REMANUFACTURED STEERING GEARS AND PUMPS · bx61 cx61 dp61 ex61 ez61 sa1 sal6 sb1 sbp5 sbp6 sbq5...

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REMANUFACTURED STEERING GEARS AND

PUMPS

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Table of Contents

About Us 3Locations 3Products 4Quality 4Color Codes 5Testing 5

Sheppard 6M Series Gears 6Series 1 8Series 3 9292/392/492/592 Series Gears 10

Ross/TRW 12TAS Series Gears 12HF Series Gears 15HFB Series Gears 17THP Series Gears 19

Saginaw 22

Identifying Your Gear 24

Pumps 26

Instructions 28Orange Instructions 28Green Instructions 29Yellow Instructions 30Red Instructions 31Blue Instructions 32Grey Instructions 33

Important 34General Part Number Structure 35M Series 35TAS/RCS Series 35HF Series 35HFB Series 35THP Series 35Part Number Index 35

Warranty Information 38

Core Policy 40

Table of Contents

3

ABOUT US

Ontario, Canada

6575 Kestrel Road

Mississauga, ON L5T 1P4

Indiana, USA

2799 Reeves Road Plainfield, IN 46168

+ Over 20 Warehouse Locations across North America to serve you better!

About UsCelebrating over 75 years of experience, Mascot Truck Parts is a long term partner in the Heavy Duty Industry. Founded in 1936, we have evolved to become one of the largest heavy duty specialists in North America, applying our expertise to rebuilding all makes of transmissions, differentials, and steering gears.

Using only the highest quality components, our technical experts and knowledgeable sales staff are dedicated to providing superior quality, service, and support in every product we sell. With our remanufacturing facilities located in Canada and the United States plus 29 distribution locations, we provide expedient, quality service across North America.

In 1997 we achieved the internationally recognized ISO9002 Quality Certificate. The certification followed a thorough review of Mascot procedures. As we expand and grow into the future, Mascot Truck Parts is committed to maintaining the high standards and degree of excellence that our customers have come to rely on.

We invite you to grow with us.

Locations

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ProductsMascot provides quality remanufactured transmissions,

differentials and steering gears. Orders are typically available from existing inventory at all Mascot locations and shipped the same day the order is received. Orders for items that are not available in inventory (special order or non-stocked items) are usually produced and shipped within 24 hours. Mascot also provides “made to order” heavy duty drivelines. Orders received before 3p.m. Eastern time are typically manufactured and shipped the same day the order is received.

QualityAll Mascot remanufacturing facilities use quality management

systems that are compliant with the ISO9001 guidelines and are subject to annual external audits by a certified national registrar who acts in accordance with the ISCC (International Standards Council of Canada) guide-lines. Our focus on quality includes approval of all our parts and service vendors at

prescribed intervals to ensure commitment to quality and service. Regular contact with our customers to evaluate our performance and ensure expectations are being met. Mascot also has a special quality “Team” at each remanufacturing facility to

address quality or service related issues and seek opportunities within the quality management system.

ABOU

T US

ALL Transmissions, Steering and Differentials are tested for QUALITY and Performance prior to delivery

5

COLOR CODES

All Mascot Truck Parts quality remanufactured steering gears are color coded to ensure that we provide you with the correct installations every time.

100% of our steering gears are tested for quality and performance, ensuring that your steering gears have been remanufactured and are operating according to remanufactured technical specifications.

TESTING

Testing

6

IDEN

TIFY

ING

YOUR

GEA

RSheppard

M Series Gears

Manual Stops

Series 1

Stamp Sample

M80

M90

M100

M110

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IDENTIFYING YOUR GEAR

Sheppard

M Series Gears

Series 3

Automatic Stops

Stamp Sample

M100

M110

Need Assistance?Call Today

1-866-629-9966

8

IDEN

TIFY

ING

YOUR

GEA

RSheppard

M Series Gears Series 1

Model Numbers

M80 _ _ _ _

M80 Series Popular Models

SAW1

SAD1

SAA1

SAT1

SAM1

Model Numbers

M90 _ _ _ _

M90 Series

Model Numbers

M100 _ _ _ _

M100 Series

Popular Models

PAE1

PAG1

PAS11

SAD15

Popular Models

PAE1

PAG1

PAH1

PBY1

PCL1

PCN1

PCP1

PCR1

PDJ1

PDL1

PDL11

PGH11

PGK11

PHD1

PHE1

PHU1

PJB13

PJC11

PJH12

PJJ13

PJJ14

PLE12

The model numbers listed here represent a selection of the most common model numbers. If you do not see your model number listed, give us a call, we will be glad to assist you with your steering needs.

