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V.1.9 - 09.11

Brother® HL-2270 CartridgeHL-2130/2132/2230/2240/2250/2280 and

(TN-450/2220)

Tools and supplies .........................2 - 3

VarianTs, CarTridge Types and sKu’s .... 4 CarTridge Fin and Keying FeaTures ........ 5

Flag gear VarianTs ........................ ....6

Wirelines: Hopper assembly .................. 7

disassembly oF THe Toner Hopper ....8 - 11

assembly oF THe Toner Hopper ......12 - 14

reseTTing THe Flag gear ................ ....15

SSS™ 1138

REM

AN

UFA

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ING

INSTR

UCTIO

NS

sss™ 1138 page 2

Tools & supplies

Dry, Filtered, Compressed Air for Cleaning

Slotted Screwdriver

Lint-free Cleaning Cloth (LFCCLOTH)

Phillips Screwdriver

91-99% Isopropyl Alcohol

Lubricant (CONLUBE)

• Phillips Screwdriver

• Slotted Screwdriver

• Dry, Filtered, Compressed Air for Cleaning

• 91-99% Isopropyl Alcohol

• Lubricant(CONLUBE)

• Lint-freeCleaningCloth(LFCCLOTH)

sss™ 1138 page 3

• Lint-freeFoamTippedSwab(LFSWAB)

• Vacuum(TONERVAC115)USVersionorToner . Vacuum220V(TONERVAC220)

• TonerSpout(TSP)

• De-IonizedWater

• Powder-Free Gloves

• Safety Glasses

Tools & supplies

Safety Glasses

Powder-Free GlovesDe-Ionized Water

Vacuum (TONERVAC220) Lint-free Foam Tipped Swab

(LFSWAB)

Toner Spout (TSP)

sss™ 1138 page 4

broTHer Hl-2270 VarianTs, CarTridge Types and sKu’s

Brother HL-2220/2230/2240/2240D/2270DW/2280DWCartridge Name SKU Page Yield

Cartridge TN-420 1200

TN-450 2600

Drum Unit DR-420 12000

Brother HL-2130/2132/2240/2240D/2250DN/2270DWCartridge Name SKU Page Yield

Cartridge TN-2010 1000

TN-2210 1200

TN-2220 2600

Drum Unit DR-2200 12000

Brother HL-2130/2132/2240D/2250DN/2270DWCartridge Name SKU Page Yield

Cartridge TN-2030 1000

TN-2230 1200

TN-2250 2600

Drum Unit DR-2225 12000

Brother HL-2130/2240D/2270DWCartridge Name SKU Page Yield

Cartridge TN-2060 700

TN-2260 1200

TN-2280 2600

Drum Unit DR-2255 12000

Brother HL-2240D/2270DWCartridge Name SKU Page Yield

Cartridge TN-27J 2600

Drum Unit DR-22J 12000

EUAN

Z / A

PJA

PAN

MEA

NA /

LA

Brother HL-2130/2132/2240D/2250DN/2270DW

Brother HL-2130/2132/2240D/2270DW

page 5 sss™ 1138

Figure A

Printer Door Key Tabs

Drum Alignment Fins

BrotherHL-2130/2132

Note: The TN-2010 (EU) and 2030 (AP) cartridge keys are identical in the alignment of their keys. These drum alignment fins are identical to the TN-420/450.

Note: Drum alignment fins on the Brother TN-2060 (MEA) are shifted farther to the right

than the TN - 420 / 450 (US), the TN - 2010 (EU) and the TN - 2030 (AP).

Brother HL - 2240 / 2270 TN - 420 /450 (US)

Brother HL - 2130 / 2132 TN - 2060 (MEA)

Brother HL - 2130 / 2132 TN - 2010 (EU) / 2030 (AP)

Cartridge Fins And Key Tabs Vary From Region To Region. Differences Shown Below.

Figure B

Figure C

Flag Gears

Low Yield

3

2

1

2

1

High Yield

Figure D

Note: Low yield flag gears have 3 posts and high yield flag gears have 2 posts as shown in Figure 32.

Flag Gears

Low Yield1.2K

High Yield2.6K

Figure E

Starter

Note: The placement and number of posts for both low yield and high yield flag gears as well as starter gear side end plates are shown in Figure 33.

