Reliable processes thanks to perfect compressed …...Compressed air quality under ISO 8573-1:2010...

Reliable processes

thanks to perfect compressed air preparation

Druckluftaufbereitung_en_V15 30.06.2011 15:51 Seite 1

2

Anyone who wants to improve process reliability through increased machine

availability must start at the very beginning – and analyse the compressed air

supply in detail first of all. Particles, water and oil are the natural enemies of

prepared compressed air. They make life difficult for the components and cost

additional energy.

ISO class The right product

selection

Easy and reli-

able installation


3

Table of contents

Process reliability

High machine avail-

ability

Page

Why compressed air preparation? ................................................. 4

Compressed air quality under ISO 8573-1:2010 ........................... 6

Pure enjoyment ............................................................................. 7

Clearly classified: Compressed air quality at Festo........................ 8

Impressive: Products for every requirement................................ 10

The proven standard The D series: .............................................. 12

Almost unlimited: The MS series ................................................. 14

Individually configurable: MS series components ....................... 16

Integrated sensors and safety functions ..................................... 18

Multiplying the advantages: With pre-assembled modules ......... 20

Everything compatible: Customised components........................ 22


Poorly prepared compressed

air causes faults such as:

• Accelerated wearing of seals

• Oil-fouled valves in the control

section

• Dirty silencers

Possible effects for the user

and the machine:

• Lower machine availability

• Higher energy costs due to

leakages

• Higher maintenance costs

• Shorter component and sys-

tem service life

Proper compressed air

preparation is essential to pre-

vent faults on pneumatic com-

ponents. It extends the service

life of the Festo components

and systems. Fault free func-

tioning of the components re-

duces machine failures and

downtimes, significantly im-

proving process reliability.

4

Why compressed air preparation?

Up to 180 million dirt particles, up to 80 g of water, up to 0.03 mg of oil as well as

lead, cadmium and mercury can all be found in 1m³ of compressed air.


Focus on energy efficiency

Energy-efficient pneumatic ap-

plications can only be imple-

mented with high-quality

compressed air in accordance

with ISO 8573:2010. Optimally

sized intelligent service units

provide clean compressed air

and monitor the consumption

levels in the system. Using the

correct components for distr i -

buting the compressed air can

save a great deal of money.

To take advantage of this, Festo

has a three-part approach to

guarantee top quality com-

pressed air preparation: a com-

prehensive product range,

tailored services and support,

supplemented by a precisely

calculated innovation strategy.

5

Product range

Complete

product range for

compressed air

preparation

Claim:

Benchmark

• Clear concepts

• Pioneering

products

Service

• Intelligent ser -

vices

• High level of

support

• Expert advice

Optimised economic efficiency/TCO

Energy efficiency Process reliability Machine availability

Maximised

3 ways to added value


Water

Clean solution

Since 2010, this standard has

been binding for automation in-

volving pneumatics. Therefore,

to ensure that compressed air

preparation complies with the

standard and is energy efficient,

various parameters are essen-

tial.

You should clarify the following

questions in advance:

• How high is the maximum re-

quired flow rate?

• Do all consumers require the

same compressed air quality?

• What compressed air quality

is provided by the compres-

sor?

ISO 8573-

1:2010

Class

0

1

2

3

4

5

6

7

8

9

X

Solid particles

0.1 – 0.5 µm

≤ 20,000

≤ 400,000

–

–

–

–

–

–

–

–

≤ 400

≤ 6,000

≤ 90,000

–

–

–

–

–

–

–

≤ 10

≤ 100

≤ 1,000

≤ 10,000

≤100,000

–

–

–

–

–

–

–

–

–

–

≤ 5

5 – 10

–

–

> 10

≤ -70

≤ -40

≤ -20

≤ +3

≤ +7

≤ +10

–

–

–

–

–

–

–

–

–

–

≤ 0.5

0.5 – 5

5 – 10

> 10

0.01

0.1

1

5

–

–

–

–

–

> 10

As stipulated by the equipment user, stricter requirements than class 1

Maximum number of particles per m3 Mass concentration

mg/m3

Vapour

pressure dew

point

°C

Liquid

g/m3

Total oil content

(liquid, aerosol and mist)

mg/m30.5 – 1 µm 1 – 5 µm

Oil

ISO 8573-1:2010 in detail, in this case the classification of purity for particles.

6

Compressed air quality under ISO 8573-1:2010

ISO 8573 is the designation for a group of international standards dealing with

the quality – or purity – of compressed air. They represent the key quality re-

quirements for compressed air and specify the maximum amounts of contami-

nants that can be present in the respective classes.


Direct contact with “non-dry”

foods (e.g. drinks, meat, veg-

etables etc.)

The compressed air is used for

transporting or mixing, or in

general production of the food.

It thus comes into direct contact

with the foodstuff.

In packaging machines

The compressed air comes into

direct contact with the materials

in which the foodstuffs will later

be packaged. The packaging

material thus becomes part of

the food zone. The following

compressed air quality classifi-

cations in accordance with

DIN ISO 8573-1 apply to both of

these cases:

Particles = Class 1

Water = Class 4

Oil = Class 1

Direct contact with dry foods

The compressed air is used for

transporting or mixing, or in

general production of the food.

