REM-11180 User Manual - National Instruments · level system is transmitted. Flashing Active:...

USER MANUAL

NI REM-11180Bus Coupler for Remote I/O

This document describes the features of the NI REM-11180 and contains information aboutmounting and operating the device.

EtherCATIn

EtherCATOut

ServicePort

ResetButton

LocalBus

Ubus

PowerSupply

Microcontroller

UL (24 V)

GND

RJ45

RJ45

Isolation

ContentsREM-11180 Features................................................................................................................ 2

Ports and Connectors........................................................................................................ 3Reset Button......................................................................................................................4LEDs................................................................................................................................. 5

Dimensions................................................................................................................................8Configuring the Rotary Encoding Switch.................................................................................8Restoring Default Settings........................................................................................................ 9Reading Error Codes from REM-11180 IOVs..........................................................................9Diagnostics..............................................................................................................................10

Diagnosis History Object................................................................................................ 10Diagnostic Registers........................................................................................................11User Error Codes.............................................................................................................12Bus Diagnostic Error Codes............................................................................................19

I/O Module Error Codes................................................................................................. 21PDI Error Codes..............................................................................................................23

Worldwide Support and Services............................................................................................ 26

REM-11180 FeaturesThe REM-11180 provides the following features.

Figure 1. Structure of the REM-11180

S1

S2

14

5

7

6

2

3

1. Bus connector2. REM-111803. Ethernet connectors4. Module function label

5. Supply voltage connector6. Rotary encoding switch7. LED indicators

2 | ni.com | REM-11180 User Manual

Ports and ConnectorsThe REM-11180 provides the following ports and connectors.

Figure 2. RJ-45 Ethernet Ports

2

1

1. Ethernet In2. Ethernet Out

Table 1. RJ-45 Ethernet Port Pinout

Fast Ethernet Signal Pin Pinout

TXD+ 1

12345678

TXD- 2

RXD+ 3

Reserved 4

Reserved 5

RXD- 6

Reserved 7

Reserved 8

Figure 3. Power Connector

a1

a2

b1

b2

24 VDC GND

GND24 VDC

REM-11180 User Manual | © National Instruments | 3

Table 2. REM-11180 Signal Descriptions

Signal Color Description

a1, a2 Red 24 VDC (UL) Supply of logic voltage (internally jumpered)

b1, b2 Blue GND Reference potential of the supply voltage (internallyjumpered)

Figure 4. Service Interface

2

1

1. Label2. Service Interface

Note The service interface is a micro-USB port used for factory service andconfiguration. You do not need to connect to this port for normal operation.

Reset ButtonPressing the reset button during normal operation restarts the bus coupler.

Figure 5. REM-11180 Reset Button

2

1

1. Label2. Reset button


LEDsThe REM-11180 provides the following LEDs.

Figure 6. UL LEDs

UL

Table 3. UL LED Indicators

LED LED Color LED Pattern Indication

UL

Green Solid Communications power supply present.

— Unlit Communications power supply not present.

Figure 7. Status LEDs

RUNERR

RDY

DE

Table 4. Status LED Indicators


RUN

— Off Bus coupler in Init state

Green

Flashing slowly(2.5 Hz)

Bus coupler in Pre-Operational state

Single pulse 200 ms on, 1000 ms off; bus coupler in Safe-Operational state

Solid Bus coupler in Operational state

Flashing (10Hz)

Bus coupler in Bootstrap state


Table 4. Status LED Indicators (Continued)


ERR

— Off No error

Red

Flashing slowly(2.5 Hz)

Configuration error; a state transition initiated by themaster cannot be executed

Single pulse 200 ms on, 1000 ms off; local application error

Double pulse 200 ms on, 200 ms off, 200 ms on, 1000 ms off;watchdog timeout

Solid Critical internal error

RDY

Green Solid Device is ready for operation.

Green/Yellow Flashing• Communications power undervoltage or surge

voltage• Overtemperature

YellowSolid Firmware/bus coupler is booting

Flashing Firmware update is being performed.

Yellow/Red Solid Firmware update has failed.

Red Solid Rotary encoding switches are set to an invalid/reserved position

Unlit Device is not ready to operate.