Call Today1-866-629-9966

9

Sheppard

Series 3

M Series Gears

Model Numbers

M110 _ _ _ _

M110 Series Popular Models

PFA11

PBQ11

PAJ21

Model Numbers

M100 _ _ _ _

M100 Series

Model Numbers

M110 _ _ _ _

M110 Series

Popular Models

PCL3

PGE3

PHD3

PHE3

PJD3

PKE3

PKH3

PLX31

PMR3

PMT3

PMX3

PNE34

PNJ31

PPF3

PPF31

PPG32

PPJ3

PQF3

PQS3

PQW32

Popular Models

PHC3



10

Back of Unit

IDEN

TIFY

ING

YOUR

GEA

RSheppard

292/392/492/592 Series Gears


1-866-629-9966

Stamp Sample

11


Sheppard

292/392/492/592 Series Gears

292/292S Series Popular Models

AHL4BYL4BER3BX61CX61DP61

EX61EZ61SA1SAL6SB1SBP5

SBP6SBQ5SBQ6SCA5SCA6SCB5

SCB6SCC5SCC6SCD6SCY6SDK6

SAL4SAO3SBX6SCT3SFU4

SFV4SFZ6SGS4SHA4SHW6

SAF5SAG5SAY4

SFM5SFZ5SHM5

SCH5

ST5

SV5

392/392S Series

592/592S Series

Popular Models

Popular Models

Popular Models


492/492S Series

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IDEN

TIFY

ING

YOUR

GEA

RRoss/TRW

TAS Series Gears

Stamp Sample


1-866-629-9966

TAS40

RCS40

TAS40

RCS40

TAS55

RCS55

TAS65

RCS65

TAS85

RCS85

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Ross/TRW

TAS Series Gears


Model Numbers

TAS40 _ _ _

Model Numbers

TAS55 _ _ _

TAS40 Series Popular Models

002

005

006

008

018

021

037

040

042

044

046

Popular Models

001

003

008

010

016

Popular Models

001003004005006007008009010012013014

020023024026028035042047048051052057

059071073079087090092094095098099101

102104105115119122127129130132142150

155157166178179180204214216218219

TAS55 Series

Model Numbers

TAS65 _ _ _

TAS65 Series

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Ross/TRW

TAS Series Gears


Model Numbers

TAS66 _ _ _

Model Numbers

TAS85 _ _ _

Popular Models

001002

003004

005

Popular Models

002005010013020021

024028029036038040

051052059062076129

131134142145147

TAS85 Series

IDEN

TIFY

ING

YOUR

GEA

R

TAS66 Series


1-866-629-9966

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1-866-629-9966


Ross/TRW

HF Series Gears

Stamp Sample

16

Ross/TRW

HF Series Gears


Model Numbers

HF54 _ _ _

Model Numbers

HF64 _ _ _

Popular Models

017

042

050

053

059

060

Popular Models

076

077

107

122

HF64 Series

IDEN

TIFY

ING

YOUR

GEA

R

HF54 Series


1-866-629-9966

17


Ross/TRW

HFB Series Gears

HFB52

HFB64

HFB70

Stamp Samples

18

Ross/TRW

HFB Series Gears


Model Numbers

HF52 _ _ _

Model Numbers

HFB64 _ _ _

Popular Models

001013017

023033

Popular Models

008022044057058062

079080083104105115

HFB64 Series

IDEN

TIFY

ING

YOUR

GEA

R

HFB52 Series

Model Numbers

HFB70_ _ _

Popular Models

014022029045063

065103107114117

HFB70 Series

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Ross/TRW

THP Series Gears

Stamp Sample

THP60

THP45


1-866-629-9966

20

Ross/TRW

THP Series Gears


Model Numbers

THP45 _ _ _

Model Numbers

THP60 _ _ _

Popular Models

002

Popular Models

001

006

008

009

010

011

THP60 Series

IDEN

TIFY

ING

YOUR

GEA

R

THP45 Series


1-866-629-9966

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Saginaw

Saginaw Gears

Dual Piston

Back of Gear

Rotary Valve

Stamp Sample


22


Popular Models

26041145

260543237813161

7813161M

Popular Models

5690653

5696067

Standard or Heavy Duty


1-866-629-9966

Saginaw

Saginaw Gears

Dual Piston

Rotary Valve

IDEN

TIFY

ING

YOUR

GEA

R

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Ross/TRW

Slave Gears


Model Numbers

RCB52 _ _ _

Model Numbers

RCB64 _ _ _

Popular Models

001

003

Popular Models

001

008

010

017

Model Numbers

RCH45 _ _ _

Popular Models

001

RCB52 Series

RCB64 Series

RCH45 Series

24

Ross/TRW

Slave Gears

RCS40 Series Popular Models

002

003

001

001

002

005

010

012

004

RCS55 Series

RCS85 Series

Popular Models

Popular Models

Popular Models


RCS65 Series

Model Numbers

RCS40 _ _ _

Model Numbers

RCS55 _ _ _

Model Numbers

RCS65 _ _ _

Model Numbers

RCS85 _ _ _

IDEN

TIFY

ING

YOUR

GEA

R

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Power Steering Pumps

PUMPS

B-Pump Popular Models

400HV400LV600HV600HVR600LVR

600R700HV700LV800HVR

LE5XLF2ULJ2YLK5YRA2X

RA3XRF2URF5YRK5Y

HE1200222HE1200281HE28587180271

HE28587180273HE1200241HE21591220331

21061912107262210754621075502107556

2107558210756121088305420216100

BB-Pump Popular Models

Popular Models

Popular Models


Hobourn Pump

Luk Pump

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PUM