Flag gear VarianTs

sss™ 1138 page 6

Wirelines

sss™ 1138 page 7

broTHer® Hl-2270 Hopper assembly

Developer Roller

Toner Adder Roller Drive Gear

Cartridge IdlerGear

Agitator Gear

Flag GearSpring

Drive Side End Plate

Non Drive Side End Plate

Drive Side End Plate

Flag Gear

Cartridge Core

Developer Roller Drive

Gear

E -Ring

Developer Roller

Stabilizer

Doctor Blade

Drive Gear

Non Drive SideContact Arm 1 Non Drive Side

Contact Arm 2

©2011StaticControlComponents,Inc.Allrightsreservedworldwide.ThestylizedSisaregisteredtrademark,andStaticControlandMulti-TrackeraretrademarksofStaticControlComponents,Inc.Allotherbrandandproductnamesaretrademarksorregisteredtrademarksoftheirrespectivecompanies.

www.scc-inc.com•www.scceurope.co.uk

sss™ 1138 page 8

disassembling THe Toner HopperNote: Please wear eye protection and latex gloves when

disassembling the hopper cartridge.

1. On the gear side remove the two screws and drive side end cap as shown in Figure 1.

Figure 1

Screws

End Cap

Phillips Screwdriver

2. Remove the drive side end cap using a slotted screwdriver by gently twisting and prying to move it away from the cartridge as shown in Figure 2.

Figure 2

Drive Side End Cap

3. Using a slotted screwdriver remove the drive side developer roller end plate (Figure 3).

Figure 3

Drive Side End Plate

Slotted Screwdriver

4. Remove all gears on the drive side in the order shown in Figure 4.

Figure 434

5 2 1

Note: Remove the cartridge flag gear (1), idler gear (2), agitator gear (3), toner adder roller drive gear (4) and drive gear (5).

5. Use a slotted screwdriver to release the locking tab on the developer roller (Figure 5a and 5b).

Figure 5a Figure 5b

Locking Tab

Locking TabPort Hole

Note: Push the tab through the locking tab port hole located on the cartridge drive side above the developer roller then rotate the locking tab to release as shown in Figure 5b.

page 9 sss™ 1138

disassembling THe Toner Hopper

6. Remove the two screws from the non drive side contact arms as shown in Figure 6.

Figure 6

ScrewsNon Drive Side Contact Arms

7. Rotate contact arm 1 up as shown in Figure 7a to unlock, then pull it away from the cartridge. Remove contact arm 2 by pulling it out and away from the cartridge (Figure 7b).

Figure 7b

Contact Arm Two

Contact Arm One

Figure 7a

8. Remove the non drive side end plate by pressing firmly on the latch shown in Figure 8a with the slotted screwdriver to release the end plate from the cartridge. Place the slotted screwdriver in the gap between the end plate and the cartridge as shown in Figure 8b. Twist the screwdriver to release the non drive side end plate and pull the end plate out and away from the cartridge as shown in Figure 8c.

Figure 8a

End Plate Latch

Figure 8bNon Drive Side End Plate

Slotted Screwdriver

Figure 8c

Non Drive Side End Plate

9. Remove the developer roller from the cartridge (Figure 9).

Figure 9

Developer Roller

Note: After removing the developer roller remove the drive gear and stabilizer before cleaning.

sss™ 1138 page 10

disassembling THe Toner Hopper

10. Blow off any excess toner from the developer roller with dry filtered compressed air (Figure 10).

Developer Roller

Figure 10

Note: Gently clean the developer roller by using up and down strokes while rotating the developer roller as shown in Figure 10. Wipe with a lint-free cloth dampened with 91-99% isopropyl alcohol, then using another lint-free cloth dampened with de-ionized water, wipe from the center to the ends. Next blow dry with dry, filtered, compressed air.

11. Using a Phillips Screwdriver remove the two doctor blade screws as shown in Figure 11.

Screws

Figure 11

12. Using a slotted screwdriver gently pry the doctor blade up from the cartridge and remove the doctor blade (Figure 12).

Figure 12

Doctor Blade

Note: To clean the doctor blade wipe the blade with a saturated lint-free cloth with 91-99% isopropyl alcohol, Then clean with a lint-free cloth saturated with de-ionized water. Blow dry with dry, filtered, compressed air.