Table 4. Status LED Indicators (Continued)


D

GreenSolid Run: Data exchange; status and data from the higher-

level system is transmitted.

Flashing Active: configuration is active, data exchange withinvalid process data, PDI channel can be used.

YellowSolid Ready: Device is ready to operate, no data is

exchanged.

Flashing Access in I/O check mode

Yellow Red Flashing Bus error during active I/O check

Red

Flashing Local bus error on startup

Solid

• General local bus error• Communication error• Local bus device has been removed or

configured device is missing.• Reset at a local bus device• Serious device error at a local bus device (local

bus device can no longer be reached)

EYellow Solid I/O warning at a local bus device

Red Solid I/O error at a local bus device

Figure 8. Ethernet LEDs

L/A

L/A


Table 5. Ethernet LED Indicators


L/AGreen

Solid Connection present at EC IN/EC OUT.

Flashing Transmission or reception of Ethernet telegrams at EC IN /EC OUT.

— Off Connection not present at EC IN/EC OUT.

DimensionsThe following figures show the front and side dimensions of the REM-11180. For detaileddimensional drawings and 3D models, visit ni.com/dimensions and search for the modulenumber.

Figure 9. REM-11180 Dimensions

125.9 mm(4.96 in.)

122.4 mm(4.82 in.)

74.0 mm(2.97 in.)

45.0 mm(1.77 in.)

Configuring the Rotary Encoding SwitchEach bus coupler automatically receives an EtherCAT device identification address. Use therotary encoding switch to configure the address manually.

The S1 switch sets the tens digit and the S2 switch sets the ones digit. The code results fromthe equation (S1 x 10) + S2.

The following figure shows code 77 (7 x 10 + 7).


http://ni.com/dimensions

Figure 10. Rotary Encoding Switch

02

4

689

x1

S2

02

4

68

10

12

14

x10

S1

After setting the rotary switches, restart the REM-11180 to update the address assignment.

Note NI EtherCAT master does not support the rotary encoding switch on theREM-11180.

Restoring Default SettingsTo restore the REM-11180 to default settings, follow these steps:1. Disconnect power to the REM-11180.2. Press and hold the reset button.3. Power on the REM-11180.4. Release the button when the RDY LED flashes red and green.

Reading Error Codes from REM-11180 IOVsWhen you add the REM-11180 to the RT Target in the LabVIEW project, the following IOVsare available:

Table 6. LabVIEW Project IOVs for Remote I/O Systems

IOV Data Type Purpose

Localbus Add_ErrorInfo U16 Indicates which I/O module is returning an error.

Localbus bus State U16 Returns the current bus state. Refer to the DiagnosticStatus Register table for more information.


Table 6. LabVIEW Project IOVs for Remote I/O Systems (Continued)

IOV Data Type Purpose

Localbus Error_Code U16 Returns error codes for the I/O module. Refer to the

I/O Module Error Codes table for more information.

Newest DiagnosisMessage U16

Returns the new message available bit (Index 10F3hexsub-index 04). Refer to the Diagnosis History Objecttable for more information.

Diagnostics

Diagnosis History ObjectThe diagnosis history object (10F3hex) implements as a ring memory in Overwrite mode. Thelast 16 diagnostic messages are always stored. Older messages are deleted. Bus coupler andI/O errors are stored in the object's diagnostic messages.

Table 7. Diagnosis History Object Indicators

Code (hex) Sub-Index Data Type Indication

10F3

Record Diagnosis statistics

01 U8 Maximum number of messages

02 U8 Newest message

03 U16 Newest acknowledged message

04 Bit New message available

05 U16 Behavior setting for the object

Note Refer to Table 27: Entries of 0x10F3 Diagnosis History Object in the ETG.1020 EtherCAT Protocol Enhancements document for Newest AcknowledgedMessage definitions.


Diagnostic Registers

Table 8. Diagnostic Status Register

Bit Designation Meaning

00 F_PW_BITI/O warning(peripheralwarning)

The device detected a warning at the I/Os.

01 F_PF_BIT I/O error(peripheral fault)

The device detected an I/O error(peripheral fault).

