Industries & Facilities Division

RELEASE NOTE NO: SGSrL/ KAN/ G ArL / 14-021 / RN/ BARE/ 01

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CompletelyPartiallyBalance

BV |ob No: IND.A.4.15.0122R1 - BVI Zig No: 6oruo24Proiech Pipeline Replacement Project in Cauvery Basiru

Tamilnadu Rer:- Nil L'lAl\II lrFrr-End User; M/s. GAIL (INDIA) LIMITED P.O. NO: Technical Agreement made for File No:

IND.A.4.15.0122 R1 - BVI (SGSTL to BVIL)

Manufacturer: M/s. Surya Global Steel Tubes Limited,Kutch, Gujarat

P.O. NO: --

FOA NO : GAIL/NoIDA/ C&P/PROI/CALMERY/PIPE/ 14-031/065 Dated 13.03.2015

(GAIL to Surya Global Steel Tubes Ltd.)Inspection Requested Byz M/ s. Surya Global steel rubes Limited, Kutch, Gujarat

SUPPLY/SUBJECT OF INSPECTION ITEMTTAG NO QTYHigh Frequency Electric Resistance Welded Carbon Steel Line Pipesas per API 5L 45th Edition and Client Specification As Mentioned Below

MRItemNo.

Pipe Size & GradePOafy

In Meters

ReleasedQty

In Meters(Nos)

PreviouslyReleased

aryIn Meters

(Nos)

CumulativeRelease

afyIn Meters

(Nos)

BalanceQry

In Meters

D1 4.5', (114.3 MM) OD X 7.1 MM WTAPI 5L Gr. X42M / L290M IrSL-2 466507237.20

(584)7237.20

(584) 39412.8

D2 4.5', (11,4.3 MM)OD X 7.9 MM WTAPI 5L Gr. X42M / L290}l reL-2 750 750REMARKS: No of Pipes = 584(7237.20Mtrs) 141.829 MT ReleasedcoNclusroNs / REMARKS :o The above items have been released in accordance with specifications and purchase order requirements

on hand at the vendor's premises at the time of inspection.o For Bare pipe refer Inspection Report No: SGSTL/KAN/GAII/14-031,fiR/BARryfl Dated 21..04.2015.This note is issued further to ah inspection whose duration and scope were limited by the terms and conditions ofthe contract with BV principal. This note is NOT an indication that the item(s) is (are) fit for any specific purposeand does not release the manufacturer, supplier and any party from their respective duty, guarantee, obligationandf or indemnity relating to, without limitation, patents, workmanship, materials, safety, performance in

ration and / or reliabili

.J,',

. INSP 0"0+ fnGM.st 101

Inspected By:

Signatule:

Report lssued By: Ravindra Jivani

Date of Issue: 21..04.2015

Inspection centre: BV- Gandhidham

Ravindra jivani, Himanshu Tiwari, Dheeraj Saxena,Nimesh Patel, Alpesh Chavda

SGSTL (Orisinal + Copv) & Copies to: BV -

Ahmedabad BV -

GandhidhamThis note is subject to the General Conditions of Service of Bureau Veritas in force on the day of its issuance.

Copyright Bureau Veritas 09/2006

Industry & Facilities Division

INSPECTION REPORT No: sGSTL/ KAN/ G ArL / 14-0g1l rR/ BAR E / 01EI InterimE Fir"tut

BV |ob No: IND.A.4."|S.07Z2R1 - BVI Zig No: 6044024Project Pipeline Replacement project in Cauvery Brrtrt

Tamilnadu ORIGIEnd User: Mls. GAIL (INDIA) LIMruED P.O. NO: Technical Agreement made for File No:

IND.A.4.15.0122 R1 -

BVI (sGSrLto BvrL)

Manufacturer: M/s. Surya Global Steel Tubes Limited,Kutch, Gujarat FOA NO : GAIL/NoIDA/C&P/PROI/CAWERY/PIPE/ 14- 031/065 Dated 13.03.2015

AIL to Surya Global Steel Tubes Ltd.lnspection Requested By: M/s. surya Global steel rubes Limited, r"t hrcriu*t

SUPPLY/ SUBIECT OF INSPECTION ITEMTTAG No QTYHigh Frequency Electric Resistance welded Carbon steel Lir* nip."as per API 5L 45ft Edition and'Client Specification Please Refer Pa ge 2 for More Details

