK 050002756 PDR
0;Trc1F.L uzi.THERESE TOLIVER
) Po ~zf . NOTANYPUBUC~ CAUFONN!ACLIYA!0COUNlYGr SAN lRANCrSCO
~ . MyCome. Sepiree Gee, 25, 1990
C.,~t
Document Control DeskPG5E Letter No. DCL-88-065
0Harch 25, 1988
cc: 3. B. HartinH. M. HendoncaP. P. NarbutB. NortonH. RoodB. H. VoglerCPUCDiablo Distribution
Enclosure
1900S/0055K/D3H/1815
tj$
PGKE Letter No. DCL-88-065
ENCLOSURE
RESPONSE TO COMPLIANCE BULLETIN 87-02
pocket g~ +~~i4 i~+
1900S/0055K
0
RESPONSE TO COMPLIANCE BULLETIN 87-02
~Ti 1
Item 1 and PGhE Response
QQNTE~NT
Attachment 1 to Response 1
Receipt Inspection Instructions Form
Attachment 2 to Response 1
Receipt Documentation Review Form
Item 2 and PGLE Response
Attachment 1 to Response 2Safety Related Fasteners
Attachment 2 to Response 2Non-Safety Related Fasteners
Item 3 and PGhE Response
Attachment 1 to 'Response 3Safety Related Nuts
Attachment 2 to Response 3Non-Safety Related Nuts
Item 4 and PG&E Response
Item 5 and PGhE Response
Attachment 1 to Response 5Data Summary
Attachment 2 to Response 5Fastener Testing Data Sheets
Attachment 3 to Response 5Evaluation and Safety Significancefor the Eleven Concerns Noted byAnamet Labs
Item 6 and PGhE Response
10
12
13
14
15
16
17
27
0
Compliance Bulletin Item 1
Describe a) the characteristics currently examined during receiptinspection of fasteners (i.e., head markings for grade and manufacturersymbols, review of certified material test report or certificate ofconformance), and b) internal controls utilized during storage andissuance from stock to assure the appropriate use of fasteners.
PG&E Response
Nuclear Plant Administrative Procedure (NPAP) D-537, "Receipt of Materials at
DCPP," controls the- receipt inspection of all materials, including fasteners.
Upon receipt at DCPP, safety-related fasteners are checked by materials
facility personnel for quantities, description, and general physical
condition. They also verify that any specified documentation is received.
The fasteners are then placed in a segregated hold area to await Quality
Control (QC) receipt inspection. Materials facility personnel notify QC that
the fasteners are available for inspection.
QC Inspectors at DCPP are trained and certified to ANSI N45.2.6. The QC
Inspector reviews the Receipt Inspection Instruction (RII) form which
identifies the characteristics to be examined during inspection of fasteners.
The characteri stics typically specified are:
Marking traceable to the purchase order
Marking as required by the materials specification (e.g., ASME)
Heat number marking traceable to the certified material, test report (CMTR)
Physical damage
1900SI0055K
l.
~ Cleanliness
~ Dimensional conformance
~ Horkmanship
~ Quantity
Attachment 1 to this response is an example of a typical RII for fasteners.
'I
Because identical fasteners are ordered and received in large quantities,
sampling plans may be used during receipt inspection. An appropriate
representative sample must be inspected for the characteristics specified in
the RII form. If any deviations, deficiencies, or nonconformances are found,
they are documented and the sample size is increased. Upon completion of the
receipt inspection, the QC Inspector signs the RII form and documents on the
form whether or not the items are acceptable.
The receipt inspection also includes a documentation review. The QC Inspector
reviews the receipt documentation review (RDR) form to ensure that the
documentation received is consistent with the documentation specified in the
purchase order. Documentation typically specified for fasteners includes:
~ Certificate of conformance to the purchase order and the material
specification (e.g., ASHE), and coatings when applicable
~ CHTRs (chemical and physical)
1900S/0055K
Attachment 2 to this response is an example of a typical ROR for fasteners.
The QC Inspector reviews the CMTRs to ensure that the properties are within
the limits of the applicable material specification. The QC Inspector also
ensures that the heat numbers marked on the fasteners are consistent with the
heat numbers on the CHTRs. Upon completion of the documentation review, the
QC Inspector signs the RDR form and records on the form whether or not the
documentation received is acceptable.
If either the re'ceipt inspection or the documentation review is unacceptable,
the QC Inspector places the fasteners in a segregated hold area and issues a
hold notice. The material remains in the segregated hold area until the
deficiency is resolved. Upon acceptance of all aspects of the receiptI
inspection and the documentation review, the QC Inspector issues a QC accept
tag and places it on the container holding the fasteners, The fasteners are
then placed in warehouse stock and are available for issuance and use.
NPAP D-538, "Control of Materials at DCPP," governs the control of allmaterials, including fasteners. The fasteners are segre'gated by lot number
during storage. Safety-related fasteners are segregated from
non-safety-related material during storage. Markings on fasteners are not
allowed to be altered or obliterated during storage. All fasteners are
packaged and stored in a condition that prevents degradation of the material.
Access to the warehouse is limited to those personnel on an approved access
list; all other individuals must be escorted.
1900S/0055K -3-
C
i
NPAP D-539, "Issuance of Materials at DCPP," describes the controls imposed
upon material issuance. Fasteners are issued for plant installation through
the generation of a Plant Information Hanagement System (PIHS) work order.
The PIMS work order specifies the fastener stock code to be used in
conjunction with the work. The supervisor of the individual creating the work
order verifies that the material ordered is correct for the work application,
A PIMS issue ticket is electronically generated, based on the material listed
on the work order. The PIHS issue ticket prints the fastener's stock code
number and the associated, work order number to ensure material traceabi lity.The issue ticket accompanies the fasteners at the time of issuance, and the
information is electronically stored.
Further controls imposed at DCPP are contained in Quality Control Procedure
10.4, "Hork Order Document Review, " This procedure requires that all
quality-related work orders be reviewed by QC prior to issuance for work, The
QC responsibi lities include a review to verify that the parts on the work
order support the activity,
These procedures are in place at DCPP to ensure that fasteners are acceptable
for their application.
1900S/0055K
ATTACHMENT 1 TO RESPONSE 1
Receipt Inspection Instructions Form
1900S/0055K
6g- <O~66 ( I I/8S i
Sheet 1 of 2
RECEIPT INSPECTION INSTRUCTIONS
SPG S.'i0(NPAP O 537Attachment 7.7Page I of 2Revision 2
(!nternal PGandE Use Only)
P.O. No. ~0~ HRR (Material Retetvtog Report) No. ~So 5 [MSafety Rela ted
H.R. No. t~o.~,ogi ~o,g~y -Z,eagan
[ 3 Non Safety Re1atec
Supplier O'hop Order No. Oate of Receipt 2.X+
Equipment No. Equipment Oescription &RE VIREO INSPECTION CRITERIA ACCEPTABLE APPLICABLE TO AR a(C
es 0 verlTee:A. IOENTIFICATION ANO M+KING
Purchase Order No. Wn .vo
[3[
ater a pec1 cat on u er5 ecif: SA%, A.eat race u er r o e
5 ecif : Cot r atc ontro u er
5 ecif :el la U er
S ecif :
Part Nenber [3 [3
wQ&t
~D
5 ecif :
5 ecif :
Pressure Range
5 ecif :
C 3 F. PHY5ICAL ONAGE
[3 [3
[ C 3 G. CLEANLINESS [3
C3C H. PHYSICAL PROPERTIES [.3 [3
[3[Record:
J. MELO PREPARATION [3 [3
C 3 X. MORKNANSHIP
L. L5 ecif:
LRES ISTANCE/CONT INUI TY
>~pcd.
NPrtO8 22
69-10666 (11/bv j
R.I.I. No.P.O. No.
Sheet 2 of 2
NPQ 5. 1Q/NPAP 0-537Attachment 7.2Page 2 of 2Revision 2
M.R. No. e
RE UIREOes 0
+86Z fog4 xcRECEIPT INSPECTION INSTRUCTIONS
INSPECTION CRITERIA ACCEPTABLE APPLICABLE TO 'i ',(
Wa.. oAT TIME OF RECEIPT
Vpe:
rZ( )
~Zi)[g[ ) ~i c.
l L'1
] (]L'
STORAGE OF YEARSANTICIPATEO UVREION. [] []
a|ne ternate ontact xt.
I: ]iRECEIVING ACCEPTANCE
VERIFICATION PLAN ATTACHEO . i] (][ ] HOLO FOR THE FOLLSIING REASON S RE VIREO TO CORRECT OISCREPANCIES:
NPG08 23
ATTACHHENT 2 TO RESPONSE 1
Receipt Documentation .Revie~ Formr ~
'900S/0055K
69-IC667 (31~
Sheet 1 of 2
NPr„-NPAP 0-537Attachment 7.3Page I of 2Revi ion 2
RECEIPT OOCUHENTATION REVIEW
(Internal PGandE Use Only)PI C. I
P.O. No. OOO 5 MRR (Material Recesvlng Report) No. ~(oc>S [~safety Relatedto877 o X.M.R. No. (r RII (Receipt Inspect(on Instruction)olg. [I >v [ ) Non safety Rela'..:
Supplier Name 't~ S~~ Shop Order No. Oats of Receipt -R.B.B 7
Equipment No. Equipment Oescription I ol
REIEU I RED TITLE OF OOCUNENT RECEIVER ACCEPTABLEAPPLiCABL:
LINE I.=PAc„::
Yes No
ertificate of Conformance to':
Yes No Yes No
ert cate o qu va ency to:L ] [ Hodel No.:
er a o.:
r gina pec. o.:
lev ous o,:
e e ateria est eportsChemi ca~
ysica
er cat ons
[ ] [~ Ultrasonic
agnetic artie e
qui enetrant
a ograp c
a rpy
ource nspection ert icate
a i ration ecor s
(] [1 [1 I.]
NPG08 24
69-I0667 (3it
Sheet 2 of 2
RECEIPT OOCUHENTATION REV I D
NPG 5.'.(,'INPAP 0-537Attachment 7,3Page 2 of 2Revision 2
R I I" R
P.O. No.M.R. No.