02 F_BUS_BIT Bus error A bus error occurred.

03 F_CTRL_BIT Controller error The driver detected an internal error.

04 — — Reserved

05 F_RUN_BIT Run Data cycles are being exchanged, outputdata is enabled.

06 F_ACTIVE_BIT ActiveThe configuration is active, PDI to thedevices is possible, output data is disabled(substitute value behavior).

07 F_READY_BIT Ready The local bus master is ready for operation,no data exchange over the bus.

08 F_BD_BIT Bus differentA device which does not belong to thecurrent configuration has been detected atthe last interface.

09 F_BASP_BIT SYS_FAIL

The controller is in the STOP state or noapplication program has been loaded.Output data is blocked (substitute valuebehavior).

10 F_FORCE_BIT Force mode Force mode (start-up tool) is active.

11 to 15 — — Reserved


Table 9. Priorities of the Error Messages

Message Priority

CTRL 1 (Highest priority)

BUS 2

PF 3

PW 4 (Lowest priority)

User Error Codes

Code(hex)

Additional code Meaning Remedy

903 — Memory problem (e.g., buffer too

small)Reduce the amount ofdata.

904 — Inconsistent parameters Check the parameters.

905 — Invalid parameters Check the parameters.

908 Code of failedservice

Maximum number of permittedparallel services exceeded(Processing conflict)

Wait for the servicecalled previously to becompleted, and then tryagain.

090A Value transmitted inParameter_Count

The number of parameters isinconsistent with the service. TheParameter_Count parameter doesnot agree with the number ofsubsequent words.

Match the number ofparameters.

913 Code of failedservice

The service called is notsupported.

Use a service that issupported.

917 Code of failedservice Service decoding failed.

Restart the device.Contact NI if theproblem persists.

918 Code of theunknown service Call of an unknown service code. Check the call.

928 —An exclusive service was to beexecuted without the appropriaterights.

Wait for the exclusiverights to be enabled.


Code(hex)


932 — Attempt to pass on the exclusive

rights without having these rights. —

933 — Another node has currently theexclusive rights.

Wait for the exclusiverights to be enabled.

934 — The node already has theexclusive rights. —

937 Faulty Variable_ID Unknown Variable_IDcomponent. Check the call.

938 ReservedVariable_ID An internal Variable_ID was used. Check the call.

939 Variable_ID notenabled

The Variable_ID is not enabled.(Password protection) Check the call.

093A IncorrectVariable_ID

Length specification in theVariable_ID is 0 or incorrect. Check the call.

093B IncorrectVariable_Count

The number of variables has beencalculated incorrectly. Check the call.

0A01 — A hardware or firmware erroroccurred.



Code(hex)


0A02 Current status of thelocal bus master

A service was called that is notpermitted in the current status ofthe local bus master.

Possible states:0001 Ready (After restart orreset)0002 Load Config(Configuration cannot beloaded)0004 Config Ready(Configuration loadedsuccessfully)0008 Active (Configurationframe connected)0010 Param Ready(Parameterization of modulescompleted)0020 Run (Process datatraffic running)0080 Force Mode (Startuptool specifies outputs)0100 Ready Fail(Communication abort inReady)0800 Active Fail(Communication abort inActive)1000 Param Ready Fail(Communication abort inReady parameter)2000 Run Fail (Process datatraffic with subsystem)4000 Force Fail (Applicationtimeout for all devices)8000 Force Mode Fail(Communication abort inForce_Mode)

Set the local bus masterto the required state.


Code(hex)


0A03 — Memory problem (e.g., buffer toosmall)


0A04 — Inconsistent parameters Check the call.

0A05 — Invalid parameters Check the call.

0A06 — Access not supported. Check the call.

0A07 — Object does not exist. Check the call.

0A08 Code of failedservice

Maximum number of permittedparallel SM services exceeded.(Processing conflict)

Wait for the servicecalled previously to becompleted, and then tryagain.

0A0C UnknownVariable_ID

Call of Set_Value or Read_Valuewith a Variable_ID that containsan unknown code.

Check the call.

0A0D — A firmware error occurred.Restart the device.Contact NI if theproblem persists.

0A18InvalidUsed_Attributesparameter

A reserved bit is set inUsed_Attributes. Check the parameters.

0A19 Number of busdevices

The end of the frame wasexceeded when accessing theconfiguration or line 0 wasaccessed.

Check the access.