DOCUMENTS OF REFERENCE: See con tirzaatior sft eet for additional documents: I yes X iv,Title Reference No Rev Approved bv Date

Fax of Acceptance No GArL/ NOrDA / Cep / PROJ / CAWERY/ ptpq / 1,4_ 031. / 065 00 GAIL 13/03/2015Material Requisition(GAIL INDIA LIMITED) MEC/23PH (CB) / 0s / 21 / M / 001 / s012 GAILQuality Assurance Plan SGSTL/ERW /QA/QAPlAPr/O0e & 010 01 MECON 08/04/2015Specification for Line Pipe API5L (45th Edition) API 2012MECON Specification MEC/rS/05/21,/012 02 MECON May 2011Bid Document No.(GAIL INDIA LIMITED) 05 / 51 / 23PH(CB) / G ArL / 012 GAILINSPECTIONS: * Results of Inspection: [l Satisfactory I Unsatisfactory

* Non Conformities Reports (NCR):. NCR's Issued During Reported Period : Noneo List of Outstanding NCR's : None

Main Conclusions & Remarks: (for detaits see continuarion sheet)Inspection carried out with respect to the Bureau Veritasscope of work, Approved QAP, FOA No & ClientSpecification" The supply/ subject of inspection mentionabove is acceptable.

P.O. Status: Not Completed.

*

*

* Next Visit Scheduled: Continues online inspection."

ufiw( Rn*,xDRA darj

Inspection place & Date or Period:M/s Surya Global Steel Tubes Ltd.From 15e April2015 to Continue.Stage of Inspection:I Before Manufacturingffi During ManufacturingX Finall-l Packinso

Kind of Inspection:I Pre-Inspection MeetingI Document and QC Record Review[l Visual Examination, Checks[l Wibressing TestsI Manufacturing Progress Statusn Vendor AssessmentI Final InspectionI Packing

(for details see continuation sheet)

Stamping: E No Xffi . X&

SP 002 En 1t8zrloh I )s ,'6 \ ./":;tQ:T ;X ht Bureau Veritas 0412011.INSP OO2 I

GM SI'101

Industry & Facilities Division

INSPECTION REPORT No: sGSrL/ KAN/ G AtL / 14-021 / rR/ BARE / 01,

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BV ]ob No: IND.A.4.15.0122R1- BVI zis Notall[lfilNAL*:HighFrequencyElectricResistanceWeldedCarbonSteelLinePipesasperAPI

5L 45tl'Edition and Client Specification.

Description of the Inspection Carried Out:o Introduction:

M/s Surya Global Steel Tubes Ltd. has signed a contract for Third Party Inspection Service with BureauVeritas (India) Private Limited for Inspection of ERW Pipes at Works of M/s Surya Global Steel Tubes Ltd.Bhu'vad. The subject inspection was carried out from 1,5/04/2015 to continue with respect to the contractFile No. IND.A.4.15.0122.R1 - BVI.

The lnspection Assignment Attendees were as under:

{.

1, Mr. Ravindra Jivani2, Mr. Himanshu Tiwari3. Mr. Dheeraj Saxena4. Mr. Nimesh Patel5. Mr. Alpesh Chavda

(Surveyor)(Surveyor)(Surveyor)(Surveyor)(Surveyor)

- Bureau Veritas (India) Private Limited, Gandhidham.- Bureau Veritas (India) Private Limited, Gandhidham.- Bureau Veritas (India) Private Limited, Gandhidham.- Bureau Veritas (India) Private Limited, Gandhidham.- Bureau Veritas (India) Private Limited, Gandhidham.- Surya Global Steel Tubes Limited, Bhuvad.6. Mr. Amaresh Chaudhary (DGM - QA/QC)

o BV Scope of Work: BV Scope of Work is to carry out Inspection of Bare ERW Line Pipes as per Scopedefined under section "TPIA" in Approved QAP NO: SGSTL /ERW /QA/QAP/API/009 & 010 Rev: 0LDated 08th April, 2015.

o Application Documents & Status of Approval: As detailed on page 01o Mahufacfuring Progress Status: Not Included in BV Scope of Work hence excluded

* Details of Inspection Activities Carried Out With Respect to gcope of Work:-o . Inspection Activities Carried Out For First Day Production Test:

Four pipes (2E15D15551, 2E15D15573,2815D15576,2E15D15593) of two different heats (15300674, D340S0)selected for first day production and first day production test carried out as per below.