PS Power Steering Pumps

Saginaw Pump Popular Models

143143A

PS282416R106PS282416R105PS282415R105PS252415R102PS252415L103

PS251615L102PS221615R102PEV251615R101PEV251615L101

V10F1P6P38C5H20V10NF1S5T38C5HV20F1D11S38C7H22V20F1D9S38C6H22V20F1P11P38C6H20V20F1P13P38C7H20V20F1P9P38C6H22V20F1S9S38C6H22V20NF1D11T38C7H22V20NF1D9T38C6H22

76749553447674974109767795517976779551807677955181

76779551877677974106768595570876879557027688955506

TRW Pump

ZF Pump

Popular Models

Popular Models

Popular Models


Vickers Pump

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INSTRUCTIONS

Installation Instructions

Orange Instructions

Series covered by this instruction card

HF, HFB, 292S, 392S, 492S. 592S

Poppet (Axle Stop) Adjustment

Use the following instructions to set the axle stops on your steering gear and ensure proper operation.

Install steering gear on vehicle

Install all pressure and return lines

Fill Power Steering reservoir to full mark

Attach pitman arm on sector shaft lining up timing marks on sector shaft and pitman arm.

Install steering wheel yoke and secure

Start Engine, recheck fluid level.

Turn steering in the direction that you are adjusting.

Locate which plunger you need to adjust and turn the plunger out while someone holds the wheel in the direction that you are trying to adjust

The plungers in the Ross gears are located in the head and at the opposite end of the case and are secured with a sealing lock nut. Same for Sheppard 292, 392, 492 and 592 gears

The plunger in the Sheppard “S” Series gears is located in a ¼ inch hole in the head by the worm shaft. The other one for the other direction is located at the opposite end of the case.

Using a screwdriver adjust the plunger out (counter clockwise) so the wheel will go to the stop.

Be careful not to turn the plunger out past the surface of the head as it could blow out with severe force.

Failure to follow these instructions during the installation of this steering gear will void warranty coverage.

For further technical assistance, call

1-866-629-9966Please have model and Serial number available before placing call

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Green Instructions


TAS37, TAS40, TAS55, TAS65, TAS85, THP45, THP60






Install pressure and return lines

Install lines to slave gear (if applicable)

Install Pitman Arm on Sector Shaft lining up timing marks on arm and shaft.


Top up Power Steering fluid to mark

Lift front axle off the ground

Start Engine, turn wheel to stops to bleed air from system - Check Power Steering fluid level

Turn steering wheel to the right and left to the axle stops. Some effort will be required to turn wheels to axle stops, this will set poppets.


INST

RUCT

IONS

29

INSTRUCTIONS


Yellow Instructions


M90, M100, M110 Series 1 Gears



Do not use these procedures to adjust 3 series gears.







Turn Steering Wheel in the direction that you are trying to adjust

Locate which plunger you need to adjust and turn the plunger out while someone holds the wheel in the direction that you are trying to adjust.

The plunger is located in a ¼ inch hole in the head between two of the four bolts that hold the bearing cover on the head

Using a screwdriver adjust the plunger out (counter clockwise) so the wheel will go to the stop.

This will adjust one of the stops, the other one is done with the plunger at the opposite end of the gear with the same procedure as above.

Be careful not to turn the plunger out past the surface of the head as it could blow out with severe force.




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Red Instructions


M100 3 Series (M100-XXX3)




Install pressure and return lines

Install lines to slave gear (if applicable)




Lift front axle off the ground


Turn steering wheel to the right and left to the axle stops. Some effort will be required to turn wheels to stops.

1-866-629-9966

Please have model and Serial number available before placing call

INST

RUCT

IONS



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INSTRUCTIONSInstallation Instructions

Blue Instructions


Saginaw, Bendix









These Gears do not have any poppet adjusters in the gear, however they do have a pres-sure relief valve.

To bleed the air out of these gears fill reservoir to full mark, Start engine and turn wheels to the right and left a few times and shut off engine.

Let rest until foam in oil has settled out and repeat until air has been expelled from sys-tem.




