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INTERACTIVE SCHEMATIC
The Bookmarks panel will allow you to
quickly navigate to points of interest.
Click on any text that is BLUE and underlined.
These are hyperlinks that can be used to navi-
gate the schematic and machine views.
Cover Page
Information
Schematic
Machine Views
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols
Front Frame
Rear Frame
Tap Views
Features
Options
Bookmarks X
EC-C3
EC-C2 E-C60
EC-C1
E-C61
To set your screen resolution do the following:
RIGHT CLICKon the DESKTOP.
Select PROPERTIES.
CLICKthe SETTINGS TAB.
MOVE THE SLIDERunder SCREEN RESOLUTIONuntil it shows 1024 X 768.
CLICK OKto apply the resolution.
This document is best viewed at a
screen resolution of 1024 X 768.
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Electrical System
RENR6317-03May 2007
854G Wheel Dozer
854G:A4W1-UP
992G:AZX1-UP
992G Wheel Loader
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Volume 1 of 3 - CHASSIS AND ENGINE
Page 1 of 2
COMPONENT LOCATION
ComponentSchematic
Location
Machine
LocationComponent
Schematic
Location
Machine
Location
Alarm - Backup G-15 1 Sensor - Implement Oil Temperature D-13 20
Alternator I-13 E Sensor - Implement Pilot Pressure C-13 21
Batteries - 12 Volt I-11 2 Sensor - Left Turbo Exhaust Temperature F-15 C
Block Assembly D-12 A Sensor - Left Turbo Inlet Pressure G-15 D
Breaker - Alternator (105 Amp) B-11 A Sensor - Lift Cylinder Head End Pressure I-2 22
Breaker - Engine ECM A-11 A Sensor - Lift Linkage Position H-1 23
Breaker - Key (10 Amp) B-11 A Sensor - Rear Axle Oil Temperature E-13 24
Breaker - Main (105 Amp) B-11 A Sensor - Right Turbo Exhaust Temperature E-15 E
Breaker - Running Lamps (15 Amp) B-11 A Sensor - Right Turbo Inlet Pressure E-15 D
Buffer - Fuel Level I-15 3 Sensor - Steering Main Pump Pressure G-10 25
Bus Bar I-10 4 Sensor - Steering Oil Temperature F-13 26
Bus Bar I-12 5 Sensor - Steering Pilot Oil Pressure G-11 27
Control - Engine ECM C-15 C Sensor - Tilt Linkage Position H-1 29
Control - Implement ECM C-6 A Sensor - Torque Converter Oil Temperature G-14 14
Control - Powertrain ECM D-6 A Sensor - Torque Converter Output Speed F-13 14
Control - Product Link A-12 A Sensor - Torque Converter P4 Pressure G-14 14
Control - VIMS D-8 A Sensor - Transmission Output Speed G-10 30
Diodes - Blocking (1 - 3) Floodlamps A -9 20 Sensor - Transmission Pump P1 Pressure G-10 31
Fuses C-11, F-11 A Sensor - Turbo Outlet Pressure F-15 D
Ground - Alternator to Engine H-13 E Solenoid - Air Conditioner Clutch E-14 E
Ground - Engine ECM to Engine A-15 C Solenoid - AutoLube Pump H-7 32
Ground - Starter Motor to Engine H-13 C Solenoid - Dual Tilt B-3 33
Ground Stud #1 H-12 6 Solenoid - Dump Pilot Control Valve #1 F-2 19
Ground Stud #2 I-10 7 Solenoid - Dump Pilot Control Valve #2 F-2 19
Ground Stud #3 - E-Box A-4 A Solenoid - Fan Pump H-13 15
Ground Stud #4 - Electronics Bay (E-Box) A-4 A Solenoid - Impeller Clutch G-14 34Ground Stud #5 - E-Box B-4 A Solenoid - Lift Pilot Control Valve #1 E-2 19
Ground Stud #6 - E-Box B-8 A Solenoid - Lift Pilot Control Valve #2 E-2 19
Ground Stud #7 - E-Box B-10 A Solenoid - Lockup Clutch G-14 34
Ground Stud #8 - Engine End Frame F-12 8 Solenoid - Lower Pilot Control Valve #1 E-2 19
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Volume 1 of 3 - CHASSIS AND ENGINE
Page 2 of 2
COMPONENT LOCATION
ComponentSchematic
Location
Machine
LocationComponent
Schematic
Location
Machine
Location
Sensor - Engine Oil Pressure G-15 E Switch - Oil Recovery Pressure H-14 36
Sensor - Engine Speed A-14 E Switch - Park Brake Position F-11 47
Sensor - Engine Speed 2 F-13 14 Switch - Park Brake Pressure G-11 47
Sensor - Engine Speed/Timing F-15 C Switch - Ground Level Stairway Lamp I-15 43
Sensor - Fan Pump Pressure G-13 15 Switch - Steercase Filter I-10 48
Sensor - Front Axle Oil Temperature H-1 16 Switch - Steering Oil Filter Bypass H-9 48
Sensor - Front Axle Oil Temperature 2 A-3 16 Switch - Steering Tank Oil Level E-13 49Sensor - Fuel Level I-15 17 Switch - Supplemental Steering Pressure G-11 20
Sensor - Implement Clutch Pressure G-13 18 Switch - VIMS Service Key I-15 43
Sensor - Implement Fixed Pump Pressure
Solenoids - (3 -8)
C-13 19
C-15, D-15 E
Switches - Transmission Oil Filter Bypass H-9 42
Machine locations are repeated for components located close together.
A = Located in the Electronic Box.
B= Located in the Right Cab Panel.
C = Located on Left Side of Engine.
D = Located on Front of Engine.
E = Located on Right Side of Engine.
F=Located in the Implement Control Panel.
G = Located in the Dash.
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Volume 2 of 3 - OPERATOR AREA
COMPONENT LOCATION
Component SchematicLocation
MachineLocation
Component SchematicLocation
MachineLocation
Actuator - A/C Water Valve D-14 71 Switch - A/C Thermostat C-15 71
Alarm - Action E-3 G Switch - Beacon I-12 B
Cluster- Gauge G-3 G Switch - Blower H-10 B
Cluster - Message Center G-3 G Switch - Dual Wiper I-10 B
Cluster - Speed/Tachometer H-3 G Switch's - Front / Rear Flood Lamp E-12 B
Control - Stick F-5 72 Switch - Front Brake Accumulator Pressure B-3 80
Converter - Voltage I-3 73 Switch - Front HID Flood Lamp D-12 B
Ground Stud #10 - Cab Platform C-2 74 Switch - Front Intermittent Wiper H-10 BKeypad - VIDS/VIMS F-10 B Switch - Horn G-8 F
Motor - Blower D-15 71 Switch - Implement Lockout G-5 F
Motor - Compressor - Air Seat F-8 F Switch - Key Start G-10 B
Motor - Front Washer G-15 75 Switch - Lift/Lower/Bucket Kickout Set F-12 B
Motor - Front Wiper E-3 76 Switch - Payload Store G-6 F
Motor - Left Hand Wiper D-1 77 Switch - Pitch Control F-6 F
Motor - Left Washer F-15 75 Switch - Quickshift G-12 B
Motor - Rear Washer F-15 75 Switch - Rear Brake Accumulator Pressure B-3 80
Motor - Rear Wiper I-14 78 Switch - Rear Wiper H-10 BMotor - Right Hand Wiper D-1 79 Switch - Reduced Rimpull On/Off H-5 F
Motor - Right Washer F-15 75 Switch - Reduced Rimpull Selector H-8 B
Resistor - Blower Motor D-15 71 Switch - Ride Control G-12 B
Resistor - CAN 2 H-7 G Switch - Right Dash Lamp H-4 B
Resistor - Water Valve Temperature C-15 71 Switch - Right Service Brake Pedal A-3 83
Selector - Water Valve Temperature C-12 B Switch - Running Lamp E-12 B
Sensor - Front Axle Brake Pressure B-3 80 Switch - Single / Dual Tilt F-5 F
Sensor - Left Brake Pedal Position A-3 81 Switch - Stairway Access Lamp C-12 B
Sensor - Lift Lever Position G-9 F Switch - Start Aid I-12 BSensor - Rear Axle Brake Pressure A-3 80 Switch - Steering/Transmission Lock F-5 F
Sensor - Throttle Pedal Position E-3 82 Switch - Stop Lamp A-3 81
Sensor - Tilt Lever Position H-9 F Switch - Throttle Lock On/ Off H-12 F
S k t A ili 12 V lt S l F 4 B S it h Th ttl L k R G 5 F
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Volume 3 of 3 - CUSTOM ATTACHMENTS
COMPONENT LOCATION
ComponentSchematic
Location
Machine
Location ComponentSchematic
Location
Machine
Location
Control - Stick D-7 72 Suppressor - Arc #11 Dual Tilt E-4 16
Fuses - Inline F-10 F Suppressor - Arc #12 Diverter/Dual Tilt D-4 16
Relay - Dual Tilt Control D-6 16 Switch - Blade / Ripper E-6 F
Solenoid - Diverter Valve #1 D-4 16 Switch - Dual Tilt F-6 F
Solenoid - Diverter Valve #2 D-4 16 Switch - Horn D-6 F
Solenoid - Diverter Valve #3 D-4 16 Switch - Steering/Transmission Lock E-7 F
Solenoid - Dual Tilt E-4 16 Switch - Throttle Lock Resume E-6 F
Suppressor - Arc #10 Dual Tilt E-4 16 Switch - Throttle Lock Set D-6 F
Machine locations are repeated for components located close together.