~RE UIRED
Mlc82
Z.o88TITLE OF MCUHENT RECEIVED . ACCEPTABLE
APPLICPP'"LINE !.c„"5
Yes No
L'1 Special Performance Test ResultsSpecffy:
Yes No Yes No
ns ruc on an a1n enanceNanuala. Day Raqulrad [ ] [ ]
ecaanen e pare arts stwfth Prfces.guantf ty Requf red
pec a an ng torageinstructfons fncludfngwarranty requirements
{:] {:] {:3 {.'3
( 3 ( 3'
3 {: 3
ecotIOn e ong erm revent vcHafntenance Procedures. {:l {:l {:3 [1
1 I 0 atel la s
e e equ rements
nv rodman a ua cat onCertfffcate {3 [3 {] {]
NPG08 25
It
Compliance Bulletin Item 2
Select a minimum sample of ten (10) non-safety relatedfasteners (studs, bolts, and/or cap screws), and ten (10)safety-related fasteners (studs, bolts, and/or cap screws)from current, in use, stock. The sample is to be obtainedby the licensee with the participation of an NRC
inspector. Fasteners procured to meet the followingchemical and mechanical properties are of interest: A-193grades B7, B8, and B16; SAE J429 grades 5 and 8; A-449;A-325 Types 1, 2, or 3,'A-354 grades BB, BC, BD; A-490;A-320 LTH; A-307; A-563; or equivalent.
PGhE Response
Hith the aid of the NRC Resident Inspector a total of 46 fastener samples were
selected for testing. This selection consisted of 32 safety-related and 14
non-safety related fasteners, respectively. A list of these safety-related
and non-safety related fasteners is provided in Attachments 1 and 2 of this
response, respectively.
Hith the exception of fasteners with the following chemical and mechanical
properties: A-320, A-325 types 2 and 3, and A-354 grades BB and BC, samples
were taken for all of those of interest in Item 2 of the Bulletin. Samples
were not taken for those with the chemical and mechanical properties noted
above because these types of fasteners were not stocked when the samples were
taken.
1900S/0055K
ATTACHHENT 1 TO RESPONSE 2
Safety Re1ated Fasteners
1900S/0055K
AFETY RELATED FA T NER
/A~TRIAL
Sheet 1 of 1
INITIALQUANTITY~BI<IT TED
DCPP-938709
DCPP-938714
DCPP-938649
DCPP-938324
DCPP-938430
DCPP-939241
DCPP-938471
DCPP-940057
DCPP-940044
DCPP-940378
DCPP-930826
DCPP-422320
DCPP-931046
DCPP-GC-1
DCPP-GC-3
DCPP-GC-5
DCPP-GC-7
DCPP-GC-9
DCPP-GC-11
DCPP-GC-14
BOLT 7/8"-9 x 6" 1SA307 GR B GAL
SA307 GR 8 GAL 1 1/8"-7 X 7" 1
1 3/8"-8 X 7" 4
BOLT
SA564 TYPE 630 (1100) BOLT
SA193 GR B7 BOLT
SAE GR 8/A354 GR BD ..'OLT1 3/8"-6 X 7"
1"-8 X 4"
A574
A490 TYPE 1 BOLT
SAE GR 5/A449 TYPE 1 CAP SCREH
SAE GR 5 PLTD/A449 TYPE 1 BOLT
1 1/8"-8 X 6"
1"-8 X 4"
1/2"-13 X 2 1/2" 1
A307 GR A PLTD
A193 GR 88
A193 GR 816
A193 GR 88T
A325
A193 GR 88
A354 GR BD
A490
A307 GR 8
A193 GR 87
A307 GR B
BOLT
STUD
STUD
STUD
BOLT
BOLT
BOLT
BOLT
BOLT
STUD
BOLT
1/2"-13 X 1 1/2" 1
1 1/8"-8 X 7 1/2" 1
1 7/8"-8 X 10" 1*
7/8"-14 X 7" 1
7/8"-9 X 5 1/2" 1
1" X 6 1/2" 1
2" X 7 1/2"
7/8" X 4 1/2"
7/8"-9 X 4 1/2"
7/8" X 8"
2 1/2" X 11"
SOCK.HD.CAP SCREH 1/2"-13 X 3" 1
*These items were retested
1900S/0055K
0
ATTACHHENT 2 TO RESPONSE 2
Non-Safety Related Fasteners
1900S/0055K
1
N- AF TY RELAT FA T N R
Sheet 1 of 1
AMP
DCPP-725141
DCPP-704250
DCPP-193435
DCPP-GC-16
DCPP-GC-18
DCPP-GC-20
DCPP-GC-22
DCPP-GC-24
DCPP-GC-25I,
DCPP-GC-27
DCPP-GC-28
DCPP-GC-30
DCPP-GC-31
DCPP-GC-33
HA~~I
A193 GR B6
A193 GR B7
SAE GR 5 PLTD
SAE GR 5 PLTD
A325 TY 1
A490
A193 GR B8
A193 GR B8
A193 GR B7 GAL
A193 GR B7
A307
A307
A307
A325
BOLT
STUD
7/8"-9 X 8 1/4"
1 1/4" X 7 3/4"
BOLT
90LT
BOLT
BOLT
BOLT
STUD
STUD
BOLT
BOLT
BOLT
BOLT
5/8" X 6"
3/4" X 6 1/4"
.3/4" X 6 1/4"
5/8" X 5 1/2"
7/8" X 7 1/2"
7/8" X 4 1/4"
5/8" X 4 1/2"
3/4" X 4 1/2"
3/4" X 3"
5/8" X 2 1/4"
3/4" X 6 1/4"
CAP SCREW 1/2"-13 X 3"
INITIALQUANTITYgjBMITTED
1900S/0055K
0
Compliance Bulletin Item 3
For the selected sample of fasteners in item 2, include asample of typical nuts that would be used with eachfastener (one-for-one). In particular, nuts purchased tothe chemical and mechanical specifications of A-194 are ofinterest.
PGKE Response
For those 46 fastener samples that were selected in response to Item 2 of the
Bulletin a total of 46 nuts were selected, 35 safety-related and ll non-safety
related, respectively. A list of these safety-related and non-safety related
nuts is provided in Attachments 1 and 2 of this response, respectively. For
the safety-related fasteners selected, a one-for-one correlation between
fastener and nut was obtained for all applicable fasteners. A one-for-one
correlation between fasteners and nut was not obtained for all non-safety
related fasteners. Because a majority of the non-safety. related fasteners
utilize nuts constructed from A-194 material, a majority of the nuts selected
for testing were identical. Since a large sample base had been obtained for
nuts constructed from A-194 material it was determined, and concurred with by
the NRC resident inspector, that an ample testing sample had been obtained for
this type of nut. Therefore, a one-for-one correlation was not obtained for
non-safety related fasteners utilizing nuts constructed from A-194 material.
However, for non-safety related nuts constructed from other types of material
a one-for-one correlation between fastener and nut was obtained where
applicable.
1900S/0055K -10-
ATTACHMENT 1 TO RESPONSE 3
Safety Related Nuts
1900S/0055K — ll-
~HLE 10
~TLORAL
AFETY R LATED N T
~YP
Sheet 1 of 1
INITIALQUANTITY.$QBMITTED
DCPP-938184
DCPP-938186
DCPP-938161
DCPP-938119
DCPP-938110
SA194 GR 2H GAL
SA194 GR 7 GAL
SA564 TYPE 630 (1100)
SA194 GR 7
SA194 GR 2H
NUT
NUT
NUT
NUT
NUT
7/8"-9
1 1/8"-7
1 3/8"-8
1 3/8"-8
1"-8
DCPP-940435
OCPP-940435
DCPP-938155
DCPP-422319
DCPP-938151
DCPP-938186-1
DCPP-GC-2
DCPP-GC-4
DCPP-GC-6
DCPP-GC-8
DCPP-GC-10
DCPP-GC-11-1
DCPP-GC-12
DCPP-GC-13
DCPP-GC-15
SA564 TYPE 630 (1100)
A194 GR 4
SA564 TYPE 630 (1100)
SA194 GR 7 GAL
A194 GR 2M
A194 GR 8
A194 GR 2H
A194 GR 2H
A194 GR 2H
A194 GR 2H
A194 GR 2H
A563 GR A
A194 GR 2H
NUT
NUT
NUT
NUT
NUT
NUT
NUT
NUT
NUT
NUT
NUT
NUT
NUT
A563 GR B PLTD/SAE GR 5 NUT
A563 GR B PLTD/SAE GR 5 NUT
1/2"-13
1/2"-13
1 1/8"-8
1, 7/8"-8
7/8"-14
1 1/8"-7
7/8"-9
2 II
7/8"
7/8"
7/8"
1 1/8"
2 1/2"
7/8"
1
1
1900S/0055K
ATTACMMENT 2 TO RESPONSE 3
Non-Safety Re1ated Nuts
1900S/0055K -12-
N- AFETY RELAT N T
Sheet 1 of 1
DCPP-726716
DCPP-704249
DCPP-GC-17
DCPP-GC-19
DCPP-GC-21
DCPP-GC-23
DCPP-GC-24-1
DCPP-GC-26
DCPP-GC-27-1I
DCPP-GC-29
DCPP-GC-32
M~ATER A
A194 GR 6
A194 GR 2H
SAE GR 5 PLTD
A194 GR 2H
A194 GR 2H
A194 GR 8
A194 GR 8
A194 GR 2H GAL
A194 GR 2H
A563 GRC
A563 GR C
~PE
NUT
NUT
NUT
NUT
'UT
NUT
NUT
NUT
NUT
NUT
NUT
7/8"-9
1 1/4"
5/8"
3/4"
3/4"
5/8"
7/8"
7/8"
5/8"
3/4"
3/4"
INITIALQUANTITY.
(SUBMITTED
1900S/0055K
1
Compliance Bulletin Item 4
Chemical testing shall be performed on all samples.Mechanicai testing shall be performed on eachsafety-related fastener. Hardness testing shall beperformed on each nut and non-safety-related fastener. Alltesting shall be performed by a laboratory which thelicensee has qualified for this type of testing and appearson the licensee's approved vendor list. Testing performedshall be done in accordance with the requirements of thefastener's specification, grade, and class,'nd the testshall evaluate the ultimate tensile strength, hardness andchemical properties as required by the fastener'sspecification, grade, and class. Each sample shall betagged with the sample's ID number.