It thus comes into direct contact

with the foodstuff. Increased re-

quirements apply in this case

since air humidity plays an im-

portant role here.

The following compressed air

quality classifications in accor-

dance with ISO 8573-1 apply in

this case:

Particles = Class 1

Water = Class 2

Oil = Class 1

Compliance with the com-

pressed air quality classes spec-

ified here is hugely important to

ensure the highest possible lev-

els of food safety and to protect

consumer health.

7

Pure enjoyment

Hygiene is a critical factor in the food and packaging industry – hardly surpris-

ing, as pure enjoyment depends on the ultimate in compressed air preparation.

As a result, the following applications have the highest requirements for the

compressed air quality:

Pure coffee enjoy-

ment – premium

quality in the cup

demands ab-

solutely clean

compressed air.


[–:–:–]

[7:6:4] 1)

[–:7:–]

[7:4:4]

[6:4:4]

[2:4:3]

[1:4:2]

[1:4:1]

[1:3:1]

[2:2:2]

[7:4:4] 1) [–:4:–] 2)

All applications in which

almost condensate free

compressed air is

required. No defined -

particle filtering

Operating medium for

valves, cylinders, second-

ary packaging (standard)

Servopneumatic

positioning with

proportional directional

control valves,

compressed air tools

Applications with a resid-

ual oil content of

<0.5 mg/m³, textile in-

dustry, air spinning ma-

chines, paper industry

Applications with a

residual oil content of

<0.01 mg/m³, air bear-

ings, painting, powder

coating

Applications with a residual

oil content of

<0.003 mg/m³, Reduction of

oil vapours and aromas,

optical instruments, sealing

air for glass scales/ lasers,

primary packaging

Semiconductor industry,

pharmaceutical products

Applications in the low

temperature range, dry

process air, powder trans-

port, food manufacturing

3) Class under ISO 8573-1:2010 atroom temperature

8

Clearly classified: Compressed air quality at Festo

For which applications are which compressed air quality

classes required – and which products are the right ones?

The table contains recommendations from the experts

at Festo, based on the limit values specified in ISO

8573-1:2010.

Designation under ISO 8573-1: [Particles:Water:Oil]The class that can be attained by compressed air prepa-ration depends on the quality of the compressed air afterthe compressor. The specifications apply to typical com-pressed air networks and make no claim of complete-ness.1) Significantly better classes are also possible with ap-

propriate air preparation after the compressor.

2) Pipe systems can increase the particle content of the com-pressed air (chips, rust ...), while liquid oil can be concentratedin certain paths of the compressed air distribution system. Spec-ifications apply at normal room temperature. If parts of the com-pressed air network are subjected to lower temperatures, themoisture class must be selected to ensure that the pressure dewpoint is 10°C below the minimum expected temperature.

Typical applicationsCompressed air production Air

distribution

Air conditioning Class3)

Co

mp

ress

or

Pre

filt

er

Re

frig

era

tio

nd

rye

r

40

µm

fil

ter

Wa

ter

sep

ara

-

tors

40

µm

fil

ter

5 µ

m f

ilte

r

40

µm

fil

ter

5 µ

m f

ilte

r

1 µ

m f

ilte

r

40

µm

fil

ter

5 µ

m f

ilte

r

1 µ

m f

ilte

r

0.0

1 µ

m f

ilte

r

40

µm

fil

ter

5 µ

m f

ilte

r

1 µ

m f

ilte

r

0.0

1 µ

m f

ilte

r

Act

iva

ted

ca

r-

bo

n f

ilte

r

40

µm

fil

ter

5 µ

m f

ilte

r

1 µ

m f

ilte

r

40

µm

fil

ter

5 µ

m f

ilte

r

1 µ

m f

ilte

r

0.0

1 µ

m f

ilte

r

Ad

sorp

tio

nd

rye

rA

ctiv

ate

d c

ar-

bo

n f

ilte

r

Me

mb

ran

e a

ir

dry

er

Ad

sorp

tio

n d

rye

rs


1,000

200

100

3,000

400

200

5,000

600

300

7,000

800

400

9,000

1,000

500

11,000

2,000

600

13,000

3,000

700

15,000

4,000

800

17,000

5,000

900

19,000

6,000

1,000

21,000

7,000

23,000

8,000

9

Optional filter increases the protection against overtravel

and extends the service intervals.

40 µm and 5µm filters from Festo are equipped with an

additional mechanism for separating liquids.

The achievable moisture classes depend on the flow and can

vary upwards and downwards

* The standard service units include the following equipment:

Manual on-off valve with silencer, filter regulator with manual

condensate drain and wall bracket. Further equipment ac-

cording to the selected compressed air quality. To adapt the

combinations offered by the MS series to your individual re-

quirements, e.g. with additional distribution modules or pres-

sure switches, you can enter and change the specified

product in the product configurator.

Filter Note:

For larger flow rates

than stated, individual components

MS12 are available. Ask your sales

engineer for the ideal combination.