F = Located in the Implement Control Panel.
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Volume 1 of 3 - CHASSIS AND ENGINE
CONNECTOR LOCATION
Connector NumberSchematic
Location
Machine
LocationCONN 1 VIMS Serial Port H-15 50
CONN 2 H-15 50
CONN 3 I-14 51
CONN 4 I-14 51
CONN 5 H-14 53
CONN 6 A-13 54
CONN 7 B-13 55
CONN 8 B-13 55
CONN 9 E-13 57
CONN 10 E-13 58
CONN 11 G-12 59
CONN 12 F-12, G-10 60
CONN 13 D-12 56
CONN 14 A-11 A
CONN 15 H-10 56
Diagnostic Connector A-10 A
CONN 16 F-10 ACONN 17 D-10 A
CONN 18 D-10 A
CONN 19 F-9 61
CONN 20 G-9 60
CONN 21 I-8 48
CONN 22 H-8 62
CONN 23 F-8 A
CONN 24 F-7 A
CONN 25 H-7 7
CONN 26 I-7 63
CONN 27 I-7 63
CONN 28 I-6 70
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Volume 2 of 3 - OPERATOR STATION
CONNECTOR LOCATION
Connector Number SchematicLocation
MachineLocation
CONN 28 A-9 70
CONN 31 A-8 70
CONN 32 A-7 52
CONN 42 A-6 70CONN 50 H-15 84
CONN 51 E-14 71
CONN 52 E-14 71
CONN 53 C-10 86
CONN 54 C-9 86
CONN 55 F-8 61
CONN 56 F-8 61
CONN 57 E-8 61
CONN 58 C-7 86
CONN 59 E-7 61
CONN 60 E-7 61
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Volume 3 of 3 - CUSTOM ATTACHMENTS
CONNECTOR LOCATION
Connector Number Schematic
Location
Machine
Location
CONN 35 F-4 70
CONN 36 F-4 70
CONN 37 E-4 52
CONN 38 E-4 70
CONN 39 D-4 84
CONN 41 E-6 71
CONN 57
CONN 58
CONN 71
E-8 71
E-9 86F-11 86
CONN 72 F-8 61
CONN 73 E-8 61
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
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Volume 1 of 3 - CHASSIS AND ENGINE
CID / MID / FMI
Component Identifiers (CID)
Module Identifier (MID)
Engine Control System(MID No. 036)
CID Component
0001 I nj ec to r C yl inde r #1
0002 I nj ec to r C yl inde r #2
0003 I nj ec to r C yl inde r #3
0004 I nj ec to r C yl inde r #4
0005 I nj ec to r C yl inde r #5
0006 I nj ec to r C yl inde r #6
0007 I nj ec to r C yl inde r #7
0008 I nj ec to r C yl inde r #8
0091 T hrot tl e Posi ti on Sensor
0100 Eng ine Oi l Pres su re Sensor
0101 Crankcase Air Pressure Sensor
0110 Engine Coolant Temperature Sensor
0168 E lect ri ca l Sy st em Vol tage
0 19 0 E ng in e S pe ed Se nso r
0 25 3 P er so na li ty M odu le
0254 E lect roni c Cont ro l Modu le
0261 Eng ine Ti mi ng C al ib ra ti on
0262 5 Vo lt Sens or Power Suppl y
0263 Digital Sensor Power Supply (8V or 12V)
0267 R em ot e Shu tdow n I nput
0268 Program mabl e Paramete rs
0273 Turbocharger Out let Pressure Sensor
0274 Atmospher ic Pressure Sensor
0275 Right Turbocharger Inlet Pressure Sensor
0276 Left Turbocharger Inlet Pressure Sensor
0277 T im ing Ca li brat ion Sens or
0279 Aftercooler Temperature Sensor
0290 Engine Cooling Fan Pump Pressure Sensor
0291 Eng ine Cool ing Fan So leno id
0296 Transmiss ion Elec tronic Control
0298 Servi ce Brake Pedal Swi tc h
0545 Sta rt A id START R el ay
0 54 6 S ta rt Ai d H OL D R el ay
0 54 8 Th ro ttl e Lo ck La mp
0650 Harness Code
0799 Service Tool
0800 VIMS Main Module
0827 Lef t Exhaust Temperature Sensor
0828 Right Exhaust Temperature Sensor
VIMS Control System
(MID No. 049)CID Component
0075 Steer ing O il Temperature Sensor
0 09 6 Fu el L eve l S en sor
0127 Transmiss ion Oi l Pressure Sensor
0171 Ambient Air Temperature Sensor
0248 CAT Data Link
0267 R em ot e Shu tdow n I nput
0271 Action Alarm
0296 Transmiss ion Elec tronic Control
0324 W arni ng Lam p (Ac ti on )
0364 Lif t Cy linder Head End Pressure Sensor
0371 O pera to r H orn Sol enoi d
0425 Front Brake O il Pressure Sensor
0426 Rear Brake Oi l Pressure Sensor
0427 Front Axle Oi l Temperature Sensor
0428 Rear Ax le Oi l Temperature Sensor
0429 Steer ing Main Pump Oi l Pressure Sensor
0430 Steer ing Pi lot Oi l Pressure Sensor
0434 Hydraul ic Pilot O il Pressure Sensor
0436 Torque Converter Oi l Pressure Sensor
0438 Hydraulic Control Valve Warmup Solenoid
0458 Til t Clyinder Rod Pressure Sensor
0590 Eng ine C on trol M odul e
0596 Implement Elect ronic Control
Failure Mode Identifiers (FMI)
FMI No. Failure Description
0 Data val id but above normal operational range.
1 Data val id but below normal operational range.
2 D at a er ra ti c, i nt er mi tt en t, o r in co rr ec t.
3 Vol ta ge ab ove n or ma l o r sho rt ed high .
4 Vol ta ge be lo w n or ma l o r sho rt ed lo w.
5 C ur re nt be lo w n or ma l o r o pe n c ir cu it .
6 C ur re nt a bo ve n or ma l or gr ou nd ed c ir cu it .
7 M echa nica l syst em n ot r espo nd in g pr op er ly .
8 Abnormal f requency, pulse width, or per iod.
9 Abnormal update.
10 Abnormal rate of change.
1 1 F ai lu re m od e n ot i de nt if ia ble.