PGhE Response
Upon selection of the 92 samples, each sample was tagged with the sample's ID
number and forwarded to a qualified testing laboratory on PG&E's approved
vendors list, Anamet Labs. Testing was performed by Anamet Labs to determine
the samples ultimate tensile strength, hardness and chemical properties, as
applicable. All tests were performed in accordance with the requirements of
the fastener's specification, grade, and class plus any additional PGLE
requirements.
1900S/0055K -13-
Compliance Bulletin Item 5
The results of all tests, together with supportinginformation, are to be reported to the NRC utilizing theformat shown in Attachments 1 and 2 of this bulletin,Include the names and addresses of suppliers andmanufacturers of safety-related fasteners and, to theextent possible, of non-safety-related fasteners. For anyfastener found out of specification, provide an evaluationof the safety significance including consideration of themost limiting application.
PG&E Response
The results of all tests, together with supporting information are provided in
Attachments 1 and 2 to this response, respectively. As requested in the
Bulletin, PGhE has utilized the format shown in Attachments 1 and 2 of the
Bulletin to provide this information.
As a result of the tests performed by Anamet labs, eleven concerns were
noted. The evaluation of each of these concerns including an evaluation ofthe safety significance is discussed in Attachment 3 to this response.
1900S/0055K -14-
ATTACHHENT 1 TO RESPONSE 5
Data Summary
1900S/0055K -15-
OAI SUNHARY Sheet 1 of 4
IO
Hechanical Analysis
Hardness UTS(psi) 0.21YS(psi) C
Chemical Analysis
S Si Ho Cr Ni Other
OCPP-938709
DCPP-938184
DCPP-938714
DCPP-938186
OCPP-938649
84 HRB
28 HRC
80 HRB
28 HRC
36 HRC
DCPP-938119 26 HRC
OCPP-938430*" 36 HRC
OCPP-938110
DCPP-939241
28 HRC
40 HRC
DCPP-938471*" 34 HRC
OCPP-940057
DCPP-940044
DCPP-940435
OCPP-940378
OCPP-940435
OCPP-930826
OCPP-938155
29 HRC
26 HRC
25 HRC
83 HRB
26 HRB
22 HRC
37 HRC
OCPP-422320*~ 24 HRC
OC PP-422319 29 HRC
DCPP-938161 . 36 HRC
OCPP-938324"* 33 HRC
76,407 (a)
72,608 (a)
167,000
152,000 (b)N
161,600(a)(c)
186,610 (a)
160,000 (d)
138,449 (a)
135,940 (a)
86,681 (a)
108,000
119,000*
.45
.19
.48
131,000 .04
.04
136,000 .39
.41
.43
.42
.39
144,000 .43
.36
.41
.41
.44
79,200 .05
.04
96.300* .43
.44
.74 ..009
.67 .024
.64 .01
.84 .008
.55 .033
.024
.019
.024
.022
.009
.85 .025
.85 .013
.91 .023
.76 .027
.77 .02
.9 .023
.007
.018
.028
.012
.02
.014 "
.018
.027
.01
.81
.79
.79
1.72
.65
.62
.74
.008
.018
.009
.026
.028
.012
.017
.02
.009
.02
.02
.005
.025
.017
.57 .023 <0.005
.15
.22
.17
.22
.6
.02 .14
.21 .98
15.14
.13
3.91
.67
.23
.21
,22
.16
.23
,02
.15
.97
.17
1.05
.06
.13
.07
,24 .23 1.07
.2
.2 .92
.21
.5
.68
.23
.2 .91
18.78
15.45
.96
9.4
4.45
.23 .2 .16 .05
15.39 4
.2 .95
(e)
(h)
OCPP-931046"'2 HRC 1'12,000 80,100 .07 1.42 .D28 .007 .62 17.85
1900S/0055K
0
0 HHARY hect 2 of 4
IO
Hechanical Analysis
Hardness UTS(psi) O.ZXYS(psi) 'C
Chemical Analysis
S Si Ho Cr Ni Other
DCPP-938151 38 HRC
OCPP-938186-1* 32 HRC
OCPP-725141
DCPP-726716
OCPP-704250
OCPP-704249
27 HRC
25 HRC
28 HRC
29 HRC
130,000
132,000
OCPP-GC-1
DCPP-GC-2
DCPP-GC-3
DCPP-GC-4
OCPP-GC-5
DCPP-GC-6
OCPP-GC-7"
OCPP-GC-8
DCPP-GC-9
OCPP-GC-10
OCPP-GC-11"~
DCPP-GC-ll-l
OCPP-GC-12
DCPP-GC-13
OCPP-GC-14
35 HRC
29 HRC
91 HRB
84 HRB
36 HRC
30 HRC
30 HRC*
29 HRC
95 HRB
28 HRC
34 HRC
30 HRC
28 HRC
72 HRB
73 HRB
150,281(a)
98,300
168,000
156,169(a)
92,424(a)
163,000(b)
69,300
OCPP-193435" 85 HRB(1) 87,949(a)
.05
.49
111,000 .13
.15
111,000 .4
.49
.14
.43
.45
.76
.73
.4 1.01
.42 .77
158.000 .42
.31
.71
.76
.66
.42 - .7
.4
149,000
.43
.41
.41
.42
.16
.79
.84
.7
.66
.63
46,300 .18 .81
46,600 .07 1.1
.05 1.23
.009
.011
.022
.015
.018
.027
.019
.015
.02
.018
.006
.02
.016
.015
.026
.011
.016
.015
.01
.035
.015
.019
.02 .019
.006 .026
.017 .01
.024 .017
.018 .025
.024 .017
.027 .013
.012 .016
.027 .016
.025 .018
.025 <0.005
.24 .22
.38
.34
.23
.22
.16
.006
.39
<0.005
.21 .22
.25 <0.005
.21
.28
<0.005
.3
.26
.19
.01
<0.005
.15
.28 <0.005
.01
.01
.06
15.75
.06'2.25
11.83
.88
.08
18.32
18.15
.79
.04
1.02
.16
.08
.92
.03
.13
4.02
.03
.01
8.02
8.6
1.62
.005
.02
.04
.01
.02
.04
.05
1900S/0055K
HHARY hect 3 of 4
ID
Hechanical Analysis
Hardness UTS(psi) 0.2XYS(psi) C Hn
Chemical Analysis
S Si Cr Ni Other
OCPP-GC-15
OCPP-GC-16
OCPP-GC-17
OCPP-GC-18
OCPP-GC-19
DCPP-GC-20*"
OCPP-GC-21
DCPP-GC-22
DCPP-GC-23
OCPP-GC-24
26 HRC
28 HRC
90 HRB
28 HRC
28 HRC
31 HRC*
27 HRC
76 HRB
96 HRB
76 HRB
DCPP-GC-24-l~~ 98 HRB
141,327(a)
143,772(a)
151,736(a)
86,800
91,900
32,700
37,500
.43 .78 .027 .016
.34 - .024 .018
. 11 .34 .013 .009
.32 .74 .015 .019
.54 .67 .008 .026
.37 .76 .009 .013
.5 .87
.06 1.57
.02 .019
.028 .028
.05 1.61 .03 .007
1.46 .028 .025
.08 1.1 .026 .008
.28
.19
.75
.27
.51
.46
.03
.21
.01
.31 <0.005 .08
.06
.96
.07
18.83
18.2
18
17.95
.01
.08
.12
.006
8.71
8.22
8.53
8.23OCPP-GC-25
DCPP-GC-26
OCPP-GC-27
DCPP-GC-27-1
OCPP-GC-28
DCPP-GC-29
OCPP-GC-30
OCPP-GC-31
OCPP-GC-32
DCPP-GC-33
26 HRC
33 HRC
32 HRC
34 HRC
95 HRB
25 HRC
88 HRB
93 HRB
95 HRB
30 HRC
128,000
149,000
98,204(a)
78,946(a)
78,319(a)
143,413(a)
114,000
131,000
.35
.39
.14
.31
.09
.06
.49
.34
.88 .01 .032
.69 .024 .015
.78 .023 .03
.6
.47
.43
.67
.74
.024 .029
.011 .022
.021 .012
.026 .025
.016 .019
.78 .009 .018
.84 .009 ~ 021
.032
.22
.24
.21
.26
.18
.01
.18
.008
.22 .03
.26 .02
<0.005
.88
.02
.95
.14
.14
.01
.01
.07
.06
19005/0055K
OA HMARY eet4of 4
ID
Hechanical Analysis
Hardness UTS(psi) 0.2'XYS(psi) C Hn
Chemical Analysis
S Si Ho Ni Other
Sheet 4 of 4
(a)(b)(c)(d)(e)(f)(g)(h)(i)(3)(k)(1)
Calculated value where UTS Ultimate Load/AreaElongation in 40 Gage 15%Proof Load 72,700 lbs.Impact Test 26.5; 25; 67 ft. lbs.Cb + Ta ~ .23; Cu 3.23Cb + Ta ~.24; Cu ~ 3.39Cb + Ta .25; Cu 3.26V~ .25Ti .38Cb + Ta .27; Cu 3.26Al .05Heets all requirements for SAE J429 Grade 2
Indicates which property out of specification.Indicates one of eleven concerns noted by the testing laboratory.
19005/0055K
0
0
DATA SUMMARY Sheet 1 of 4
IO
Hechanical Analysis
Hardness UTS(psi) 0.2XYS(psi) C
Chemical Analysis
5 Si Ho Cr Ni Other
OCPP-422320
OCPP-938324
OCPP-GC-11
OCPP-938471
138,000
148,000(b)
165,000(b)
(c)
132,000
131,000
149,000
.37
.41
.42
.62 .011
.84 .025
.85 .019
.021
.03
.015
.22
.24 .
.27 .18 .94
.54 .99
.22 .96
(a)
(a)(b)(c)
V 0.26Elongation in 40 Gage 16.5%Impact Test 9 0 DegF 17; 22; 18.5 ft lbs"Impact Test ia 20 DegF 26.5; 27; 26 ft
lbs'mpactTest 9 40 OegF 32; 30; 30 ft lbs
"Impact testing not required per A490 specification. Did not meet PRE's impact test requirements.