0 A1 AInvalidFrame_Reference(if specified)

The frame reference specified forthe service does not exist. Check the parameters.

0A1C Number ofconnected devices

Maximum number of devicesexceeded.

Reduce the busconfiguration.

0A2F — Number of devices is zero. Connect the device andcheck the connection.


Code(hex)


0A51 — A frame reference from 1 to 254 is

permitted only.Currently, the value 1 ispermitted only.

0A54 — The maximum number of I/Opoints was exceeded.

Reduce the number ofI/O points to themaximum number. Toobtain the exact number,please refer to thedocumentation for yourcontroller.

0A60 — No configuration frames could beassigned.

Create the configurationframe.

0A70 — A reserved bit has been set in theDiag_Info attribute. Check the parameters.

0A73 Device numberDevice present with a chip versionin the local bus that is notsupported.

Replace the device.

0A74 Device numberDevice of a manufacturer that isnot supported present in the localbus.

Replace the device.

0A75 Device number Device is indicating a seriouserror (e. g., faulty EEPROM).


0A76 Device number The topology used by the deviceis not supported by the master. Replace the device.

0A77 Device number Error at the interface.

Check the connectionbetween the electronicsmodule and bus basemodule.

0A7 A — Invalid Dev_Type specifiedduring loading. Check the parameters.

0A7B — Invalid Dev_ID specified duringloading. Check the parameters.


Code(hex)


0A7C — Invalid Dev_Length specified

during loading. Check the parameters.

0A81 Object index

Service (e.g,Create_Configuration) could notbe executed due to PDIcommunication malfunctions(timeout).


0A82 Object index

Service (e.g,Create_Configuration) could notbe executed due to PDIcommunication malfunctions(number).


0A83 Object index

Service (e.g,Create_Configuration) could notbe executed due to PDIcommunication malfunctions(error).


0A90 Device numberDevice was selected forsynchronization, however it doesnot support this.

Select a device thatsupportssynchronization orchange the selection.

0A91 Device number

Device was selected forsynchronization, however it doesnot support the specified cycletime.

Select a different cycletime or a differentdevice.

0A92 Device number

Device was selected forsynchronization, but does notsupport the specified value forInput_Delay.

Select a different valuefor Input_Delay or adifferent device.

0A93 Device number

Device was selected forsynchronization, but does notsupport the specified value forOutput_Delay.

Select a different valuefor Output_Delay or adifferent device.


Code(hex)


0A94 Device number

Device was selected forsynchronization, but does notsupport the specified values forInput_Delay and Output_Delay.

Selected different valuesfor Input_Delay andOutput_Delay or adifferent device.

0AFF — Call of Reset_Driver during PDIcommunication.


0B01 — A hardware or firmware erroroccurred.


0B02 — A hardware or firmware erroroccurred. —



0B05 — Invalid parameters Check the parameters.

0B06 — Access not supported. (E.g., writeprotection)


0B07 — Object does not exist. —

0B0C — A hardware or firmware erroroccurred. —


Code(hex)


OBC1 —

Supply voltage not available forthe local bus. Too many devicesconnected or the higher-levelpower supply unit is too weak.

Use a suitable powersupply unit. Check thepower consumption ofthe devices; if required,use a power module forcommunications poweror install an additionalRemote I/O system.

0BDE —Synchronization failed. Triggersignal does not correspond to thespecification.

Check thesynchronization signalof the higher-levelsystem. Make sure thatthe cycle timespecification is properlyselected.

Bus Diagnostic Error Codes

Code(hex)

Additionalcode

Meaning Remedy

0BD1 —

The bus could not be activated due tobus malfunctions.

Check the busconfiguration.

0BF1 —

0BF2 —

0BF3 —

0C01 Devicenumber

The configured module is notaccessible. A device present in theconfiguration frame has beenremoved from the physical busstructure after the configuration framehas been connected.

Check the configuration.Adapt the configurationframe if the modificationwas done on purpose.

0C02 Devicenumber

A module has been detected that wasnot configured. An additional devicewas added at the end of the physicalbus structure after the configurationframe was connected.



Code(hex)

Additionalcode

Meaning Remedy

0C11 Devicenumber

The module is not located in theconfigured slot. An active device wasinserted at the different location of thephysical bus structure after theconfiguration frame was connected.


