Application Note
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Remote Process Control Measurement / Modbus TCP
Application Background
Oil companies, mining companies, public water, electrical and gas utilities have automated industrial measurement and process control applications to provide better management of automated processes.
central system or control room where staff can view the readings and make decisions as to the operation of and perhaps the shutdown of functions at a remote site.
These processes usually need to be monitored remotely, hence there is a requirement to have sensor and process data read electronically on site and then transferred to a
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Application DetailA typical remote site may have industrial pressure / temperature sensors monitoring key points in a remote pumping station / oil well / gas pipeline. In a remote pumping station, it is likely that a local industrial Remote Terminal Unit (RTU) would be providing local control to several processes, and providing the capability to connect via Modbus to a central Supervision Control and Data Acquisition (SCADA) system.
Most RTUs have the industry standard Modbus interface, and this can present as a Modbus master interface or a Modbus slave interface. Unidata Neon Remote Terminals and Modules can connect to the Modbus interface of most RTU equipment and can extract status and readings
This application example (above) shows a typical (for example Emerson ROC) RTU being used by the Neon Remote Terminal, then being passed to the Neon Server and then being presented out of the Neon Server as a Modbus TCP interface. For this application, it would be being fed via Modbus TCP to a typical central SCADA system (for example Emerson Delta V)
information on a routine basis, say every 5, 10 or 30 minute basis and transmit that data across a cell phone and / or a satellite link and display those status points and readings on the standard Neon Server from anywhere on the Internet using a standard web browser. The Neon Server also has the ability to present the Modbus information on a Modbus TCP direct interface, as though that interface was the actual RTU Modbus interface in the remote location.
Subject to Health, Safety and Security Regulation requirements, limited control functions can be initiated across the link, for example remote shutdown.
There are some typical application scenarios detailed below.
The data is available for reporting out by ftp, web services and a specific SQL database view.
The application example (below) shows a typical (Emerson ROC) RTU being used by the Neon Remote Terminal, then being passed to the Neon Server and then being presented on the Neon Server Web. The data is available for reporting out by ftp, web services and a specific SQL database view.
This application example (above) shows specific pressure and temperature sensors being read via standard industrial 4-20mA analog inputs. The data is available for reporting out by ftp, web services and a specific SQL database view.
unidata AN - ind - remote process control meas modbus TCP apr 13QUALITY ASSUREDISO9001:2008
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Typical Configuration
Application Specific Instruments/Inputs
Options Unidata Part Number Description
Customised Pressure Sensors Pressure Sensors Custom Pressures' (Incl Vacuum), custom outputs V, 4-20mA,
Modbus RTU Modbus RTU
Neon Telemetry - NRT / RTU / Field Units
Options Unidata Part Number Description
Cellular RTU GPRS 2011E-AB0 Neon Metering Module GSM+Ant+Batt
Cellular RTU 3G 2013D-AB0 Neon Metering Module 3G+Ant+Batt
Cellular RTU GPRS-Industrial 2014E-AB0 Neon Remote Terminal-Terrestrial+Ant+Batt
Cellular RTU 3G-Industrial 2016D-AB0 Neon Remote Terminal-Terrestrial+Ant 3G+Bat
Low Earth Orbit Satellite - Globalstar 2015D-AB0 Neon Remote Terminal-Satellite Globalstar+Ant+3 Bat
Ethernet 2017E-0B0-1 or 3 NRT Ethernet - 1 or 3 Ethernet Ports with Batteries
Equatorial Orbit Satellite - Inmarsat 2018E-AB0-1 NRT Ethernet with Inmarsat M2M Modem & 1 Ethernet Port & Bat
WI-FI 2019E-AB0-1 NRT Ethernet Wi-Fi - 1 Ethernet Port & Batteries
LCD Display 2500E NRT LCD Display
Field Termination Strip 2103E 2014E, 2015D, 2016D & 2017E NRT FTS
NRT Firmware Option 2303A-8M 8M Extended Memory
NRT Firmware Option 2303A-8M-CAM 8M Extended Memory & Camera Option
NRT Firmware Option 2303A-CAM Camera Option
Neon Application Software - Customer Server
Options Unidata Part Number Description
Neon Applications Software 2302A Neon Server Software Licence Incl 5 NAL
Neon Applications Software 2302A-10 Additional 10 NRT Access Licence
Neon Applications Software 2302A-20 Additional 20 NRT Access Licence
Neon Applications Software 2302A-50 Additional 50 NRT Access Licence
Neon Hosting Service - Unidata Server
Options Unidata Part Number Description
Neon Hosting Service 2301A Neon Data Initial Subscription Setup Fee
Neon Hosting Service 2301A-01 Neon Data Service Fee for 1-50 NRT
Neon Hosting Service 2301A-02 Neon Data Service Fee for 51-100 NRT
Neon Hosting Service 2301A-10 Neon Data Service Fee Metering
Conventional Dataloggers / Field units
Options Unidata Part Number Description
Standard Starlogger 6004D-11 Red logger 512K + Alkaline Battery
Display Starlogger 6004D-21 Blue logger with LCD 512K + Alkaline Battery
Prologger 7001E-11 Green logger 1M + Alkaline Battery
Micrologger 8010B-EUR Micrologger 512K
Field Termination Strip Starlogger 6103E 6004D FTS
Field Termination Strip Prologger 7100E 7001E FTS
Starlog Datalogger Management Software
Options Unidata Part Number Description
Starlog V4 Management Software 6308A-AUE STARLOG V4 Full Licence Key