1900S/0055K
ATTACHHENT 2 TO RESPONSE 5
Fastener Testing Data SheetsI
1900S/0055K -16-
LIST OF ATTACHED FASTENERTESTING DATA SHEETS
Sheet 1 of 66
AMPLE ID N MBER AMPLE ID N MBER
DCPP — 938709
DCPP - 938184
DCPP — 938714
DCPP — 938186
DCPP — 938649
DCPP — 938161
DCPP - 938324
DCPP — 938119
DCPP — 938430
DCPP — 938110
DCPP — 939241
DCPP — 938471
DCPP — 940057
DCPP — 940044
DCPP - 940435
DCPP - 940378
DCPP - 940435
DCPP — 930826
DCPP — 938155
DCPP — 422320
DCPP - 422319
DCPP — 431046
DCPP — 938151
DCPP — 938186-1
DCPP - 725141
DCPP — 726716
DCPP — 704250
DCPP — 704249
DCPP — 193435
DCPP — GC - 1
DCPP — GC - 2
DCPP — GC — 3
OCPP — GC — 4
1900S/0055K
DCPP — GC
DCPP — GC
DCPP — GC
DCPP — GC
DCPP — GC
DCPP - GC
DCPP — GC
DCPP — GC
DCPP - GC
DCPP - GC
DCPP - GC
DCPP — GC
DCPP - GC
DCPP - GC
DCPP - GC
DCPP — GC
DCPP — GC
DCPP - GC
DCPP - GC
DCPP — GC
DCPP — GC
DCPP — GC
DCPP — GC
DCPP - GC
DCPP - GC
DCPP - GC
DCPP — GC
DCPP — GC
DCPP — GC
DCPP — GC
DCPP — GC
DCPP - GC
10
11-1
12
13
14
15
16
17
18
19
20
21
22
23
24
24-1
25
26
27
27-1
28
29
30
31
32
33
Sheet 2 of 66
FASTENER TESTING DATA SHEET
SAMPLE ID¹: DCPP-938709
FASTENER DESCRIPTION: 7/8"-9 X 6" HEAVY HEX BOLT
DESCRIPTION OF SAMPLE STOCKLOCATION'PG
WHSE, AD 30 11 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA307 GR B GALVANIZED
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
NO MATERIAL MARKING, "(-)",HT.NUMBR "CKH"
CLASS/PROCUREMENTLEVEL'AFETY
RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
BOTH PRESSURE BOUNDARY 5 STRUCTURAL
VENDOR: A 5 G ENGINEERING CO (PO 736312)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
FASTENER TESTING DATA SHEET
Sheet 3 of 66
SAMPLE ID¹: DCPP-938184
FASTENER DESCRIPTION: 7/8"-9 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
'PG WHSE, AD 17 05 1
MATERIAL SPECIFICATION AS DOCUMENTED BY. LICENSEE RECORDS:.
ASME SA194 GR 2H GALVANIZED
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'2H",(-), HT NUMBER "AMD"
CLASS/PROCUREMENT LEVEL"
SAFETY RELATED PROCUREMENT SPECIFICATION REQRD
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY 8 STRUCTURAL
VENDOR' 8 G ENGINEERING (PO 733552)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
FASTENER TESTING DATA SHEET
Sheet 4 of 66
SAMPLE ID¹: DCPP"938714
FASTENER DESCRIPTION' 1/8"-7 X 7" HEAVY HEX BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AE 37 09 5
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA307 GR B GALVANIZED
HEAD MARKING (SPECIFICATION ANDMANUFACTURER)'(-)",
HT. NUMBER "CKJ"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY 5 STRUCTURAL
VENDOR: A 5 G ENGINEERING CO (PO 736313)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA 3800
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
FASTENER TESTING DATA SHEET
Sheet 5 of 66
SAMPLE IDP: DCPP-938186
FASTENER DESCRIPTION: 1 1/8"-7 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AC 39 13 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA194 GR 7 GALVANIZED
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'7","T", HT. NUMBER PH14
CLASS/PROCUREMENTLEVEL'AFETY
RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: A 5 G ENGINEERING CO (PO 733554)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ONVENDOR'A
PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE REPRESENTATIVE:II
S I GNATURE: DATE: 3 4-R9
0
FASTENER TESTING DATA SHEET
Sheet 6 of 66
SAMPLE IDN: DCPP-938649
FASTENER DESCRIPTION 1 3/8"-8 X 7" HEAVY HEX BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AE 25 07 3
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA564 TYPE 630 (1100)
HEAD MARKING (SPECIFICATION ANDMANUFACTURER)'630",
"(-)", HT NUMBER "DES"
CLASS/PROCUREMENTLEVEL'AFETY
RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: A 8 G ENGINEERING CO (PO 739509)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ONVENDOR'A
PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
FASTENER TESTING DATA SHEET
Sheet 7 of 66
SAMPLE ID¹'CPP-938161
FASTENER DESCRIPTION 1 3/8"-8 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AD 25 02 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA564 TYPE 630 (1100)
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"630", "(-)" HT NUMBER "DJL"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: A & G ENGINEERING (PO 733556)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE REPRESENTATIVE'
I GNATURE: DATE' 5 5 7
FASTENER TESTING DATA SHEET
Sheet 8 of 66
SAMPLE ID¹: DCPP-938324
FASTENER DESCRIPTION: 1 3/8"-6 X 7" HEAVY HEX BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, GD 28 04 2
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA193 GR 87
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"B7", "(-)", HT. ¹'S. 1 W/"CDO" 3 W/"CDN"
CLASS/PROCUREMENTLEVEL'AFETY
RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: A 5 G ENGINEERING CO. (PO 736306)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
Sheet 9 of 66
FASTENER TESTING DATA SHEET
SAMPLE IDP: DCPP-938119
FASTENER DESCRIPTION: 1 3/8"-8 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, GD 22 04 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA194 GR 7
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"7", "(-)", ALL 4 W/HT. NUMBER "AC"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g.. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: A 5 G ENGINEERING CO (PO 736306)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE: 3 5.V~
FASTENER TESTING DATA SHEET
Sheet 10 of 66
SAMPLE IDH: DCPP-938430
FASTENER DESCRIPTION: 1"-8 X 4" HEX HEAD BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AE 37 05 2
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
A354 GR BD B SAE GR 8
HEAD MARKING ( SPEC I F ICATION AND .MAilJFACTURER):
6 RADIAL LINES 60 DEGREES APART, "(-)",HT. NUMBER "CDN"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION REQRD
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A 5 G ENGINEERING CO (PO 736321)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ONVENDOR'A
PROGRAM IN COMPLIANCE WITH THE APPLICABLE REQUIREMENTOF ANSI N45.2 & THE N45.2 DAUGHTER STANDARDS
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
4
FASTENER TESTING DATA SHEETSheet 11 of 66
SAMPLE I D8: DCPP-938110
FASTENER DESCRIPTION: 1"-8 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, GD 22 01 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA194 GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"2H", (-), HT. NUMBER "BXD"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
BOTH PRESSURE BOUNDARY 5 STRUCTURAL
VENDOR' & G ENGINEERING CO (PO 733550)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
FASTENER TESTING DATA SHEET
Sheet 12 of 66
II
SAMPLE IDN: DCPP-939241
FASTENER DESCRIPTION: 1/2"-13 X 3" SKT HD CAP SCREW
DESCRIPTION OF SAMPLE STOCKLOCATION'PG
WHSE, AF 30 13 2
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASTM A574
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
NO MATERIAL OR MANUFACTURER MARKING
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A & G ENGINEERING CO (PO 736327)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ONVENDOR'A
PROGRAM IN COMPLIANCE WITH THE APPLICABLE REQUIREMENTOF ANSI N45.2 & THE N45.2 DAUGHTER STANDARDS
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
Sheet 13 of 66
FASTENER TESTING DATA SHEET
SAMPLE IDN: DCPP-938471
FASTENER DESCRIPTION: 1 1/8"-8 X 6" HEAVY HEX BOLT
DESCRIPTION OF SAMPLE STOCKLOCATION'PG
WHSE, AC 22 07 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASTM A490 TYPE 1
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"A490", "(")", HT. NUMBER "CDL"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION REQRD
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A 8 G ENGINEERING CO (PO 736323)46<0 c LA PALMA AVcNUcANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH THE APPLICABLE REQUIREMENTOF ANSI N45.2 AND N45.2 DAUGHTER STANDARDS
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
V'
FASTENER TESTING DATA SHEET
Sheet 14 of 66
SAMPI E IDH: DCPP-940057
FASTENER DESCRIPTION'"-8 X 4" HEX HEAD CAP SCREW
DESCRIPTION OF SAMPLE STOCKLOCATION'PG
WHSE, AE 15 04 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
A449 5 SAE GR 5, PLATED
E
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'HREERADIAL LINES 120 DEGREES APART,I I
LEI I
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION REQRD
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A 8 G ENGINEERING CO (PO 6723)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH THE APPLICABLE REQUIREMENTOF ANSI N45.2 AND THE N45.2 DAUGHTER STANDARDS
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
FASTENER TESTING DATA SHEETSheet 15 of 66
SAMPLE IDF: DCPP-940044
FASTENER DESCRIPTION: 1/2"-13 X 2 1/2" HEX HEAD BLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AD 15 05 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
A449 8 SAE GR 5, PLATED
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
THREE RADIAL LINES 120 DEGREES APART,"(-)", HT. NUMBER "DSV"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A 8'G ENGINEERING CO (PO 6723)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH THE APPLICABLE REQUIREMENTOF ANSI N45.2 8I THE N45.2 DAUGHTER STANDARDS
LICENSEE REPRESENTATIVE:
S I GNATURE: DATE:
'I
Sheet 16 of 66
FASTENER TESTING DATA SHEET
SAMPLE IDN: DCPP-940435
FASTENER DESCRIPTION: 1/2"-13" HEX NUT
DESCRIPTION OF'AMPLE STOCKLOCATION'PG
WHSE, AC '30 09 2
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
A563 GR B 8 SAE GR 5, PLATEDE
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
NO MATERIAL MARKING, "(-)",HT NUMBR "HCY"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A 5 G ENGINEERING (PO 7185)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH THE APPLICABLE REQUIREMENTOF ANSI N45.2 & THE N45.2 DAUGHTER STANDARDS
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
FASTENER TESTING DATA SHEET
Sheet 17 of 66
SAMPLE IDP: DCPP-940378
FASTENER DESCRIPTION: 1/2"-13 X 1 1/2" HEX HEAD BLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AC 28 04 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
A307 GR A, PLATED
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
NO MATERIAL MARKING "(-)" HT NUMBER "DSW"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A 8 G ENGINEERING CO (PO 6728)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON .VENDOR:
QA PROGRAM IN COMPLIANCE WITH THE APPLICABLE REQUIREMENTOF ANSI N45.2 & THE N45.2 DAUGHTER STANDARDS
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: 3 3 VS'
FASTENER TESTING DATA SHEET
Sheet 18 of 66
SAMPLE ID¹: DCPP-940435
FASTENER DESCRIPTION: 1/2"-13 HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AC 30 09 2
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASTM A563 GR B tt SAE GR 5, PLATED
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
NOT MATERIAL MARKING, "(-)", HT. NUMBERIIHCYII
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A tt G ENGINEERING CO (PO 7185)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA'PROGRAM IN COMPLIANCE WITH THE APPLICABLE REQUIREMENTOF ANSI N45.2 tt N45.2 DAUGHTER STANDARDS
LICENSEE REPRESENTATIVE:
S I GttATURE: DATE: 3 5-WV
FASTENER TESTING DATA SHEET
Sheet 19 of 66
SAMPLE IDA'. DCPP-930826
FASTENER DESCRIPTION: 1 1/8"-8 X 7 1/2" STUD
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG MHSE, AC 18 02 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
A 193 GR BB
HEAD MARKING (SPECIFICATION ANDMANUFACTURER)'88"
"T" HT NUMBER "NW3"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED/NOT„ CLASSIFIED BY PROCUREMENT LVL
GENERAL PLANT APPLICATiON (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: TEXAS BOLT 8 GLASER ASSOC(P0576147)'635-B
SAN DIEGO STREETEL CERRITO, CA 94530
QA REQUIREMENTS IMPOSED ONVENDOR:'A
PROGRAM AUDITED & APPROVED BY PGB E FOR SUPPLY OF
SAFETY RELATED MATERIAL.
