Release list mechanics - Festo USA list mechanics . for the production of ... Outlet standard valves...

Version number: 01.01.2018 Version: 2.0 Page 1 von 78

Release list mechanics

for the production of engine, gear unit, chassis, casting

of the Volkswagen group „Technology specific part“

http://www.festo.de/automobil/vw

Festo_Release List_VW_Agg_Mechanic_20180101_en.docx Version 2.0 / 01.01.2018 Page 2 from 78

Change history

Version Date: Mode of change Page/Chapter 1.0 01.01.2007 First edition All 1.1 01.08.2008 - Notes updated

- Cylinder ADN changed to female thread - Valve HE-D-MINI in HE-D-MAXI corrected - Valve terminal MPA2/CPX added - Pressure regulator without integrated non-return valve changed - Maintenance modules updated, new order codes - Data sheets added - Hyperlinks on catalogue side in the internet - Extension plant Hannover Foundry

7 and 8 15 and 16 19 22 to 24 33 34 to 42 45 All

1.2 03.08.2009 - Renaming Release list - Expansion plant Wolfsburg - Contact persons updated - Swivel module changed to subsequent DSM-B

1 1 6 and 5 15

1.3 01.07.2010 - Specification Mechanic reworked (Version 1.3) - Contact persons updated - VDMA-valves changed to subsequent VSPA - Valve terminal without push-in fittings - Notes added

Page 6 Page 21 Page 22 Page 22

1.4 01.07.2012 - Specification Mechanic reworked (Version 1.4) - Contact persons updated - Notes reworked - Swivel module DRQD added - Part number timer changed - After blow module added - 2x3/2-way valve added - Namur-valve added - 2x3/2-way valve added - Fieldbus node F33 Profinet added - Non-return valve extended - Quick exhaust valve extended - One-way flow control valve extended - Tube PUN-H added - Part numbers from push-in fittings are deleted - Standard QS-push in fittings incorporated - Contact monitoring SOPA added - Pressure amplifier DPA added - Service unit changed from D-series to MS-series

Page 4 Page 6 Page 14 Page 18 Page 18 Page 21 Page 21 Page 23 Page 23 Page 24 Page 26 Page 27 Page 28 Page 29 Page 29 Page 33 Page 33 Page 35 to 41

1.5 01.01.2013 - Specification Mechanic reworked (Version 1.5) 1.5.1 01.04.2013 - Contact persons updated

- Filter and filter-regulator with E11 locking added - Regulator with E11 locking added - Maintenance units without locking - Branching module added in maintenance units

Page 4 Page 30 Page 31 Page 35 to 40 Page 39 and 40

1.6 01.01.2014 - Specification Mechanic reworked (Version 1.6) - Cylinder DSBC and DSBG added new, DNC and DNG de-leted - Cylinder DGC added new, DGP and DGPL deleted - Fittings NPQH added new, QS-F deleted - Service units updated - Service unit MS12 added - Add data sheet

Page 1 Page 8 Page 11 Page 29 Page 35 to 41 Page 37 Page 44


Version Date: Mode of change Page/Chapter 1.7 01.01.2015 - Specification Mechanic reworked (Version 1.7)

- Valve terminal MPA size 1 added - Tube PUN added - add slim branching modules - products with E11-locking deleted - gauges updated, diameter 63 mm deleted - service units changed, without pressure switch and E11-locking - add MS4 service units and single components

Page 1 3.2.2 3.3.1.3 3.3.1.5 3.3.4 and 3.3.5.1 3.3.6.1 3.3.7

1.8 01.01.2016 - Specification Mechanic reworked (Version 1.8) - Update structure - Update contact persons - Notes changed - Update notes to the pressure switch at the service units - Complements of the filter elements - Complements of the throttle

Page 1 alle Page 5 Page 6 3.4.10 3.4.5 3.2.4.1

1.9 01.01.2017 - Specification Mechanic reworked (Version 1.9) - Adaptation of the file name to "loadheft mechanics" - Products checked for discontinuation - Update the contacts and the notes - Extension of the ADN cylinders by the diameter 40 - Disposal product DRQ and DRQD are replaced by successor product DRRD - Drives with guide rods added - Product image of AKM covers corrected - Outlet standard valves ISO 5599-1 MEBH and JMEBDH ISO1 replaced by VSVA series product - Product image of connection plates ISO 5599-1 corrected - Product image of VSVA standard valves with central plug ISO 15407-1 corrected - Discontinued product Namurventile VSNB replaced by suc-cessor product VSNC - Integration of the CPX / MPA execution guideline - Proximity switch added - Pneumatically actuated valve MS6 replaced by new part number - Discs with adjustable red segment added - Energy saving product for blown air applications VLG new added

general all 1 and 2 3.1.1.3 3.1.3.1 3.1.4 3.1.5 3.3.1.1 3.3.1.1 3.3.1.2 3.3.1.3 3.4 und 4 3.5.1 3.6.1.3 und 5 3.6.7 3.9.1

1.9.1 01.07.2017 - Namur valves with form A plug added - Correction of the pressure gauges in the partlists of the standard service units

3.3.1.3 3.6.10

2.0 01.01.2018 - Specification Mechanic reworked (Version 2.0) - Updated the contact person - Addition of the Code "GK" for standard piston/slide in the DGC-K linear drives - Updated images for one-way flow control valves - Addition of the fittings at the valve terminals - Oiler with fill level check added - F33 fieldbus as standard fieldbus in the example-code of Guideline CPX/MPA updated

1 3.1.2 3.3.4.1 3.4 3.6.6 4.1


Table of content

Change history 2 Table of content 4

1 Contact Persons 6

2 Notes 7

3 Overview - Release list for components 8 3.1 Pneumatic Drives 8

3.1.1 Standard based piston rod cylinders 8 3.1.2 Rodless cylinders 13 3.1.3 Rotary drives 15 3.1.4 Guided drives 17 3.1.5 Fasteners for drives 19

3.2 Vacuum technology 20 3.2.1 Vacuum generators 20

3.3 Valves 21 3.3.1 Electrically and pneumatically actuated standard valves 21 3.3.2 Mechanically operated valves 24 3.3.3 Shut-off valves 24 3.3.4 Flow control valves 27

3.4 Valve terminals 29 3.5 Sensors 33

3.5.1 Magnetores. Proximity switch for T-slot for inguiry of magnetic piston of cylinder 33 3.5.2 Air gap sensors 35

3.6 Compressed air treatment 35 3.6.1 On-off valves 35 3.6.2 Pressure buildup valve 37 3.6.3 Pressure buildup and venting valves 37 3.6.4 Branching module 38 3.6.5 Filters and filter control valves 38 3.6.6 Pressure regulating valves 40 3.6.7 Oiler with fill level check 40 3.6.8 Pressure measuring devices – Pressure gauge 41 3.6.9 Pressure switch mechanical, only for service units 41 3.6.10 Pressure amplifier 42 3.6.11 Standard service units according to VW Guideline 43

3.7 Safety oriented pneumatics 54 3.7.1 Safety oriented valves 54 3.7.2 Safe components for air treatment 55

3.8 Pneumatic connection technology 55 3.8.1 Calibrated outside tubing 55 3.8.2 Push in fittings 57

3.9 Other pneumatic equipment 58 3.9.1 Energy efficient air blowing applications 58 3.9.2 Pneumatic timer 58 3.9.3 Time delay valve 58 3.9.4 After blow module 59 3.9.5 Silencer 59

4 Guideline CPX/MPA valve terminals 60 4.1 Structure of a CPX/MPA-valve terminal of release list 60 4.2 Structure of the electric modules 62 4.3 Connection of interlinking blocks 63 4.4 Valve functions 64 4.5 Pneumatics-Interface / Compressed air supply, Pilot air supply for MPA 65


4.6 Connecting plates / Electrical module for Fieldbus MPA1 and MPA2 66 4.7 Constructive structure of the pneumatics part of the valve terminal 67 4.8 Note for creation of pressure zones 68

5 Data sheets 69


1 Contact Persons Festo AG & Co. KG Ruiter Straße 82 D - 73734 Esslingen Tel.: +49 (0) 711-347-0 Fax: +49 (0) 711-347-2628 International Responsibility Contact Details Philipp Hoppe Global Key Account Manager Volkswagen

Tel.: + 49 (0) 711-347-4257 Fax: + 49 (0) 711-34754-4257 E-Mail: [email protected]

Jürgen Gscheidle Global Key Account Manager Audi


Germany Responsibility Contact Details Christian Möll Key Account Manager Volkswagen Konzern


Tim Flügge Support Powertrain Plant

Support of Location: Bauna-tal, Salzgitter, Braunschweig, Hannover


Daniel Bergert Support Powertrain Plant

Support of Location: Chemnitz Tel.: + 49 (0) 711-347-10409 Fax: + 49 (0) 711-34754-10409 E-Mail: [email protected]

Lothar Raubaum Support Assembly Plant

Support of Location: Wolfsburg, Hannover, Emden and Osnabrück

Tel.: +49 (0) 711-347-10513 Fax: +49 (0) 711-34754-10513 E-Mail: [email protected]

Axel Flak National Key Account Manager Audi


Carina Armbruster Projectmanager Automotive DE


Poland Responsibility Contact Details Piotr Wanielista Sales Manager

Support Volkswagen Poland Tel.: + 48 (88) 2081-367 E-Mail: [email protected]

Hungary Responsibility Contact Details Jozsef Kurnyek Sales Engineer

Support Audi Hungary Tel.: + 36 (30) 9315645 Fax: + 36 (1)4365-101 E-Mail: [email protected]

Czech Republic Responsibility Contact Details Milan Skorpik Industry Segment Manager

Support Skoda Czech Republic

Tel.: + 420 (702) 200-514 E-Mail: [email protected]


2 Notes

These instructions are based on the mechanical requirements specification version 2.0, dated 01.01.2018.