12 Bad devi ce or component.
Electronic Implement Control
(MID No. 082)CID Component
0168 E lect ri ca l Sy st em Vol tage
0296 Transmiss ion Elec tronic Control
0350 Lif t Linkage Pos it ion Sensor0351 Til t Linkage Pos it ion Sensor
0 35 2 L if t Le ve r S en so r
0 35 3 T il t L ev er S en so r
0354 Lift Solenoid #1
0 35 5 L owe r S ol eno id # 1
0356 Dump Solenoid #1
0357 R ac kbac k Sol enoi d #1
0358 P il ot O n/ Of f Sol enoi d
0359 Lif t Kickout Detent Solenoid
0360 Lower Kickout Detent Solenoid
0361 Bucket Kickout Detent Solenoid
0365 Lif t/Ti lt Kickout Set Switch
0490 I mp lement Loc kout Swi tc h
0499 Variable Torque Pump Solenoid
0590 Eng ine C on trol M odul e
0592 Lift Solenoid #2
0 59 3 L owe r S ol eno id # 2
0594 R ac kbac k Sol enoi d #2
0595 Dump Solenoid #2
0650 Harness Code
0800 VIMS Main Module
1393 P il ot O n/ Of f Sol enoi d
The CID is a diagnostic code that indicates which circuit is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
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Volume 2 of 3 - OPERATOR AREA
CID / MID / FMI
Component Identifiers (CID)
Module Identifier (MID)
Engine Control System
(MID No. 036)CID Component
0001 Injector Cylinder #1
0002 Injector Cylinder #2
0003 Injector Cylinder #3
0004 Injector Cylinder #4
0005 Injector Cylinder #5
0006 Injector Cylinder #6
0007 Injector Cylinder #7
0008 Injector Cylinder #8
00 91 Th ro tt le Po sit io n S ens or 01 00 En gin e O il Press ure Se ns or
0101 Crankcase Ai r P ressure Sensor
0110 Eng ine Coolan t Temperature Sensor
01 68 El ec tr ica l Sy stem V olt ag e
0190 Engine Speed Sensor
0253 Personality Module
02 54 El ec tron ic C ont ro l Mo dul e
02 61 En gin e Tim in g Ca lib ra tio n
02 62 5 Vo lt Se nso r Po wer Sup pl y
0263 Digital Sensor Power Supply (8V or 12V)
0267 Remote Shut down Input
02 68 Prog ra mmab le Pa ra me te rs
0273 Turbocharger Outlet Pressure Sensor
0274 Atmospher ic Pressure Sensor
0275 Right Turbocharger Inlet Pressure Sensor
0276 Left Turbocharger Inlet Pressure Sensor02 77 Ti min g Ca li brat io n Se nso r
0279 Aftercooler Temperature Sensor
0290 Engine Cooling Fan Pump Pressure Sensor
0291 Eng ine Coo li ng Fan Solenoid
0296 Transmiss ion Elec tron ic Control
02 98 Se rv ic e Brak e P ed al Swi tc h
0545 St ar t Aid START Relay
0546 St ar t Aid HOLD Relay
0548 Throt tle Lock Lamp
0650 Harness Code
0799 Service Tool
0800 VIMS Main Module
0827 Lef t Exhaust Temperature Sensor
0828 R ight Exhaust Tempera ture Sensor
VIMS Control System
(MID No. 049)CID Component
0075 Steer ing O il Temperature Sensor
0096 Fuel Level Sensor
0127 Transmiss ion Oi l Pressure Sensor
0171 Ambient Ai r Tempera ture Sensor
0248 CAT Data Link
Electronic Transmission Control System
(MID No. 081)
CID Component
0041 ECM (Electronic Control Module) 8 Volt DC Supply
0070 Parking Brake Switch
0138 Reduced Rimpul l Selec ti on Sw.
01 68 El ec tr ic al S ystem V olt ag e
0191 Transmiss ion Output Speed Sensor
0248 CAT Data Link
02 54 El ec tron ic C ont ro l Mo du le
03 63 Rid e C ont ro l So len oi d
0367 Ride Cont rol Swit ch
0378 Auto Lube Solenoid
03 79 Au to Lu be Pres su re Se ns or
0444 Start Relay
05 90 En gin e C on trol Mod ul e
0603 Impel le r C lu tch Pressure Sensor
0623 Dir ect ional Switch
0626 Steer ing/Transmission Lock Sw itch
0627 Parking Brake Pressure Swi tch
0628 Quickshif t Switch
0650 Harness Code
0670 Torque Convertor Pedal Position Sensor
0672 Torque Converter Output Speed Sensor
0678 Torque Converter Impeller Clutch Solenoid
0679 Torque Converter Lockup Clutch Solenoid
10 22 Au to Lu be Grea se Le ve l Sw.
14 01 Tran sm is si on So le no id 1
14 02 Tran sm is si on So le no id 2
14 03 Tran sm is si on So le no id 3
14 04 Tran sm is si on So le no id 4
14 05 Tran sm is si on So le no id 5
Electronic Implement Control
(MID No. 082)CID Component
01 68 El ec tr ic al S ystem V olt ag e
0296 Transmiss ion Elec tron ic Control
0350 L if t L inkage Pos it ion Sensor
0351 T il t L inkage Pos it ion Sensor
0352 Lift Lever Sensor
0353 Tilt Lever Sensor
0354 Lift Solenoid #1
0355 Lower Solenoid #1
0356 Dump Solenoid #1
0357 Rackback Solenoid #1
03 58 Pi lo t On /Of f So len oid0359 L if t K ickout Detent So leno id
0360 Lower Kickout Detent Solenoid
0361 Bucket K ickout Detent So leno id
0365 L if t/Ti lt K ickout Set Swi tch
04 90 Imp le me nt Loc ko ut Swi tc h
0499 Var iable Torque Pump Solenoid
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Volume 3 of 3 - CUSTOM ATTACHMENTS
CID / MID / FMI
Component Identifiers (CID)Module Identifier (MID)
Engine Control System
(MID No. 036)CID Component
00 01 I nj ect or Cyl ind er #1
00 02 I nj ect or Cyl ind er #2
00 03 I nj ect or Cyl ind er #3
00 04 I nj ect or Cyl ind er #4
00 05 I nj ect or Cyl ind er #5
00 06 I nj ect or Cyl ind er #6
00 07 I nj ect or Cyl ind er #7
00 08 I nj ect or Cyl ind er #8
0091 Throt tle Pos it ion Sensor
0100 Eng ine Oil Pressure Sensor
0101 Crankcase Ai r Pressure Sensor 0110 Engine Coolant Temperature Sensor
0168 Elect ri ca l Sys tem Vol tage
0190 Engine Speed Sensor
0253 Personality Module
0254 Elect ronic Con trol Module
0261 Eng ine Timing Cal ib ra tion
0262 5 Vol t Sensor Power Supply
0263 Digital Sensor Power Supply (8V or 12V)
02 67 Remot e Shutd own I npu t
0268 Programmable Parameters
0273 Turbocharger Outlet Pressure Sensor
0274 Atmospher ic Pressure Sensor
0275 Right Turbocharger In let Pressure Sensor
0276 Left Turbocharger Inlet Pressure Sensor
0277 Timing Cal ib ra tion Sensor
0279 Aftercooler Temperature Sensor
0290 Engine Cooling Fan Pump Pressure Sensor
0291 Eng ine Coo ling Fan Solenoid
0296 Transmission Electronic Control
0298 Service Brake Pedal Swi tch
0545 Start Aid START Relay
0546 Start Aid HOLD Relay
0548 Throttle Lock Lamp
0650 Harness Code
0799 Service Tool
0800 VIMS Main Module
0827 Left Exhaust Temperature Sensor
0828 Right Exhaust Temperature Sensor
VIMS Control System
(MID No. 049)
CID Component0075 Steering Oil Temperature Sensor
0096 Fuel Level Sensor
0127 Transmission Oil Pressure Sensor
0171 Ambient Air Tempera tu re Sensor
0248 CAT Data Link
02 67 Remot eShutd ownI npu t
Electronic Transmission Control System
(MID No. 081)
CID Component
0041 ECM (Electronic Control Module) 8 Volt DC Supply
0070 Parki ng B ra ke Swit ch
0138 Reduced Rimpul l Selec tion Sw.
0168 Elect ri ca l Sys tem Vol tage
0191 Transmission Output Speed Sensor
0248 CAT Data Link
0254 Elect ronic Con trol Module
0363 R ide Cont ro l Sol enoi d
0367 Ride Control Switch
0378 Auto Lube Solenoid
0379 Auto Lube Pressure Sensor
0444 Start Relay0590 Engin e Contr ol Modul e
0603 Impeller Clutch Pressure Sensor
0623 Directional Switch
0626 Steering/Transmission Lock Switch
0627 Parking Brake Pressure Swi tch
0628 Quickshift S witch
0650 Harness Code
0670 Torque Convertor Pedal Position Sensor
0672 Torque Converter Output Speed Sensor
0678 Torque Converter Impeller Clutch Solenoid
0679 Torque Converter Lockup Clutch Solenoid
1022 Auto Lube Grease Level Sw.
1401 Trans mi ss ion Sol eno id 1
1402 Trans mi ss ion Sol eno id 2
1403 Trans mi ss ion Sol eno id 3
1404 Trans mi ss ion Sol eno id 41405 Trans mi ss ion Sol eno id 5
Electronic Implement Control
(MID No. 082)CID Component
0168 Elect ri ca l Sys tem Vol tage
0296 Transmission Electronic Control
0350 L if t L inkage Posi tion Sensor
0351 Til t L inkage Posi tion Sensor
0352 Lift Lever Sensor
0353 T ilt Lever Sensor
0354 Lift Solenoid #1
0355 Lower Solenoid #1
0356 Dump Solenoid #1
0357 Rackbac k Sole noi d #1
0358 P il ot On/ Off Solen oid0359 L if t Kickout De tent So leno id
0360 Lower Kickou t Deten t Solenoid
0361 Bucke t Kickou t De tent Solenoid
0365 L if t/Ti lt Kickou t Set Switch
0490 Imp lement Lockout Swi tch
0499 Var iable Torque Pump Solenoid
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Volume 1 of 3 - CHASSIS AND ENGINE
SPECIFICATIONS AND RELATED MANUALS
Off Machine Switch SpecificationPart No. Function Actuate Deactuate Contact Position
3E-5464 Temperature Swi tch-1.1 0.8C
(30 1.4F)
2.2 0.8C
(36 1.4F)Normally Closed
Air Conditioning 275 to 1750 kpa
High/Low Pressure ( 4 0 to 255 psi)
138 14 kPa 83 kPa MIN
( 2 0.0 2.0 psi) (12.0 psi MIN)
Brake Case Filter
Fan Motorcase Filter
Fan Pump Case Filter
ImplementCase Drain Filter 138 28 kPa 69 kPa MIN
Implement Var Pump Case Drain Filter (20.0 4.0 psi) (10.0 psi MIN)
Steer Case Filter
Implement Oil Filter Bypass
Steering Oil Filter Bypass
362 29 mN at point "X" 303 mN MIN
( 1 .3 0.1 oz) (1.1 oz MIN)
8270 kPa MAX 6890 345 kPa A-B, Normally Open
(1200 psi MAX) (1000 50 psi) A-C, Normally Closed
Front Brake Accumulator Pressure 10700 kPa MAX 8960 537 kPa A-B, Normally Open
Rear Brake Accumulator Pressure (1500 psi MAX) (1300 78 psi) A-C, Normally Closed
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.