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Grey Instructions

Power Steering Pump Installation Procedure


1 Disconnect hydraulic lines from power steering pump assembly note: MARK if needed hydraulic lines 1 PRESSURE/ OUTLET 2 RETURN / INLET 3 BYPASS (IF REQUIRED)

Inspect all hydraulic oil lines and fittings condition for re-use. Clean all hydraulic lines Replace fitting o-rings and or washers Gravity drain as much oil as can be removed into a clean container and inspect oil for contamination. 2 REMOVE ENTIRE PUMP ASSEMBLY FROM VEHICLE

2A PULLEY TYPE PUMPS ONLY Remove pulley with appropriate puller Do not drive pump shaft out of pulley

2B GEAR DRIVE PUMPS ONLY Remove gear assembly from pump Use care when removing hardware securing gear, so hardware can be reused. Inspect engine pump drive gear for wear or damage

2C DIRECT DRIVE PUMP ONLY Inspect coupler assembly for wear or damage Inspect engine accessories drive for wear or damage

3 POWER STEERING CANISTER

3A TOP MOUNTED CANISTERS Remove canister with care not to damage canister assembly Remove filter element in canister assembly Clean and inspect canister for re-installation onto replacement pump assembly Install new replacement filter assembly into canister Re-install canister onto replacement pump assembly with new o-rings or canister mounting gaskets

3B INTEGRAL POWER STEERING CANISTER ONLY Note canister position on pump assembly Remove canister with care not to damage canister assembly Remove filter element in canister assembly Clean and inspect canister for re-installation onto replacement pump assembly Install new replacement filter assembly into canister Re-install canister onto replacement pump assembly with new o-rings or canister mounting gaskets

INST

RUCT

IONS

33

INSTRUCTIONSInstallation Instructions

Grey Instructions (continued)

Power Steering Pump Installation Procedure

3C REMOTE FILL CANISTERS ONLY Drain all fluid from canister assembly Remove filter element in canister assembly Clean and inspect canister Install new replacement filter assembly into canister

4 PULLEY TYPE PUMPS ONLY Re-install pulley assembly onto pump assembly

5 INSTALL PUMP ASSEMBLY 5A DIRECT DRIVE PUMPS Remove all dirt & oil from the engine external pump mounting surface prior to Re-installation Install pump assembly with correct gearing set-up or coupler and correct gasket or o-ring mounting seal.

5B PULLEY DRIVE PUMPS Clean inspect brackets for damage or wear Re-mount pump into bracket assembly correctly Re-install fan belts Do not over tighten fan belts

6 FLUSHING THE STEERING SYSTEM Connect the bypass/hose (pump to tank) if used in application Connect psi outlet hose from pump to gear assembly Position return/feed hose from gear box going to pump or canister into a suitable container Plug return opening at canister to prevent drainage Fill and maintain fluid level in canister with new fluid only Have vehicle front end tires unloaded (lift front end off the ground) Steering vehicle front end from axle stop to axle stop (engine shut off) Maintain oil level in canister at all times Crank over vehicle engine without starting to induce steering fluid into hydraulic system Maintain oil level in canister at all times Steering vehicle front end from axle stop to axle stop with engine off Repeat procedure until fluid runs clean from return line. Reconnect return line gear to pump assembly or canister

7 Check fluid levels and steer vehicle front end axle stop to axle stop with engine running unloaded

8 Load steering axle on floor and steer from axle stop to axle stop with engine running

9 BLEED STEERING SYSTEM AS PER MANUFACTURERS SPECIFICATIONS

10 Check and fill fluid levels to manufacturer specifications

IMPO

RTAN

T


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Part numbers listed here represent only a portion of the steering gears available in the market. If you do not see your steering gear model number listed please call us at 1-866-629-9966 for technical assistance.

General Part Number Structure

M SeriesX= 4-5 Alpha NumericM80XXXXM90XXXXM100XXXX

TAS/RCS SeriesX= 3 NumericTAS40XXXTAS55XXXTAS65XXXTAS85XXX

HF SeriesX= 3 NumericHF54XXXHF64XXX

HFB SeriesX= 3 NumericHFB52XXXHFB64XXXHFB70XXX

THP SeriesX= 3 NumericTHP45XXXTHP60XXX

If your part number is not listed here, find a number that follows the format provided. Part numbers listed here are the most popular numbers in the market at publication. Additional part numbers are constantly added.