0C12 Devicenumber

The module is accessible but was notput into operation due to missingparameters. An active device wasreplaced by an unknown device in thephysical bus structure after theconfiguration frame was connected(wrong instance ID).


0C13 Devicenumber

The process data length does notcorrespond to the configured value.The process data width of an activedevice was changed after theconfiguration frame was connected.


0C14 Devicenumber

The module type does not correspondto the configured value.


0C15 Devicenumber

The module ID does not correspondto the configured value.



I/O Module Error Codes

Code(hex)

Meaning Text Remedy

2130Short circuit

Short circuit

Check the wiring.

Overload of the analogoutput or short circuit

2211 Overload at an input —

2344Overload at an output —

Short circuit/overload ofan output —

2345 Sensor supply overload —

3300Output voltage —

Short circuit or overloadat the output Output

3400 I/O supply voltagefailure —

Check the I/O supply.

3412

Sensor supply notpresent —

I/O supply voltagefailure —

3422 Actuator supply notpresent —

5112Faulty 24 V supply 24 V supply fail

Short circuit or overloadat the 24 V supply

24V supply no x(x = 1 or 2)

5113 Short circuit or overloadof the 5 V supply

5V supply no x(x = 1 or 2)

5120 Cold junction invalid Cold junction Check the cold junction.

5160 Supply voltage faulty Supply fail Check the I/O supply.

6300 Parameter set faulty Parameter set notok

Check the parameterization ofthe specified device.


Code(hex)

Meaning Text Remedy

6301 Device error CS FLASH Restart the device. Replace the

device if the error still occurs.

6302 Device error FO FLASH —

6320 Parameter table invalid Invalid para Check the parameterization ofthe specified device.

7300 Encoder error Sensor/encoder fail Check the encoder.

7305 Encoder error Malfunction ofencoder Check the encoder.

7610 Receive buffer full Rx-Buf full Read the receive buffer.

7611 Transmit buffer full Tx-Buf full Check the handshake.

7620 EPROM (device error) CS ROM Restart the device. Replace thedevice if the error still occurs.

7710Open circuit at sensorcable —

Remove the open circuit.Open circuit Open circuit

8600 Input error ofincremental encoder

Encoder inputsignal error

Check the input signal.

Remove the short circuit.

Connect the sensor.

8910 Overrange Overrange Adapt the range.

Check the wiring.8920 Underrange Underrange


PDI Error Codes

Code(hex)


0502

— Problem with the PDU size Check the call.

—Permissible length exceeded.Object cannot be readcompletely.

Eliminate the hardware error(e.g., I/O voltage not present).

Restart the device.

Contact NI if the problempersists.

0602 — Hardware fault Check the call.

0603 — Access to object denied —

0605 — Inconsistent object attributes —

0606 — The service used cannot beapplied to this object. —

0607 — Object does not exist —

0608 — Type conflict —

0800 xx30

A reserved bit or reservedcode was used duringparameterization.

xx: Number of the affectedelements

30: Value is out of range

Check the parameterization.

0801— Error writing the object

Check the call.— Error reading the object

0F01

— Hardware or firmware error Restart the device. Contact NIif the problem persists.0F02

0F03

0F04 Inconsistent parameters Check the parameters.

0F05 PDI object index Invalid parameters Check the parameters.


Code(hex)


0F06 PDI object index Access not supported. Check the call.

0F08 PDI object indexMaximum number ofpermitted parallel PDI servicesexceeded

Wait until the services havebeen processed.

0F0C UnknownVariable_ID

Incorrect variable ID forSet_Value or Read_Value. Check the call.

0F0D — Internal error Restart the device. Contact NIif the problem persists.

0F11 — Device not accessible (buserror). Check the bus configuration.

0F12 — Device cannot be reached(timeout). Check the device.

0F13 — Device not accessible becauseit was removed. Check the bus configuration.

0F21 Invalid devicenumber

Invalid slot number (Value is 0or larger than the maximumnumber of devices)

Check the call.

0F22 Invalid devicenumber Slot is not active. Check the call.

0F23 Invalid datalength Invalid data length. Check the call.

0F24 Invalid numberof parameters Invalid number of parameters. Check the call.