114-5333 Normally Open
116-9933 Fuel Filter Pressure Normally Closed
117-7773 Normally Closed
175-3244
171-8708 Coolant Flow Normally Open
Park Brake Oil Pressure174-4312
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)
3E-7842 Resistor: Starter 150 7.5
3E-9205 Solenoid: Dual Tilt 24.9 0.4
Tap 1.0 .05
Overall 2.o 0.1
Dump
Lift
Lower
Rackback
Empty: 92 - 98
Full: 0 - 3.5
124-6704 Resistor: Resistor/Diode Assembly 3
5.0 0.3
Fuel LevelSender:138-0443
9G-1950 Resistor: A/C, Heater Blower Motor
Solenoid:148-2350
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Volume 2 of 3 - OPERATOR AREA
SPECIFICATIONS AND RELATED MANUALS
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)3E-7842 Resistor: Starter 150 7.5
3E-9205 Solenoid: Dual Tilt 24.9 0.4
Tap 1.0 .05
Overall 2.o 0.1
Dump
Lift
Lower
Rackback
Empty: 92 - 98
Full: 0 - 3.5
124-6704 Resistor: Resistor/Diode Assembly 3
191-8735 Solenoid: Fan Pump 5.0 0.3
218-0324 Solenoid: A/C Clutch 17.6 0.6
Tilt Lever - Bucket
147-2577 Solenoid: Liftt Lever - Lower 71.2 4.0
Lift Lever - Lift
First Gear Clutch
Forward Clutch
147-5339 Solenoid: Reverse Clutch 8.15 0.6
Second Gear Clutch
Third Gear Clutch
149-2610 Solenoid: Pilot Supply 32.6 1.6
250-1311 Solenoids: Cylinder Heads 1.07 10%
152-8340 Solenoid: Ride Control 32.6 1.6
174-3016 Resistors: CAN Data Link 1,2 120
195-3739 Solenoid: Variable Pump 8.7 0.4
216-5342 Solenoid: Lockup Clutch 8.7 0.4
217-2708 Solenoid: Impeller Clutch 7.75 1.0
239-9368 Resistor: Water Valve Temp Select 27 K 1%
5.0 0.3
Fuel LevelSender:138-0443
9G-1950 Resistor: A/C, Heater Blower Motor
Solenoid:148-2350
At room temperature unless otherwise noted.
Applications Code
Standard Lift with Lock-Up Clutch & Ride Control 67
Standard Lift with Lock-Up Clutch Only 68
Standard Lift with Ride Control Only 69
Standard Lift with No Power Train Options 70
High Lift with Lock-Up Clutch & Ride Control 83
High Lift with Lock-Up Clutch Only 84
High Lift with Ride Control Only 85
High Lift with No Power Train Options 86
854G Application 87
992G AZX & 854G A4W Applications and Codes
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Volume 3 of 3 - CUSTOM ATTACHMENTS
SPECIFICATIONS AND RELATED MANUALS
Off Machine Switch SpecificationPart No. Function Actuate Deactuate Contact Position
3E-5464 Temperature Switch-1.1 0.8C
(30 1.4F)
2.2 0.8C
(36 1.4F)Normally Closed
Air Conditioning 275 to 1750 kpa
High/Low Pressure ( 4 0 to 255 psi)
138 14 kPa 83 kPa MIN
( 2 0.0 2.0 psi) (12.0 psi MIN)
Brake Case Filter
Fan Motorcase Filter
114-5333 Normally Open
116-9933 Fuel Filter Pressure Normally Closed
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)
3E-7842 Resistor: Starter 150 7.5
3E-9205 Solenoid: Dual Tilt 24.9 0.4
Tap 1.0 .05
Overall 2.o 0.1
Dump
Lift
Lower
Rackback
Empty: 92 - 98
Full: 0 - 3.5
124-6704 Resistor: Resistor/Diode Assembly 3
191-8735 Solenoid: Fan Pump 5.0 0.3218-0324 Solenoid: A/C Clutch 17.6 0.6
Tilt Lever - Bucket
147-2577 Solenoid: Liftt Lever - Lower 71.2 4.0
Lift Lever - Lift
First Gear Clutch
Forward Clutch
147-5339 Solenoid: Reverse Clutch 8.15 0.6
Second Gear Clutch
Third Gear Clutch
149-2610 Solenoid: Pilot Supply 32.6 1.6
250-1311 Solenoids: Cylinder Heads 1.07 10%
152-8340 Solenoid: Ride Control 32.6 1.6
174-3016 Resistors: CAN Data Link 1,2 120
195-3739 Solenoid: Variable Pump 8.7 0.4
216-5342 Solenoid: Lockup Clutch 8.7 0.4
217-2708 Solenoid: Impeller Clutch 7.75 1.0
239-9368 Resistor: Water Valve Temp Select 27 K 1%
5.0 0.3
Fuel LevelSender:138-0443
9G-1950 Resistor: A/C, Heater Blower Motor
Solenoid:148-2350
At room temperature unless otherwise noted.
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Volume 1 of 3 - CHASSIS AND ENGINE
Page 1 of 3
WIRE DESCRIPTION
Wire
NumberWire Color Description
Wire
NumberWire Color Description
Power Circuits Lighting Circuits (Continued)
101 RD Bat (+) 615 YL Cab Flood Lamp/rops
102 RD Hd Lmp 616 BU Bucket Flood Lamp/boom Flood Lamp
105 RD Key Sw 622 PU Flood Lamp 3-way Sw Jumper
106 RD Main Breaker to Main Relay 623 BU Flood Lamp 3-way Sw Jumper
108 BU Seat Air Compressor 625 PK Courtesy Lamp109 RD Alt Output (+) Term. 637 GN Lcl Lamp
112 PU Main Power Rly Output 641 OR Ladder Lamp
113 OR Opr Mon Panel Vmis B+ Switched 646 OR Light Sw To Front Flood Relay
114 RD Warning Horn (forward) 651 PK Flood Lamp Rear
118 GY Front / Rear Wiper 679 GY Impeller Clutch Memory Indicator
119 PK Left / Right Wiper 680 GN Flood Lamp Front (atch)
120 YL Converter / Bucket Flood A625 BR Crane/boom Flood Lamp Sw To Relay
124 GN Blower Motor A629 BU Front Rops Hid Flood Attachment
129 BU Cigar Lighter Control Circuits
135 BU Converter 12v Out 709 OR Sensor Power Supply142 BU Front Fender Flood 710 GN Xmsn Speed Pickup Signal
143 BR Front ROPS Flood 751 GN Xmsn Shift Sol No. 1 Or 3
144 GN Rear RAD Flood 752 YL Xmsn Shift Sol No. 2
145 BU Front ROPS HID 754 BU Xmsn Shift Sol No. 3 Or 1
146 GY Implement Control 755 OR Xmsn Shift Sol No. 4 Or 5
147 PU Rear ROPS 761 GY Lift Kickout Sol Sw
150 RD Engine Control / Start Aid Relays 762 YL Bucket Positioner Sol Sw
156 YL Front Fender HID A700 OR Digital Sensor Power(+8v)
164 WH Powertrain Control A701 GY Injector #1
171 GN Beacon A702 PU Injector #2185 RD Product Link / Voltage Converter A703 BR Injector #3
195 YL Cab Precleaner A704 GN Injector #4
Ground Circuits A705 BU Injector #5
200 BK Main Chassis A706 GY Injector #6
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Volume 1 of 3 - CHASSIS AND ENGINE
Page 2 of 3
WIRE DESCRIPTION
Wire
NumberWire Color Description
Wire
NumberWire Color Description
Monitoring Circuits F712 GY Can Link (-)