1. Reviewed Raw Material Test Certificates (HR Coils) as per QAP Sr. No: 41 - Found in order.2. Reviewed Report of Heat Analysis and control Tensile test as per QAP Sr. No.A2 and A3 - Found in order.3. Wibressed Welding Parameter and Seam Normalizing as per QAP Sr.No.B1 and 82 - Welding and Seam

Normalizing Parameters Noted by Manufacturer.4. Witressed Hydrostatic Test at 350 Kg/ Cmz for Holding time of 15 Seconds as per QAP Sr.No.B9(a) -

No Pressure Drop and Leakage Ob_s-gryed during Holding Time.

MRItemNo.

Pipe Size & GradePOQry

In Meters

Accepted0ry

In Meters(Nos)

PreviouslyAccepted Qty

In Meters(Nos)

CumulativeAccepted

aryIn Meters

(Nos)

Balanceary

In Meters

D1 4.5" (1'1.4.3MM) OD X 7"1 MM WTAPI 5L Gr. X42M / L290M IISL-2 466507237.20

(584)7237.20

(584) 39412.8

D2 4.5" (114.3MM) OD X 7.9 MM WTAPI 5L Gr. X42M / L290l|i4 reL-z 750 750

SP 002 En tL[aqDf: t i'il 2tg htNsP 002 IGM SI 101

zt\ottCopyright Bureau Veritas 0412011

lndustry & Facilities Division

HHffiIN SPECTION REPORT No: sGSrL/ KAN/ G ArL / 14-021 / rR/ BARE / 0L

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BV |ob No: IND.A.4.15.0122R1 - BVI Zig No: r,og7*^- ra r -.

I5.WiforessedBursttestasperQAPSr.No'B9(b)-BurstPressureandLocatio',orst'#W5. Witnessed Automatic Ultrasonic Testing of Weld &.IF,AZ as per QAP Sr. No. B10 (a) - Found Satisfactory.7. Witoressed Manual Ultrasonic Testing of Weld EIIH,AZ (Pipe weld ends 150mm from both the ends and any

marked portion during AUT) as per QAP Sr. No. 810 (b) - No recordable indication observed.8. Witnessed Body Ultrasonic Testing for Lamination for pipe body with minimum coverage of 100% area as

per QAP Sr. No.810 (c) - Found Satisfactory.9. Witnessed Manual Ultrasonic Testing of Pipe Body for Lamination at least 50mm Circumferential from both

end, irn scanned pipe ends and any marked portion during Body ultrasonic testing as perQAP Sr. No. B10 (d) - No'recordable indication observed.

lO.Witnessed Magnetic Particle Inspection and Residual Magnetism on Bevel face as per QAp Sr. No. B10 (e)and B10 (f)

- Found Satisfactory.

1l.Witnessed Visual Inspection such as Outside flush, Height of Internal flush, Trimmed inside flush, Dents,Offset of plate edges, Cracks, Sweats, Leaks, Arc Burns, Hard spots and other defects as per QAp Sr. No. B11-

No injurious surface defect observed.l2.Witnessed Dimensional Inspection such as Outer Diameter, Out of Roundness, Wall thickness, Straightness,

Length, Mass per unit Length, Bevel Angle, End Squareness and Root Face as per QAP Sr. No. B11 - FoundSatisfactory.

13.Wihressed Marking as per QAP Sr. No. B13 - Found Satisfactory.14. Witressed Sample Selection from Pipes as per Frequency given in below table

- All Samples are Identified

by Hard Stamp ' U,'. Witnessed Stamp Transfer for Charpy V - Notch Impact Test Specimens by sameHard Stamp.

15. Destiuctive Testing carried out at Surya Global Steel Tubes Limited's In-house LaboratorL:) SPecimens Selection Frequency for Destructive Testing for First Dav Production Test:Type of Test Samplins Rateo Product Analysis l Sample/Pipeo Tensile Test (Basb) 2 Samples/Pipe

o Impact Test at -40"C, -10oC, 0"C and 20oC 4 Sets/Pipe (Set shall consists of 3 Specimenfrom pipe body in Longitudinal Orientation)o Flattening Test (Weld at the 0" and Weld at the 90") 2 Samples/Pipeo Reverse Bend Test 2 Samples/Pipeo Metallographic Test/Vickers's Hardness Test 6 Samples/Pipe

-

) Witnessed Product Analysis as per QAP Sr. No. B3 - Chemical Properties Found Meeting therequirements.