Part Number Index

26041145............page 252605432326079341292AHL4.............page 13292AJL4292BYL4292ER2292K4292RR2292SA1292SB1292SSA1292SSAL5292SSAL6292SSB1292SSBP5292SSBP6292SSBQ5292SSBQ6292SSBX61292SSBY6292SSCA5292SSCA6292SSCB5292SSCB6

292SSCC5292SSCC6292SSCD6292SSCO61292SSCX61292SSCY6292SSDH6292SSDJ6...........page 13292SSDK6292SSDL6292SSDP61292SSDT6292SSEP6292SSET6292SSEX61292SSEZ61292SSP6292SSR2292SSWZ5292SSWZ6372JL3392BAR3.............page 13392BER3392BR5392BSL5

392CG5392DG5392ES5392EWL5392SSAL4392SSAO3392SSAT3392SSBX6392SSCB4392SSCH4392SSCT3392SSCU4392SSFP4392SSFU4392SSFV4...........page 13392SSFZ6392SSGA6392SSGK4392SSGL6392SSGM6392SSGR4392SSGS4392SSHA4392SSHM6392SSHW6

392SSJD6392SSJF6392SSJL6392SSJM6392SSKT6392SSU4492BQ4...............page 13492SSAF5492SSAG5492SSAY4492SSDB4492SSDE4492SSFM5492SSFZ5492SSHM55690653569100356960675696067HD592BDL4.............page 13592BDR2592CL4592SSAH5592SSAT5592SSB5

592SSBY5592SSCH5592SST5592SSV5592U37802018.............page 2478131617813161M7826828782685978293337830389783233180149551068014955107.......page 24C300...................page 23C500C500BC500FHD94PD3HD94SA1HF54017................page 17HF54021HF54042HF54043

HF54044HF54050HF54053HF54059HF54060HF54062HF64045....page 17HF64076HF64077HF64080HF64088HF64090HF64101HF64107HF64111HF64113HF64114HF64115HF64119HF64122HF64123HF64128HF64129HFB52001HFB52013

STEE

RING

GEA

R PA

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RS

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STEERING GEAR PART NUMBERS

HFB52014HFB52015HFB52017HFB52023HFB52033HFB64001...........page 19HFB64006HFB64008HFB64020HFB64021HFB64022HFB64029HFB64030HFB64042..........page 19HFB64043HFB64044HFB64045HFB64046HFB64047HFB64055HFB64057HFB64058HFB64062HFB64063HFB64079HFB64080HFB64082HFB64083HFB64084HFB64087HFB64090HFB64098HFB64103HFB64104HFB64105HFB64107HFB64109HFB64115HFB64126HFB64137HFB70007..........page 19HFB70014HFB70019HFB70022HFB70029HFB70038HFB70042HFB70045HFB70049HFB70054HFB70063HFB70065HFB70083HFB70096HFB70097HFB70099HFB70103HFB70107HFB70114HFB70117HFB70119HFB70129HFB70132..........page 19HS71007M100PAE1...........page 8M100PAG1

M100PAH1M100PAM1M100PAS1M100PBY1M100PBZ1M100PCL1M100PCL3M100PCN1M100PCP1M100PCR1M100PCT1M100PDJ1M100PDL1M100PDL11M100PDZ1M100PEN12M100PEN34M100PET1M100PEW1M100PFB1M100PFF13M100PFL1M100PGE1M100PGE3M100PGH11M100PGJ13M100PGK11M100PHC11M100PHD1M100PHD3M100PHE1M100PHE3M100PHU1M100PJB13M100PJC11M100PJD3M100PJH12M100PJJ12M100PJJ13M100PJJ14M100PJN1M100PJN31M100PKE3M100PKH3M100PLE12M100PLJ11..........page 8M100PLX31M100PMR3M100PMT3M100PMW3M100PMX3M100PNE34M100PNJ1M100PNJ31M100PPF3M100PPF31M100PPG32M100PPJ3M100PQE31M100PQF3M100PQM3M100PQR3M100PQS3M100PQT31M100PQW32M110PAJ21

M110PBQ11M110PBQ12M110PCX1M110PDN2M110PDX11M110PDX12M110PFA11M110PFL1M110PHC3M110PJE3M110SBC1M80PAE1M80PAY1M80PBG1M80SAA1M80SAD1M80SAE1M80SAM1M80SAT1M80SAW1M83PAK2M90PAD1M90PAE1M90PAG1M90PAS11M90PBD31M90SAD15M90SAM1M90SAS11PCF60001...........page 8PCF60003RCB52001...........page 8RCB52003RCB64001RCB64005RCB64007RCB64008RCB64010RCB64017RCB64018RCB70004RCH45001RCH60003RCS40002RCS40003RCS40005RCS40006RCS40007RCS55001RCS65001RCS65002RCS65005RCS65006RCS65007RCS65008RCS65009RCS65010RCS65012RCS65017RCS65018RCS85003RCS85004RCS85005TAS37001...........page 14TAS37003TAS37301

TAS37303TAS40001TAS40002TAS40005TAS40006TAS40007TAS40008TAS40013TAS40018TAS40021TAS40023TAS40024TAS40033TAS40037..........page 14TAS40039TAS40040TAS40042TAS40044TAS40045TAS40046TAS55001..........page 14TAS55002TAS55003TAS55006TAS55007TAS55008TAS55010TAS55015TAS55016TAS65001..........page 14TAS65003TAS65004TAS65005TAS65006TAS65007TAS65008TAS65009TAS65010TAS65012TAS65013TAS65014TAS65015TAS65017TAS65019TAS65020TAS65023TAS65024TAS65025TAS65026TAS65028TAS65029TAS65033TAS65035TAS65038TAS65042TAS65047TAS65048TAS65049TAS65051TAS65052TAS65057TAS65058TAS65059TAS65065TAS65070TAS65071