403 GN Alternator (r) Term. F713 OR Left Turbo Inlet Press
410 WH Action Alarm F714 PK Right Turbo Inlet Press
411 PK Opr Mon Master F715 PU Shutdown (N.O.)
412 BU Opr Mon Cool Flow F716 WH Shutdown (N.C.)
417 GY Primary Ster Sw F717 YL Throttle Lock Set
419 YL Opr Mon Parking Brake F718 BU Throttle Lock Resume
424 GY Opr Mon Power Train Temp F719 BR Throttle Lock On / Off
426 BR Opr Mon Power Train Oil Filter F720 GN Start Aid Sw.
429 YL Opr Mon Brake Oil Temp F721 GY RH Brake (N.C.)
432 PK Opr Mon Brake Press. (oil) F722 OR RH Brake (N.O.)
433 BU Opr Mon Brake Press. (oil) Jumper F723 PK TDC Probe +437 BR Opr Mon Fuel Level To Fuel Filter Jumper F724 PU TDC Probe -
442 GY Hyd System Temp Gage F725 WH Fuel Press
443 YL Power Train Temp Gage F726 YL Injector Common 1 & 3
446 PU Brake Oil Temp Gage F727 BU Injector Common 2 & 4
447 PK Fuel Level Gage F728 BR Injector Common 5 & 7
452 PU Torque Converter F729 GN Injector Common 6 & 8
496 WH Opr Mon Panel Hyd Oil Level F741 WH Impeller Clutch Resume Sw
499 GY Opr Mon Implement Oil Filter F742 PU Impl Lower Prop Sol 2
C413 YL Vmis Display Data F743 GY Impl Lift Prop Sol 2
C414 BU Vmis Display Load F744 BU Impl Dump Prop Sol 2
C415 WH Vmis Display Keydata F745 YL Impl Rackback Prop Sol 2
C450 YL Steering Oil Pilot Press F778 OR Implement Ctrl Tilt K o Set S (N O )
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Volume 1 of 3 - CHASSIS AND ENGINE
Page 3 of 3
WIRE DESCRIPTION
Wire
NumberWire Color Description
Wire
NumberWire Color Description
Accessory Circuits H713 PK Impl Cont Lift Proportional Sol
500 BR Wiper - Front (park) H714 OR Impl Cont Lower Proportional Sol
501 GN Wiper - Front (low) H715 PU Impl Cont Lower Kickout Sol
502 OR Wiper - Front (hi) H716 WH Impl Cont Sol Return
503 BR Wiper - Rear (park) H717 BR Impl Cont Pilot Press Sol
504 YL Wiper - Rear (low) H719 OR Impl Cont Lift Kickout Sol
505 BU Wiper - Rear (hi) H720 BU Impl Cont Bucket Positioner Sol
506 PU Washer - Front H722 GN Xmsn Cont L. Brake Pedal Position Sens
507 WH Washer - Rear H724 YL Xmsn Cont Impeller Clutch Prop Sol
508 PU Radio Speaker - Left 801 PK Auto Lube Sol or Motor
509 WH Radio Speaker - Left (commom) 875 BU VIMS RS 232 Port Trans
511 BR Radio Speaker - Right 876 OR VIMS RS 232 Port Receive
512 GN Radio Speaker - Right (common) 892 BR Cat Data Link (-)
513 OR A/C Compressor/refrigerant Pressure Sw 893 GN Cat Data Link (+)
515 PU Blower Motor (hi) J842 BK Digital Return
516 GN Blower Motor (medium) J847 GN VIMS Action Alarm Return
517 BU Blower Motor (low) J848 BU Vims Service Lamp Return
521 YL A/c Sw To Refrigerant Sw 900 PU Xmsn Shift Sol No. 5 Or 4
522 WH A/c Clutch To Thermostat Sw 975 WH Cst Autoshift- Sol Return
523 BR Wiper - Left (park) 976 OR Ride Cont Solenoid 1
524 BU Wiper - Left (low) 993 BR Analog Sensor Common
525 GY Wiper - Left (hi) 994 GY Oil Pressure (filtered)
526 YL Wiper - Right (park) 995 BU Coolant Temperature
527 GN Wiper - Right (low) 996 GN Engine Speed/timing Sensor Power
528 PK Wiper - Right (hi) 997 OR Analog Sensor Power (+ 5v)529 WH Washer Left 998 BR Digital Sensor Return
545 WH Toggle SW To Button: Momentary Tilt Enable 999 WH Primary Camshft Speed/timing
553 YL Pitch Sol To Trigger Sw- Dual Tilt C985 BU Transmission Control 8V Sensor Supply
554 PK Momentary Sw To Single Tilt Sol Dual Tilt C989 PU Oil Level
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Volume 2 of 3 - OPERATOR AREA
Page 1 of 3
WIRE DESCRIPTION
Wire
NumberWire Color Description
Wire
NumberWire Color Description
Power Circuits Lighting Circuits (Continued)
101 RD Bat (+) 615 YL Cab Flood Lamp/rops
102 RD Hd Lmp 616 BU Bucket Flood Lamp/boom Flood Lamp
105 RD Key Sw 622 PU Flood Lamp 3-way Sw Jumper
106 RD Main Breaker to Main Relay 623 BU Flood Lamp 3-way Sw Jumper
108 BU Seat Air Compressor 625 PK Courtesy Lamp
109 RD Alt Output (+) Term. 637 GN Lcl Lamp112 PU Main Power Rly Output 641 OR Ladder Lamp
113 OR Opr Mon Panel Vmis B+ Switched 646 OR Light Sw To Front Flood Relay
114 RD Warning Horn (forward) 651 PK Flood Lamp Rear
118 GY Front / Rear Wiper 679 GY Impeller Clutch Memory Indicator
119 PK Left / Right Wiper 680 GN Flood Lamp Front (atch)
120 YL Converter / Bucket Flood A625 BR Crane/boom Flood Lamp Sw To Relay
124 GN Blower Motor A629 BU Front Rops Hid Flood Attachment
129 BU Cigar Lighter Control Circuits
135 BU Converter 12v Out 709 OR Sensor Power Supply
142 BU Front Fender Flood 710 GN Xmsn Speed Pickup Signal
143 BR Front ROPS Flood 751 GN Xmsn Shift Sol No. 1 Or 3
144 GN Rear RAD Flood 752 YL Xmsn Shift Sol No. 2
145 BU Front ROPS HID 754 BU Xmsn Shift Sol No. 3 Or 1
146 GY Implement Control 755 OR Xmsn Shift Sol No. 4 Or 5
147 PU Rear ROPS 761 GY Lift Kickout Sol Sw
150 RD Engine Control / Start Aid Relays 762 YL Bucket Positioner Sol Sw
156 YL Front Fender HID A700 OR Digital Sensor Power(+8v)
164 WH Powertrain Control A701 GY Injector #1
171 GN Beacon A702 PU Injector #2
185 RD Product Link / Voltage Converter A703 BR Injector #3
195 YL Cab Precleaner A704 GN Injector #4
Ground Circuits A705 BU Injector #5
200 BK Main Chassis A706 GY Injector #6
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Volume 2 of 3 - OPERATOR AREA
Page 2 of 3
WIRE DESCRIPTION
Wire
NumberWire Color Description
Wire
NumberWire Color Description
410 WH Action Alarm F714 PK Right Turbo Inlet Press
411 PK Opr Mon Master F715 PU Shutdown (N.O.)
412 BU Opr Mon Cool Flow F716 WH Shutdown (N.C.)
417 GY Primary Ster Sw F717 YL Throttle Lock Set
419 YL Opr Mon Parking Brake F718 BU Throttle Lock Resume
424 GY Opr Mon Power Train Temp F719 BR Throttle Lock On / Off
426 BR Opr Mon Power Train Oil Filter F720 GN Start Aid Sw.
429 YL Opr Mon Brake Oil Temp F721 GY RH Brake (N.C.)
432 PK Opr Mon Brake Press. (oil) F722 OR RH Brake (N.O.)
433 BU Opr Mon Brake Press. (oil) Jumper F723 PK TDC Probe +
437 BR Opr Mon Fuel Level To Fuel Filter Jumper F724 PU TDC Probe -
442 GY Hyd System Temp Gage F725 WH Fuel Press
443 YL Power Train Temp Gage F726 YL Injector Common 1 & 3
446 PU Brake Oil Temp Gage F727 BU Injector Common 2 & 4
447 PK Fuel Level Gage F728 BR Injector Common 5 & 7
452 PU Torque Converter F729 GN Injector Common 6 & 8
496 WH Opr Mon Panel Hyd Oil Level F741 WH Impeller Clutch Resume Sw
499 GY Opr Mon Implement Oil Filter F742 PU Impl Lower Prop Sol 2
C413 YL Vmis Display Data F743 GY Impl Lift Prop Sol 2
C414 BU Vmis Display Load F744 BU Impl Dump Prop Sol 2
C415 WH Vmis Display Keydata F745 YL Impl Rackback Prop Sol 2
C450 YL Steering Oil Pilot Press F778 OR Implement Ctrl Tilt K.o. Set Sw (N.O.)