Purpose to use: The Festo products described in this approval list are intended to cover requirements in the production departments engine, gear unit, chassis, casting of the Volkswagen group and must be used to the greatest possible extent in the interest of streamlined procurement, planning, maintenance and ware-housing. If, due to project-specific reasons, deviations become necessary for the purpose of improved execu-tion of production tasks, the required special components must be clarified with the client well in ad-vance. The resource requirements of VW AG, Mechanical-BV 1.10, Hydraulic-BV 1.12, Pneumatics-BV 1.13 and lubrication technology-BV 1.17 are not valid with default and observance of Specifications for the production departments engine, gear unit, chassis, casting of the Volkswagen Group. The approved products are limited to the respectively specified Festo part numbers. The release list does not remove the read the specifications Mechanical assembly plants. The general terms and conditions of Festo Vertriebs GmbH & Co. KG apply to you.

https://www.festo.com/rep/de_de/assets/pdf/643602_LZB_fuer_Internet_en.pdfhttps:/www.festo.com/rep/de_de/assets/pdf/643602_LZB_fuer_Internet_en.pdf


3 Overview - Release list for components 3.1 Pneumatic Drives 3.1.1 Standard based piston rod cylinders

Standard cylinders to ISO 15552 – diameter 32 to 200

Name Type Comment Picture Documentation

Standard cylinder DSBC ISO 15552

DSBC-...-PPVA-N3

Diameter 32, 50, 63, 80, 100, 125 mm Stroke length 25 ... 500 mm Force 483 ... 7 363 N Double acting Position detection Damping adjustable

Catalogue Documentation

Standard cylinder DSBG ISO 15552

DSBG-...-PPVA-N3

Diameter 160 and 200 mm Stroke length 25 ... 500 mm Force 12064 ... 18850 N Double acting Position detection Damping adjustable


Part number. Type Name Links

1376422 DSBC-32-25-PPVA-N3 Standard cylinder 1376424 DSBC-32-50-PPVA-N3 Standard cylinder 1376425 DSBC-32-80-PPVA-N3 Standard cylinder 1376426 DSBC-32-100-PPVA-N3 Standard cylinder 1376427 DSBC-32-125-PPVA-N3 Standard cylinder 1376428 DSBC-32-160-PPVA-N3 Standard cylinder 1376429 DSBC-32-200-PPVA-N3 Standard cylinder 1376430 DSBC-32-250-PPVA-N3 Standard cylinder 1376431 DSBC-32-320-PPVA-N3 Standard cylinder 1376432 DSBC-32-400-PPVA-N3 Standard cylinder 1376433 DSBC-32-500-PPVA-N3 Standard cylinder 1366948 DSBC-50-25-PPVA-N3 Standard cylinder 1366950 DSBC-50-50-PPVA-N3 Standard cylinder 1366951 DSBC-50-80-PPVA-N3 Standard cylinder 1366952 DSBC-50-100-PPVA-N3 Standard cylinder 1366953 DSBC-50-125-PPVA-N3 Standard cylinder 1366954 DSBC-50-160-PPVA-N3 Standard cylinder 1366955 DSBC-50-200-PPVA-N3 Standard cylinder 1366956 DSBC-50-250-PPVA-N3 Standard cylinder 1366957 DSBC-50-320-PPVA-N3 Standard cylinder

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https://www.festo.com/cat/en-gb_gb/DKI3WebDocuments.asp?node=N_DSBC

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http://xdki.festo.com/xdki/DKI3WebDataSheet.asp?lang=DE_DE&part=1376422&pdf=true






















1366958 DSBC-50-400-PPVA-N3 Standard cylinder 1366959 DSBC-50-500-PPVA-N3 Standard cylinder 1383578 DSBC-63-25-PPVA-N3 Standard cylinder 1383580 DSBC-63-50-PPVA-N3 Standard cylinder 1383581 DSBC-63-80-PPVA-N3 Standard cylinder 1383582 DSBC-63-100-PPVA-N3 Standard cylinder 1383583 DSBC-63-125-PPVA-N3 Standard cylinder 1383584 DSBC-63-160-PPVA-N3 Standard cylinder 1383585 DSBC-63-200-PPVA-N3 Standard cylinder 1383586 DSBC-63-250-PPVA-N3 Standard cylinder 1383587 DSBC-63-320-PPVA-N3 Standard cylinder 1383588 DSBC-63-400-PPVA-N3 Standard cylinder 1383589 DSBC-63-500-PPVA-N3 Standard cylinder 1383333 DSBC-80-25-PPVA-N3 Standard cylinder 1383335 DSBC-80-50-PPVA-N3 Standard cylinder 1383336 DSBC-80-80-PPVA-N3 Standard cylinder 1383337 DSBC-80-100-PPVA-N3 Standard cylinder 1383338 DSBC-80-125-PPVA-N3 Standard cylinder 1383339 DSBC-80-160-PPVA-N3 Standard cylinder 1383340 DSBC-80-200-PPVA-N3 Standard cylinder 1383341 DSBC-80-250-PPVA-N3 Standard cylinder 1383342 DSBC-80-320-PPVA-N3 Standard cylinder 1383343 DSBC-80-400-PPVA-N3 Standard cylinder 1383344 DSBC-80-500-PPVA-N3 Standard cylinder 1384804 DSBC-100-25-PPVA-N3 Standard cylinder 1384806 DSBC-100-50-PPVA-N3 Standard cylinder 1384807 DSBC-100-80-PPVA-N3 Standard cylinder 1384808 DSBC-100-100-PPVA-N3 Standard cylinder 1384809 DSBC-100-125-PPVA-N3 Standard cylinder 1384810 DSBC-100-160-PPVA-N3 Standard cylinder 1384811 DSBC-100-200-PPVA-N3 Standard cylinder 1384812 DSBC-100-250-PPVA-N3 Standard cylinder 1384813 DSBC-100-320-PPVA-N3 Standard cylinder 1384814 DSBC-100-400-PPVA-N3 Standard cylinder 1384815 DSBC-100-500-PPVA-N3 Standard cylinder 1804956 DSBC-125-25-PPVA-N3 Standard cylinder 1804958 DSBC-125-50-PPVA-N3 Standard cylinder 1804959 DSBC-125-80-PPVA-N3 Standard cylinder 1804960 DSBC-125-100-PPVA-N3 Standard cylinder 1804961 DSBC-125-125-PPVA-N3 Standard cylinder 1804962 DSBC-125-160-PPVA-N3 Standard cylinder 1804963 DSBC-125-200-PPVA-N3 Standard cylinder 1804964 DSBC-125-250-PPVA-N3 Standard cylinder














































1804965 DSBC-125-320-PPVA-N3 Standard cylinder 1804966 DSBC-125-400-PPVA-N3 Standard cylinder 1804967 DSBC-125-500-PPVA-N3 Standard cylinder 2029462 DSBG-160-25-PPVA-N3 Standard cylinder 2029464 DSBG-160-50-PPVA-N3 Standard cylinder 2029465 DSBG-160-80-PPVA-N3 Standard cylinder 2029466 DSBG-160-100-PPVA-N3 Standard cylinder 2029467 DSBG-160-125-PPVA-N3 Standard cylinder 2029468 DSBG-160-160-PPVA-N3 Standard cylinder 2029469 DSBG-160-200-PPVA-N3 Standard cylinder 2029470 DSBG-160-250-PPVA-N3 Standard cylinder 2029471 DSBG-160-320-PPVA-N3 Standard cylinder 2029472 DSBG-160-400-PPVA-N3 Standard cylinder 2029473 DSBG-160-500-PPVA-N3 Standard cylinder 2390139 DSBG-200-25-PPVA-N3 Standard cylinder 2390141 DSBG-200-50-PPVA-N3 Standard cylinder 2390142 DSBG-200-80-PPVA-N3 Standard cylinder 2390143 DSBG-200-100-PPVA-N3 Standard cylinder 2390144 DSBG-200-125-PPVA-N3 Standard cylinder 2390145 DSBG-200-160-PPVA-N3 Standard cylinder 2390146 DSBG-200-200-PPVA-N3 Standard cylinder 2390147 DSBG-200-250-PPVA-N3 Standard cylinder 2390148 DSBG-200-320-PPVA-N3 Standard cylinder 2390149 DSBG-200-400-PPVA-N3 Standard cylinder 2390150 DSBG-200-500-PPVA-N3 Standard cylinder

Round cylinders to ISO 6432


Round cylinder DSNU ISO 6432

DSNU-...-P-A

Diameter 10, 16, 25 mm Stroke length 25, 50, 100 mm Force 19 ... 1870 N Double acting Position detection Damping fixed Mounting flange Male thread


https://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_DSNU_1

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19184 DSNU-10-25-P-A Round cylinder 19186 DSNU-10-50-P-A Round cylinder 19188 DSNU-10-100-P-A Round cylinder 19199 DSNU-16-25-P-A Round cylinder 19201 DSNU-16-50-P-A Round cylinder 19203 DSNU-16-100-P-A Round cylinder 19219 DSNU-25-25-P-A Round cylinder 19221 DSNU-25-50-P-A Round cylinder 19223 DSNU-25-100-P-A Round cylinder

Compact cylinders to ISO 21287


Compact cylinder ADN ISO 21287

ADN-...-I-P-A

Diameter 20, 32, 40, 50, 63, 80 mm Stroke length 10, 20, 30, 40, 50 mm Force 51 ... 7 363 N Double acting Damping fixed Inside thread



536243 ADN-20-10-I-P-A Compact cylinder 536245 ADN-20-20-I-P-A Compact cylinder 536247 ADN-20-30-I-P-A Compact cylinder 536248 ADN-20-40-I-P-A Compact cylinder 536249 ADN-20-50-I-P-A Compact cylinder 536279 ADN-32-10-I-P-A Compact cylinder 536281 ADN-32-20-I-P-A Compact cylinder 536283 ADN-32-30-I-P-A Compact cylinder 536284 ADN-32-40-I-P-A Compact cylinder 536285 ADN-32-50-I-P-A Compact cylinder 536300 ADN-40-10-I-P-A Compact cylinder 536302 ADN-40-20-I-P-A Compact cylinder 536304 ADN-40-30-I-P-A Compact cylinder 536305 ADN-40-40-I-P-A Compact cylinder 536306 ADN-40-50-I-P-A Compact cylinder 536321 ADN-50-10-I-P-A Compact cylinder 536323 ADN-50-20-I-P-A Compact cylinder 536325 ADN-50-30-I-P-A Compact cylinder 536326 ADN-50-40-I-P-A Compact cylinder 536327 ADN-50-50-I-P-A Compact cylinder

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https://www.festo.com/cat/en-gb_gb/DKI3WebDataSheet.asp?part=536300












536342 ADN-63-10-I-P-A Compact cylinder 536344 ADN-63-20-I-P-A Compact cylinder 536346 ADN-63-30-I-P-A Compact cylinder 536347 ADN-63-40-I-P-A Compact cylinder 536348 ADN-63-50-I-P-A Compact cylinder 536363 ADN-80-10-I-P-A Compact cylinder 536365 ADN-80-20-I-P-A Compact cylinder 536367 ADN-80-30-I-P-A Compact cylinder 536368 ADN-80-40-I-P-A Compact cylinder 536369 ADN-80-50-I-P-A Compact cylinder

Compact cylinders to ISO 21287 non-rotating


Compact cylinder ADNGF, metric, non-rotating ISO 21287

ADNGF-...-P-A

Diameter 20, 32, 40, 50, 63, 80 mm Stroke length 10, 20, 30, 40, 50 mm Force 68 ... 4712 N Position detection Damping fixed Male thread



554221 ADNGF-20-10-P-A Compact cylinder 554223 ADNGF-20-20-P-A Compact cylinder 554225 ADNGF-20-30-P-A Compact cylinder 554226 ADNGF-20-40-P-A Compact cylinder 554227 ADNGF-20-50-P-A Compact cylinder 554239 ADNGF-32-10-P-A Compact cylinder 554241 ADNGF-32-20-P-A Compact cylinder 554243 ADNGF-32-30-P-A Compact cylinder 554244 ADNGF-32-40-P-A Compact cylinder 554245 ADNGF-32-50-P-A Compact cylinder 554249 ADNGF-40-10-P-A Compact cylinder 554251 ADNGF-40-20-P-A Compact cylinder 554253 ADNGF-40-30-P-A Compact cylinder 554254 ADNGF-40-40-P-A Compact cylinder 554255 ADNGF-40-50-P-A Compact cylinder 554259 ADNGF-50-10-P-A Compact cylinder 554261 ADNGF-50-20-P-A Compact cylinder 554263 ADNGF-50-30-P-A Compact cylinder

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https://www.festo.com/cat/en_gb/DKI3WebDataSheet.asp?part=554249










554264 ADNGF-50-40-P-A Compact cylinder 554265 ADNGF-50-50-P-A Compact cylinder 554268 ADNGF-63-10-P-A Compact cylinder 554270 ADNGF-63-20-P-A Compact cylinder 554272 ADNGF-63-30-P-A Compact cylinder 554273 ADNGF-63-40-P-A Compact cylinder 554274 ADNGF-63-50-P-A Compact cylinder 554277 ADNGF-80-10-P-A Compact cylinder 554279 ADNGF-80-20-P-A Compact cylinder 554281 ADNGF-80-30-P-A Compact cylinder 554282 ADNGF-80-40-P-A Compact cylinder 554283 ADNGF-80-50-P-A Compact cylinder

3.1.2 Rodless cylinders


Linear drives DGC, with guiding

DGC-...