40 µm filter

Air dryer

Flow at supply pressure 10 bar, on units with controller outlet pressure 6 bar in l/min

564858 MS6-LWS-1/2-UV-WB

567857 MS9-LWS-1-UV-WP

*531029MSB4-1/4:C4:J1-WP

*531030 MSB6-1/2:C4:J1-WP

*552938MSB9-1:C2:J73-WPFlow rate up to 19,000 l/min

*531029MSB4-1/4:C4:J3-WP

*531030 MSB6-1/2:C4:J3-WP

*552938 MSB9-1:C2:J71-WP Flow rate up to 17,000 l/min

*531029 MSB4-1/4:C4:J3:I10-WP

*531030 MSB6-1/2:C4:J3:I10-WP

*552938 MSB9-1:C2:J71:I9-WP

*531029 MSB4-1/4:C4:J1:I5-WP

*531030 MSB6-1/2:C4:J3:I5-WP

*552938 MSB9-1:C2:J71:I12-WPFlow rate up to 6,500 l/min

*531029 MSB4-1/4:C4:J1:I5:L1-WP

*531029MSB4-1/4:C4:J1:I5:L1:G4-WP

552170PDAD-09

552172PDAD-22

552173 PDAD-51

552174 PDAD-73

552175 PDAD-100

*531030 MSB6-1/2:C4:J3:I5:L1-WP

*531030 MSB6-1/2:C4:J3:I5:L1:G7-WP

*552938 MSB9-1:C2:J71:I12:L2-WPFlow rate up to 6,500 l/min

55

21

71

PD

AD

-13

Note: Please order 529607 MS6-LF-1/2-CRM and532799 MS6-MV inaddition to the PDAD


Services

• Com-

pressed air

quality

analysis

• Com-

pressed air

consumptio

n analysis

Support

• Complete

solutions

• Control

cabinets

Security complying with

ISO 13849-1

Increased machine availability:

Intelligence and sensors

Application-specific solutions:

Customised configurations

Standard plus: MS series

For standard tasks: D series or MS series

Expertise meets innovation!

For standard tasks, the service

units from the D series – with

metal or polymer designs – and

the MS series are the perfect so-

lution. Further tasks in the high-

end range can be handled by

the MS series, precision scaled

to provide the right functionality

for the required ISO class. Also

integrated: Diagnostic functions

to ensure improved machine

availability. And our safety

solutions complying with

ISO 13849-1.Finely tuned: Our product range

10

Impressive: Products for every requirement

From a simple standard product through to application-specific solutions with

the very strictest requirements for compressed air quality: Festo’s product

range makes it easy to find solutions that meet your needs exactly. Every pro -

duct is based on decades of know-how – and a keen eye for the requirements

of the future.

Grows step by step along with the tasks:

The service unit range from Festo.

Valuable support: Services and support.


… to ready to install complete

solutions.

Fully assembled and tested

complete solutions with Festo

plug and work®.

From individual devices ...

Variety of individual devices as:

Standard components direct

from the catalogue or

individually selected using the

free configurator.

… to pre-assembled standard

combinations …

One packaging unit, one deliv-

ery, one price. Quick delivery:

The ten most common

combinations always in stock.

... or individually configurable

combinations ...

Tailor made for your

requirements: The service

combinations MSB4 and MSB6.

With optional safety functions

and integrated sensors. Sup-

plied ready assembled and

tested.

11

Tailor-made solutions – Product range summary

Simply added value: Complete system solutions

• Everything under 1 part number, 1 contact, 1 delivery date

• Complete solutions: Assembled, tested, ready to install

• Install and get started – minimal assembly work

• Significantly reduced incoming goods and warehousing times


12

The proven standard: The D series

A genuine classic, which can be found in millions of applications all over the

world. Still has all of the basic functions that are needed for compressed air

preparation in the standard range. Available in four sizes with a flow rate of up

to 12,500 Nl/min.