C451 YL Steering Oil Temp F779 WH Implement Ctrl Tilt K.o. Set Sw (N.C.)
C453 YL Ambient Temp G747 OR Xmsn Cont Luc Prop Sol
C454 GN Steering Oil Level Sw G748 PU Xmsn Cont Steer Consol Sw 1
C455 PU Steering Filter Bypass Sw G749 YL Xmsn Cont Steer Consol Sw 2
C456 OR Front Brake Press Sensor G750 BU Xmsn Cont Fwd Sw To Gnd
C457 BU Rear Brake Press Sensor G755 GY Xmsn Cont Rev Sw To Gnd
C458 BR Transmission P1 Press G756 YL Park Brake - Lever Steer
C459 GY Transmission P4 Press G758 PU Quickshift Sw (n.c.) Lever Steer
C460 BU Implement Variable Pump Press G759 WH Quickshift Sw (n.o.) Lever Steer
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Volume 2 of 3 - OPERATOR AREA
Page 3 of 3
WIRE DESCRIPTION
Wire
NumberWire Color Description
Wire
NumberWire Color Description
516 GN Blower Motor (medium) J847 GN VIMS Action Alarm Return
517 BU Blower Motor (low) J848 BU Vims Service Lamp Return
521 YL A/c Sw To Refrigerant Sw 900 PU Xmsn Shift Sol No. 5 Or 4
522 WH A/c Clutch To Thermostat Sw 975 WH Cst Autoshift- Sol Return
523 BR Wiper - Left (park) 976 OR Ride Cont Solenoid 1
524 BU Wiper - Left (low) 993 BR Analog Sensor Common
525 GY Wiper - Left (hi) 994 GY Oil Pressure (filtered)526 YL Wiper - Right (park) 995 BU Coolant Temperature
527 GN Wiper - Right (low) 996 GN Engine Speed/timing Sensor Power
528 PK Wiper - Right (hi) 997 OR Analog Sensor Power (+ 5v)
529 WH Washer Left 998 BR Digital Sensor Return
545 WH Toggle SW To Button: Momentary Tilt Enable 999 WH Primary Camshft Speed/timing
553 YL Pitch Sol To Trigger Sw- Dual Tilt C985 BU Transmission Control 8V Sensor Supply
554 PK Momentary Sw To Single Tilt Sol- Dual Tilt C989 PU Oil Level
555 OR Trigger SW To Toggle - Dual Tilt E917 WH Implement Lockout Sw To Gnd (N.O.)
A513 PK Dc/dc Converter Memory Output E918 GN Implement Lockout Sw To Gnd (N.C.)
A523 PU Temp Potentiometer Pos 1 E921 PK Rackback Proportional Sol
A524 BR Temp Potentiometer Pos 2 E922 GN Dump Proportional Solenoid
A525 GN Temp Potentiometer Pos 3 E972 BU SPI Datalink End
A528 YL Electronic Water Valve Actuator E985 BR Auto Lube Fill Indicator
A557 WH Precleaner Blower +B E987 WH Engine Speed Signal Return
C529 GY Lift Press Sensor E988 PU REDC Rimpull Sw (Low)
C530 BU Lift Position Sensor E989 WH REDC Rimpull Sw (Med Low)
C532 GN Autolube Press G939 PK Torque Converter Output Speed Return
K933 GN Stick 2 Bypass Sol
600 BR Dash Lamp Basic K983 BU VIMS Sensor Module +8v Supply
603 PK Rotary Beacon L912 WH Engine Speed +
604 OR Stop Lamp L913 OR Engine Speed -
607 PK Flood Lamp - Front M912 BU Fixed Implement Pump Press Sensor
608 GN Flood Lamp - Rear P911 PU Rimpull Sw Input 3
Lighting Circuits
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HARNESS and WIREElectrical Schematic Symbols
PressureSymbol
T
TemperatureSymbol
LevelSymbol
FlowSymbol
Circuit BreakerSymbol
Symbols
Symbols and Definitions
T
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch : A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it The electromagnet can open or close a valve or move a piece of metal that can do work
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A B BR EV C O LO R
RD RED
WH WHITE
OR ORANGE
YL YELLOW
PK PINK
BK BLACK
GY GRAY
PU PURPLEBR BROWN
GN GREEN
BU BLUE
COLORABBREVIATIONS SYMBOL DESCRIPTION
BLADE, SPADE, RING OR SCREW
TERMINAL
CIRCUITCONNECTED
CIRCUITNOTCONNECTED
ELECTRICALCONNECTION TO
MACHINESTRUCTURE
INTERNALELECTRICAL CONNECTION
TOSURFACE OFCOMPONENT
CONNECTOR
ATCH WIRE, CABLE, COMPONENT
CIRCUITCONNECTED
SPLICE
CIRCUIT GROUPING DESIGNATIONH#
854G FRONT FRAME
(CUSTOMRIPPER)
854G SEAT/IMPLEMENT JUMPER/STICCONTROL
(CUSTOMRIPPER)
854G
(CUSTOMAUTOLUBE)
A
B
C
D
E
F
G
H
I
A
B
C
D
E
F
G
H
I
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONN71
CONN58
CONN72
CONN73
CONN57
CONN41
CONN35
CONN36
CONN37
CONN38
CONN39
WIRES THAT HAVESYSTEMVOLTAGEWHENTHEKEYSWITCH IS OFF.
WIRES THAT HAVESYSTEMVOLTAGEWHENTHEKEYSWITCH IS ON.
STARTING CIRCUIT.
GROUNDCIRCUIT.
MONITOR CIRCUIT.(VIMS)
ENGINECONTROLCIRCUIT (MASTER ).
TRANSMISSIONCONTROLCIRCUIT.
IMPLEMENT CONTROLCIRCUIT.
WIREGROUPCOLORDESCRIPTIONS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
XH-C19X1343
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
XH-C23E5179
3
4
5
6
7
8
9
10
11
12
1
2
XH-C31552252
3
4
5
6
7
8
9
10
11
12
1
2
XH-C61552269
1
2
XH-C5
1552272
3
4
1
2
XH-C41552264
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
11
12
XG-C53E5179
XF-C13E3370
A
B
C
1
2
XF-C31552272
3
4
1
2
3
4
XF-C23E3376
XE-C13E3370
A
B
C
XE-C21552267
A
B
C
20A21
(F) INLINEFUSE19G2731
20A21
(F) INLINEFUSE29G2731
A
B
1
2
3
4
5
6
C
D
XG-C13E7996
A
B
1
2
3
4
5
6
C
D
XG-C93E7996
1
2
XG-C101552269
XG-C73E3370
A
B
C
XG-C61552267
A
B
C
1
2
XG-C81552269
1
2
XG-C41552269
1
2
XG-C29X1054
3
4
5
1
2
XG-C31552252
3
4
5
6
7
8
9
10
11
12
1
2
XA-C61552272
3
4
1
2
XA-C71552272
3
4
1
2
XA-C81552269
1
2
XA-C91552269
1
2
XA-C101552269
1
2
XA-C111552269
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
XA-C33E6286
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
XA-C41552273
3
4
5
6
1
2
XA-C51552273
3
4
5
6
1
2
XA-C12
1552269
1
2
XA-C13
1552269
1
2
XA-C141552269
1
2
XA-C151552269
BK-18
GN-18GN-18BK-18
COILS-2
COILS-1
(16) DUALTILT SOL3E-9205
(16) ARCSUPPRESSOR 10106-8704
(16) ARCSUPPRESSOR 11106-8704
(16) ARCSUPPRESSOR 12106-8704
(16) DIVERTER VALVESOL1152-8340
GN-18GN-18
(16) DIVERTER VALVESOL2152-8340
GN-18
GN-18
(16) DIVERTER VALVESOL3152-8340
GN-18
GN-18
(F) DUALTILT SW241-4854
6
4
3
1
5
2
6
4
3
1
5
2
(F) BLADE/RIPPER SW219-9525
BK-18
BR-18YL-18
(F) THROTTLELOCKRESUMESWITCH188-3983
BK-18