) Witnessed Tensile Test for Base Metal as per QAP Sr. No. 84 - Mechanical Properties such as YieldStrength, Ultimate Tensile Strength, 06 Elongation and YS/UTS Ratio found meeting the acceptancecriteria stated in QAPand Specification.

F Witnessed Impact Test at -40oC, -LOoc, OoC and 20'C as per QAP Sr. No. 85 - Found Satisfactory.D Witnessed Flattening test as per QAP Sr. No. 86 - Found Satisfactory.) Wihressed Reverse Bend test as per QAi Sr No. 87 - Found Satisfactory.

3/8L.l2{'P"r, lohlls ,

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'INSP 002 EnGM SI,101

Copyright Bureau Veritas 0412011

Industry & Facilities Division

@rilIrlr:ilrnGrrS[GI

IN SPECTION REPORT No: sGSrL/ KAN/ G ArL / 14-021 I rR/ BARE/ 01

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BV |ob No: IND.A.L1S.01Z2R1 - BVr) witnessed Metallographic Examinationis p", aAp sr. i.[o. Bg - Found satisfF witnessed vickers Hardness test as per eAp sr. No. Bg - Found satisfactory.

n:{.ctivities Carried out for0l.Reviewed Raw Material Test Certificates (HR Coils) as per QAp Sr. No: ,A1 - Found in order.02'Reviewed Report of Heat Analysis and control Tensile test as per QAp Sr. No.A2 and A3 - Found in order.03'10% per shift Randomly Wituressed Welding Parameter and Seam Normalizing as per eAp Sr.No.Bl and 82

- welding and seam Normalizing parameters Noted by Manufacturer.04'25% per Shift in a Time phased Manner Randomly Witnessed Hydrostatic Test at 350 Kg/Cm2 for holding

time of 15 Seconds as per QAP Sr.No.B9 - No Pressure Drop and Leakage observed during Holding Time.05'25% per Shift in a Time phased Manner Randomly Witnessed Automatic Ultrasonic Testing of Weld &HAZ

as per QAP Sr. No. B10 (a) - Found Satisfactory.06.25% per Shift Randomly Witnessed Manual Ultrasonic Testing of Weld &HAZ (pipe weld ends 150mm

from'both the ends, untested portion and 100% Wibressed any marked portion during AUT) as per eAp Sr.No. B10 (b)

- No recordable indication observed.

07'25% per Shift in a Time phase Manner Randomly Witnessed Body Ultrasonic Testing for Lamination for pipebody with minimum coverage of 700% area as per QAP Sr. No. 810 (c) - Found Satisfactory.

08'25% per Shift Randomly Witnessed Manual Ultrasonic Testing of Pipe Body for Lamination at least 50mmCircumferential from both end, un scanned pipe ends and 100% Wihressed any marked portion during Bodyultrasonic testing as per QAP Sr. No. B10 (d) - No recordable indication observed.

09'10% per shift Randomly Witnessed Magnetic Particle Inspection and Residual Magnetism on Bevel face asper QAP Sr. No. B10 (e)and B10 (f)

- Found Satisfactory.

lo.Witnessed Visual Inspection such as Outside flush, Height of Internal flush, Trimmed inside flush, Dents,Offset of plate edges, Cracks, Sweats, Leaks, Arc Burns, Hard spots and other defects as per eAp Sr. No. B11-

No injurious surface defect observed.ll.Witnessed Dimensional Inspection such as Outer Diameter, Out of Roundness, Wall thickness, Straightness,

Length, Mass per unit iength, Bevel Angle, End Squareness and Root Face as per eAp Sr. No. B11 - FoundSatisfactory.

l2.Witnessed Marking us p"i eAp Sr. No. B13 - Found Satisfactoryl3.Witnessed Sample Selection from Pipes as per Frequency given in below table

- All Samples are Identified

by Hard Stamp " 4,". Witnessed Stamp Transfer for Charpy V - Notch Impact Test Specimens by sameHard Stamp.Destructi aG ubes Li useD Snecimens Destru for uction:

o Product Analysis 2 Samples / 1,00 Pipes/ Heato Tensile Test (Base) 2 Samples / 1,00 Pipes/ Heatr Impact Test at 0"C L Set/Heat/ 100 Pipes (Set shall consists of 3 Specimen

from pipe body in Longitudinal Orientation)o Flattening Test (Weld at the 0o and Weld at

the 90") -...,.-..1--"*:.