Function

On-off valves, manual

On-off valves, electric

On-off valves, pneumatic

Soft-start valves

Filter regulators

Filter regulators

Pressure regulators

Pressure regulators, lockable

Pressure regulator battery

Pressure regulators

Pressure regulators, lockable

Lubricators

Filters

Fine filters

Micro filters

Activated carbon filters

Fine and micro filters

Membrane air dryers

Air distributors

Air distributors

Type

HE

HEE

HEP

HEL

LFR/LFRS

LFR-DB

LR/LRS

LRB/LRBS

LRB-K/LRBS-K

LR-DB

LRB-DB

LOE

LF

LFMB

LFMA

LFX

LFMBA

LDM1

FRM

FRZ

Size

Mini, Midi, Maxi

Mini, Midi, Maxi

Mini, Midi, Maxi

Mini, Midi, Maxi

Micro, Mini, Midi, Maxi

Mini


Mini, Midi

Mini, Midi

Mini

Mini



Mini, Midi, Maxi

Mini, Midi, Maxi

Mini, Midi, Maxi

Mini, Midi, Maxi

Maxi

Mini, Midi, Maxi


Series

D

D

D

D

D metal

D polymer

D metal

D metal

D metal

D polymer

D polymer

D

D

D

D

D

D

D

D

D

Pneumatic connection

G1/8, G1/4, G3/8, G1/2, G3/4, G1

G1/8, G1/4, G3/8, G1/2, G3/4, G1

G1/8, G1/4, G3/8, G1/2, G3/4, G1

G1/8, G1/4, G3/8, G1/2, G3/4, G1

M5, M7, G1/8, G1/4, G3/8, G1/2, G3/4, G1, QS4, QS6

G1/8, G1/4

M5, M7, G1/8, G1/4, G3/8, G1/2, G3/4, G1, QS4, QS6

G1/4, G3/8, G1/2

G1/4, G3/8, G1/2

G1/8, G1/4

G1/4

M5, M7, G1/8, G1/4, G3/8, G1/2, G3/4, G1, QS4, QS6

M5, M7, G1/8, G1/4, G3/8, G1/2, G3/4, G1, QS4, QS6

G1/8, G1/4, G3/8, G1/2, G3/4, G1

G1/8, G1/4, G3/8, G1/2, G3/4, G1

G1/8, G1/4, G3/8, G1/2, G3/4, G1

G1/8, G1/4, G3/8, G1/2 , G3/4, G1

G1/2, G3/4, G1

G1/8, G1/4, G3/8, G1/2, G3/4, G1

–


13

Your choice: Metal or polymer

The D series service units are available in two designs: sturdy metal for standard applica-

tions and basic functions for decentralised preparation. Or polymer for reliable com-

pressed air preparation in non-critical environments, e.g. on moving machine components,

where a low weight is required. The polymer series is also the perfect entry-level model,

where flow rates of up to 1,200 Nl/min are required. Its core functions – made up of a

pressure regulator, filter regulator, combined filter regulator/lubricator – are compatible

with components from the metal version.

Flow rate(l/min)

1,000 ... 6,500

1,000 ... 6,500

1,000 ... 6,500

1,000 ... 6,500

110 ... 11,000

500 ... 1,200

120 ... 12,500

1,600 ... 3,800

1,600 ... 3,800

800 ... 1,300

1,000

160 ... 9,000

170 ... 5,300

500 ... 2,780

360 ... 2,200

360 ... 1,100

125 ... 1,500

300 ... 1,000

1,300 ... 20,000

1,300 ... 20,000

Pressure regula-tion range (bar)

–

–

–

–

0.5 ... 7

0.5 ... 12

0.5 ... 7

0.5 ... 7 /0.5 ... 12

0.5 ... 7 /0.5 ... 12

0.5 ... 7 /0.5 ... 12

0.5 ... 7

0.5 ... 7

–

–

–

–

–

–

–

–

–

Grade of fil-tration (µm)

–

–

–

–

40 or 5

40 or 5

–

–

–

–

–

–

40 or 5

1

0.01

–

0.01

–

–

–

Air purity class at the output

–

–

–

–

ISO class 7 for particles (40 µm)




–

–

–

–

–

–



ISO class 2 for particles

ISO class 3 for oil aerosols



ISO class 1 for oil



–

–

–

Operating pres-sure (bar)

0 ... 16

2.5 ... 16

2 ... 16

3 ... 16

1 ... 16

1.5 ... 10

1 ... 16

1 ... 16

1 ... 16

1.5 ... 10

1.5 ... 10

1 ... 16

0 ... 16

1 ... 16

1 ... 16

0 ... 16

1 ... 16

3 ... 12.5

0 ... 16

0 ... 16


They combine a sophisticated

and systematically assembled

range with state of the art func-

tionality, including integrated

flow sensors and safety func-

tions. The modular system con-

cept ensures quick and easy

configuration of application-

specific service units. The user is

supported by the free configura-

tor.

Overall, the result is excellent

machine availability thanks to

solutions tailored to your precise

requirements.

14

Almost unlimited: The MS series

From highly sensitive applications in the pharmaceutical or food industry to ap-

plication-specific solutions requiring tough flow power for the automotive in-

dustry: The service units from the MS series are used almost anywhere, either

centrally or decentrally.

Configurable combinations and individual devices can be

configured quickly and easily using the free configurator in the

electronic catalogue and then ordered.


Combined: Optimum flow and

compact dimensions

Simply choose one number less.

An intelligent mix of sizes is one

of the hallmarks of the MS series

– bringing you crucial advan-

tages. Our mix provides combi-

nations optimised in terms of

both installation space and cost.

An example: A combination of

MS6 and MS9.

With this combined service unit

– meeting the requirements of

6 bar, a flow rate of 5,000 Nl/min

and a filtration fineness of

0.01 µm – you can save up to

30% on component costs and

up to 18% space.

15

Tailor-made solutions – Sizes

MS 12

(grid 124 mm)

MS 6

(grid 62 mm)

MS 4

(grid 40 mm)

MS 9

(grid 90 mm)

A clever mix: MS6 and MS9

Original design: MS9 as standard

[mm]

30 %

18 %


Individually configurable: MS series components

Function

On-off valves, manual

On-off valves, electric

Soft-start valves, pneumatic

Soft-start valves, electric

Soft-start and

exhaust valves

Filter regulators

Pressure regulators

Remote control pressure regulators

Remote control pressure regulators

Precision pressure regulators

Pressure regulators, electric

Lubricators

Water separators

Filters

Fine filters

Micro filters

Activated carbon filters

Membrane air dryers

Air distributors

Air distributors

Type

MS-EM

MS-EE

MS-DL

MS-DE

MS-SV

MS-LFR

MS-LR

MS12-LR-...-PO

MS12-LR-…-PE6

MS-LRP/B

MS-...-LRE

MS-LOE

MS-LWS

MS-LF

MS-LFM-B

MS-LFM-A

MS-LFX

MS-LDM1

MS-FRM

MS-FRM-FRZ

Configurable

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

Pneumatic connection

G1/8 … G2

G1/8 … G2

G1/8 … G2

G1/8 … G2

G1/2 (G3/4)