0F31 —

Internal error Restart the device. Contact NIif the problem persists..0F32 —

0F33 —


Additional Error CodesCode (hex) Meaning

0 No detailed information on the cause of error.

10 Service parameter with invalid value.

11 Subindex not available

12 Object access is not a request

13 At least one reserved bit is set.

14 Subslot is not supported

15 Object access type not supported on this object.

16 Object access request index for this AccessType does not equal 0000hex.

17 Object access request length for this AccessType does not equal zero.

18 Object length for this object does not match

19 Object is ReadOnly and cannot be overwritten.

20 Service cannot be executed at present.

21 Due to local control, service cannot be executed at present.

22 Service cannot be executed in current device state (device control).

23 Service cannot be executed at present as no object dictionary is available.

30 Value range of a parameter out of range.

31 Parameter value too large

32 Parameter value too small

40 Collision with other values

41 Communication object cannot be mapped to the process data.

42 Process data length exceeded

80 Hardware error

81 Application failed

00A0 Invalid segment number, e.g., upload without initiation with subindex==FFhex.

00A1 Resource not available; No more resources (memory) available for download.


Code (hex) Meaning

00A2 Incorrect CRC (checksum)

00A3 Error opening the file (if file system is available)

00A4 Error writing the file (if file system is available)

00A5 Error closing the file (if file system is available)

00A6 Segment missing: Fewer data blocks were received than specified in the lastsegment.

00A7 Excess segment: More data blocks were received than specified in the lastsegment.

00A8 Error reading the file (if file system is available).

00A9 Error reading the file (if file system is available).

00B1 The password cannot be replaced (deleted).

00B2 The password cannot be added (too many passwords).

00B3 The password cannot be assigned for the desired type of access.

Worldwide Support and ServicesThe NI website is your complete resource for technical support. At ni.com/support, you haveaccess to everything from troubleshooting and application development self-help resources toemail and phone assistance from NI Application Engineers.

Visit ni.com/services for NI Factory Installation Services, repairs, extended warranty, andother services.

Visit ni.com/register to register your NI product. Product registration facilitates technicalsupport and ensures that you receive important information updates from NI.

A Declaration of Conformity (DoC) is our claim of compliance with the Council of theEuropean Communities using the manufacturer’s declaration of conformity. This systemaffords the user protection for electromagnetic compatibility (EMC) and product safety. Youcan obtain the DoC for your product by visiting ni.com/certification. If your product supportscalibration, you can obtain the calibration certificate for your product at ni.com/calibration.

NI corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas,78759-3504. NI also has offices located around the world. For telephone support in the UnitedStates, create your service request at ni.com/support or dial 1 866 ASK MYNI (275 6964). Fortelephone support outside the United States, visit the Worldwide Offices section of ni.com/


http://www.ni.com/support

http://www.ni.com/services

http://www.ni.com/register

http://www.ni.com/certification

http://www.ni.com/calibration

http://www.ni.com/support

http://www.ni.com/niglobal

niglobal to access the branch office websites, which provide up-to-date contact information,support phone numbers, email addresses, and current events.


http://www.ni.com/niglobal

Information is subject to change without notice. Refer to the NI Trademarks and Logo Guidelines at ni.com/trademarks forinformation on NI trademarks. Other product and company names mentioned herein are trademarks or trade names of theirrespective companies. For patents covering NI products/technology, refer to the appropriate location: Help»Patents in yoursoftware, the patents.txt file on your media, or the National Instruments Patent Notice at ni.com/patents. You can findinformation about end-user license agreements (EULAs) and third-party legal notices in the readme file for your NI product. Referto the Export Compliance Information at ni.com/legal/export-compliance for the NI global trade compliance policy and howto obtain relevant HTS codes, ECCNs, and other import/export data. NI MAKES NO EXPRESS OR IMPLIED WARRANTIES ASTO THE ACCURACY OF THE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE FOR ANY ERRORS. U.S.Government Customers: The data contained in this manual was developed at private expense and is subject to the applicablelimited rights and restricted data rights as set forth in FAR 52.227-14, DFAR 252.227-7014, and DFAR 252.227-7015.

© 2016—2017 National Instruments. All rights reserved.

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