Diameter 32, 50, 63 mm Stroke length 1 ... 8500 mm Force 30 ... 1870 N Position detection Different damping op-tions possible: Guiding variants: - Basic version - Slide - Ball bearing guide


Linear drives DGC-K, without guiding

DGC-K-...

Diameter 32, 50, 63, 80 mm Stroke length 1 ... 8500 mm Force 153 ... 3016 N Position detection Without external guid-ance for simple drive functions



532448 DGC-32-125-GF-PPV-A Linear drive 532448 DGC-32-160-GF-PPV-A Linear drive 532448 DGC-32-200-GF-PPV-A Linear drive 532448 DGC-32-250-GF-PPV-A Linear drive 532448 DGC-32-320-GF-PPV-A Linear drive 532448 DGC-32-400-GF-PPV-A Linear drive

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532448 DGC-32-500-GF-PPV-A Linear drive 532448 DGC-32-1000-GF-PPV-A Linear drive 532448 DGC-32-125-KF-PPV-A Linear drive 532448 DGC-32-160-KF-PPV-A Linear drive 532448 DGC-32-200-KF-PPV-A Linear drive 532448 DGC-32-250-KF-PPV-A Linear drive 532448 DGC-32-320-KF-PPV-A Linear drive 532448 DGC-32-400-KF-PPV-A Linear drive 532448 DGC-32-500-KF-PPV-A Linear drive 532448 DGC-32-1000-KF-PPV-A Linear drive 532450 DGC-50-125-GF-PPV-A Linear drive 532450 DGC-50-160-GF-PPV-A Linear drive 532450 DGC-50-200-GF-PPV-A Linear drive 532450 DGC-50-250-GF-PPV-A Linear drive 532450 DGC-50-320-GF-PPV-A Linear drive 532450 DGC-50-400-GF-PPV-A Linear drive 532450 DGC-50-500-GF-PPV-A Linear drive 532450 DGC-50-1000-GF-PPV-A Linear drive 532450 DGC-50-125-KF-PPV-A Linear drive 532450 DGC-50-160-KF-PPV-A Linear drive 532450 DGC-50-200-KF-PPV-A Linear drive 532450 DGC-50-250-KF-PPV-A Linear drive 532450 DGC-50-320-KF-PPV-A Linear drive 532450 DGC-50-400-KF-PPV-A Linear drive 532450 DGC-50-500-KF-PPV-A Linear drive 532450 DGC-50-1000-KF-PPV-A Linear drive 532451 DGC-63-160-GF-PPV-A Linear drive 532451 DGC-63-200-GF-PPV-A Linear drive 532451 DGC-63-250-GF-PPV-A Linear drive 532451 DGC-63-320-GF-PPV-A Linear drive 532451 DGC-63-400-GF-PPV-A Linear drive 532451 DGC-63-500-GF-PPV-A Linear drive 532451 DGC-63-1000-GF-PPV-A Linear drive 1312502 DGC-K-32-125-PPV-A-GK Linear drive 1312502 DGC-K-32-160-PPV-A-GK Linear drive 1312502 DGC-K-32-200-PPV-A-GK Linear drive 1312502 DGC-K-32-250-PPV-A-GK Linear drive 1312502 DGC-K-32-320-PPV-A-GK Linear drive 1312502 DGC-K-32-400-PPV-A-GK Linear drive 1312502 DGC-K-32-500-PPV-A-GK Linear drive 1312502 DGC-K-32-1000-PPV-A-GK Linear drive 1312504 DGC-K-50-125-PPV-A-GK Linear drive 1312504 DGC-K-50-160-PPV-A-GK Linear drive














































1312504 DGC-K-50-200-PPV-A-GK Linear drive 1312504 DGC-K-50-250-PPV-A-GK Linear drive 1312504 DGC-K-50-320-PPV-A-GK Linear drive 1312504 DGC-K-50-400-PPV-A-GK Linear drive 1312504 DGC-K-50-500-PPV-A-GK Linear drive 1312504 DGC-K-50-1000-PPV-A-GK Linear drive 1312505 DGC-K-63-125-PPV-A-GK Linear drive 1312505 DGC-K-63-160-PPV-A-GK Linear drive 1312505 DGC-K-63-200-PPV-A-GK Linear drive 1312505 DGC-K-63-250-PPV-A-GK Linear drive 1312505 DGC-K-63-320-PPV-A-GK Linear drive 1312505 DGC-K-63-400-PPV-A-GK Linear drive 1312505 DGC-K-63-500-PPV-A-GK Linear drive 1312505 DGC-K-63-1000-PPV-A-GK Linear drive 1312506 DGC-K-80-125-PPV-A-GK Linear drive 1312506 DGC-K-80-160-PPV-A-GK Linear drive 1312506 DGC-K-80-200-PPV-A-GK Linear drive 1312506 DGC-K-80-250-PPV-A-GK Linear drive 1312506 DGC-K-80-320-PPV-A-GK Linear drive 1312506 DGC-K-80-400-PPV-A-GK Linear drive 1312506 DGC-K-80-500-PPV-A-GK Linear drive 1312506 DGC-K-80-1000-PPV-A-GK Linear drive

3.1.3 Rotary drives Rotary drives with rack and pinion


Semi-rotary drives DRRD

DRRD-...

Size 8, 10, 12, 16, 20, 25, 32, 35, 40, 50, 63 mm Torque 0.2 ... 112 Nm Swivel angle 0 ... 180° Position sensing Cushioning: elastic (P), hydraulic shock absorbers Flanged shaft



1577238 DRRD-16-180-FH-PA semi-rotary drive 1395606 DRRD-20-180-FH-PA semi-rotary drive 1359980 DRRD-25-180-FH-PA semi-rotary drive 1578512 DRRD-32-180-FH-PA semi-rotary drive

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1526825 DRRD-35-180-FH-PA semi-rotary drive 1503269 DRRD-40-180-FH-PA semi-rotary drive 574405 (*) DRRD-50- semi-rotary drive 574407 (*) DRRD-63- semi-rotary drive

(*) It is a configurable product.

Rotary drive with swivel wing


Semi-rotary drives DRVS

DRVS-...

Size 12, 16, 25, 32, 40 mm Torque 0.15 ... 20 Nm Swivel angle 90, 180, 270° Position sensing Fixed elastic cushion-ing elements on both sides



1845710 DRVS-12-90-P semi-rotary drive 1845711 DRVS-12-180-P semi-rotary drive 1845712 DRVS-12-270-P semi-rotary drive 1845713 DRVS-16-90-P semi-rotary drive 1845714 DRVS-16-180-P semi-rotary drive 1845715 DRVS-16-270-P semi-rotary drive 1845716 DRVS-25-90-P semi-rotary drive 1845717 DRVS-25-180-P semi-rotary drive 1845718 DRVS-25-270-P semi-rotary drive 1845719 DRVS-32-90-P semi-rotary drive 1845720 DRVS-32-180-P semi-rotary drive 1845721 DRVS-32-270-P semi-rotary drive 1845722 DRVS-40-90-P semi-rotary drive 1845723 DRVS-40-180-P semi-rotary drive 1845724 DRVS-40-270-P semi-rotary drive

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Swivel module DSM DSM-...-B

Size 12, 16, 25, 32, 40 mm Torque 0,15 ... 80 Nm Swivel angle 0 - 270° Position detection Damping adjustable



547572 DSM-12-270-CC-A-B Swivel module 547570 DSM-12-270-P-A-B Swivel module 547576 DSM-16-270-CC-A-B Swivel module 547574 DSM-16-270-P-A-B Swivel module 547580 DSM-25-270-CC-A-B Swivel module 547578 DSM-25-270-P-A-B Swivel module 547584 DSM-32-270-CC-A-B Swivel module 547582 DSM-32-270-P-A-B Swivel module 547588 DSM-40-270-CC-A-B Swivel module 547586 DSM-40-270-P-A-B Swivel module

3.1.4 Guided drives

Name Type Comment Picture Links

Guided drives DFM, metric

DFM-...

Diameter 12, 16, 20, 25, 32, 40, 50, 63 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Recirculating ball bearing guide


Part number Type Name Links

170824 DFM-12-10-P-A-GF guided drive 170899 DFM-12-10-P-A-KF guided drive 170826 DFM-12-25-P-A-GF guided drive 170901 DFM-12-25-P-A-KF guided drive 170828 DFM-12-40-P-A-GF guided drive 170903 DFM-12-40-P-A-KF guided drive 170829 DFM-12-50-P-A-GF guided drive 170904 DFM-12-50-P-A-KF guided drive

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170830 DFM-12-80-P-A-GF guided drive 170905 DFM-12-80-P-A-KF guided drive 170831 DFM-12-100-P-A-GF guided drive 170906 DFM-12-100-P-A-KF guided drive 170832 DFM-16-10-P-A-GF guided drive 170907 DFM-16-10-P-A-KF guided drive 170834 DFM-16-25-P-A-GF guided drive 170909 DFM-16-25-P-A-KF guided drive 170836 DFM-16-40-P-A-GF guided drive 170911 DFM-16-40-P-A-KF guided drive 170837 DFM-16-50-P-A-GF guided drive 170912 DFM-16-50-P-A-KF guided drive 170838 DFM-16-80-P-A-GF guided drive 170913 DFM-16-80-P-A-KF guided drive 170839 DFM-16-100-P-A-GF guided drive 170914 DFM-16-100-P-A-KF guided drive 170848 DFM-25-25-P-A-GF guided drive 170923 DFM-25-25-P-A-KF guided drive 170850 DFM-25-40-P-A-GF guided drive 170925 DFM-25-40-P-A-KF guided drive 170851 DFM-25-50-P-A-GF guided drive 170926 DFM-25-50-P-A-KF guided drive 170852 DFM-25-80-P-A-GF guided drive 170927 DFM-25-80-P-A-KF guided drive 170853 DFM-25-100-P-A-GF guided drive 170928 DFM-25-100-P-A-KF guided drive 170855 DFM-32-25-P-A-GF guided drive 170930 DFM-32-25-P-A-KF guided drive 170857 DFM-32-40-P-A-GF guided drive 170932 DFM-32-40-P-A-KF guided drive 170858 DFM-32-50-P-A-GF guided drive 170933 DFM-32-50-P-A-KF guided drive 170859 DFM-32-80-P-A-GF guided drive 170934 DFM-32-80-P-A-KF guided drive 170860 DFM-32-100-P-A-GF guided drive 170935 DFM-32-100-P-A-KF guided drive 170861 DFM-32-125-P-A-GF guided drive 170936 DFM-32-125-P-A-KF guided drive 170862 DFM-32-160-P-A-GF guided drive 170937 DFM-32-160-P-A-KF guided drive 170863 DFM-32-200-P-A-GF guided drive 170938 DFM-32-200-P-A-KF guided drive 170871 DFM-50-25-P-A-GF guided drive














































170946 DFM-50-25-P-A-KF guided drive 170872 DFM-50-50-P-A-GF guided drive 170947 DFM-50-50-P-A-KF guided drive 170873 DFM-50-80-P-A-GF guided drive 170948 DFM-50-80-P-A-KF guided drive 170874 DFM-50-100-P-A-GF guided drive 170949 DFM-50-100-P-A-KF guided drive 170875 DFM-50-125-P-A-GF guided drive 170950 DFM-50-125-P-A-KF guided drive 170876 DFM-50-160-P-A-GF guided drive 170951 DFM-50-160-P-A-KF guided drive 170877 DFM-50-200-P-A-GF guided drive 170952 DFM-50-200-P-A-KF guided drive 170878 DFM-63-25-P-A-GF guided drive 170953 DFM-63-25-P-A-KF guided drive 170879 DFM-63-50-P-A-GF guided drive 170954 DFM-63-50-P-A-KF guided drive 170880 DFM-63-80-P-A-GF guided drive 170955 DFM-63-80-P-A-KF guided drive 170881 DFM-63-100-P-A-GF guided drive 170956 DFM-63-100-P-A-KF guided drive 170882 DFM-63-125-P-A-GF guided drive 170957 DFM-63-125-P-A-KF guided drive 170883 DFM-63-160-P-A-GF guided drive 170958 DFM-63-160-P-A-KF guided drive 170884 DFM-63-200-P-A-GF guided drive 170959 DFM-63-200-P-A-KF guided drive

3.1.5 Fasteners for drives


Covers caps AKM-... Slot covers for pro-tecting sensors and mounting grooves on cylinders, lineardrives and linear axes.