G1/8 … G2

G1/8 … G2

G1, G1 1/4, G1 1/2, G2

G1, G1 1/4, G1 1/2, G2

G1/4, G3/8, G1/2 (G3/4)

G1/4, G3/8, G1/2 (G3/4)

G1/8 … G2

G1/4 … G1 (G1 1/2)

G1/8 … G2

G1/8 … G2

G1/8 … G2

G1/8 … G2

G1/8, G1/4, G3/8, G1/2

G1/8 … G2

–

Flow rate(l/min)

1,200 ... 32,000

1,000 ... 32,000

1,000 ... 32,000

1,000 ... 32,000

4.300

900 ... 17,000

1,000 ... 22,000

13,000 ... 22,000

12,000 … 22,000

800 ... 5,000

2,200 ... 7,500

1,100 ... 22,000

2,400 … 15,000

1,000 ... 16,000

54 ... 23,000

54 ... 23,000

250 ... 22,000

50 ... 400

1,300 ... 42,000

4,050 ... 14,600

Size

4, 6, 9, 12

4, 6, 9, 12

4, 6, 12

4, 6, 12

6

4, 6, 9, 12

4, 6, 9, 12

12

12

6

6

4, 6, 9, 12

6, 9

4, 6, 9, 12

4, 6, 9, 12

4, 6, 9, 12

4, 6, 9, 12

4,6

4, 6, 9, 12

4,6

Freely combinable and complete in the product range: this is the only way the right solution

for every task can be found. The product range of the MS series combines all functions of

compressed air preparation in a single product line, including safety and sensor functionality.

16


17

Pressure regulationrange (bar)

–

–

–

–

–

0.3 … 4 (except MS12)

0.3 … 7

0.5 … 12

0.5 … 16 (except MS4)

0.3 … 4 (except MS12)

0.3 … 7

0.5 … 12

0.5 … 16 (except MS4)

0.5 ... 16

0.15 ... 6

0.05 ... 0.7

0.05 ... 2.5

0.1 ... 4

0.1 ... 12

0.3 ... 4

0.3 ... 7

0.5 ... 12

0.5 ... 16

–

–

–

–

–

–

–

–

–

Grade of filtra-tion (μm)

–

–

–

–

–

40 or 5

–

–

–

–

–

–

–

40 or 5

1 or 0.01

1 or 0.01

–

–

–

–

Operating pressure(bar)

MS4: 0 …14; MS6: 0 ... 18; MS9: 0 ...20; MS12: 0 ... 21

MS4: 4 … 14; MS6: 4 ... 18; MS9: 3.5 … 16; MS12: 3 … 16

MS4: 4 … 14; MS6: 4 ... 18; MS12: 3 … 16

MS4: 4 … 14; MS6: 4 ... 18; MS12: 3 … 16

3.5 ... 10

MS4: 0.8 … 14; MS6: 0.8 … 20; MS9: 0.8 … 20; MS12: 0.8 … 20

MS4: 0.8 … 14; MS6: 0.8 … 20; MS9: 0.8 … 20; MS12: 0.8 … 20

0.8 ... 21

1.15 ... 8

1 ... 14

0.8 ... 20

MS4: 1 … 12; MS6: 1 … 16; MS9: 1 … 16; MS12: 1 … 16

0.8 … 16

MS4: 0 ... 14; MS6: 0 ... 20; MS9: 0 ... 20; MS12: 0.8 ... 20

MS4: 0 ... 14; MS6: 0 ... 20; MS9: 0 ... 20; MS12: 0.8 ... 20

MS4: 0 ... 14; MS6: 0 ... 20; MS9: 0 ... 20; MS12: 0.8 ... 20

MS4: 0 ... 14; MS6: 0 ... 20; MS9: 0 ... 20; MS12: 0.8 ... 20

3 ... 12.5

0 ... 21

0 ... 20

Air purity class at the output

–

–

–

–

–

ISO class 7 for particles (40 μm)


–

–

–

–

–

–

–







ISO class 1 for oil

–

–

–

Energy efficiency thanks to sensors

Integrated sensors have a positive impact on

your energy balance and costs.

MS6 with integrated sensors

Diagnostics, preventive maintenance, remote

control and monitoring of pressure, flow rate

and differential pressure: These are the new

possibilities provided by the integrated

sensors.

The benefits to you:

• Reduced downtimes

• Minimised energy consumption

• Cost control due to consumption

measurements

• Easy monitoring of process parameters

• Planned maintenance intervals

Flow sensor SFAM

and MS

Integration into MS with no ad-

ditional installation work. The

two complement one another.

Characteristics: Highly dynamic

starting point of 1%, extremely

precise thanks to huge measur-

ing range of up to 15,000 l/min

for absolute flow rate informa-

tion with threshold values, and

very convenient adjustment of

the switching points.

18

Forward-looking: Integrated sensors and safety functions

The MS series sets new standards when it comes to enhanced safety, machine

availability and efficient energy usage. The background: The numerous func-

tions you can integrate with no problems.