BR-18YL-18
(F) THROTTLELOCKSET SWITCH188-3984
(F) HORNSWITCH
170-1821
BK-18
BK-18
(16) DUALTILT CONTROLRELAY3E-5239
87a
87
85
86
30
24
1
NOTE:SHOWNW/STEERING
ENABLED
WH-18WH-18
WH-18
(F) STEERING LOCKSWITCH1088160
DOWNSHIFT (N/O)DOWNSHIFT (N/C)UPSHIFT (N/O)
UPSHIFT (N/C)REVERSESWFORWARDSW
D733-BR-18
GROUNDNEUTRALSWD734-PU-18
202-BK-18D728-BU-18
D729-GY-18D730-GN-18
D731-WH-18D732-YL-18
(72) STICKCONTROL177-4113
GROUND
200-XA5 BK-14
200-XA5 BK-14 200-XA22 BK-14
200-XA22 BK-14
200-XA13 BK-14
200-XA13 BK-14
200-XA11 BK-14 200-XA14 BK-14
200-XA14 BK-14
200-XA15 BK-14
200-XA15 BK-14
200-XA6 BK-14
200-XA6 BK-14 200-XA17 BK-14
200-XA17 BK-14
200-XA18 BK-14
200-XA18 BK-14
200-XA24 BK-14
200-XA24 BK-14
200-XA19 BK-14
200-XA19 BK-14
322-XA9 GY-16
322-XA9 GY-16 322-XA20 GY-16
322-XA20 GY-16
322-XA21 GY-16
322-XA21 GY-16
553-XA2 YL-18
553-XA2 YL-185 5 3 -X A 1 2 Y L-18 5 5 3 -X A 1 2 Y L-1 8553-XA23 YL-18
553-XA23 YL-18
554-XA1 PK-18
554-XA1 PK-18 554-XA16 PK-18
554-XA16 PK-18
554-XA25 PK-18
554-XA25 PK-18
607-XA10 PK-16
607-XA10 PK-16 607-XA26 PK-16
607-XA26 PK-16
607-XA27 PK-16
607-XA27 PK-16
610-XA3 OR-16
610-XA3 OR-16 610-XA28 OR-16
610-XA28 OR-16
610-XA29 OR-16
610-XA29 OR-16
200-XA11 BK-14
680-XA32 GN-16
680-XA32 GN-16 680-XA33 GN-16
680-XA33 GN-16
680-XA34 GN-16
680-XA34 GN-16
200-XA30 BK-14
200-XA30 BK-14
200-XA31 BK-14
200-XA31 BK-14
H716-XA35 WH-16
H716-XA35 WH-16
200-XA40 BK-14
200-XA40 BK-14
H716-XA36 WH-16
H716-XA36 WH-16
H716-XA38 WH-16
H716-XA38 WH-16
H716-XA37 WH-16
H716-XA37 WH-16
H716-XA39 WH-16
H716-XA39 WH-16
200-XA41 BK-14
200-XA41 BK-14
200-XA42 BK-14
200-XA42 BK-14
200-XA43 BK-14
200-XA43 BK-14200-XA44 BK-14
200-XA44 BK-14
J842-XA7 BK-18
J842-XA7 BK-18J842-XA7 BK-18429-XA8 YL-18
429-XA8 YL-18
429-XA8 YL-18
K983-XA4 BU-18
K983-XA4 BU-18
K983-XA4 BU-18
THIS CUSTOMHARNESS IS USED
TO REPLACEHARNESS AG ONSH1D-4
108-XG19 BU-14
108-XG19 BU-14
108-XG19 BU-14
114-XG4 RD-18
114-XG4 RD-18
114-XG4 RD-18
146-XG13 GY-18
146-XG13 GY-18
146-XG30 GY-18
146-XG30 GY-18
146-XG30 GY-18
146-XG5 GY-18
146-XG5 GY-18
146-XG7 GY-18146-XG7 GY-18
200-XG14 BK-18
200-XG14 BK-18
200-XG14 BK-18
200-XG20 BK-18
200-XG20 BK-18
200-XG20 BK-18
200-XG21 BK-18
200-XG21 BK-18
200-XG21 BK-18
200-XG31 BK-18
200-XG31 BK-18
200-XG31 BK-18
200-XG6 BK-18
200-XG6 BK-18
200-XG6 BK-18
320-XG11 OR-18
320-XG11 OR-18
320-XG11 OR-18
545-XG15 WH-18
545-XG15 WH-18
545-XG15 WH-18
553-XG8 YL-18
553-XG8 YL-18
553-XG8 YL-18
554-XG10 PK-18
554-XG10 PK-18
554-XG10 PK-18555-XG12 OR-18
555-XG12 OR-18
555-XG12 OR-18
600-XG22 BR-18
600-XG22 BR-18
600-XG22 BR-18600-XG23 BR-18
600-XG23 BR-18
600-XG23 BR-18
600-XG9 BR-18
600-XG9 BR-18
600-XG9 BR-18
998-XG16 BR-18
998-XG16 BR-18
998-XG17 BR-18
998-XG17 BR-18
998-XG3 BR-18
998-XG3 BR-18
F717-XG1 YL-18
F717-XG1 YL-18
F717-XG1 YL-18
F718-XG2 BU-18
F718-XG2 BU-18
F718-XG2 BU-18
H716-XG18 WH-16
H716-XG18 WH-16
H716-XG18 WH-16
105-XE1 RD-16
105-XE1 RD-16
308-XE2 YL-16
308-XE2 YL-16
200-XE3 BK-16
200-XE3 BK-16
105-XE4 RD-16308-XE5 YL-16
105-XF1 RD-16
105-XF1 RD-16
105-XF5 RD-16
105-XF5 RD-16
105-XF4 RD-16
105-XF4 RD-16
308-XF2 YL-16
308-XF2 YL-16
308-XF7 YL-16
308-XF7 YL-16
308-XF6 YL-16
308-XF6 YL-16
307-XF3 OR-16
307-XF3 OR-16
307-XF3 OR-16
MATING CONNECTOR
R-C16
(SH1:LOCH-3)
MATING CONNECTOR
AJ-C1
(SH1:LOCC-4)
MATING CONNECTORAH-C2
(SH1:LOCB-4)
MATING CONNECTORHA-C2
(SH1:LOCB-4)
MATING CONNECTORTA-C2(SH1:LOCA-4)
MATING CONNECTORJA-C1(SH1:LOCA-4)
CONNECT TO
DETENT COIL
CONNECT TOJOYSTICK
TO SEATCONNECTS TOSHT2E-8
108-XH3 BU-14
108-XH3 BU-14 108-XH29 BU-14
108-XH29 BU-14
108-XH30 BU-14
108-XH30 BU-14
114-XH22 RD-18
114-XH22 RD-18
114-XH22 RD-18
146-XH31 GY-18
146-XH31 GY-18
146-XH32 GY-18
146-XH32 GY-18
146-XH4 GY-18146-XH4 GY-18
164-XH23 WH-18
164-XH23 WH-18
164-XH23 WH-18
200-XH1 BK-14
200-XH1 BK-14200-XH35 BK-14
200-XH35 BK-14
200-XH33 BK-16
200-XH33 BK-16
200-XH34 BK-18
200-XH34 BK-18
202-XH37 BK-18
202-XH37 BK-18
202-XH2 BK-18
202-XH2 BK-18
202-XH36 BK-18
202-XH36 BK-18
202-XH38 BK-18
202-XH38 BK-18
251-XH5 BK-18
251-XH5 BK-18
251-XH5 BK-18
320-XH26 OR-18
320-XH26 OR-18
320-XH26 OR-18
553-XH28 YL-18
553-XH28 YL-18
553-XH28 YL-18
554-XH27 PK-18
554-XH27 PK-18
554-XH27 PK-18
6 0 0 -X H 2 0 B R -16 6 0 0 -X H 2 0 B R -1 6
600-XH20 BR-16761-XH6 GY-18
7 6 1- X H6 G Y- 1 8 7 6 1- X H6 G Y- 1 8
762-XH7 YL-18
7 6 2- X H7 Y L -1 8 7 6 2- X H7 Y L -1 8
9 9 8 -X H 2 1 B R -18 9 9 8 -X H 2 1 B R -1 8
998-XH21 BR-18
F417-XH24 YL-18
F417-XH24 YL-18F417-XH24 YL-18
F717-XH9 YL-18
F717-XH9 YL-18
F717-XH9 YL-18
F718-XH10 BU-18
F718-XH10 BU-18
F718-XH10 BU-18
F741-XH25 WH-18
F741-XH25 WH-18
F741-XH25 WH-18
G748-XH11 PU-18
G748-XH11 PU-18
G748-XH11 PU-18
G749-XH12 YL-18
G749-XH12 YL-18
G749-XH12 YL-18
G750-XH13 BU-18
G750-XH13 BU-18
G750-XH13 BU-18
G755-XH14 GY-18
G755-XH14 GY-18
G755-XH14 GY-18
G760-XH16 WH-18
G760-XH16 WH-18
G760-XH16 WH-18
G761-XH17 YL-18
G761-XH17 YL-18
G761-XH17 YL-18
G762-XH18 BR-18
G762-XH18 BR-18
G762-XH18 BR-18
G763-XH19 PU-18
G763-XH19 PU-18
G763-XH19 PU-18
G768-XH15 GN-18
G768-XH15 GN-18
G 76 8- XH 15 G N- 18 H 71 6- XH 8 W H- 16
H716-XH8 WH-16
H716-XH8 WH-16
MATING CONNECTOR
CN-C1
(SH2:LOCC-7)
THIS CUSTOMHARNESS IS USED
TO REPLACEHARNESSES EA,EC,EG,AND EJ
(SH2:LOCD-7, E-6,E-7,ANDG-6)
MATING CONNECTOREL-C45
(SH2:LOCG-10)
WHENUSED
PLUG INTO
KEYSWITCH(SH2:LOCG-10)
TO QUICK
LUBEPUMP
SHEET 3
229-2046-06
THIS DIAGRAMIS FOR THE854G (RM714) WHEELDOZER
(229-2046CH 06) (CUSTOMATTACHMENTS)
COMPONENTS ARESHOWNINSTALLEDONA FULLYOPERABLE
MACHINEWITH THEKEYANDENGINEOFF ANDXMSNSHIFTER
INNEUTRAL
I DE NT P AR T N O CH G L OC N OT E D ES CR IP TI ON
HARNESS AS.