549194 AKM-12 Cover cap 549195 AKM-16 Cover cap 549196 AKM-25 Cover cap 549197 AKM-32 Cover cap 549198 AKM-40 Cover cap

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3.2 Vacuum technology 3.2.1 Vacuum generators

Name Type Comment Picture Links

OVEM vacuum gene-rator, metric

OVEM-...

Nominal diameter 0.45 ... 2.0 mm Port -Plug connector QS6, QS8 Solenoid valve vac-uum IN/OUT Solenoid valve for ejector pulse Integrated vacuum switch.


Vacuum generators VN, pneumatic

VN-...

Nominal size 0.45 to 3 mm Connection -Plug connector QS4, QS6, QS8, QS10, QS12 -Thread M5, G1/8, G1/4, G3/8 -Push-in sleeve 4.6 mm Standard -Vacuum port 90° to supply port Inline -Vacuum port in line with supply port Ejector pulse valve, pneumatic.



539074 OVEM-07-H-B-GN-OE-N-2P vacuum generator 539074 OVEM-10-H-B-GN-OE-N-2P vacuum generator 539074 OVEM-14-H-B-GN-OE-N-2P vacuum generator 539074 OVEM-20-H-B-GN-OE-N-2P vacuum generator 193498 VN-05-H-T3-PI4-VI4-RI4 vacuum generator 193499 VN-07-H-T3-PI4-VI4-RI4 vacuum generator 193500 VN-10-H-T3-PI4-VI4-RI4 vacuum generator 193502 VN-14-H-T4-PI4-VI5-RI5 vacuum generator

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3.3 Valves 3.3.1 Electrically and pneumatically actuated standard valves

Standard valves according to ISO 5599-1 and accessories


Standard valves ISO 5599-1 Standard valves VSVA with central plug

JMEBH-... MEBH-... JD-... VL-... VSVA-…

Connection ISO1; ISO3 Flow rate 1200 ... 6000 l/min Voltage 24 V DC Connecting plate valve - Electrically actuated, piloted - Pneumatically actu-ated - Subplates - Linking plates - Throttle plates - Intermediate pressure regulator plates



Connection plates ISO 5599-1

NAS-... NAU-... NAV-... NDV-... NEV-...

Vertical stacking modules for additional functions such as - Feed - Throttle - Pressure regulator



561365 VSVA-B-D52-D-D1-1R5L solenoid valve 561362 VSVA-B-M52-AD-D1-1R5L solenoid valve 561367 VSVA-B-P53E-D-D1-1R5L solenoid valve 561368 VSVA-B-P53U-D-D1-1R5L solenoid valve 184510 JMEBDH-5/2-D-3-ZSR-C solenoid valve 184507 MEBH-5/2-D-3-ZSR-C solenoid valve 184513 MEBH-5/3B-D-3-ZSR-C solenoid valve 184511 MEBH-5/3E-D-3-ZSR-C solenoid valve 151008 JD-5/2-D-1-C pneumatic valve 151866 JD-5/2-D-3-C pneumatic valve 151009 VL-5/2-D-1-C pneumatic valve 151864 VL-5/2-D-3-C pneumatic valve 151012 VL-5/3B-D-1-C pneumatic valve 151869 VL-5/3B-D-3-C pneumatic valve 151011 VL-5/3E-D-1-C pneumatic valve 151868 VL-5/3E-D-3-C pneumatic valve 10336 NAS-1/2-3A-ISO individual sub-base

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9484 NAS-1/4-1A-ISO individual sub-base 10337 NAU-1/2-3B-ISO individual sub-base 9485 NAU-1/4-1B-ISO individual sub-base 10175 NAV-1/2-3C-ISO manifold sub-base 10173 NAV-1/4-1C-ISO manifold sub-base 9489 NDV-1-ISO blanking plate 10340 NDV-3-ISO blanking plate 10174 NEV-1DA/DB-ISO end plate kit 10176 NEV-3DA/DB-ISO end plate kit

Standard valves to ISO 15407-1 and accessories


Standard valves VSVA with central plug ISO 15407-1 (VDMA 24 563)

VSVA-...

Flow rate 400 ... 1400 l/min Voltage 24 V DC Connection plate valve - Electrically actuated, piloted Connecting plates


Standard valves VSPA ISO 15407-1

VSPA-...

Connection G1/8, ISO 02; G1/4, ISO 01 Flow rate 500 ... 1000 l/min Connection plate valve - Pneumatically actu-ated Connecting plates Manifold connecting plates


Connection plates ISO 15407-1

NAS-... NAW-... NDV-... NEV-...



534558 VSVA-B-D52-H-A1-1R5L Solenoid valve, 5/2 bistable, 14 dominant 534555 VSVA-B-M52-AH-A1-1R5L Solenoid valve, 5/2 monostable 534560 VSVA-B-P53E-H-A1-1R5L Solenoid valve, 5/3 exhausted 534561 VSVA-B-P53U-H-A1-1R5L Solenoid valve, 5/3 pressurized 534552 VSVA-B-T32C-AH-A1-1R5L Solenoid valve, 2 x 3/2 closed 546715 VSPA-B-D52-A1 Pneumatic valve, 5/2 bistable, 14 dominant 546716 VSPA-B-M52-A-A1 Pneumatic valve, 5/2 monostable






























546719 VSPA-B-P53E-A1 Pneumatic valve, 5/3 exhausted 546718 VSPA-B-P53U-A1 Pneumatic valve, 5/3 pressurized 161109 NAS-1/4-01-VDMA Individual connecting plate 161102 NAW-1/4-01-VDMA Manifold Connecting plate 161103 NAW-1/4-01-VDMA-VL Manifold Connecting plate 161107 NDV-01-VDMA Cover plate 161104 NEV-01-VDMA End plate kit

Standard valves to VDI/VDE 3845


Solenoid valves VSNC

VSNC-... Connection G1/4, NPT 1/4 Flow rate 900 ...1000 l/min Voltage 12, 24, 48 V DC, 24, 48, 120, 230 V AC Port pattern as per NAMUR, to VDE/VDI 3845 Solenoid-actuated, pi-loted Mechanical spring re-turn Diverse Ex solenoid systems, IEC Ex, FM EX Convertible from 5/2-way function to 3/2-way function


Socket MSSD MSSD-C-24-LED-M12 SA-27400

Sockets for solenoids Connection cross section: 0,75 … 1,5 mm².


8026033 (*) VSNC-F-B52-H-G14-FN-1A1 solenoid valve 8026033 (*) VSNC-FC-M52-MH-G14-FN-1A1 solenoid valve 188513 MSSD-C-24-LED-M12-SA-27400 Socket with connection M12x1

(*) It is a configurable product.

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3.3.2 Mechanically operated valves


Stem actuated valve with connection G1/8

VS-3-1/8

Connection G1/8 Flow rate 80 ...140 l/min Metal valve - Mechanical actuated - Convertible from closed to open



2334 VS-3-1/8 Stem actuated valve

3.3.3 Shut-off valves Non-return valves


Non-return valve H H-...

Connection G1/8, G1/4, G3/8, G1/2, G3/4 Plug connection 2, 4, 6, 8, 10, 12 mm Flow rate 115 ... 2230 l/min Shut-off valve - Screwed



11691 H-1/2-B Non-return valve 11689 H-1/4-B Non-return valve 3324 H-1/8-A/I Non-return valve 11692 H-3/4-B Non-return valve 11690 H-3/8-B Non-return valve

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Non-return valves piloted


Non-return valves HGL, piloted

HGL-... Controlled, unlocka-ble check valves must be approved! Only in connection wieth manual override HAB!

Connection G1/8, G1/4, G3/8, G1/2 Flow rate 130 ... 1600 l/min Shut-off valve - Pneumatic piloted non-return valve.


Manual override HAB HAB-...

Hand lever Manual override



530033 HGL-1/2-B Non-return valve 530031 HGL-1/4-B Non-return valve 530030 HGL-1/8-B Non-return valve 530032 HGL-3/8-B Non-return valve 184588 HAB-1/2 Manual override for HGL 184586 HAB-1/4 Manual override for HGL 184585 HAB-1/8 Manual override for HGL 184587 HAB-3/8 Manual override for HGL

Schnellentlüftungsventile


Quick exhaust valve SE, SEU

SE-... SEU-...

Connection G1/8, G1/4, G3/8, G1/2. G3/4 Flow rate 300 ... 6480 l/min



9688 SE-1/2-B Quick exhaust valve 9686 SE-1/4-B Quick exhaust valve 9685 SE-1/8-B Quick exhaust valve 2280 SE-3/4 Quick exhaust valve 9687 SE-3/8-B Quick exhaust valve 6822 SEU-1/2 Quick exhaust valve 6753 SEU-1/4 Quick exhaust valve 4616 SEU-1/8 Quick exhaust valve 6755 SEU-3/8 Quick exhaust valve

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Logic elements OR building blocks


OR gate OS OS-...

Flow rate 100 ... 5000 l/min G1/8, G1/4 OR function



6682 OS-1/4-B OR gate 6681 OS-1/8-B OR gate

Logic elements AND building blocks


AND gate ZK ZK-1/8-B Flow rate 550 l/min G1/8 AND function



6680 ZK-1/8-B AND gate

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3.3.4 Flow control valves One-way flow control valves


One-way flow control valve GRLA

GRLA-... GRLA-…-SA

Connection M5, G 1/8, G 1/4, G 3/8, G 1/2, G 3/4 Flow rate 0 ... 4 320 l/min Block-Flow control valve. Special variant: Tamper-proof with spring pin


One-way flow control valve GRLZ

GRLZ-...

Connection M3, M5, G1/8, G1/4, G3/8, G1/2, also available with NPT thread Plug connection 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1400 l/min Non-return and flow control valve


One-way flow control valve GR, GRA

GR-... GRA-...