Filter MS6-LFM-DP

Differential pressure measure-

ment with filter contamination

indicator for preventive mainte-

nance to provide improved com-

pressed air quality and

compliance with ISO guidelines.

This prevents an excessive pres-

sure drop through the filter,

which costs additional energy.

Soft-start/exhaust valve

MS6-SV

Reliable pressurisation and ven-

tilation integrated: The safety

functionality of the MS series

supports users in designing

safe, mainly pneumatic circuits.

The soft-start/quick exhaust

valve MS6-SV provides maxi-

mum safety for operators and

machinery in case of sudden

emergency stops in safety-criti-

cal areas of the system, thanks

to its fast and reliable exhaust

function.

The exhausting capacity is up

to 9,000 l/min (from port 2 to

port 3).

IFA certification in compliance

with DIN EN ISO 13849-1,

Category 4 Performance Level e.

Documented so that you can be

absolutely certain.

19

Pressure and vacuum sensor

SDE1 with MS6-FRM

All pressure values are continu-

ously under control with the

SDE1 modular system for pres-

sure measurement, monitoring

and sensing. For more

productivity and faster

commissioning of the system. In

this case combined with the

compressed air distributor

MS6-FRM.


If you choose a ready to install

module instead of individual

components, you can save your-

self lots of work: For example,

selecting 27 items from the cat-

alogue, ordering them, storing

them, assembling the 27 parts,

integrating them into the sys-

tem and documenting the whole

process. These are just some of

the time and cost intensive ac-

tivities involved.

The advantages of “all inclusive”

– with pre-assembled modules

• Engineering know-how from

Festo specialists

• Order the entire system with

a single ID number

• Reduced logistics costs

• Delivery of a single item on

one date

• Fully assembled and tested

system

• Warranty on components

and function

20

Multiplying the advantages: With pre-assembled modules

Pre-assembled modules reduce purchasing costs, increase process reliability

and bring you added productivity. They save you time and money – up to 50%.


21

27 individual parts or a complete

system – The choice is yours


22

Take advantage of our automa-

tion specialists’ extensive know-

how and demand nothing less

than an innovative and econom-

ical solution based on the very

latest technological standards.

Comprehensive product testing

guarantees optimum quality.

Precisely defined interfaces en-

sure problem-free integration

into your machine.

Ask your Festo sales engineer,

who will be happy to help.

Everything compatible: Customised components

Do you have a specific requirement that you cannot find in our catalogue? If so,

we can offer you customised special designs – from minor product modifications

through to completely new developments or ready to install solutions.

Ready to install:

Control cabinet

for compressed

air preparation

and distribution,

individually

tailored for your

application



13

52

26

en

20

11

/06

Festo worldwide

ArgentinaFesto S.A.Edison 2392(1640) MartínezProv. Buenos AiresTel. +54 (011) 4717 82 00,Fax +54 (011) 47 17 82 82E-mail: [email protected]

AustraliaFesto Pty. Ltd.Head Office (Melbourne)179-187 Browns RoadP.O. Box 261Noble Park Vic. 3174Call Toll Free 1300 88 96 96Fax Toll Free 1300 88 95 95Tel. +61(0)3 97 95 95 55,Fax +61(0)3 97 95 97 87E-mail: [email protected]

AustriaFesto Gesellschaft m.b.H.Linzer Straße 2271140 WienTel. +43 (0)1 910 75-0, Fax +43 (0)1 910 75-250E-mail: [email protected]

BelarusIP FestoMasherov avenue, 78220035 MinskTel. +375 (0)17 204 85 58,Fax +375 (0)17 204 85 59E-mail: [email protected]

BelgiumFesto Belgium saRue Colonel Bourg 1011030 BruxellesTel. +32 (0)2 702 32 11, Fax +32 (0)2 702 32 09E-mail: [email protected]

BelgiumFesto Belgium nvKolonel Bourgstraat 1011030 BrusselTel. +32 (0)2 702 32 11, Fax +32 (0)2 702 32 09E-mail: [email protected]

BrazilFesto Brasil LtdaRua Guiseppe Crespi, 76KM 12,5 - Via Anchieta04183-080 São Paulo SP-BrazílTel. +55 (0)11 50 13 16 00,Fax +55 (0)11 50 13 18 68E-mail: [email protected]

BulgariaFesto EOOD1592 SofiaBul. Christophor Kolumb 9Tel. +359 (0)2 960 07 12,Fax +359 (0)2 960 07 13E-mail: [email protected]

CanadaFesto Inc.5300 Explorer DriveMississauga, Ontario L4W 5G4Tel. +1 (0)905 624 90 00,Fax +1 (0)905 624 90 01E-mail: [email protected]

ChileFesto S.A.Avenida Américo Vespucio, 760PudahuelSantiagoTel. +56 2 690 28 00, Fax +56 2 690 28 60E-mail: [email protected]

ChinaFesto (China) Ltd.1156 Yunqiao Road,Jinqiao Export Processing Zone,Pudong,201206 ShanghaiTel. +86 21 60 81 51 00, Fax +86 21 58 54 03 00E-mail: [email protected]

ColombiaFesto Ltda.Autopista Bogotá - Medellín Km 6 (costado sur)Tenjo, CundinamarcaTel. +57 (1) 865 77 88,Fax +57 (1) 865 77 88 Ext.287E-mail: [email protected]