4 Test Pieces/Coil (2 Samples each from first and lastaccepted pipe of the coil)

,INSP OO2 ENGM SI ,lol

Copyright Bureau V eritas' 041201 1

Industry & Facilities Division

TNSPECTION REPORT NO: SGSTL/ KAN/ G ArL / 1,4-0s1 / rRl BAR E / 01.

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BV |ob No: IND.A.4.15.0122R1- BVI ZigNo:ffi

*n

,

i.(I:B

*rr

*R1.,

o Reverse Bend Test 2 Samples/Coil (one samples each from first and lastaccepted pipe of the coil)

F Witnessed Product Analysis as per eAp Sr. No. Brequirements.

F Wibressed Tensile Test for Base Metal as per eApStrength, Ultimate Tensile Strength, % Elongatircriteria stated in QAP and Specification.

> Wibressed Impact Test at 0"C as per eAp Sr. No. I> Witressed Flattening test as per eAp Sr. No. 86 - I> Wibressed Reverse Bend test as per eAp Sr. No. B> Wibressed Metallographic Examination as per eA> Witnessed Vickerb Hardness test as per eAp Sr. N

.esults of Inspection:iased on the inspection carried out with respect to Btbove ERW Bare Pipes are acceptable.

rlarking: All accepted pipes hard stamp as . m ,,

lalibration Status for the Equipments Usecirspection were Reviewed and found having valid &efer Attached Calibration List of Instruments.

lr All Other Details Please Refer:Mill Test Certificate No. : SGSTL/eNZOLS/007,Pipe Tally Sheet No. z 2Ot5/A/46.1.

'oblems Pending/ Areas of Concern:Care to be taken during handling and transportatio

l Sample/SO Pipes/Heat- Chemical Properties Found Meeting the

Sr. No. 84 -

Mechanical Properties such as yieldrn and YS/UTS Ratio found meeting the acceptance

i5 - Found Satisfactory.Found Satisfactory.7 - Found Satisfactory.P Sr. No. 88 - Found Satisfactory.o. 88 - Found Satisfactory.

.reau Veritas scope of work as mentioned above, the

at one end for identification purpose only.

[: Calibration certificates of the instruments used forlcceptable.

7 Dated21.04.2015Dated 21.04.2015

n to avoid damages to pipe surface.

Attachments : X Yes (MTC + Pipe Tally Sheet) = Ol+14pagesl I NoInspected By: As per given in detail on page 2

Date of Issue: 21"t April,2Ol1

Report Issued By: Ravindra Jivani

Inspection Centre: BVIL -

Gandhidham

Checked by

Name:

Distribution: ISCSTL(Original+Copy) & Copiesto: XSV-Ahmedabad XeV-Gandhidham

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INSP 002 EnGM SI 101

5tB Copyright Bureau Veritas 04lZ011

Industry & Facilities Division

INSPECTION REPORT No: sGSTL/ KAN/ G ArL / 1,4-0j1 / rR/ BARE/ 01

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BV |ob No: IND.A.4.15.0122R1- BVI Zig No: 6044024Photographs of Inspection Activities

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'INSP 002 EnGM S,I 101

3,ffi6/8 Copyright Bureau Veritas 0412011

Indushy & Facilities Division

INSPECTION REPORT No: sGSTL/ KAN/ G ArL / 1,4-031 / rR/ BARE/ 01

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BV |ob No: IND.A.4.15.0122R1- BVI Zig No: 6044024ORIGINAL

MUT on Pipe end by TR Probe Outside Dia. at Pipe End Outside Dia. at Pipe Body

Thickness Check by Micrometer Root Face Length Measurement

Ovality Check Squareness Bevel Ansle

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'INSP 002 En 7t8 Copyright Bureau Veritas O4t2O11GM Sr 101 '

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INSP 002 EnGM SI 101

---: End of The Report : ---

Copyright Bureau Veritas 0412011