Connection M5, G1/8, G1/4, G3/8, G1/2, G3/4 Plug connection 3, 4, 6, 8 mm Flow rate 0 ... 3300 l/min Block-Flow control valve


Exhaust air flow con-trol valve GRE

GRE-...

Connection G1/8, G1/4, G3/8, G1/2, G3/4 Durchfluss 0 ... 8000 l/min Flow control valve



151179 GRLA-1/2-B One-way flow control valve 151172 GRLA-1/4-B One-way flow control valve 151165 GRLA-1/8-B One-way flow control valve 151180 GRLA-3/4-B One-way flow control valve 151178 GRLA-3/8-B One-way flow control valve 151160 GRLA-M5-B One-way flow control valve 539717 GRLA-M5-B-SA-218543 One-way flow control valve, tam-

per-proof

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539661 GRLA-1/8-B-SA-218537 One-way flow control valve, tam-per-proof





151195 GRLZ-1/4-B One-way flow control valve 151188 GRLZ-1/8-B One-way flow control valve 3720 GR-1/2 One-way flow control valve 151215 GR-1/8-B One-way flow control valve 2103 GR-3/4 One-way flow control valve 6308 GR-3/8-B One-way flow control valve 6509 GRA-1/4-B One-way flow control valve 151213 GR-M5-B One-way flow control valve 10351 GRE-1/8 Exhaust air flow control valve

One-way flow control valves with roller lever


One-way flow control valve with roller lever GRR

GRR-1/2 Connection G1/2 Flow rate 0 ... 1 300 l/min Block-Flow control valve.



2111 GRR-1/2 One-way flow control valve

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3.4 Valve terminals Name Type Comment Picture Documentation

Valve terminal MPA-S with CPX-Terminal (Typ 32)

MPA 32P-… The inputs of the valve terminal may be used exclusively for final positions of the movements of the re-spective valve termi-nal! Sub-bus systems are not approved!

Flow rate 360 and 700 l/min Width 10 mm (Size 1), 20 mm (Size 2) Variability: flexible pressure supply variable pressure zones, additional power supply in ran-dom position serial valve control – to 32 valve positions or 64 solenoid coil Open for profibus-DP Pressure range-0,9 ... 10 bar Protection class IP65 Electrical E/A and fieldbus connection by modular electrical terminal type CPX.


Electric terminal CPX CPX 50E-…

Installation variants: Stand-alone as Re-mote I/O With valve terminal MPA-S Digital und analog In-/Outpus Power supply: 7/8 ", 5-pin Fieldbus connection: Profibus DP and ProfiNet Connection technol-ogy: M12, B-coded CPX diagnostic inter-face for handheld CPX-MMI



530411 MPA-FB-VI Valve terminal 197330 CPX Electric terminal

Further information and a help for the configuration are available in the Guideline CPX / MPA valve terminals.

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CPX-Electric Name Identcode Type Part-No. Links

End plate left -- CPX-EPL-EV 195716 Fieldbus node for Profinet IO, 2 x M12, CPX-M without node specific connection technology Interlinking block with system supply, 7/8", 5-pole

F33 GC QP

CPX-FB33 CPX-GE-EV-S-7/8-5POL

548755 541244

Connection

Profibus DP fieldbus node Fieldbus connection, 2xM12, B-coded, cable outlet for-ward (for pre-assembled bus cable). System supply (interlinking block with 7/8“ connection for power supply sensors, electronics, outputs and valves)

F13 GO

QP

CPX-FB13 CPX-AB-2-M12-RK-DP CPX-GE-EV-S-7/8-5POL

195740 541519 541244

Connection

Eingangsmodul 8DE, 0,5 A Anschlussblock 4xM12 (Metallgewinde) Verkettungsblock ohne Systemeinspeisung

E GW

--

CPX-8DE CPX-AB-4-M12x2-5POL-R CPX-GE-EV

195750 541254 195742

Connection CPX Pneumatics interface to MPA (int. Auxiliary pilot air)

D VMPA-FB-EPL-G 533370

End plate right, metal version (Only required for CPX standalone)

Z CPX-EPR-EV 195714

Accessories: Power supply socket 7/8 ", 5-pin GS NECU-G78G5-C2 543107 Earthing plate (5 pieces) CPX-EPFE-EV 538892 Mounting clip for Wall mounting (10 pieces) CPX-BG-RW-10X 529040 Inscription label holder CPX-ST-1 536593 M12 Cover cap (10 pieces) ISK-M12 165592 Handheld to Start-up and Troubleshooting CPX-MMI-1 529043 Connecting cable MMI 3,5m KV-M12-M12-3,5 530901 Holder for control unit CPX-MMI-1-H 534705

Festo Maintenance Tool incl. Adapter CPX on USB NEFC-M12G5-0.3-U1G5

547432 Download

Train anchor, for extension Tie rod, single Tie rod, double Tie rod, triple

CPX-ZA-1-E CPX-ZA-1 CPX-ZA-2 CPX-ZA-3

525418 195718 195720 195722




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Pneumatic MPA1 (width 10 mm) and MPA2 (width 20 mm) Name Identcode Type Part-No. Links

Internal auxiliary pilot air, defined exhaust air V

Pneumatische Arbeitsanschlüsse 2 und 4

C MPA1: Gewinde M7 MPA2: Gewinde G1/8

F MPA1: QSM-M7-4-I MPA2: QS-G1/8-6-I

153319 186107

G MPA1: QSM-M7-6-I MPA2: QS-G1/8-8-I

153321 186109

Pneumatischer Versorgungsanschluss 1

D MPA1+MPA2: Gewinde G1/4

K MPA1+MPA2: QS-G1/4-8-I

186110

L MPA1+MPA2: QS-G1/4-10-I

186112

Manual override pushing N VMPA-HBT-B 540897 Adapter CPX-MPA M VMPA-AP 533375 Connection block MPA1 (4 Valve positions) Electrical interlinking module Electronic module for fieldbus, 8 addresses, galvanically isolated

AH VMPA1-FB-AP-4-1 VMPA1-FB-EV-AB VMPA1-FB-EMG-8

533352 537998 533361

Connection block MPA2 (2 Valve positions) Electrical interlinking module Electronic module for fieldbus, 4 addresses, galvanically isolated

BH VMPA2-FB-AP-2- 1 VMPA1-FB-EV-AB VMPA2-FB-EMG-4

538000 537998 537984

Seal for connection block -- VMPA1-DP 533359 Separating seal channel 1,3,5 S VMPA1-DP-PRS 533365 Separating seal channel 1 T VMPA1-DP-P 533363 Separating seal channel 3,5 R VMPA1-DP-RS 533364

Additional pressure supply, prepared exhaust air, if no separating seal S, T or R (connection size G1/4) Exhaust air plate Electrical connection for fieldbus, pneumatic supply plate

U VMPA1-FB-SP VMPA-AP VMPA1-FB-EV-V

533354 533375 537999

Additional pressure supply, prepared exhaust air, if no separating seal S, T or R (connection size G1/4) Exhaust air plate Electrical connection for fieldbus, pneumatic supply plate

V VMPA1-FB-SP VMPA-AP VMPA1-FB-EV-V

533354 533375 537999

Continued on next page


























Pneumatic MPA1 (width 10 mm) and MPA2 (width 20 mm) Name Identcode Type Part-No. Links

MPA1 (width 10 mm) MPA1: 5/2-directional control valve, monostable M VMPA1-M1H-M-PI 533342 MPA1: 5/2-way-double pilot valve J VMPA1-M1H-J-PI 533343 MPA1: 5/3-directional control valve, neutral position pressurized

B VMPA1-M1H-B-PI 533344

MPA1: 5/3-directional control valve, neutral position exhausted

E VMPA1-M1H-E-PI 533346

MPA1: 2 x 3/2-directional control valve closed K VMPA1-M1H-K-PI 533347 MPA1: cover plate for vacant position L VMPA1-RP 533351 MPA2 (width 20 mm) MPA2: 5/2-directional control valve, monostable M VMPA2-M1H-M-PI 537952 MPA2: 5/2-way-double pilot valve J VMPA2-M1H-J-PI 537953 MPA2: 5/3-directional control valve, neutral position pressurized

B VMPA2-M1H-B-PI 537954

MPA2: 5/3-directional control valve, neutral position ex-hausted

E VMPA2-M1H-E-PI 537956

MPA2: 2 x 3/2-directional control valve closed K VMPA2-M1H-K-PI 537957 MPA2: cover plate for vacant position L VMPA2-RP 537962 End plate right -- VMPA-EPR 533373 Accessories: Transparent inscription label holder per connecting plate

T VMPA1-ST-1-4 533362

Mounting bracket for supplementary wall connection (only in combination with U or V)

J VMPA-BG-RW 534416

Silencer with plug-in sleeve for exhaust air plate UC-QS-10H 526475 Silencer for connection 82/84 of the supply plate UC-M7 161418 Push-in fitting for connection 12/14, pneumatic interface QSM-M7-6-I 153321 Push-in fitting for supply connection 1 QS-G1/4-10-I 186112 Push-in fittings for connections 2/4 (MPA1) QSM-M7-6-I 153321 Small push-in fittings for connections 2/4 (MPA2) QS-G1/8-6-I 186107 Large push-in fittings for connections 2/4 (MPA2) QS-G1/8-8-I 186109 Blind plugs for connections 12/14 and 82/84 B-M7 174309

























3.5 Sensors 3.5.1 Magnetores. Proximity switch for T-slot for inguiry of magnetic piston of cylinder A query about the magnetic piston of the cylinder is not permitted. Exceptions must be justified techni-cally or constructively and require the written consent of the client. Fixing the switches only with a reproducible position when changing is required.

Proximity switch


Proximity switch SMT-8M-A

SMT-...

Voltage: 5 ... 30 V DC Cable length: 0.1 ... 30 m Plug connection: M8, M12 Electric Contactless PNP, NPN



574337 SMT-8M-A-PS-24V-E-0,3-M12 proximity sensor 574334 SMT-8M-A-PS-24V-E-0,3-M8D proximity sensor

Proximity switches resistant to welding spatter, weld resistant, oil resistant


Proximity switch SDBT

SDBT-...

Voltage 10 ... 30 V DC Cable length 0.3 and 5 m Plug connection M12 Electrical Contactless PNP, NPN



2476855 SDBT-BSW-1L-PU-W-0.3-N-M12 proximity sensor

Mounting components for sensors


Mounting components for proximity switches and sensors

SMBR-... For round cylinder DSNU

Mounting kits for prox-imity sensors and sen-sors on various drives.


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175092 SMBR-8-10 mounting kit 175093 SMBR-8-12 mounting kit 175094 SMBR-8-16 mounting kit 175095 SMBR-8-20 mounting kit 175096 SMBR-8-25 mounting kit

Tamper-proof mounting of proximity switches


Tamper-proof mount-ing components for proximity switches and sensors

SAMH-... Mounting kits for prox-imity sensors and sen-sors on various drives.



575815 SAMH-S-N8-S-MK mounting kit 575817 SAMH-S-N8-S-SC cover 547941 SMM-8 positioning component

Positioning elements


Positioning elements SMM-... Comprehensive accessories for every application. - Mounting kits - Sensor holder - Clips - Positioning elements



547941 SMM-8 positioning component



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3.5.2 Air gap sensors


Air gap sensors SOPA SOPA-... Use only after consult-ing the client!