TAS65073TAS65074TAS65076TAS65079TAS65085..........page 14TAS65086TAS65087TAS65088TAS65090TAS65091TAS65092TAS65094TAS65095TAS65098TAS65099TAS65100TAS65101TAS65102TAS65103TAS65104TAS65105TAS65111TAS65115TAS65118TAS65119TAS65120TAS65121TAS65122TAS65125TAS65126TAS65127TAS65129TAS65130TAS65132TAS65133TAS65141TAS65142TAS65143TAS65150TAS65152TAS65155TAS65157TAS65158TAS65166TAS65168TAS65175TAS65178TAS65179..........page 14TAS65180TAS65186TAS65198TAS65202TAS65204TAS65214TAS65215TAS65216TAS65218TAS65219TAS65222TAS66001TAS66002TAS66003TAS66004TAS66005TAS66007TAS66008

TAS85001..............page 14TAS85002TAS85003TAS85004TAS85005TAS85006TAS85008TAS85009TAS85010TAS85013TAS85020TAS85021TAS85023TAS85024TAS85028TAS85029TAS85030TAS85036TAS85038TAS85040TAS85049TAS85051TAS85052TAS85053TAS85054TAS85059TAS85062TAS85066TAS85069TAS85070TAS85076TAS85082..............page 14TAS85087TAS85091TAS85112TAS85119TAS85128TAS85129TAS85131TAS85133TAS85134TAS85142TAS85145TAS85147TAS85149THP45001..............page 21THP45002THP60001..............page 21THP60002THP60003THP60004THP60006THP60007THP60008THP60009THP60010THP60011THP60014THP60015THP60017ZF8095ZF8097

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PUM

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RS Part Number Index400HV........................page 28400LV500HV500LV600HV600HVR600LV600LVR600R700HV700HVR700LV700LVR800HV800HVR800LV800LVR800XHV800XLV800XLVRGA2VHE1200222HE1200241HE1200281HE21591220331HE21592220331HE28587180271HE28587180273HE28588180271LE3MLE5XLF2ULF3ULF73LG3ULJ2YLJ3ZLK3ZLK5YRA2XRA3XRE2XRE4URE5HRF2URF3URF5YRJ3URK5Y5159712105333......................page 282105341210534221053442105346210544621059052106031210607621061912106544210672421067502107262210736321075462107549210755021075512107554

2107555210755621075582107559210756121076112107666210832021086552108657210876321088302110429211043321104342110493211049421121828111717542006510054201021005420104100542011710054201301005420132100.................page 28542013310054201411005420146100542016910054201721005420173100542017410054201761005420187100542019110054201971005420216100542021710054202231005420224100542022510054202361005420239100542024710054202481005420265100542026710054202701005420271100542027210054202771005420283100542028510054202901005420309100542031410054203161005420320100542033410054203411005420359100542036110054203631005420372100542038210054204101005422120160143143APEV151418R213

PEV181618L101...........page 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......page 28V10F1P6P38C6F20V10F1P7P38C4H20V10F1P7P38C6G20V10F1P7P38D5F20V10F1P7P38D5H20V10NF1P7T38C5HV10NF1S5T38C5HV201P8P1C20LV20F1D11S38C7H22V20F1D11S38D7H22V20F1D11S38D7HLV20F1D9P38C4H22V20F1D9P38C6H22V20F1D9P38D4H22LV20F1D9S38C4H22V20F1D9S38C6H22V20F1D9S38D4HLV20F1D9S38D6H11V20F1P09P038C6H22V20F1P09S038C6H22V20F1P11P38C6H20V20F1P11P38C6HLV20F1P11P38D6G11V20F1P11P38D6HV20F1P13P38C7HV20F1P13P38C7H20V20F1P13P38C7H22V20F1P13P38C7HL

V20F1P13P38D6HV20F1P13P38D8F11V20F1P6P38C6F20V20F1P6P38C6G11V20F1P6P38C6G20LV20F1P6P38C6G22F3V20F1P6P3C4G11V20F1P7P38C4H20LV20F1P7P38C5H20V20F1P8P38C4F11LV20F1P8P38C6G11V20F1P9D38C6H22V20F1P9D38C6H22LV20F1P9P1C6G11V20F1P9P38C4H11V20F1P9P38C4H22V20F1P9P38C4H22LV20F1P9P38C4HL.......page 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.................page 29767367110576739001037673955253767395527376739553057673955320

767395532176739553307673955383767395538676739559587674671149767490010176749001117674900112767495527376749552757674955343767495534476749553537674955920767497410976749749097674974910767497492376749749247677955179767795518076779551817677955187767797410476779741057677974106767797410776849551747684955181768495574276849557817685955219768595522376859553017685955606768595570476859557087685955709768595571076859557147685955715768595575576859557597685955768768595579476859558057685955806768595580776859559557685988514768695515476869551737686955175768695570276869558067686974702768795570276879557077687955708768795570976889555017688955506768895550976889555107688955512

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37

Steering gears are just one of the products you can rely on us for. We also ensure differentials, transmissions, and steering pumps are stocked across North America so we have one wherever you need one. As one of the largest driveline assemblers for the aftermarket, we also supply our customers with a broad range of made-to-order driveline assemblies.