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE'
SAMPLE IDP: DCPP-938155
FASTENER TESTING DATA SHEET
Sheet 20 of 66
FASTENER DESCRIPTION: 1 1/8"-8 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCKLOCATION'PG
WHSE, AE ll 01 3
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA564 TYPE 630 (1100)
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"630", "(-)", HT. NUMBER,"DZO"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION REQRD
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: A 8 G ENGINEERING CO (PO 733556)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE REPRESENTATIVE:
S I GNATURE: DATE ~ 3 g4
Sheet 21 of 66
SAMPLE IDP: DCPP-422320
FASTENER TESTING DATA SHEET
FASTENER DESCRIPTION' 7/8"-8 X 10" STUD
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, BB 17 05 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASTM A193 GR 816
HEAD MARKING (SPECIFICATION ANDMANUFACTURER)'I
8 1 6II I l J I I
f
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED/NOT CLASSIFIED BY PROCUREMENT LVL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: SCHUTE & KOERTING CO (PO 520273)2233 STATE ROAD
CORNWELLS HEIGHTS, PA 19020
QA REQUIREMENTS IMPOSED ON VENDOR:
PG&E SOURCE INSPECTION & QA PROGRAM AUDITED & APPROVEDBY PG&E FOR THE SUPPLY OF SAFETY RELATED MATERIAL
LICENSEE REPRESENTATIVE:
I
SIGNATURE: DATE: b 5 PP
0
FASTENER TESTING DATA SHEET
Sheet 22 of 66
SAMPLE IDN: DCPP-422319
FASTENER DESCRIPTION' 7/8"-8 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AC 26 11 5
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
A194 GR 4
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
II4
II IIJ II
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED/NOT CLASSIFIED BY PROCUREMENT LVLI
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: SCHUTE & KOERTING CO (PO 520273)2233 STATE ROAD
CORNWELLS HEIGHTS, PA 19020
QA REQUIREMENTS IMPOSED ON VENDOR:
PG&E SOURCE INSPECTION & QA PROGRAM AUDITED & APPROVEDBY PG&E FOR THE SUPPLY OF SAFETY RELATED MATERIAL
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE: /
FASTENER TESTING DATA SHEET
Sheet 23 pf 66
SAMPLE ID¹: DCPP"931046
FASTENER DESCRIPTION: 7/8"-14 )( 7" STUD
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AF 22 02 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
A193 GR BBT
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'BBT","T", HT NUMBER "NW4"
I
CLASS/PROCUREMENT LEVEL:
SAFETY REI ATED/NOT CLASSIFIED BY PROCUREMENT LVL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: TEXAS BOLT 5 GLASER ASSOC(PO 588813)5635-B SAN DIEGO STREETEL CERRITO, CA 94530
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM AUDITED 8 APPROVED BY PG&E FOR SUPPLY OFSAFETY RELATED MATERIAL
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
FASTENER TESTING DATA SHEET
Sheet 24 of 66
SAMPLE ID8: DCPP-938151
FASTENER DESCRIPTION: 7/8"-14 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AC 39 05 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA564 TYPE 630 (1100)
HEAD MARKING (SPECIFICATION AND MANUFACTURER):N
"630", "T" HT. NUMBER "DFF"
CLASS \/PROCUREMENT LEVEL.
SAFETY RELATED PROCUREMENT SPECIFICATION REQRD
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: A & G ENGINEERING CO (PO 733555)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE: 5 3 ~ gP
II
FASTENER TESTING DATA SHEET
Sheet 25 of 66
SAMPLE IDb: DCPP-938186-1
FASTENER DESCRIPTION: 1 1/8"-7 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AC 39 13 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASME SA194 GR 7 GALVANIZED
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'4","T", HT. NUMBER PH14
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED PROCUREMENT SPECIFICATION
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: A 5 G ENGINEERING CO (PO 733554)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM IN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
FASTENER TESTING DATA SHEETSheet 26 of 66
SAMPLE 108: DCPP-725141
FASTENER DESCRIPTION: 7/8"-9 X 8 1/4" HEAVY HEX BLT.
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AF 53 06 2
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASTM A193 GR 86
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'CLASS/PROCUREMENTLEVEL:
NON SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PUMP/MOTOR COUPLING
VENDOR' 8 G ENGINEERING CO (PO 3599)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
II
FASTENER TESTING DATA SHEET
Sheet 27 of 66
SAMPLE ID&'' DCPP-726716
FASTENER DESCRIPTION: 7/8"- 9 HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AF 43 07 3
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'STM
194 GR 6
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
IIG6
II IIF
II
l'LASS/PROCUREMENT LEVEL:
NON SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PUMP/MOTOR COUPL ING
VENDOR: A 5 G ENGINEERING,'CO. (PO 3599)4640 E.'A PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: Q ~ r 9 P
FASTENER TESTING DATA SHEET
Sheet 28 of 66
SAMPLE IDN: DCPP-704250
FASTENER DESCRIPTION' 1/4" X 7 3/4" STUD
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AB 16 12 2
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASTM A193 GR B7
HEAD MARKING (SPECIFICATION AND MANUFACTURER)'I
B7 II II( )
II
CLASS/PROCUREMENT
LEVEL'ON-SAFETY
RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY FEEDWATER MANWAY STUD
VENDOR: SOUTHWESTERN ENG. CO (PO 657789)PO BOX 54940LOS ANGELES, CA 90054
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: j /3ZP
SAMPLE ID//'CPP"704249
FASTENER TESTING DATA SHEET
Sheet 29 of 66
FASTENER DESCRIPTION: 1 1/4" HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AB 09 03 1
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
ASTM A194 GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'I2HIIII( )
II
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE .BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY FEEDWATER MANWAY NUTS
VENDOR: SOUTHWESTERN ENG. CO (PO 657789)PO BOX 54940LOS ANGELES, CA 90054
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE
REPRESENTATIVE'IGNATURE'ATE:
0
FASTENER TESTING DATA SHEET
Sheet 30 of 66
SAMPLE ID&': DCPP-193435
FASTENER DESCRIPTION'/2"-13 X 3" HEX HD CAP SCRBI
DESCRIPTION OF SAMPLE STOCK LOCATION:
NPG WHSE, AD 80 07 3
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'AE
GR 5, PLATED
HEAD MARKING (SPECIFICATION ANDMANUFACTURER)'O
MATERIAL OR MANUFACTURER MARKINGS
CLASS/PROCUREMENT
LEVEL'ON-SAFETY
RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: GLASSER 8 ASSOCIATES (PO 730351}5635-B SAN DIEGO STREETEL CERRITO, CA 94530
QA REQUIREMENTS IMPOSED ONVENDOR'ONE,
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE / /~ 8 ~
FASTENER TESTING DATA SHEET
Sheet 31 of 66
SAMPLE ID¹: DCPP-GC-1
FASTENER DESCRIPTION: 7/8"-9 X 5 1/2" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
CT13 B053, (GC SAFETY RELATED C-TRAIN)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
A-325
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
IIA325ll IILEII
CLASS/PROCUREMENTLEVEL'LASS
ONE/NOT CLASSIFIED BY PROCUREMENT LEVEL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: CARDINAL (PO 7177" 15854)3873 W. OQUENDO
LAS VEGAS, NEVADA 89118
QA REQUIREMENTS IMPOSED ONVENDOR'ULLMAN
POWER PRODUCTS CORPORATION APPROVED VENDOR FOR
FASTENERS.
