Reliability Analysis & Infor EAM
David Widegren
Asset & Maintenance Management
CERN, Engineering Department
Our Asset Management Platform
Reporting & BIBusiness Intelligence / Reports
Financial DepreciationPlant, Property & Equipment
Operation &
Maintenance
TRECRadioactive Traceability
Disposal & Waste
Management
MTFManufacturing & Test Folder
Manufacturing &
Installation
Infor EAMEnterprise Asset Management
Infor EAM at CERN: In numbers
3
2.05 MEquipment
1055k Assets
830k Positions
160k Systems
900 kDocuments
150 kWork Orders
/ year
Average last 10 years
Peaks: 225k WO/year
Total: 3 M WO
13 MTech. parameters
Used CERN-wide
4
1200users
Users in 2017CERN groups using / start to use Infor EAM
Infor EAM at CERN: Offering
5
Equip. Management
Technical Characteristics
Structures & Relations
Asset Inventory
Equipment Configuration
Meter Readings
Warranty Management
Linear Equipment
Operator Checklists
Financial Depreciation (PPE)
Costs Management
Replacement Forecasting
History Log
Etc…
Work Management
Correction Maintenance
Preventive Maintenance
Predictive Maintenance
Resource Management
Inspections & Checklists
Deferred Maintenance
Reliability Calculations
Scheduling & Load
Balancing
Project Management
Maintenance Campaigns
Contract/Rental
Management
Fuel & Energy Management
Safety Management
Part Management
Materials Management
Store Management
Stock Replenishment
Store Issues & Returns
Physical inventory Count
Goods Receipt & Return
Associated Material Lists
Pick lists Generation
Kit Management
Material Analysis
Purchase Order Generation
Requisition Generation
User Interfaces
Document Management
Leveraging the full EDMS/CDD Functionality & Data
Equipment Documentation (Specifications, Drawings, Photos,…)
Work Order Documentation (Reports, Measurements, Photos, Videos,…)
Parts Documentation (Datasheets, Drawings, Specifications, Photos,…)
Business
Intelligence
PDF Report Generation
Interactive Reports
KPI Calculations
Dashboards
Data Warehouse
Alerts & Warnings
Filtered Inboxes
Performance Analysis
Data mining
Planning & Forecasting
Compliance documents
Infor EAMFull / Expert Web Interface
EAM LightSimplified Web Interface
Infor EAM MobileOffline Tablet Application
System Integrations
GIS & CERN Locations
CCC/TI & Service-Desk
Layout DB
TREC & RADOS
MTF
SCADA / PVSS
IMPACT & Planbook
EDH & AIS Foundation
BAAN
ADAMS
SAILOR
GESMAR
EPAK
Different profiles – Different needs
6
Infor EAMFull / Expert Web Interface
EAM LightSimplified / Limited Web Interface
Infor EAM MobileOffline Tablet Application
Very wide range of user profiles
• Maintenance managers
• Engineers
• Equipment specialists (often physicists)
• Maintenance technicians (internal + contractors)
Simplified interface: EAM Light
Infor EAM – Reliability Calculations
• Introduction Recall of MTBF, Weibull analysis etc.
• Preparing Closing Codes
• Practicing Reliability calculations with Infor and Pentaho
• Further reading Documentation
MTBF
• MTBF motor ≈t1+t2+t3
number of failures(e.g.
1850 d +1170 d+2130 d
7≈ 736 d )
t
M3
M1
M2
Weibull analysis
t
M3
M1
M2bearin
g
bearin
g
bearin
g
• Yields a shape parameter β and a characteristic lifetime T
Crow-AMSAA• Repairable systems
• with multiple failure modes
• Can be used to predict future
failures
Closing Codes
Com
mis
sion
ing
dat
e
Work orderProblem code: P1Failure code: F1
Safety inspection Work orderProblem code: P1Failure code: F3
Safety inspection
Work orderProblem code: P2Failure code: F3
Safety inspection Work orderProblem code: P1Failure code: F1
Work orderProblem code: P1Failure code: F3
Work orderProblem code: P1Failure code: F3
Work orderProblem code: P1Failure code: F4
Installationwork order
Work orderPreventivemaintenance
Work orderPreventivemaintenance
Work orderPreventivemaintenance
Work orderPreventivemaintenance
Work orderPreventivemaintenance
Work orderPreventivemaintenance
Testingwork order
time
Act
ual
dat
e
Cal
cula
tio
n st
art
dat
e
Reliability Calculations with Infor and Pentaho
1/3 - MTBF
Launch Pentaho (aisbi.cern.ch) then
→ Browse Files
→ go to: home → CERN → ACE-AMM
→ Pentaho reliability calculation
Alternatively access by direct link:
http://cern.ch/go/D6kD
PLEASE NOTE: The first time it will take just under a
minute to display the report!
Reliability Calculations with Infor and Pentaho
2/3 – Weibull Analysis
Launch Infor TEST (cern.ch/cmms-test) then choose asset, position or system
→ open the «Reliability Calculations» tab
0.368
T
Reliability Calculations with Infor and Pentaho
3/3 – Crow-AMSAA Analysis
Launch Infor TEST (cern.ch/cmms-test) then choose asset, position or system
→ open the «Reliability Growth» tab
Documenta
tion
Your feedback on any of these documents will be very welcome!
Financial Depreciation of Assets• Infor EAM is since 2015 our official system for financial depreciation of assets.
• Includes ~32k equipment with an original value of ~12 billion CHF.
• Useful also for equipment owner to forecast equipment replacements.
18
25
years
CHF
t
Original value: 1 M
200 k
Replacement Value
Book Value
Estimated lifetime:
Residual value:
EAM & the Big Data analytics challenge
19
LHC Logging DB
1.4 Msignals
0.5 TBstored per day
400 TBstored data
Control Systems infrastructure
Major opportunity to optimize costs while maximizing performance!
1 MStore Transaction
3 MWork Orders
Asset data & Maintenance interventions
2 MEquipment