Sensing range 20 ... 200 µm Pressure 4 ... 7 bar Switching outputs PNP or NPN Integrated air jet func-tion Multi-coloured LCD display Filtered compressed air, lubricated or unlu-bricated H-rail, wall mounting, through-hole



552130 SOPA-CM1H-R1-HQ6-2P-M12 air gap sensor 552138 SOPA-CM1H-R1-WQ6-2P-M12 air gap sensor 552131 SOPA-CM2H-R1-HQ6-2P-M12 air gap sensor 552139 SOPA-CM2H-R1-WQ6-2P-M12 air gap sensor 552132 SOPA-CM3H-R1-HQ6-2P-M12 air gap sensor 552140 SOPA-CM3H-R1-WQ6-2P-M12 air gap sensor 552133 SOPA-CM4H-R1-HQ6-2P-M12 air gap sensor 552141 SOPA-CM4H-R1-WQ6-2P-M12 air gap sensor 552146 SOPA-M1-R1-HQ6-2P-M12 air gap sensor

3.6 Compressed air treatment 3.6.1 On-off valves

On-off valves, electrical operated


On-off valve MS4-EE

MS4-EE-1/4-10V24P-S

Connection G1/8, G1/4, G3/8 Flow rate 1000 ... 2000 l/min.


On-off valve MS6-EE

MS6-EE-1/2-10V24P-S

Connection G1/4, G3/8, G1/2, G3/4 Flow rate 2600 ... 7000 l/min.


On-off valve MS12-EE

MS12-EE-G-V24P-S

Connection G1, G1 1/4, G1 1/2, G2 Flow rate 25000 ... 32000 l/min.


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527709 MS4-EE-1/4-10V24P-S On-off valve with silencer 527682 MS6-EE-1/2-10V24P-S On-off valve with silencer 535032 MS12-EE-G-V24P-S On-off valve with silencer

On-off valves, manual operated


On-off valve MS4-EM

MS4-EM1-1/4-S

Connection G1/8, G1/4, G3/8 Flow rate 1200 ... 2200 l/min.


On-off valve MS6-EM

MS6-EM1-1/2-S

Connection G1/4, G3/8, G1/2, G3/4 Flow rate 3000 ... 8700 l/min.


On-off valve MS9-EM

MS9-EM-G-S-VS Connection G1/2, G3/4, G1, G1 1/4, G1 1/2 Flow rate 8000 ... 18000 l/min


On-off valve MS12-EM

MS12-EM-G-S Connection G1, G1 1/4, G1 1/2, G2 Flow rate 25000 ... 32000 l/min.



541259 MS4-EM1-1/4-S On-off valve with silencer 541268 MS6-EM1-1/2-S On-off valve with silencer 562952 MS9-EM-G-S-VS On-off valve with silencer 535031 MS12-EM-G-S On-off valve with silencer

On-off valves, pneumatic operated


On-off valve MS...-EP-…

MS...-EP-… Connection G1/4, G1/2, G1


8028520 MS4-EE-1/4-EP-CS On-off valve Datasheet

3075309 MS6-EE-1/2-EP-CS On-off valve Datasheet 2677260 MS9-EE-G-EP-S-VS-CS On-off valve with silencer Datasheet

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3.6.2 Pressure buildup valve


Pressure buildup valve MS4-DL

MS4-DL-1/4

Connection G1/4 Flow rate 1000 ... 2000 l/min.


Pressure buildup valve MS12-DL

MS12-DL-G

Connection G2 Flow rate 25000 ... 42000 l/min.



529531 MS4-DL-1/4 Pressure buildup valve 541497 MS12-DL-G Pressure buildup valve

3.6.3 Pressure buildup and venting valves


Pressure buildup and venting valve MS6-SV

MS6-SV-1/2-C-10V24P-S

Size 6 Connection G1/2 Pressure 3,5 - 10 bar Flow rate 4300 l/min Voltage 24 V DC Electric operated 3/2-Directional control valve, Initial position closed Performance Level C, Category 1, 1-Canal by EN ISO 13849-1


Pressure buildup and venting valve MS9-SV

MS9-SV-G-C-10V24P-S-VS

Size 9 Connection G1 Pressure 3,5 - 16 bar Flow rate 16000 l/min Voltage 24 V DC Electric operated 3/2-Directional control valve, Initial position closed Performance Level C, Category 1, 1-Canal by EN ISO 13849-1


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548713 MS6-SV-1/2-C-10V24P-S Pressure buildup and venting valve with silencer

562176 MS9-SV-G-C-10V24P-S-VS Pressure buildup and venting valve with silencer

3.6.4 Branching module


Branching module MS…-FRM-…

MS…-FRM-… MS…-FRM-FRZ

Connection G1/4, G1/2, G1, G2 Flow rate 3200 ... 42000 l/min



529555 MS4-FRM-1/4 Branching module 529857 MS6-FRM-1/4 Branching module 529853 MS6-FRM-1/2 Branching module 564145 MS9-FRM-G-VS Branching module 541681 MS12-FRM-G Branching module 549336 MS4-FRM-FRZ Branching module, slim 549337 MS6-FRM-FRZ Branching module, slim

3.6.5 Filters and filter control valves


Filter-regulating valve MS…-LFR

MS…-LFR-…

Connection G1/4, G1/2, G1 and G2 Flow rate 850 ... 17000 l/min. Filtration 5µm and 40µm


Fine- and Micro filter MS…-LFM

MS…-LFM-…

Connection G1/4, G1/2 Flow rate 380 … 550 l/min Operating pressure 2 … 12 bar Filtration 0,01 µm, 1 µm


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Activated carbon filter MS…-LFX

MS…-LFX-…

Connection G1/4, G1/2 Flow rate 700 l/min. Operating pressure 0 … 20 bar Residual oil content <= 0,003 mg/m³


Filter cartridges MS MS4-... MS6-... MS9-...

Size 4, 6, 9 Grade of filtration - 40µm - 5µm - 1µm - 0.01µm - Activated carbon fil-ter



526489 MS4-LFR-1/4-D7-E-R-M-A4-AS Filter-regulating valve, 40 µm 526490 MS6-LFR-1/2-D7-E-R-M-A4-AS Filter-regulating valve, 40 µm 562531 MS9-LFR-G-D7-E-U-M-A4-AS Filter-regulating valve, 40 µm

535022 MS12-LFR-G-D7-E-U-M-A4-LD-AS

Filter-regulating valve, 40 µm

526489 MS4-LFR-1/4-D7-C-R-M-A4-AS Filter-regulating valve, 5 µm 526490 MS6-LFR-1/2-D7-C-R-M-A4-AS Filter-regulating valve, 5 µm 562531 MS9-LFR-G-D7-C-U-M-A4-AS Filter-regulating valve, 5 µm

535022 MS12-LFR-G-D7-C-U-M-A4-LD-AS

Filter-regulating valve, 5 µm

529663 MS6-LFM-1/4-ARM Micro filter, 0,01 µm 529667 MS6-LFM-1/4-BRM Fine filter, 1 µm 529655 MS6-LFM-1/2-ARM Micro filter, 0,01 µm 529659 MS6-LFM-1/2-BRM Fine filter, 1 µm 529683 MS6-LFX-1/4-R Activated carbon filter 529679 MS6-LFX-1/2-R Activated carbon filter 534501 MS4-LFP-C Filter cartridge, 5 µm 534502 MS4-LFP-E Filter cartridge, 40 µm 532909 MS6-LFM-A Micro filter cartridge 532910 MS6-LFM-B Micro filter cartridge 534499 MS6-LFP-C Filter cartridge, 5 µm 534500 MS6-LFP-E Filter cartridge, 40 µm 532911 MS6-LFX Activated carbon filter cartridge 570309 MS9-LFP-C Filter cartridge, 5 µm 570310 MS9-LFP-E Filter cartridge, 40 µm

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3.6.6 Pressure regulating valves


Pressure regulating valve MS…-LR

MS…-LR-…

Connection G1/4, G1/2, G1 und G2 Flow rate 1000 ... 26500 l/min


Precision pressure regulating valve MS6-LRP

MS6-LRP-1/4-D4-A8-AS

Connection G1/4 Flow rate 1100 l/min Pressure control range 0,05 … 2,5 bar


Precision pressure regulating valve LRP

LRP-…

Connection G1/4 Flow rate 800 ... 2300 l/min Pressure 0,05 ... 0,7 bar, 0,05 ... 2,5 bar, 0,05 ... 4 bar Max. pressure hyste-resis 0,02 bar Without manometer



527690 MS4-LR-1/4-D7-A4-AS Pressure regulating valve 527663 MS6-LR-1/2-D7-A4-AS Pressure regulating valve 562530 MS9-LR-1-D7-A4-AS Pressure regulating valve 535021 MS12-LR-G-D7-A4-LD-AS Pressure regulating valve

538028 MS6-LRP-1/4-D4-A8-AS Precision pressure regulating valve

159500 LRP-1/4-0,7 Precision pressure regulating valve

162834 LRP-1/4-2,5 Precision pressure regulating valve

159501 LRP-1/4-4 Precision pressure regulating valve

3.6.7 Oiler with fill level check


Oiler with fill level check

MS-LOE-1/2-R-S-CS

Connection G1/2


5300537 MS-LOE-1/2-R-S-CS Oiler with fill level check Datasheet

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3.6.8 Pressure measuring devices – Pressure gauge


Pressure gauge MA MA-...-RG

Connection G1/8, G1/4 Pressure 0...2,5 bar, 0 … 10 bar, 0 … 16 bar Indicating range bar DIN EN 837-1 Adjustable red green range



525725 MA-40-10-R1/8-E-RG Pressure gauge 525726 MA-40-16-R1/8-E-RG Pressure gauge 546963 MA-40-2,5-R1/8-E-RG Pressure gauge 525728 MA-50-10-R1/4-E-RG Pressure gauge 525729 MA-50-16-R1/4-E-RG Pressure gauge 525727 MA-50-2,5-R1/4-E-RG Pressure gauge 719963 Red disc diameter 40 Disc with adjustable red segment 719962 Red disc diameter 50 Disc with adjustable red segment

3.6.9 Pressure switch mechanical, only for service units


Pressure switch PEV PEV-1/4-B-M12

Pressure 1 ... 12 bar Voltage 24 V DC Mechanical Non-contacting Adjustable switching point Pressure view



192488 PEV-1/4-B-M12 Pressure switch

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3.6.10 Pressure amplifier


Pressure booster DPA

DPA-...

Twin-piston Pressure booster Pneumatic actuator 1:2 Pneumatic Connec-tion G1/4, G3/8, G1/2 Supply pressure 2 ... 10 bar Output pressure 4 ... 16 bar Flow rate 300 ... 3000 Nl/min Ambient temperature +5 ... +60°C.



549402 DPA-100-16-A Pressure booster 537274 DPA-40-16 Pressure booster 549400 DPA-63-16-A Pressure booster

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3.6.11 Standard service units according to VW Guideline Servie unit - Standard - G1/4“ Order number: 8043226 - DE_CS.1449361-A Download Pneumatic Drawing Structure: Part list:

Pos. Piece Name Type Part number

1 1 Connecting plate 1/4" MS4-AGB 526069 2 1 Module connector MS4-MV 532798 3 1 On-off valve with silencer 6842 U-1/4-B MS4-EM1-1/4-S 541259 4 1 Mounting bracket MS4-WP 532184 5 1 Filter regulator 40µm MS4-LFR-1/4-D7-E-R-M-A4-AS 526489 1 Filter cartridge 40 µm (replacement) MS4-LFP-E 534502

6 1 Pressure gauge red/green MA-50-16-R1/4-E-RG 525729 7 1 Module connector MS4-MV 532798 8 1 Branching module MS4-FRM-1/4 529555 9 2 Blanking plug B-1/4 3569 10 1 Module connector MS4-MV 532798

11 1 On-off valve electrical with silencer 6842 U-1/4-B MS4-EE-1/4-10V24P-S 527709

12 1 Module connector MS4-MV 532798 13 1 Soft-start valve MS4-DL-1/4 529531 14 1 Mounting bracket MS4-WP 532184 15 1 Branching module MS4-FRM-1/4 529555 16 2 Blanking plug B-1/4 3569 17 1 Module connector MS4-MV 532798

A pressure monitoring via a pressure switch is provided at the service unit. For this purpose, a shared electronic pressure switch according to specification mechanics or a me-chanical pressure switch must be ordered separately. Mechanical pressure switches see chapter 3.6.8.