LICENSEE REPRESENTATIVE:
SIGNATURE:
0
FASTENER TESTING DATA SHEETSheet 32 of 66
SAMPLE IDP: DCPP-GC-2
FASTENER DESCRIPTION'/8"- 9 HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
CT 13 B090 (GC SAFETY RELATED C-TRAIN)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
A-194 GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"2H", "C", HEAT CODE PCD
CLASS/PROCUREMENT LEVEL:
CLASS I/NOT CLASSIFIED BY PROCUREMENT LEVEL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY 5 STRUCTURAL
VENDOR: CARDINAL (PO 7177-10331)3873 W. OQUENDOLAS VEGAS, NEVADA 89118
QA REQUIREMENTS IMPOSED ON VENDOR:
PULLMAN POWER PRODUCTS CORPORATION, APPROVED VENDOR FORFASTENERS
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
SAMPLE 108: DCPP-GC-3
FASTENER TESTING DATA SHEET
Sheet 33 of 66
FASTENER DESCRIPTION: 1" X 6 1/2" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
PW J52 (GC PULLMAN CORP, SAFETY RELATED WHSE)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE. RECORDS:
A-193 GR B8
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"BB", "TB", HEAT CODE 8CS61
CLASS/PROCUREMENT LEVEL:
DOC.NUCLEAR MATRL/NOT CLASSIFIED BY PROCUREMENT
GENERAL PLANT APPLICATION (e. g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: TEXAS BOLT CO (PO 2644-6?1)PO BOX 1211HOUSTON, TEXAS 77001
QA REQUIREMENTS IMPOSED ONVENDOR'W
KELLOGG CO. QUALIFIED SUPPLIER FOR FASTENERS
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: 8" /~
SAMPLE IDP: DCPP-GC-4
FASTENER TESTING DATA SHEET
Sheet 34 of 66
FASTENER DESCRIPTION: HEX NUT 1"
DESCRIPTION OF SAMPLE STOCK LOCATION:
CT 17 B131 (GC SAFETY RELATED C-TRAIN)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS: .
A194 GR 8
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"TB"
CLASS/PROCUREMENT LEVEL:
SAFETY RELATED/NOT CLASSIFIED BY PROCUREMENT LVL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL);
PRESSURE BOUNDARY
VENDOR: A 8 G ENGINEERING CO (PO 4R-71189)4640 E. LA- PALMAANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
QA PROGRAM 'lN COMPLIANCE WITH ASME SECTION III, ARTICLENCA-3800
LICENSEE REPRESENTATIVE:
SIGNATURE:
V
DATE:
FASTENER TESTING DATA SHEETSheet 35 of 66
SAMPLE ID¹: DCPP-GC-5
FASTENER DESCRIPTION: 2" X 7 1/2" BOLT
DESCRIPTION. OF SAMPLE STOCK LOCATION:
PULLMAN SAFETY RELATED WHSE
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
A-354 GR BD
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"BD", " (- ) ", HEAT CODE PAGO, 6 RADIALLINES 60 DEGREES APART
CLASS/PROCUREMENT LEVEL:
CLASS I/NOT CLASSIFED BY PROCUREMENT LEVEL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A 8 G ENGINEERING CO (PO 7177-15166)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ONVENDOR'ULLMAN
POWER PRODUCTS QUALIFIED SUPPLIER FOR FASTENERS
LICENSEE REPRESENTATIVE:
S I GNATURE: DATE 3 .
FASTENER TESTING DATA SHEET
Sheet 36 of 66
SAMPLE IDN: DCPP-GC-6
FASTENER DESCRIPTION: 2" HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
PULLMAN SAFETY RELATED WHSE
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'-194
GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'I2HIIIITII
CLASS/PROCUREMENT LEVEL:
CLASS I/NOT CLASSIFIED BY PROCUREMENT LEVEL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: A 8 G ENGINEERING (PO 7177-14743)4640 E. LA PALMA AVENUEANAHEIM, CA 92807
QA REQUIREMENTS IMPOSED ON VENDOR:
PULLMAN POWER PRODUCTS APPROVED VENDOR FOR FASTENERS
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
FASTENER TESTING DATA SHEET
Sheet 37 of 66
SAMPLE ID¹'CPP-GC-7
FASTENER DESCRIPTION: 7/8" X 4 1/2" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION
'T13
B059 (GC SAFETY RELATED C-TRAIN)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
A-490
HEAD MARKING (SPECIFICATION ANDMANUFACTURER)'C",
"490", HEAT CODE ¹H15
CLASS/PROCUREMENT LEVEL:
10CFR21 REQD/NOT CLASSIFIED BY PROCUREMENT LEVEL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: CARD I NAI ( PO 7177-8523)3873 W. OQUENDO
LAS VEGAS, NEVADA 89118
QA REQUIREMENTS IMPOSED ON VENDOR:
PULLMAN POWER PRODUCTS CORPORATE APPROVED VENDOR FOR
FASTENERS
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE: t
FASTENER TESTING DATA SHEET
Sheet 38 of 66
SAMPLE ID¹'CPP-GC-8
FASTENER DESCRIPTION'/8" HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
CT13 B059
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'-194
GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'2H","U", HEAT CODE ¹H16
CLASS/PROCUREMENT LEVEL:
10CFR21 REQUIRED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY 5 STRUCTURAL
VENDOR: CARDINAL (PO 7177-8523)3873 W. OQUENDOLAS VEGAS, NEVADA 89118
QA REQUIREMENTS IMPOSED ON VENDOR:
PULLMAN POWER PRODUCTS CORPORATE APPROVED VENDOR FORFASTENERS
LICENSEE REPRESENTATIVE:
S I GNATURE: DATE:
FASTENER TESTING DATA SHEET
Sheet 39 of 66
SAMPLE IDP: DCPP-GC-9
FASTENER DESCRIPTION: 7/8"-9 X 4 I/2" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
PULLMAN SAFETY RELATED WHSE
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
A307 GR B
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"C", "CU", HEAT CODE PX16
CLASS/PROCUREMENT LEVEL:
CODE CLASS B, CLASSI/NOT CLASSFD PROCUREMENT LVL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: CARDINAL BOLT (PO 7177-15090)3873 W. OQUENDOLAS VEGAS, NEVADA 89118
QA REQUIREMENTS IMPOSED ON VENDOR:
PULLMAN POWER PRODUCTS CORPORATE APPROVED VENDOR FOR
FASTENERS
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
Sheet 40 of 66
FASTENER TESTING DATA SHEET
SAMPLE ID¹: DCPP-GC-10
FASTENER DESCRIPTION'/8" HEX NUT
DESCRIPTION OF SAMPLE STOCKLOCATION'T13
B090 (GC SAFETY REI ATED C-TRAIN)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'-194
GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"2H", "C", HEAT CODE ¹CD
CLASS/PROCUREMENT LEVEL:
CODE CLASS B,CLASS I/NOT CLASSFD PROCUREMENT LVL
GENERAL PLANT APPLICATION (e.g, PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: CARDINAL BOI T (PO 7177-15090)3873 W. OQUENDOLAS VEGAS, NEVADA 89118
QA REQUIREMENTS IMPOSED ON VENDOR:
PULLMAN POMER PRODUCTS CORPORATE APPROVED VENDOR FOR
FASTENERS
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE: / l3 8Y
FASTENER TESTING DATA SHEET
Sheet 41 of 66
SAMPLE ID¹: DCPP-GC-11
FASTENER DESCRIPTION: 7/8" X 8" STUD
DESCRIPTION OF SAMPLE STOCKLOCATION'W
J79 (PULLMAN SAFETY RELATED WHSE)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'-193
GR B7 (STUD)
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"B7", "T", HEAT CODE ¹CP6
CLASS/PROCUREMENT
LEVEL'OCUMENTD
NUCLR MATERIAL/ANSI B31.7, CLASS II
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: TEXAS BOLT CO (PO 2644-656)PO BOX 1211HOUSTON, TEXAS 77001
QA REQUIREMENTS IMPOSED ON VENDOR:
M.W. KELLOGG COMPANY QUALIFIED VENDOR FOR FASTENERS
LICENSEE
REPRESENTATIVE'IGNATURE'ATE:
i3 bP
FASTENER TESTING DATA SHEET
Sheet 42 of 66
SAMPLE ID¹: DCPP-GC-11-1
FASTENER DESCRIPTION'/8" HEAVY HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION'W
079 (PUI LMAN SAFETY RELATED WHSE)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'-194
GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"2H" "T", HEAT CODE ¹CP3
CLASS/PROCUREMENT LEVEL:
DOCUMENTD NUCLR MATERIAL/ANSI 831.7, CLASS II
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR'EXAS BOLT CO (PO 2644"656)PO BOX 1211HOUSTON, TEXAS 77001
QA REQUIREMENTS IMPOSED ONVENDOR'.W.
KELLOGG CO, QUALIFIED VENDOR FOR FASTENERS
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
FASTENER TESTING DATA SHEET
Sheet 43 of 66
SAMPLE ID¹: DCPP"GC-12
FASTENER DESCRIPTION: 1 1/8" HEX NUT
DESCRIPTION OF SAMPLE STOCKLOCATION'T13
B102 (GC SAFETY RELATED C-TRAIN)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'-194
GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"2H", "C", HEAT CODE ¹CD
CLASS/PROCUREMENTLEVEL'ODE
CLASS B,CLASS I/NOT CLASSFD PROCUREMENT LVL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: CARDINAL 'BOLT (PO 7177-1509O)3873 W. OQUENDO
LAS VEGAS, NEVADA 89118
QA REQUIREMENTS IMPOSED ON VENDOR:
PULLMAN POWER PRODUCTS CORPORATE APPROVED VENDOR FOR
FASTENERS
LICENSEE REPRESENTATIVE:
S IGNATURE: DATE: / ~~ ~4
FASTENER TESTING DATA SHEET
Sheet 44 of 66
SAMPLE IDH: DCPP-GC-13
FASTENER DESCRIPTION: 2 1/2" HEX NUT
DESCRIPTION OF SAMPLE STOCKLOCATION'W
H12 (PULLMAN SAFETY RELATED WHSE)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
A563 GR A
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
NO MARKINGS
CLASS/PROCUREMENT LEVEL:
CLASS I/NOT CLASSIFED BY PROCUREMENT LEVEL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR ALLIED NUT 5 BOLT (PO 7177-12350)PO BOX 670KING OF PRUSSIA, PA 19406
QA REQUIREMENTS IMPOSED ON VENDOR:
PULLMAN POWER PRODUCTS CORPORATE APPROVED VENDOR OR SITEAPPROVED VENDOR REQUIRED
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE. / /s ZF
FASTENER TESTING DATA SHEET
Sheet 45 of 66
SAMPLE ID¹'CPP-GC-14
FASTENER DESCRIPTION: 2 1/2" X 11" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
PW H12 (PULLMAN SAFETY RELATED WHSE)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
A307 GR B
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
IICBII
CLASS/PROCUREMENT LEVEL:
CLASS I/NOT CLASSIFIED BY PROCUREMENT LEVEL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: ALLIED NUT 8 BOLT (PO 7177-12350)PO BOX 670KING OF PRUSSIA, PA 19406
QA REQUIREMENTS IMPOSED ONVENDOR'ULLMAN
POWER PRODUCTS CORPORATE APPROVED VENDOR OR SITEAPPROVED VENDOR REQUIRED.