13. Using a slotted screwdriver, remove the hopper cap as shown in Figure 13.

Figure 13

Slotted Screwdriver

Hopper Cap

Ribs

Note: Pry the hopper cap off by placing a slotted screwdriver beneath the plastic edge of the cap while using the plastic ribs beside the hopper cap for added support as shown in Figure 13. The plastic ribs provides more support helping to remove the hopper cap.

page 11 sss™ 1138

disassembly oF THe Toner Hopper

14. Clean the hopper out using dry, filtered, compressed air as shown in Figure 14.

Figure 14

Note: Rotate the toner agitator while blowing toner out of the hopper.

15. Vacuum the adder roller as shown in Figure 15.

Figure 15

Vacuum

Note: Rotate and repeat until toner has been completely cleaned out of the hopper.

16. Fluff the developer roller end felts then blow off with dry, filtered compressed air (Figure 16).

Figure 16

Felt

sss™ 1138 page 12

1. Place the doctor blade onto the cartridge (Figure 17).

Figure 17

Doctor Blade

2. Secure the doctor blade into the cartridge with two screws as shown in Figure 18.

Phillips Screwdriver

Screws

Figure 18

3. Install the developer roller into the cartridge so the locking tab engages. Rotate the developer roller stabilizer as shown in Figure 19.

Figure 19

Locking Tab

Slotted Screwdriver

Note: Ensure the developer roller stabilizer is properly seated and locked in the upright position.

4. Reinstall the non drive side end plate as shown in Figure 20a and 20b. Apply a small amount of conductive grease to the back of the non drive side end plate as indicated by the arrows shown in Figure 20a.

Apply Conductive Grease

Swab

Figure 20a

Figure 20b

Non Drive Side End Plate

5. Reinstall contact arm 2 by sliding it over the developer shaft and aligning the screw hole as shown in Figure 21.

Figure 21Align

assembly oF THe Toner Hopper

page 13 sss™ 1138

assembly oF THe Toner Hopper

6. Reinstall contact arm 1 next to contact arm 2 and then rotate the arm into the seated position (Figure 22).

Figure 22

End Plate Arm

7. Install the two screws as shown in Figure 23.

Figure 23Phillips Screwdriver

Screws

8. Fill the hopper using approved toner as shown in Figure 24.

Figure 24

Toner

Hopper Port

Note: Replace the hopper cap after filling with toner.

9. On the gear side, reinstall the drive side gears in the order shown in Figure 25.

Figure 2532

14 5

Note: Replace the drive gear (1), toner adder roller drive gear (2), agitator gear (3), idler gear (4) and flag gear (5). Developer roller stabilizer, drive gear and E-ring should already be installed.

Note: Refer to Page 12 “Resetting Flag Gear” section to reset the flag gear.

10. Place the drive side end plate onto the cartridge (Figure 26).

Figure 26

Drive Side End Plate

sss™ 1138 page 14

11. Reinstall the drive side end plate as shown in Figure 27.

Note: For precise flag gear positioning refer to page 15 resetting the flag gear section, before placing the end plate onto the cartridge.

Figure 27

Drive Side End Plate

Align

12. Reinstall the two screws (Figure 28).

Figure 28

Screws

End Plate

Phillips Screwdriver

assembly oF THe Toner Hopper

sss™ 1138 page 15

1. Reset the flag gear spring against the posts as shown in Figures 29a, 29b and 29c.

Figure 29a

Flag Gear SpringPosts

Figure 29b

Flag GearArrow

Note: The arrow with the number one should be pointing in the direction shown in Figure 30.

Figure 29c

Flag GearIdler Gear

Agitator Gear

PositionGear Hole

Arrow

WARNING: Position the agitator gear with the straight edge of the Agitator Gear hole and the plastic arrow aligned as shown in Figure 29c. This is extremely important in order to properly reset the printer.

Figure 30

Flag Gear Arrow Alignment

reseTTing THe Flag gear

© 2011 Static Control Components, Inc. All rights reserved worldwide. The stylized S is a registered trademark, and Static Control and Multi-Tracker are trademarks of Static Control Components, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies.

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MOVING AT THE SPEED OF NEW TECHNOLOGY

The development of cartridge imaging products and technology is the primary mission of our Imaging Labs. Through

extensive testing and research, we develop the optimum combination of matched components for each cartridge.

Our engineering and manufacturing expertise provides us with total control in design, quality and development to

produce products from the ground up. The results are components that seamlessly work with each other and with good,

used OEM parts.

This dedication and commitment results in products that Static Control fully supports, allowing you to quickly attack

new market opportunities with complete confidence in the reliability and performance of your cartridges.