2

211

2

211

G1/4 G1/4

1 1110

9

87

6

543

2

12 13 14 15

16

17

213

12

21

12

31 2

21

http://www.festo.com/net/en-gb_gb/SupportPortal/Downloads/244700


Servie unit - Standard - G1/2“ Order number: 8043221 - DE_CS.1449349-A Download Pneumatic Drawing Structure: Part list:


1 1 Connecting plate 1/2" MS6-AGD 526082 2 1 Module connector MS6-MV 532799 3 1 On-off valve with silencer 6844 U-1/2-B MS6-EM1-1/2-S 541268 4 1 Mounting bracket MS6-WP 532195 5 1 Filter regulator 40µm MS6-LFR-1/2-D7-E-R-M-A4-AS 526490 1 Filter cartridge 40 µm (replacement) MS6-LFP-E 534500


11 1 Soft-start/quick exhaust valve with si-lencer 6845 U-3/4-B MS6-SV-1/2-C-10V24P-S 548713

12 1 Mounting bracket MS6-WP 532195 13 1 Branching module MS6-FRM-1/2 529853 14 2 Blanking plug B-1/2 3571 15 1 Module connector MS6-MV 532799


2

211

2

211

G1/2 G1/2

1 1110

9

87

6

543

2

12 13

14

15

213

12

2

3121



Servie unit - Standard - G1“ Order number: 8043222 - DE_CS.1449352-A Download Pneumatic Drawing Structure: Part list:


1 1 Connecting plate 1" MS9-AGF 552956 2 1 Module connector MS9-MV 552950 3 1 On-off valve with silencer 151990 U-1-B MS9-EM-G-S-VS 562952 4 1 Mounting bracket MS9-WP 552947 5 1 Filter regulator 40µm MS9-LFR-G-D7-E-U-M-A4-AS 562531 1 Filter cartridge 40 µm (replacement) MS9-LFP-E 570310

6 1 Pressure gauge red/green MA-50-16-R1/4-E-RG 525729 7 1 Module connector MS9-MV 552950 8 1 Branching module MS9-FRM-G-VS 564145 9 2 Blanking plug B-1 5763 10 1 Module connector MS9-MV 552950

11 1 Soft-start/quick exhaust valve with si-lencer 151990 U-1-B MS9-SV-G-C-10V24P-S-VS 562176

12 1 Mounting bracket MS9-WP 552947 13 1 Branching module MS9-FRM-G-VS 564145 14 2 Blanking plug B-1 5763 15 1 Module connector MS9-MV 552950

A pressure monitoring via a pressure switch is provided at the service unit. For this purpose, a shared electronic pressure switch according to specification mechanics or a me-chanical pressure switch must be ordered separately. Mechanical pressure switches see chapter 3.6.8..

2

211

2

211

G1 G1

1 1110

9

87

6

543

2

12 13

14

15

213

12

2

3121



Servie unit - Standard - G2“ Order number: DE_CS.1449353-A Download Pneumatic Drawing Structure: Part list:


1 1 Connecting plate 2" MS12-AGI 537138 2 1 Module connector MS12-MV 537134 3 1 On-off valve with silencer 151990 U-1-B MS12-EM-G-S 535031 4 1 Mounting bracket MS12-WP 537133

5 1 Filter regulator 40µm MS12-LFR-G-D7-E-U-M-A4-LD-AS 535022

1 Filter cartridge 40 µm (replacement) MS12-LFP-E 537144 6 1 Pressure gauge red/green MA-50-16-R1/4-E-RG 525729 7 1 Module connector MS12-MV 537134 8 1 Branching module MS12-FRM-G 541681 9 2 Blanking plug 10 1 Module connector MS12-MV 537134

11 1 On-off valve electrical with silencer 151990 U-1-B

MS12-EE-G-V24P-S 535032

12 1 Module connector MS12-MV 537134 13 1 Soft-start valve MS12-DL-G 541497 14 1 Mounting bracket MS12-WP 537133 15 1 Branching module MS12-FRM-G 541681 16 2 Blanking plug 17 1 Module connector MS12-MV 537134


2

211

2

211

G2 G2

1 1110

9

87

6

543

2

12 13 14 15

16

17

213

12

2112

31 2

21



Servie unit – with electric valve for sealing air - G1/4“ Order number: 8043227 - DE_CS.1449365-A Download Pneumatic Drawing Structure: Part list:



6 1 Pressure gauge red/green MA-50-16-R1/4-E-RG 525729 7 1 Module connector MS4-MV 532798


9 1 Module connector MS4-MV 532798 10 1 Branching module MS4-FRM-1/4 529555 11 2 Blanking plug B-1/4 3569 12 1 Module connector MS4-MV 532798




2

211

2

211

G1/4 G1/4

1

11

10987

6

543

2

12 13 14 15

18

17

213

12

212

3

12

3

1

16 19

21



Servie unit - with electric valve for sealing air - G1/2“ Order number: 8043223 - DE_CS.1449354-A Download Pneumatic Drawing Structure: Part list:


1 1 Connecting plate 1/2" MS6-AGD 526082 2 1 Module connector MS6-MV 532799 3 1 On-off valve with silencer 6844 U-1/2-B MS6-EM1-1/2-S 541268 4 1 Mounting bracket MS6-WP 532195 5 1 Filter regulator 40µm MS6-LFR-1/2-D7-E-R-M-A4-AS 526490 1 Filter cartridge 40 µm (replacement) MS6-LFP-E 534500







2

211

2

211

G1/2 G1/2

1

11

10987

6

543

2

12 13 14 15

16

17

213

12

2

312

3121



Servie unit - with electric valve for sealing air - G1“ Order number: 8043224 - DE_CS.1449356-A Download Pneumatic Drawing Structure: Part list:





9 1 Module connector MS9-MV 552950 10 1 Branching module MS9-FRM-G-VS 564145 11 2 Blanking plug B-1 5763 12 1 Module connector MS9-MV 552950




2

211

2

211

G1 G1

1

11

10987

6

543

2

12 13 14 15

16

17

213

12

2

312

3121



Servie unit - with pneumatic valve for sealing air - G1/4“ Order number: 8043228 - DE_CS.1449367-A Download Pneumatic Drawing Structure: Part list:



6 1 Pressure gauge red/green MA-50-16-R1/4-E-RG 525729 7 1 Module connector MS4-MV 532798 8 1 On-off valve pneumatic MS4-EE-1/4-EP-CS 8028520 9 1 silencer U-1/4-B 6842 10 1 Module connector MS4-MV 532798 11 1 Branching module MS4-FRM-1/4 529555 12 2 Blanking plug B-1/4 3569 13 1 Module connector MS4-MV 532798




2

211

2

211

G1/4 G1/4

1 1110

9

87

6

543

2 12

13 14 15 1817

213

12

212

3

1

16 20

31 2

1219

21



Servie unit - with pneumatic valve for sealing air - G1/2“ Order number: 8043225 - DE_CS.1449358-A Download Pneumatic Drawing Structure: Part list:


1 1 Connecting plate 1/2" MS6-AGD 526082 2 1 Module connector MS6-MV 532799 3 1 On-off valve with silencer 6844 U-1/2-B MS6-EM1-1/2-S 541268 4 1 Mounting bracket MS6-WP 532195

5 1 Filter regulator 40µm MS6-LFR-1/2-D7-E-R-M-A4-AS 526490 1 Filter cartridge 40 µm (replacement) MS6-LFP-E 534500


11 1 On-off valve pneumatic with silencer 6844 U-1/2-B MS6-EE-1/2-EP-CS 3075309





2

211

2

211

G1/2 G1/2

1

14

1312117

6

543

2

15 16 17 18

19

20

213

12

31 2

12

2

31

2

211

10

9

8

21



Servie unit - with pneumatic valve for sealing air - G1“ Order number: DE_CS.1449360-A Download Pneumatic Drawing Structure: Part list:



6 1 Pressure gauge red/green MA-50-16-R1/4-E-RG 525729 7 1 Module connector MS9-MV 552950 8 1 Branching module MS9-FRM-G-VS 564145 9 2 Blanking plug B-1 5763 10 1 Module connector MS9-MV 552950

11 1 On-off valve pneumatic with silencer 151990 U-1-B MS9-EE-G-EP-S-VS-CS 2677260

12 1 Module connector MS9-MV 552950 13 1 Branching module MS9-FRM-G-VS 564145 14 2 Blanking plug B-1 5763 15 1 Module connector MS9-MV 552950




2

211

2

211

G1 G1

1

14

1312117

6

543

2

15 16 17 18

19

20

213

12

31 2

12

2

31

2

211

10

9

8

21



Servie unit - sealing air - G1/4“ Order number: DE_CS.1431151-B Download Pneumatic Drawing Structure: Part list:


1 1 Fine filter 1µm MS6-LFM-1/4-BRM 529667 2 1 Mounting bracket MS6-WP 532195 3 1 Micro filter 0,01µm MS6-LFM-1/4-ARM 529663 4 1 Module connector MS6-MV 532799 5 1 Activated carbon filter MS6-LFX-1/4-R 529683 6 1 Module connector MS6-MV 532799 7 1 Precision pressure regulator MS6-LRP-1/4-D4-A8-AS 538028 8 1 Pressure gauge red/green MA-40-2,5-R1/8-E-RG 546963 9 1 Mounting bracket MS6-WP 532195 10 1 Branching module MS6-FRM-1/4 529857 11 2 Blanking plug B-1/2 3571 12 1 Push-in fitting QS-G1/4-6-I 186108

Compressed air quality Output: 1.7.1 to DIN ISO8573-1 Nominal flowrate: ca. 380 l/ min Min. flow rate to comply with the air quality class: 135 l/ min

G1/4 G1/4

1 765432

8

9 10

11

12

1



3.7 Safety oriented pneumatics 3.7.1 Safety oriented valves


Standard valves VSVA with central plug

VSVA-...

Flow rate 400 ... 1400 l/min Voltage 24 V DC Sub-base valve Sole-noid actuated, piloted Sub-bases.



534556 VSVA-B-M52-MH-A1-1R5L solenoid valve


Standard valves VSVA with individual plug

VSVA-...

Flow rate 400 ... 1400 l/min Voltage 12, 24 V DC, 24, 110 or 230 V AC Sub-base valve Solenoid actuated, pi-loted Sub-bases.



560726 VSVA-B-M52-MZ-A1-1C1-APP solenoid valve


Control blocks VOFA VOFA-...

