2 Reliability
Here it is….. BIG DATA!
Data is all over the place “Data really powers everything that we do.” – Jeff Weiner, LinkedIn
Data is trendy “I keep saying that the sexy job in the next 10 years will be statisticians,
and I’m not kidding.” – Hal Varian, chief economist at Google
Data is of government intrest “Data is the new oil!” – Clive Humby, dunnhumby
Data is dependable “Without big data, you are blind and deaf and in the middle of a freeway.”
– Geoffrey Moore, author and consultant
And most importantly, it explains the human affinity for icecream “For every two degrees the temperature goes up,
check-ins at ice cream shops go up by 2%.” – Andrew Hogue, Foursquare
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And where is it coming from?
Assets
Route Based Tools
Applications
Systems
People
Work Process
es
7
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Your management challenges
Balance
Profit &
Costs
Energy
consumption
Failure
Knowledge
retention
Risc
Competition
Safety
Environment
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What if you could match business drivers & asset management goals
Rules & Regulations
Mechanical Integrity
Process Safety
Structural Integrity
License to operate
Adaption to new products
obsolescence
Risk reducing changes
Project Portfolio
Optimize Maintenance cost
versus risk
Efficient execution
Optimize spare parts
First time right
OEE
Reduce unplanned stops
Reduce speed losses
Reduce Quality losses
Maintain or replace
decisions Life Cycle Costing
Operate in Integrity
Operating Window
Reduce energy
consumption
Reduce raw material
consumption
Reduce labor consumption
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Managing field data – collecting data CHALLENGE
SOLUTION
Collecting real-time reliable data
from the field.
WirelessHART technology allows
to collect real time data, using a
reliable MESH Network.
Monitoring Safety, Energy and
Reliability challenges made easy.
RESULTS
WirelessHART technology
reduces installation costs upto a
factort 10 of the costs of a wired
installation, providing a stable,
accurate reading of data.
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Managing field data – collecting data
60% man-hour savings (1440 hours) on turnaround by making field technicians and operators mobile.
The pumps have a high failure rate and the root cause is not always understood. Handheld data collection was every 8 days, pumps not running at inspection were missed.
SABIC
CHALLENGE
Pump health vibration installed and readings now taken every 30 minutes giving SABIC better understanding of pumps health.
SOLUTION RESULTS
“Customer quote, customer quote, customer quote, customer quote. Customer quote, customer
quote, customer quote, customer quote. Customer quote, customer quote, customer quote,
customer quote”
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Visualize asset health
Cavitation
Strainer Plugging
Installation
Seal Fluid Level
Vibration
Hydrocarbon Leak
Temperature
20 The world in action
Visualize energy consumption
Target Calculator
Data Integrity
Checker
Over Consumption
& Loss
Turn the largest variable costs into a controllable
expense with actionable information
Energy Advisor
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Automate work processes
Meridium’s Policy Manager allows a user to generate an action out of a condition
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Improve overall asset strategy
Integrated
Data Sources •Production
•Engineering
•Inspection
•Condition
•Financial
•Incidents
•Process Historians
Work History
SAP PM
Work Execution
Work Scheduling Work Planning
Analysis/Assessment
Strategy Development
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The most advanced software
– Recognized leader in asset
performance management
– Excels at reliability analytics and risk assessment
– Drives living asset strategies for continuous improvement
– Links seamlessly to your business systems
– Recognized leader in predictive intelligence
– Brings a rich knowledge of asset health
– Excels at applying predictive technologies to your assets
– Expertise across a broad scope of critical production assets, including mechanical, process and electrical equipment, instruments and valves
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And highly experienced ISO 55000 based consultancy
Reliability & integrity management
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We deliver world class maintenance programs
Saudi International Petrochemical Company
(Sipchem) Jubail Industrial City, Saudi Arabia
EDF Energy West Burton,
U.K.
Marathon Oil Company Houston, TX, USA
STATOIL Gina Krog
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• Avoid One Unplanned
Shutdown – $ 1.6M for first hour justifies investment
• Expectations – Lower maintenance costs
– Greater operator efficiency and reduced errors in
the collection and use of data
– Faster reaction to potential problems
– Complete documentation for compliance with
regulatory agencies
– Support for safe work practices
Resulting in