Did You Know?

Location information, territories, account reps and much more can all be found on our website. Just visit:

Find us Online

www.mtpi.com

38

WAR

RANT

Y IN

FORM

ATIO

N

Mascot offers a 2 Year Warranty with true North American Coverage

PRODUCT WARRANTY PERIOD DEALER INSTALL OTCYear 1 Year 2 Year 1 Year 2

Heavy Duty Manual Transmission1 2 Years P&L3P&L

Flat Rate

P&L

Flat RateParts Only

Heavy Duty Differential2 2 Years P&L3P&L

Flat Rate

P&L

Flat RateParts Only

Mid-Range Manual Transmission 1 Years P&L3 N/AP&L

Flat RateN/A

Steering 1 Years P&L3 N/A Parts Only N/A

Allison AT/MT/HT1 Year

2 Year on School BusFlat Rate Flat Rate Flat Rate Flat Rate

Allison HB/B 1 Years Flat Rate N/A Flat Rate N/A

Allison 1000/2000/30002 Year

3 Year on School BusFlat Rate Flat Rate Flat Rate Flat Rate

1. Two Year Warranty on Fuller On-Road Vocation Only2. Two Year Warranty on Meritor and Dana On-Road Vocation Only3. Shop Rate @ SRT

Warranty ProcessAt time of concern, customer must call the Mascot Warranty Helpline (800-668-5560) for technical assistance and real-time review. A Warranty Return Authorization (WRA) may be issued. The WRA is a tracking number only and does not entitle coverage. Diagnosis and responsibility may not be determined until product is returned. The warranty agent will assist with ordering a replacement product for im-mediate delivery. Attempting repairs or replacement without a WRA will void any warranty. Coverage com-plies with Mascot’s current warranty statement and is extended from date of purchase.

*Allison Warranty - All Allison Warranty will be determined after receipt and review of failed unit.

Flat Rate ScheduleHeavy Duty Manual Transmission $725

Heavy Duty Front Differential $625

Heavy Duty Rear Differential $525

Mid-Range Manual Transmission $450

Allison Mid-Range (AT/MT, 1K-3K) $500

Allison Heavy Duty (HD/HT/B) $700

39

Remanufactured Transmission and Differentials

Mascot Truck Parts warrants to all customers for a period of 24 full months, unlimited mileage, that Mascot rebuilt transmissions and differentials will be free of defects in material and workmanship. The 24 month period begins on the date of sale to the final end user/owner.

Remanufactured units used at anytime for off-road ap-plications will be covered by a three (3) month warranty. This includes dump trucks and tractors pulling dump trailer and other unlicensed “Pit Truck” applications etc.

Exclusions: Warranty will only cover complete units and not partial components i.e. Fuller auxiliary section of complete transmission or power divider assemblies, which are part of the complete forward differential of a tandem, are not covered by warranty.

Warranty does not cover oil seal failures. All transmis-sions and differentials are supplied with new oil seals. Defective seals must be reported before yoke is installed. Speedy or “Redi” sleeves can cause damage to oil seals. Improper yoke installation can cause damage to oil seals.

Warranty does not cover failure due to: (1) lack of lubrication, (2) excessive heat, (3) improper installation, (4) shocks and spin-out, (5) driver error, (6) towing, (7) P.T.O. improperly installed, (8) oil seal failures.

Warranty does not cover downtime — towing — unau-thorized repairs.

Airlines, valves, shift covers, two speed motors, lockout assemblies, front and rear retainers etc., vary and may be supplied when available. We cannot assume responsibil-ity if cosmetics are incorrect. It is good practice to try an axle shaft, yokes, etc. The warranty is to protect against defects in workmanship not installation errors.

When installing any new or rebuilt unit, speedometer drive and driven gears and all spacers must be installed before yokes are fitted and nuts are torqued. These items are sometimes returned to Mascot on the core and dam-age to rebuilt replacement has already been extensive. Failure to install these items voids all warranties.

The warranty will not extend beyond the original expiry date and is not transferable from the intended first user. This is the only warranty granted by Mascot Truck Parts, any further allowances made or given are not binding on Mascot Truck Parts.