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
FASTENER TESTING DATA SHEETSheet 46 of 66
SAMPLE IDP 'CPP-GC-15
FASTENER DESCRIPTION: 7/8" HEX NUT
DESCRIPTION OF SAMPl.E STOCK LOCATION:
PULLMAN SAFETY RELATED WHSE
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
A-194 GR 2H
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"2H", "C", HEAT CODE PCD
CLASS/PROCUREMENT LEVEL:
CLASS I/NOT CLASSIFIED BY PROCUREMENT LEVEL
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: CARD INAL ( PO 7177-11247 )3873 W. OQUENDO
LAS VEGAS, NEVADA 89118
QA REQUIRFMENTS IMPOSED ON VENDOR:
PUl.LMAN POWER PRODUCTS CORPORATE APPROVED VENDOR FOR
FASTENERS
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
FASTENER TESTING DATA SHEET
Sheet 47 of 66
SAMPLE IDN'CPP-GC-16
FASTENER DESCRIPTION: 5/8" X 6" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
CT 14, (GC NON-SAFETY RELATED C-TRAIN)
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'OT
TRACEABLE TO PO OR ANY DOCUMENTATION, ASSUMEDTO BE SAE GRADE 5, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER)'
RADIAL LINES 120 DEGREES APART, "NF"
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: OATE:
FASTENER TESTING DATA SHEETSheet 48 of 66
SAMPLE IDP: DCPP-GC-17
FASTENER DESCRIPTION: 5/8" HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE SAE GR 5 (A563 GR B) BASED ON LACK OF. MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
UNMARKED
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE REPRESENTATIVE:
I SIGNATURE: C DATE: > Z)
FASTENER TESTING DATA SHEET
Sheet 49 of 66
SAMPLE ID¹: DCPP-GC-18
FASTENER DESCRIPTION: 3/4" X 6 1/4" BOLT
DESCRIPTION OF SAMPLE STOCKLOCATION'C
NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TO
BE A325, TYPE 1, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"A325", "NF"
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
FASTENER TESTING DATA SHEET
Sheet 50 of 66
SAMPLE IDN'CPP-GC-19
FASTENER DESCRIPTION: 3/4" HEX NUT
DESCRIPTION OF SAMPLE STOCKLOCATION'C
NON-SAFETY RELATED C"TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY,LICENSEERECORDS'OT
TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A194 GR 2H, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
ll2HII IISllt
CLASS/PROCUREMENT
LEVEL'ON-SAFETY
RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY & STRUCTURAL
VENDOR'NKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: /
FASTENER TESTING DATA SHEET
Sheet 51 of 66
SAMPLE IDH: DCPP-GC-20
FASTENER DESCRIPTION: 3/4" X 6 I/4" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A490, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"A490", "(-)", HEAT CODE PDCL
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
qe
SAMPLE ID¹: DCPP-GC-21
FASTENER TESTING DATA SHEET
Sheet 52 of 66
FASTENER DESCRIPTION: 3/4" HEX NUT
DESCRIPTION OF SAMPLE STOCKLOCATION'C
NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'OT
TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A194 GR 2H, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
ll2Htl llPtl IIBIIt
I,
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY 5 STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE 1 /5 SF
FASTENER TESTING DATA SHEET
Sheet 53 of 66
SAMPLE ID¹: DCPP-GC"22
FASTENER DESCRIPTION: 5/8" X 5 1/2" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A193 GR BS, =BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER)'I
BBII II( )
II
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: z l~
FASTENER TESTING DATA SHEET
Sheet 54 of 66
SAMPLE IDN: DCPP-GC-23
FASTENER DESCRIPTION: 5/8" HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'OT
TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A194 GR 8, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER)
'LASS/PROCUREMENTLEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: / /z SV
SAMPLE ID¹: DCPP-GC-24
FASTENER TESTING DATA SHEET'I
Sheet 55 of 66
FASTENER DESCRIPTION'/8" X 7 1/2" BOLT
DESCRIPTION OF SAMPLE STOCKLOCATION'C
NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'OT
TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A193 GR B8, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
IIJBBII Ilail
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: )
e
SAMPLE IDA'. DCPP-GC-24-1
FASTENER TESTING DATA SHEET
Sheet 56 of 66
FASTENER DESCRIPTION: 7/8" H.HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A194 GR 8, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
IIBBll II~II
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
t
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
Sheet 57 of 66
SAMPLE IDP: DCPP-GC-25
FASTENER TESTING DATA SHEET
FASTENER DESCRIPTION: 7/8" X 4 1/4" STUD
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A193 GR 87 GALVANIZED, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
IIB7
II IIC
II
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
S IGNATURE: DATE:
Sheet 58 of 66
FASTENER TESTING DATA SHEET
SAMPLE IDt: DCPP-GC-26
FASTENER DESCRIPTION: 7/8" HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A194 GR 2H GALVANIZED, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
3 CIRCUMFERENTIAL LINES 120 DEGREES APART"2H", MANUFACTURER'S SYMBOL UNREADABLE
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY AND STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
FASTENER TESTING DATA SHEET
Sheet 59 of 66
SAMPLE ID¹: DCPP.-GC-27
FASTENER DESCRIPTION: 5/8" X 4 1/2" STUD
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'OT
TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A193 GR Bj, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
IIB71I IIS"t
CLASS/PROCUREMENT
LEVEL'ON"SAFETY
RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: 1 l~h~
FASTENER TESTING DATA SHEET
Sheet 60 of 66
SAMPLE ID¹: DCPP-G"-27"1
FASTENER DESCRIPTION: 5/8" HEX NUT1
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
'OT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A194 GR 2H, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
II2H II II7 II
CLASS/PROCUREMENT
LEVEL'ON"SAFETY
RELATED
E
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY & STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
0
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE
Sheet 61 of 66
FASTENER TESTING DATA SHEET
SAMPLE IDP: DCPP-GC-28
FASTENER DESCRIPTION: 3/4" X 4 I/2" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION ASSUHED TOBE A307, BASED ON LACK OF MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"B S"
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
0
FASTENER TESTING DATA SHEETSheet 62 of 66
SAMPLE ID8: DCPP-GC-29
FASTENER DESCRIPTION: 3/4" HEX NUT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEERECORDS'OT
TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A563 GR C, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
3 VAGUE CIRCUMFERENTIAL LINES, 120DEGREES APART
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ONVENDOR'ONE
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE: I i3 5'7
Sheet 63 of 66
FASTENER TESTING DATA SHEET
SAMPLE IDP: DCPP-GC-30
FASTENER DESCRIPTION: 3/4" X 3" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
HATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:r
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A307, BASED ON ITS LACK OF MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
"H"
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
PRESSURE BOUNDARY & STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREHENTS IMPOSED ON VENDOR:
NONE
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE'
Sheet 64 of 66
FASTENER TESTING DATA SHEET
SAMPLE IDP'CPP-GC-31
FASTENER DESCRIPTION: 5/8" X 2 1/4" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TO
BE A307, BASED ON ITS LACK OF MARKINGS
HEAD MARKING (SPECIFICATION AND MANUFACTURER):
UNMARKED
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE:
0
FASTENER TESTING DATA SHEET
Sheet 65 of 66
SAMPLE IDN: DCPP-GC-32
FASTENER DESCRIPTION'/4" HEX NUT
DESCRIPTION OF SAMPLE STOCKLOCATION'C
NON-SAFETY RELATED C"TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A563 GR C
HEAD MARKING (SPECIFICATION AND MANUFACTURER)'
CIRCUMFERENTIAL LINES, 120 DEGREESAPART
CLASS/PROCUREMENT LEVEL:
NON-SAFETY RELATED
GENERAL PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR: UNKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE REPRESENTATIVE:
SIGNATURE: DATE: l /~ cP ~
FASTENER TESTING DATA SHEETl
Sheet 66 of 66
SAMPLE IDN'CPP-GC-33
FASTENER DESCRIPTION: 3/4" X 6 1/4" BOLT
DESCRIPTION OF SAMPLE STOCK LOCATION:
GC NON-SAFETY RELATED C-TRAIN
MATERIAL SPECIFICATION AS DOCUMENTED BY LICENSEE RECORDS:
NOT TRACEABLE TO PO OR DOCUMENTATION, ASSUMED TOBE A325, TYPE 1, BASED ON ITS MARKINGS
HEAD MARKING (SPECIFICATION ANDMANUFACTURER)'A325",
"NF"
CLASS/PROCUREMENT LEVEL:
NON-SAFETY
RELATED'ENERAL
PLANT APPLICATION (e.g. PRESSURE BOUNDARY STRUCTURAL):
STRUCTURAL
VENDOR'NKNOWN
QA REQUIREMENTS IMPOSED ON VENDOR:
NONE
LICENSEE
REPRESENTATIVE'IGNATURE:
DATE:
ATTACHMENT 3 TO RESPONSE 5
Evaluation and Safety Significance for the
Eleven Concerns Noted by Anamet Labs
1900S/0055K — 17-
vl in n inifi n fr h El vn n rnAn m
Of the 92 specimens originally tested, Anament labs noted eleven items that
required an evaluation for acceptability or safety evaluation. A review of
the test data showed that these eleven concerns can be categorized into the
following seven categories:
A. Insufficient elongation, two fasteners.
B. Low tensile strength, two fasteners.
CD Low hardness values, two fasteners.
D. Low fracture toughness, one fastener.
E. Proof load requirements not met, one fastener.
F ~ Copper detected during the chemical analysis, one fastener,
G. Fasteners found in the wrong fastener bin, two fasteners.
As required by item 5 of the Bulletin, an evalu'ation is provided below,
including a discussion of the applicable safety signi'ficance for each of the
eleven concerns.