CroatiaFesto d.o.o.Nova Cesta 18110000 ZagrebTel. +385 (0)1 619 19 69,Fax +385 (0)1 619 18 18E-mail: [email protected]

Czech RepublicFesto, s.r.o.Modřanská 543/76147 00 Praha 4Tel. +420 261 09 96 11, Fax +420 241 77 33 84E-mail: [email protected]

DenmarkFesto A/SIslevdalvej 1802610 RødovreTel. +45 70 21 10 90, Fax +45 44 88 81 10E-mail: [email protected]

EstoniaFesto OY AB Eesti FiliaalLaki 11B12915 TallinnTel. +372 666 15 60, Fax +372 666 15 61E-mail: [email protected]

FinlandFesto OYMäkituvantie 9P.O. Box 8601511 VantaaTel. +358 (09) 87 06 51,Fax +358 (09) 87 06 52 00E-mail: [email protected]

FranceFesto EurlZA des Maisons Rouges8 rue du clos sainte Catherine94360 Bry-sur-MarneTel. +33 (0) 820 20 46 40 (numéro indigo),Fax +33 (0) 820 20 46 41E-mail: [email protected]

GermanyFesto AG & Co. KGPostfach73726 EsslingenRuiter Straße 8273734 EsslingenTel. +49 (0)711 347 0, Fax +49 (0)711 347 26 28E-mail: [email protected]

GreeceFesto Ltd.40 Hamosternas Ave.P.C. 11853 AthensTel. +30 210 341 29 00, Fax +30 210 341 29 05E-mail: [email protected]

Hong KongFesto Ltd.6/F New Timely Factory Building,497 Castle Peak Road,Kowloon, Hong KongTel. + 852 27 43 83 79, Fax + 852 27 86 21 73E-mail: [email protected]

HungaryFesto Kft.Csillaghegyi út 32-34.1037 BudapestHotline +36 1 436 51 00Tel. +36 1 436 51 11, Fax +36 1 436 51 01E-mail: [email protected]

IndiaFesto Controls Private Ltd.237B,Bommasandra Industrial Area,Bangalore Hosur Highway,Bangalore 560 099Tel. +91 (0)80 22 89 41 00,Fax +91 (0)80 27 83 20 58 / 27 83 33 62E-mail: [email protected]

IndonesiaPT. FestoJL. Sultan Iskandar Muda No. 68Arteri Pondok IndahJakarta 12240Tel. +62 (0)21 27 50 79 00,Fax +62 (0)21 27 50 79 98E-mail: [email protected]

IranFesto Pneumatic S.K.# 2, 6th street, 16th avenue,Km 8, Special Karaj RoadP.O.Box 15815-1485Teheran 1389793761Tel. +98 (0)21 44 52 24 09,Fax +98 (0)21 44 52 24 08E-mail: [email protected]

IrelandFesto LimitedUnit 5 Sandyford ParkSandyford Industrial EstateDublin 18Tel. +353 (0)1 295 49 55,Fax +353 (0)1 295 56 80E-mail: [email protected]

IsraelFesto Pneumatic Israel Ltd.P.O. Box 1076Ha'atzma'ut Road 48Yehud 56100Tel. +972 (0)3 632 22 66,Fax +972 (0)3 632 22 77E-mail: [email protected]

ItalyFesto SpAVia Enrico Fermi 36/3820090 Assago (MI)Tel. +39 02 45 78 81, Fax +39 02 488 06 20E-mail: [email protected]

JapanFesto K.K.1-26-10 HayabuchiTsuzuki-kuYokohama 224-0025Tel. +81 (0)45 593 56 10 / -5611,Fax +81 (0)45 593 56 78E-mail: [email protected]

Korea SouthFesto Korea Co., Ltd.470-1 Gasan-dongGeumcheon-guSeoul #153-803Tel. +82 (0)2 850 71 14, Fax +82 (0)2 864 70 40E-mail: [email protected]

LatviaFesto SIAA. Deglava iela 601035 RigaTel. +371 67 57 78 64, Fax +371 67 57 79 46E-mail: [email protected]

LithuaniaFesto, UABPartizanų 63M50306 KaunasLietuvaTel. +370 (8)7 32 13 14, Fax +370 (8)7 32 13 15E-mail: [email protected]

MalaysiaFesto Sdn. Berhad10 Persiaran IndustriBandar Sri DamansaraWilayah Persekutuan52200 Kuala LumpurTel. +60 (0)3 62 86 80 00,Fax +60 (0)3 62 75 64 11E-mail: [email protected]

MexicoFesto Pneumatic, S.A.Av. Ceylán 3,Col. Tequesquináhuac54020 TlalnepantlaEstado de MéxicoTel. +52 (01)55 53 21 66 00,Fax +52 (01)55 53 21 66 55E-mail: [email protected]

NetherlandsFesto B.V.Schieweg 622627 AN DelftTel. +31 (0)15 251 88 99,Fax +31 (0)15 251 88 67E-mail: [email protected]

New ZealandFesto Ltd.20 Fisher CrescentMount WellingtonAucklandTel. +64 (0)9 574 10 94, Fax +64 (0)9 574 10 99E-mail: [email protected]