This warranty is in lieu of and excludes all other warran-ties, expressed or implied. NOTE: UNITS ARE SUPPLIED DRY. FILL WITH LUBRICANT AS SPECIFIED BY VEHICLE MANUFACTURER. NEVER DISMANTLE OR ALTER A UNIT THAT IS SUSPECT OF A WARRANTY ADJUSTMENT. THIS ACTION, WITHOUT WRITTEN APPROVAL, VOIDS ALL WARRANTIES.

Remanufactured Steering Components

Mascot Truck Parts warrants to all customers for a period of 12 full months, unlimited mileage, that Mascot Truck Parts rebuilt steering gears and pumps will be free of defects in material and workmanship. The twelve-month period begins on the date of sale to the final end user/owner.

Conditions: This warranty will not apply if the failure is the result of operator negligence, misuse, neglect, accident, improper installation or disassembly. Further the product will not be eligible for warranty if there is evidence of excessive heat, improper, fluid in system, and/or contamination in the system.

Products claimed to be warrantable must be returned prepaid and intact to Mascot Truck Parts within 30 days after the questionable defect is first discovered. Mascot will inspect the product and make the final determination as to whether the product is covered under the Mascot Truck Parts warranty.

When a warranty claim is allowed, Mascot Truck Parts responsibility is limited to repair and replace the defec-tive item. In no event will Mascot Truck Parts be liable for incidental or consequential damages including but not limited to costs incurred for service calls, towing, downtime.

This warranty is in lieu of and excludes all other warran-ties, expressed or implied.

NOTE: UNITS ARE SUPPLIED DRY. FILL WITH LUBRI-CANT AS SPECIFIED BY VEHICLE MANUFACTURER. NEVER DISMANTLE OR ALTER A UNIT THAT IS SUS-PECT OF A WARRANTY ADJUSTMENT. THIS ACTION, WITHOUT WRITTEN APPROVAL, VOIDS ALL WARRANTIES.

WARRANTY RETURN Units returned for warranty must include: company name, invoice number, date of pur-chase, and a detailed description of the problem. War-ranty claims must be returned prepaid freight and intact. An adjustment of freight may be made after inspection of claim.

Warranty Statement

40

Core PolicyMascot’s policy of “visual” core inspection is designed to allow you and your staff the ability to make a deter-mination about the value of the core credit to be expected from Mascot.

We believe it is important that you are certain when you give your customer a full core credit, you are sure you will also receive full core value from Mascot.

The chart below is an overview of Mascot’s core policy. Be sure to read the entire Mascot Price list, which provides more detail regarding core policy and warranty.

Product Damage Inspection Core Value Expected

Transmission

• Oil Not Completely Drained?• Has the Unit Run out of Oil?• Visible Crack in Housing• Visible Bulge in housing• Unit missing parts due to physical removal?• Unit disassembled but complete?

Less $1000%50%50%50%25%

Differential

• Adjusting Ring Missing or Blown Out?• Has the Unit Run out of Oil?• Visible Crack in Housing• Visible bulge in Housing• Aluminum Core (when steel replacement purchased)

50%0%50%50%50%

Steering Gear

• Oil not drained from core• Pitman arm not removed• Torch/Weld damage on gear• Excessive corrosion on gear• Output shaft cracked or twisted• Competitive or non-program gear• Disassembled core• Visible crack in housing• Welding to the housing• Twisted sector shaft splines• Frozen input/output shaft• Incomplete power steering pump

$50 $50 0%0%0%0%0%0%0%0%0%0%

Steering Pumps• Competitive or non-program core• Disassembled Core• Incomplete Steering Pump

0%0%0%

CORE

POL

ICY

41

The Very Best Distribution in North America

Visit us on the WEB!

Did you know, with a Mascot account, you can register for self-serve access? Now you can check availability and order online 24hrs a day.

• Check price and availability• Order online 24/7• Check the status of your core return and credit• Check core eligibility• Get help identifying parts• Get invoices and credits via email

Contact your sales rep for more details, or visit www.mtpi.com/portal.

42

NOTES

43

Vehicle models, brands and names depicted herein are the property of their respective owners, and are not in any way associated with Mascot Truck Parts.

Information contained in this publication was in effect at the time the publication was approved for printing and is subject to change without notice or liability. Mascot Truck Parts reserves the right to revise the information presented or discontinue the production of parts at any time.

QR (Contact Info)For More Information:

800-668-5560www.mtpi.com

Scan the QR code to the right to save this info to your contacts!

Made to Order Drivelines

Most “Build to Order” requirements for Medium and Heavy Duty Driveshafts (1480 Series - SPL250) are expedited to provide

same day shipping, provided orders are received before 3p.m. EST (subject to parts availability).

To place an order for a driveshaftplease call 800-668-5560

CANADA

6575 Kestrel Road

Mississauga, ON L5T 1P4

USA

2799 Reeves Road

Plainfield, IN, 46168

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