19005/0055K -18-
~ .
A. In ffi i n El n i n
1. Sample identification number (ID) DCPP-938324, an ASME SA193 Grade 87
safety related bolt, was noted as not meeting the elongation
requirements of an SA 193 Grade B7 bolt. The bolt met all other
requirements of the material specification. However, the required
elongation was 16 percent and the test specimen only exhibited a 15
percent elongation. The stock code was retested and successfully
passed the elongation requirement. Based on the successful retest
and a comparison with the certificate of compliance from the bolt
supplier, the low elongation value is considered as test scatter and
does not cause concern for the acceptability or use of this
material. This stock code has been taken off hold and released for
plant use. These data provide adequate verification of this stock
code's acceptability and conformance to DCPP's purchase order
requirements and ASME material specifications.
2. Sample ID DCPP-GC-11, an ASTM A193 Grade B7 safety-related stud, was
noted as not meeting the elongation equi rements of a 193 Grade B7
stud. The stud met all other requirements of the material
specification, however, the elongation of 15 percent was low by 1
percent. The stock code was retested and passed the elongation
requirement. Again, based on the successful retest and a comparison
with the material test report from the bolt manufacturer, the low
elongation is considered test scatter and does not cause concern for
the acceptability or use of this material. These data provide
1900S/0055K -19-
adequate verification of this stock code's acceptability and
conformance to DCPP's purchase order requirements and ASTH material
specifications. This stock code has been taken off hold and released
for plant use.
B. LwTnil rn h
1. Sample ID DCPP-422320, a A193 Grade B16 safety related stud, did not
meet the material specification requirements of ultimate tensile
strength by approximately 6 percent; 119,000 psi actual versus
125,000 psi required, and the yield strength by approximately 10
percent, 96,300 psi actual versus 105,000 psi required. This stock
code was retested and met all requirements of the material
specification. A review of DCPP material records shows that thisr
grade material is in use in the plant in a Unit 2 main steam
isolation valve. An engineering calculation was performed to
determine acceptability of these fasteners in the above listed
current plant usage. This calculation shows acceptability of the
current condition, based on the tested strength and application
requirements, with more than an adequate margin of safety. Based on
these findings and the potential for galling the threads during
replacement, PG&E has determined that the existing studs should
remain in place. However, PG&E has decided that the remaining stock
of this materia'I will be discarded and a purchase order reissued to
procure fasteners that meet the material specification requirements.
1900S/0055K -20-
2. Sample ID DCPP-931046, a A193 Grade BBT safety-related stud, showed a
tensile strength of 112,000 psi. The testing laboratory incorrectly
assumed that the studs were strain hardened and assumed the required
tensile strength to be 115,000 psi. The value of 115,000 psi is
based on the bolt being strain hardened. An engineering review of
CMTR shows the bolt was carbide solution treated, not strain
hardened. The carbide solution treated tensile strength requirements
of a A193 Grade BBT fastener is 75,000 psi, as stated in'able 2 of
the A193 material specification. The bolt is in compliance with thet
materiaI specifications and no safet'y implications are presented.
This stock code has been taken off hold and released for plant use.
C. LwHrn Vl
l. Sample DCPP-GC-20, an ASTH A490 non-safety related bolt had a
reported low average Rockwell hardness of 31 HRC compared to the
material specification requirement of 33 MRC. All other chemical and
mechanical properties were satisfactory, including tensile strength.
Paragraph 7.4 of the A490 specification allows acceptance of the bolt
when the tensile requirement is satisfactory even if there is a
reported high or low hardness value. PGhE has reviewed the material
specification requirements for this material and determined that no
safety implications are present. This stock code has been taken offhold and released for plant use.
2. Sample DCPP-GC-7, an ASTH A490 safety related bolt, had an average
Rockwell hardness of 30 HRC compared to the material specification
1900S/0055K - 21-
requirement of 33 HRC. All other chemical and mechanical properties
were satisfactory, including tensile strength. Paragraph 7.4 of the
A490 specification allows acceptance of the bolt when the tensile
requirement is satisfactory even if there is a reported high or low
hardness value. PG&E has reviewed the material specification
requirements for this material and determined that no adverse safety
implications exist. This stock code has been taken off hold and
released for plant use.
D. L w Fr r T hn
Sample ID DCPP-938471, an ASTM A490 safety related bolt, passed allchemical and physical requirements of the ASTM A490 specification, but
did not meet the PG&E-imposed impact test requirements during the initialtesting. Two subsequent sample retests of this material did not meet
this impact test requirement either. There has been no use of this
material at DCPP. An engineering review of this material shows that itwould have provided adequate service, if used, at DCPP. If used, no
adverse safety implications would have been present. All stock code of
this material will remain on hold while PG&E investigates the impact test
requirements to, determine what further action, if ariy, is required to
meet PG&E standards.
E. Pr
Sample ID DCPP-938430, a SAE J429 Grade 8/ASTM A354 Grade BD safety
related bolt, was reported by Anamet labs to have not met the elongation
1900S/0055K -22-
requirements of the proof load test. Paragraph Sll. 1.4 of the ASTM A370,
Hechanical Test Specification, requires the proof load to be applied over
6 threads. Investigation and review of Anamet Lab's test result showed
that the proof load was applied over at least 12 threads versus the
required 6 threads. Normalizing the data to the required 6 threads
places the reported elongation within the required 0.0005 inch maximum.
No safety implications are presented. This stock code has been taken offhold and released for plant use.
rin ml
Sample DCPP-GC-24-1, an ASTH A194 Grade 8 non-safety related nut, had
copper detected during the chemical analysis. Copper is not required by
the material specification to be reported but the testing laboratory
reported it only for information purposes. The chemical and physical
requirements of the sample are in compliance with material
specification. These nuts are acceptable since the material meets allrequired chemical and physical requirements and the copper content is not
required to be reported. Apparently the copper was added to prevent
strain hardening.
G. F n r F n in h Wr n F n r
1. Sample ID DCPP-193435 was identified as a SAE Grade 5 non-safety
related plated cap screw. The tested fastener did not contain any
material markings which indicates that it was not a Grade 5
1900S/0055K -23-
1
fastener. The Amanet test results showed this fastener meets SAE
Grade 2 fastener requirements. PGINE believes that since this
purchase order was for non-safety related material,' vendor
substitution was made to meet purchase order requirements. PGIIE was
not made aware of this substitution and it was not noted during
receipt. Upon review of the applications that these fasteners are
utilized for, it was determined that no safety consequences existed
for their continued use since they are used in non-safety related
applications.
2. Sample ID OCPP-938186-1 had SA 194 Grade 4 markings, but was in a SA
194 Grade 7 safety related nut bin. Upon discovery of this
deficiency, all items in this stock were placed on hold. A 100
percent inspection was performed to identify all nuts in the Grade 7
bin that had Grade 4 markings; ten nuts with Grade 4 markings were
found, representing approximately 1.5 percent. The nuts were not
manufactured by the supplier.
Further investigation showed that the heat code stamped into the
Grade 4 nuts was the same as the heat code stamped into the Grade 7
nuts, and that the Grade 4 nuts were supplied in the same lot as the
Grade 7 nuts. The Grade 4 and Grade 7 nuts could not have come from
the same heat.
The Anamet tests substantiated that the chemical and physical
properties of the nuts containing Grade 4 markings were consistent
1900S/0055K -24-
with Grade 4 material. It appears that the manufacturer
inadvertently marked the wrong heat code on the Grade 4 nuts and
shipped these with the Grade 7 order. Upon discovery of this
deficiency, PG&E and the nut supplier performed an audit of the nut
manufacturer. The audit determined that although the manufacturer
performed a 100 percent inspection, the inspection failed to identifythis condition . The manufacturer stated that this was an isolated
occurrence and was attributed to personnel error. It is believed
that the small percentage of Grade 4 nuts were put into the lot when
approximately 70 nuts failed HT examination and additional nuts were
needed from the warehouse storage area to complete the purchase
order. The heat code number is stamped into the nut after HT
examinations, but before final inspection . It is believed that the
inspector mistook an upside-down "T" for a Grade "7" marking while
concentrating on the review of the heat code number.
The audit also determined that there were no programmatic breakdowns
of the manufacturer's quality assurance program. This discrepancy is
considered an isolated occurrence and the manufacturer remains on
PG&E' qualified supplier list.
Both PG&E and the NDT supplier, according to industry acceptable
practice, selected a sample for quality verification during the
procurement cycle. Due to the small defect percentage, approximately
1.5,percent, it is not unexpected that the sampling plans of PG&E and
the nut supplier did not identify the discrepancies.
1900S/0055K -25-
,m
The ten Grade 4 nuts in stock were placed on QC hold and will be
discarded; the remaining Grade 7 nuts in stock are on QC hold and
will be released for use.
An issuance search was conducted to locate all plant usage of this
stock code. This search determined that six nuts from this stock
code were issued for work on a diesel generator exhaust system. The
PG&E specification for this system indicates that Grade 2H nuts
should be used, but the PGhE piping specifications permit the use of
Grade 7 nuts in lieu of Grade 2H nut's. The Grade 2H nut material has
a maximum service temperature limitation of 800 degrees Fahrenheit.
Grade 4 nuts and Grade 7 nuts have maximum service temperature
limitations of 900 and 1100 degrees Fahrenheit, respectively. Review
of the material specifications for Grade 4 and Grade 7 nuts indicates
that these materials have the same physical requirements, including
strength, and both have higher permissible service temperature
limitations than Grade 2H, Therefore, the use of Grade 4 nuts in
this application, would be acceptable.
1900S/0055K -26-
I
Compliance Bulletin Item 6
Based on the results of the testing and review of currentprocedures, describe any further actions being taken toassure that fasteners used in the plant meet the requisitespecifications and requirements and that the operability ofsafety-related plant components is not affected.
PGhE Response
PGhE has reviewed the current procedures related to procurement and determined
that no modifications are necessary to ensure compliance with ASTM Code
requirements. PGhE is still evaluating the self-imposed requirements
concerning impact testing for stock code OCPP 938471 to determine a final
resolution. As impact testing is not an ASTM A490 specification requirement,
PGhE will not follow up on this item with a revision to this Bulletin response.
1900S/0055K 27
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