NigeriaFesto Automation Ltd.Motorways Centre, First Floor, Block CAlausa, Ikeja,LagosTel. +234 (0)1 794 78 20,Fax +234 (0)1 555 78 94E-mail: [email protected]

NorwayFesto ASOle Deviks vei 20666 OsloTel. +47 22 72 89 50, Fax +47 22 72 89 51E-mail: [email protected]

PeruFesto S.R.L.Amador Merino Reyna 480San IsidroLimaTel. +51 (1) 219 69 60, Fax +51 (1) 219 69 71E-mail: [email protected]

PhilippinesFesto Inc.Festo BuildingKM 18, West Service RoadSouth Superhighway1700 Paranaque CityMetro ManilaTel. +63 (0)2 776 68 88, Fax +63 (0)2 823 42 19E-mail: [email protected]

PolandFesto Sp. z o.o.Janki k/Warszawyul. Mszczonowska 705090 RaszynTel. +48 (0)22 711 41 00,Fax +48 (0)22 711 41 02E-mail: [email protected]

PortugalFesto – Automação, Unipessoal, Lda.Rua Manuel Pinto De Azevedo, 567Apartado 80134109-016 PortoContact Center: 707 20 20 43Tel. +351 22 615 61 50, Fax +351 22 615 61 89E-mail: [email protected]

RomaniaFesto S.R.L.St. Constantin 17010217 BucurestiTel. +40 (0)21 310 31 90,Fax +40 (0)21 310 24 09E-mail: [email protected]

RussiaOOO Festo-RFMichurinskiy prosp., 49119607 MoscowTel. +7 495 737 34 00, Fax +7 495 737 34 01E-mail: [email protected]

SingaporeFesto Pte. Ltd.6 Kian Teck WaySingapore 628754Tel. +65 62 64 01 52, Fax +65 62 61 10 26E-mail: [email protected]

SlovakiaFesto spol. s r.o.Gavlovicová ul. 183103 Bratislava 3Tel. +421 (0)2 49 10 49 10,Fax +421 (0)2 49 10 49 11E-mail: [email protected]

SloveniaFesto d.o.o. LjubljanaIC Trzin, Blatnica 81236 TrzinTel. +386 (0)1 530 21 00,Fax +386 (0)1 530 21 25E-mail: [email protected]

South AfricaFesto (Pty) Ltd.22-26 Electron AvenueP.O. Box 255Isando 1600Tel. +27 (0)11 971 55 00,Fax +27 (0)11 974 21 57E-mail: [email protected]

SpainFesto Pneumatic, S.A.U.Avenida Granvia, 159Distrito Económico Granvia L'H08908 Hospitalet de LlobregatBarcelonaTel.: 901243660, Fax: 902243660Tel. +34 93 261 64 00, Fax +34 93 261 64 20E-mail: [email protected]

SwedenFesto ABStillmansgatan 1Box 21038200 21 MalmöTel. +46 (0)20 38 38 40, Fax +46 (0)40 38 38 10E-mail: [email protected]

SwitzerlandFesto AGMoosmattstrasse 248953 Dietikon ZHTel. +41 (0)44 744 55 44,Fax +41 (0)44 744 55 00E-mail: [email protected]

TaiwanFesto Co., Ltd.Head Office244509, Kung 8th RoadLinkou 2nd Industrial ZoneLinkou Dist., New Taipei CityTaiwan, R.O.C.Tel. +886 (0)2 26 01-92 81,Fax +886 (0)2 26 01 92 86-7E-mail: [email protected]

ThailandFesto Ltd.67/1 Phaholyothin Rd.,T. Klong 1, A. KlongluangPathumthani 12120Tel. +66 29 01 88 00, Fax +66 29 01 88 30E-mail: [email protected]

TurkeyFesto San. ve Tic. A.S.Tuzla Mermerciler OrganizeSanayi Bölgesi 6/1834956 Tuzla - Istanbul/TRTel. +90 (0)216 585 00 85,Fax +90 (0)216 585 00 50E-mail: [email protected]

UkraineFesto UkrainaDP Festovul. Borisoglebskaya,1104070, KievTel. +380 (0)44 239 24 30,Fax +380 (0)44 463 70 96E-mail: [email protected]

United KingdomFesto LimitedApplied Automation CentreCaswell RoadBrackmills Trading EstateNorthampton NN4 7PYTel. ++44 (0)1604 / 66 70 00,Fax ++44 (0)1604 / 66 70 01E-mail: [email protected]

United StatesFesto Corporation (New York)395 Moreland RoadP.O. Box 18023Hauppauge, NY 11788Call Toll-free 800/993 3786Fax Toll-free 800/963 3786Tel. +1(631) 435 08 00, Fax +1(631) 435 80 26E-mail: [email protected]

VenezuelaFesto C.A.Av. 23 esquina con calle 71N° 22-62, Edif. Festo.Sector ParaísoMaracaibo - VenezuelaTel. +58 (261) 759 11 20/759 41 20/759 44 38,Fax +58 (261) 759 04 55E-mail: [email protected]

VietnamFesto Co., Ltd (Cong Ty Tnhh Festo)No. 206 Tran Nao StreetWard Binh AnDistrict 2Ho Chi Minh CityTel. +84 (0)8 740 69 09, Fax +84 (0)8 740 69 10E-mail: [email protected]


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