Soft-start valve 5/2-way valve with switching position sensing, redundant Flow rate 1100 l/min Voltage: 24 V DC



574011 VOFA-L26-T32C-M-G14-1C1-APP control block

569819 VOFA-L26-T52-M-G14-1C1-APP control block



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Stop valve VL


25025 VL-2-1/4-SA Stop valve Datasheet

3.7.2 Safe components for air treatment


MS6-SV MS6-... For an extension to PLe, please consult with Festo.

Size 6 Connection G1/2, also available with NPT thread Pressure 3.5 ... 10 bar Flow rate 4300 l/min Voltage 24 V DC Actuation solenoid actuated Pressure gauge with bar, psi, MPa 3/2-way valve Nor-mally closed Silencer Flow direction - from left to right - from right to left.



548713 MS6-SV-1/2-D-10V24P-2M12-SO soft-start/quick exhaust valve

3.8 Pneumatic connection technology 3.8.1 Calibrated outside tubing


Plastic tube PUN PUN-...-BL

Diameter 4 ... 16 mm Calibrated outside Operating medium: Compressed air Material Polyurethane Highly flexible plastic tube Colour: blue




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Plastic tube PUN-H PUN-H-…-NT

Diameter 4 ... 12 mm Calibrated outside Operating medium: Compressed air Material Polyurethane High resistance to mi-crobes and hydrolysis Colour: nature


Plastic tube PAN PAN-...-NT

Diameter 4 … 12 mm Calibrated outside Operating medium: Compressed air Material Polyamide Colour: nature



159662 PUN-4X0,75-BL Plastic tube 159664 PUN-6X1-BL Plastic tube 159666 PUN-8X1,25-BL Plastic tube 159668 PUN-10X1,5-BL Plastic tube 159670 PUN-12X2-BL Plastic tube 570390 PUN-14X2-BL Plastic tube 159672 PUN-16X2,5-BL Plastic tube 197376 PUN-H-4X0,75-NT Plastic tube 197377 PUN-H-6X1-NT Plastic tube 197378 PUN-H-8X1,25-NT Plastic tube 197379 PUN-H-10X1,5-NT Plastic tube 197380 PUN-H-12X2-NT Plastic tube 546284 PAN-4X0,75-NT Plastic tube 546285 PAN-6X1-NT Plastic tube 546286 PAN-8X1,25-NT Plastic tube 546287 PAN-10X1,5-NT Plastic tube 546288 PAN-12X1,75-NT Plastic tube

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3.8.2 Push in fittings


Push in fitting NPQH, metal

NPQH-...

Connection M5, M7, G 1/8, G 1/4, G 3/8, G 1/2 Diameter 4, 6, 8, 10, 12, 14 mm Thread connection - G-Thread with seal-ing ring Appropriate for Vac-uum Push-in fittings Push-in connectors Schott-Push-in con-nectors Push-in connectors with Push-in sleeves Schott-Push-in fit-tings.


Push in fitting QS, standard series

QS-…-G… QSM-... Preferred range!

Connection M5, M7, G1/8, G1/4, G1/2, G3/8 Diameter 4, 6, 8, 10, 12 mm Threat connection - G-Threat with Seal-ing ring Appropriate for Vac-uum Push-in fittings Push-in connectors Schott-Push-in con-nectors Push-in connectors with Push-in sleeves Multiple distributor Schott-Push-in fit-tings.


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3.9 Other pneumatic equipment 3.9.1 Energy efficient air blowing applications


Pulse oscillators VLG VLG-...

Connection G1/8, G 1/4 Flow rate 120 to 600 l/min Frequency 0.5 to 50 Hz


Connection example


4026 VLG-4-1/4 pulse generator 4025 VLG-4-1/8 pulse generator

3.9.2 Pneumatic timer


Pneumatic timer PZVT

PZVT-99999-MIN-B

Connection M5 Flow rate 50 l/min Delay time 0,2 ... 3 s 2 ... 30 s 8 ... 120 s 20 ... 300 s.



13989 PZVT-99999-MIN-B Pneumatic timer

3.9.3 Time delay valve


Time delay valve VZB VZB-3-1/4

Flow rate 600 l/min Connection G1/4.



3488 VZB-3-1/4 Time delay valve

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3.9.4 After blow module


After blow module VSVA-… PR237699 – 572422 PR207486 – 540123

Operating pressure 3 to 6 bar Voltage 24 VDC Valve size ISO 1 and ISO 01 Connection 1/4


8037117 VSVA-B-TR1-B52-ZD-D1-1R5L-CS

Magnetventil mit Timerfunktion Datasheet

572422 Control block After blow module PR237699

After blow module with valve ISO 01 Datasheet

540123 Control block After blow module PR207486

After blow module with valve ISO 1 Datasheet

3.9.5 Silencer


Silencer U U-...-B

Thread G1/2, G1/4, G1/8, G3/8, G3/4, G1 Material: Die-cast metal



6844 U-1/2-B Silencer 6842 U-1/4-B Silencer 6841 U-1/8-B Silencer 151990 U-1-B Silencer 6845 U-3/4-B Silencer 6843 U-3/8-B Silencer


Silencer UO UO-...

Port thread G1/8, G1/4 Special silencer with opening for VN vac-uum generator



197584 UO-1/4 silencer 197583 UO-1/8 silencer

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4 Guideline CPX/MPA valve terminals

4.1 Structure of a CPX/MPA-valve terminal of release list Example for the structure of a CPX/MPA-valve Electric part Pneumatic part Max. permissible expansion:---> max. 3 input modules max. 12 valve positions 3 x 8 Inputs 8 valves, size MPA2 (Chosen: Equipment JJJJEMJJ) Bus node Supply and mounted exhaust air with system supply

End plate, left Pneumatics-interface End plate, right

To ensure sufficient ventilation performance, it is recommended after every third interlinking block to set an additional supply U. Order code of the drafted valve terminal MPA-FB-VI Order number: 530411 Electric part of the valve terminal. Order code 1: 50E-F33GCQPEGWEGWEGW-D+GSU Pneumatic part of the valve terminal. Order code 2: 32P-VCD-N-MBHBHBHBHU-4JEMJJ+4T


Description of the order code for the drafted example Code Function

50E CPX-modular electrics terminal

F33 Electrics module, place 0, fieldbus node for PROFINET IO, 2x M12, metal

GC without node specific connection technology

QP Power supply place 0, interlinking block with system supply, 7/8“, 5-pole

E Electrics module place 1 to 3, input module 8 digital inputs

GW Connection technology place 1 to 3, manifold block 4xM12, 5-pole, double occupied, metal

thread

D CPX-pneumatics-interface to MPA

1GS 1 piece, socket straight, 7/8“, 5-pole for operating voltage

U 1 piece, supplement mounting for wall mounting

32P Valve terminal type 32, MPA, pneumatic part

V Pneumatic supply of the valve, internal pilot air, mounted exhaust air

C Pneumatic main air connection G1/8

D Pneumatic connection G1/4

N Manual override, non-detenting

M Interlinking block 0, pneumatics-interface for MPA

B Interlinking block 1 to 4, connection plate for size 2

H Electric module, block 1 to 4, galvanic separated

U Supply plate block 4, pneumatics supply

J Valve position 0 to 3, 5/2-way, double pilot valves

E Valve position 4, 5/3-way valve, neutral position exhausted

M Valve position 5, 5/2-way valve, monostable

J Valve position 6 and 7, 5/2-way, double pilot valve

4T 4 piece, inscription label holder (T) for manifold block, transparent


4.2 Structure of the electric modules

a) Bus node Profibus DP

b) Input module

c) Connection of the sensors

Interlinking block with system supply Bus node Electric (2) and connection block (1) are one unit. On solving 4 fixing bolts the complete unit from the interlinking block can be lifted.

1

2

1

2

4

Interlinking block (without supply) Input module, 8 inputs Connection block, 4 x M12x2, 5-pole After solve of 4 fixing bolts the connection block (4) including the clinging cables can be taken. Afterwards the input module (5) from the connec-tion block (3) can be lifted out.

3

5

3

4

5

5

7

6

8

5

6

7

Connection block 4x M12x2, 5-pole Plug M12, 4-pole Plug M12, 5-pole, pre-assembled with cable Pre-assembled connection cable plug M12, 5-pole to 2 x socket M12, 3-pole

8


4.3 Connection of interlinking blocks Interlinking block with system supply (power supply) Order example Interlinking block, conducting


4.4 Valve functions Circuit symbol Code Description

M

5/2-way valve, monostable - Reset via pneumatics spring

J

5/2-way valve, bistable

B

5/3-way valve - Neutral position pressurized - Reset via mechanic spring

E 1) 5/3-way valve

- Neutral position exhausted - Reset via mechanic spring

K

2x3/2 closed monostable - Reset via pneumatics spring

-

L

Cover plate for valve position

1) With the slow pressure construction the connected cylinder is not ventilated. To prevent abrupt delivering of the impulse, a suitable measure must be taken.


4.5 Pneumatics-Interface / Compressed air supply, Pilot air supply for MPA Symbol Code Description Pneumatics Interface

Supply plate

V / U

Internal pilot air supply - Pilot air will branched intern from connection 1 in pneumat-

ics-interface - Exhaust air 3/5 connection at the pneumatics-interface and

supply plate - Pilot exhaust air 82/84 connection only at the supply plate - For working pressure in the area from 3 to 8 bar -

Use together with pressure supply V. In connection with V the pilot exhaust air must be exhaust at least in a supply plate. With several supply plate the connection 82/84 is opened ex works in the last.

Exhaust air plate with push-in connector 10 mm

Supply plate for mounted exhaust air


4.6 Connecting plates / Electrical module for Fieldbus MPA1 and MPA2 For MPA1 Symbol Code Number of

valve posi-tions

Description

A 4

Connection sizes: M7

H 4

The electronic module contains the serial communication and allows:

- transfer of the switching information - control the solenoid coil - separated power supply - place reference diagnose - transfer of status-, parameter- and diagnostics

data - galvanic separated

For MPA2 Symbol Code Number of

valve posi-tions

Description

B 2

Connection sizes: G1/8

H 2

The electronic module contains the serial communication and allows:

- transfer of the switching information - control the solenoid coil - separated power supply - place reference diagnose - transfer of status-, parameter- and diagnostics

data - galvanic separated


4.7 Constructive structure of the pneumatics part of the valve terminal The connection blocks are connected by 3 screws with each other. Every connecting plate has 2 valve positions. The valves are fixed with 2 screws on the metallic connecting plates. The compressed air supply and exhaust take place at the pneumatics interface and the supply plate before the right end plate. With big air pressure need other supply plates can be arranged between the cover plates.


4.8 Note for creation of pressure zones

Pressure zone 1 Pressure zone 2 Pressure zone 3 The compressed air supply (1) subserves at the pneumatics-interface the valves 0 to 3. At the same time the pilot valves are also supplied inside with pilot air. The working pressure must amount 3 to 8 bar. On the left before the supply plate is inserting a separating seal (T). This separating seal separates only the channel 1 of the pressure zone 1. The compressed air supply (2) in the supply plate provides the valves 4 and 5 with air pressure. Operating pressure to 8 bar. The separator plate (T) after connecting plate 3 separates the channel 1 of the pressure zone 2. The valve positions 6 to 9 will provided above the supply plate before the end plate "on the right" with air pressure (3). Operating pressure to 8 bar. The separating seals are marked to the simple differentiation as follows:

Separating seal, without channel separation separating seal, channel 1 separated

This marking of the separating seals is visible with mounted connecting plates.


5 Data sheets






Connection example for pulse generator VLG





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