A 2 4 8- 2 76 9 0 0 S H T1 G -1 2 9 9 2G O NL Y B E LL Y GU A RD
H 2 29 -5 12 1 0 0 S HT 1 F- 13 S TE ER O IL S W/ SN SR
K 2 29 -5 12 0 0 0 S HT 1D -1 3 I MP O IL SW /S NS R
L 1 15 -5 60 2 0 1 S HT 1H -1 0 X MS NJ MP R
M 2 50 -7 19 6 0 0 S HT 1F -5 R H C HA SS IS
N 1 15 -5 61 1 0 1 S HT 1 E- 13 R R A XL E OI L TE MP S NS R
P 2 39 -7 41 5 0 2 S HT 2 E- 14 W AT ER V AL VE A CT UA TO R J MP R 2
R 2 50 -7 19 7 0 1 S HT 1F -5 L H C HA SS IS
T 115-5610 00 SHT1H-2 FR AXLETEMP SNSR
U 1 23 -8 85 3 0 1 S HT 1A -1 3 E IT HE R A ID
W 2 25 -0 27 0 0 1 S HT 2E -1 L H F RO NT L AM P
X 2 60 -6 66 8 0 0 S HT 1H-1 4 B UMPE R
X 2 5 0- 4 03 7 0 0 S H T 1 H- 1 4 E M A 8 5 4G O N LY B U MP E R
Y 2 24 -5 48 0 0 1 S HT 1 D- 1 9 92 G O NL Y R H L AM PS
A C 1 92 -7 80 5 0 0 S HT 2E -8 A IR S EA T
A E 2 29 -3 50 2 00 SH T1 I -9 E H C ON TR OL ( IM P S W' S)
A F 2 50 -6 63 7 0 0 S HT 1H -1 4 R EA R L AM P
A G 2 2 5- 0 27 3 0 0 S H T1 B -3 8 5 4G O NL Y F R ON T F R AM E
A H 1 7 6- 6 66 8 0 2 S H T 1 C- 2 8 5 4G O NL Y L H F R R U NN I NG L A MP
A J 2 2 5- 0 27 4 0 0 S H T1 C - 3 8 5 4G O NL Y L H F R F L OO D /F W D HO RN
A K 2 24 -5 78 1 0 1 S HT 1 D- 11 F US E PA NE L (1 12 P WR )
A L 2 29 -3 50 4 00 SH T1 H -9 F AN MT R C AS E FI LT ER S W
A M 2 17 -7 04 8 0 2 S HT 1B -1 3 E NG IN E
AN 173-8481 01 SHT1 H-15 XMSN
A P 1 7 3- 8 48 2 0 1 S HT 1 E -2 9 9 2G O NL Y L H F R F L OO D LA M P2
A U 1 04 -6 72 8 0 2 S HT 1 H- 10 X MS N SO LE NO ID S
A W 2 26 -0 70 4 0 0 S HT 2 D- 1 R H L H W PR M TR /P WR A IR C LN R
A X 2 24 -5 78 0 0 1 S HT 1 D- 10 F US E PA NE L (F US ED PW R)
A Y 2 48 -2 76 8 00 SH T1 H -2 R R A XL E OI L TE MP S ND R
C A 230- 0102 00 SH T1F-1 ATC H 992G O N L Y L H STO P/ TAI L/ TU RN L AM PS
C E 1 2 5- 8 53 2 0 1 S HT 1 F -1 9 9 2G O NL Y R H S T OP / TA I L/ T UR N LA M PS
C F 251- 7218 00 SH T1H- 1 ATC H 992G O N L Y TI L T/L I FT L N K GEP O S SN SR
C G 1 73 -8 48 7 0 1 S HT 1 H- 14 R H/ LH H OO DL AM P
C H 2 2 4- 5 47 9 0 1 S H T1 D -2 9 9 2G O NL Y R H F R ON T L A MP J M PR
C L 4 E- 69 99 0 3 S HT 2F -1 4 W AS HE R M OT OR S
CM 2 47 -0 34 5 0 0 S HT 2E -1 4 HV AC
CN 2 26 -0 70 0 0 1 S HT 2A- 6 RH C AB
C P 4 E- 99 67 0 1 S HT 2F -1 S TO P L AM P S W
CT 22 6- 06 99 0 0 S HT 2D-5 DA SH
CV 12 3- 86 81 0 0 S HT 2F- 3 V IMS
C W 2 26 -0 69 3 00 S HT 2 I- 4 V C ON V/ RH L H S PK RS
C Y 2 26 -0 69 7 0 0 S HT 2I -6 R R W IP ER M TR
E A 2 26 -0 69 8 0 0 S HT 2 D- 7 S US P S EA T/ I MP J MP R
E C 1 24 -2 97 1 0 1 S HT 2 F- 5 S TE R L CK /S TI C CO NT
E F 1 77 -3 03 7 0 0 S HT 2 E- 7 8 54 G P IT CH T IL T C ON TR OL
E G 2 26 -0 69 2 0 0 S HT 2F -7 I MP J MP R
E H 1 2 4- 0 79 2 0 2 S H T2 G -8 9 9 2G O NL Y T I LT / LI F T P O S S N SR S
E J 2 26 -0 70 3 0 0 S HT 2G-7 I MP S W
E L 2 26 -0 70 1 0 2 S HT 2D -1 0 O PR S TA TI ON
H A 1 7 6- 6 66 8 0 2 S H T 1 B- 2 8 5 4G O NL Y R H F R R UN NI N G L A MP
J A 2 2 5- 0 27 4 0 0 S H T1 B -2 8 5 4G O NL Y R H F R F L OO D/ F WD H OR N
M A 1 30 -7 24 0 0 2 S HT 1 B- 10 A RC S UP PR ES SO R
P L 2 28 -0 82 8 0 0 S HT 1 A- 12 A TC H P RO DU CT L IN K
R C 1 1 5- 5 61 2 0 2 S H T1 G -1 1 A T CH S U PP L S TE R P RE S S. S W J M PR
R L 2 24 -9 27 7 0 2 S HT 1 H- 7 9 92 G O NL Y A UT OL UB E
TA 115-5610 00 SHT1B-1 854G ONLY FR AXLETEMP SNSR
W A 2 2 4- 5 47 9 0 1 S H T 1 I -2 9 9 2G O NL Y L H F R ON T L A MP J M PR
X A 2 5 4- 1 80 7 0 0 S H T 3 E -5 8 5 4G C US T OM F R ON T F R AM E
X E 2 1 9- 5 01 8 0 1 S H T3 F - 10 8 5 4G C US T OM Q U IC K LU BE
X F 2 1 9- 5 04 3 0 0 S H T3 F - 12 8 5 4G C US T OM Q U IC K LU BE
X G 2 5 2- 8 82 2 0 2 S HT 3 E -7 8 5 4G C US T OM S US P S E AT / IM P J U MP E R
X H 2 5 2- 8 81 6 0 2 S HT 3 E -8 8 5 4G C US T OM I M PL E ME N T J U MP E R
Y A 2 24 -5 48 0 0 1 S H T1 G -1 9 92 G O NL Y L H L AM PS
Y R 2 2 5- 0 27 2 0 1 S HT 2 H -1 5 C U ST O M AT C H B E AC O N
WIREAS.
J J 2 24 -5 76 6 0 1 S HT 1 D- 11 J -B LO CK TO M AI N RE LA Y
R A 1 0 6- 3 42 7 0 0 S HT 1 F -1 2 P RI M AR Y ST E R P RE S S. S W J M PR
R R 1 53 -7 48 5 0 0 S HT 1 I- 13 A LT G ND TE RM . TO E NG G ND S TU D
CABLEAS.
A A 1 18 -1 27 7 0 0 S HT 1 I- 11 B AT 1 (+ ) T O B AT 2 (- )
A R 1 1 5- 5 58 6 0 0 S HT 1 H -1 4 ,I - 13 A UX S T AR T R E CP T O N E G T E RM ( S TA R TE R M T R)
A T 1 15 -5 59 2 0 0 S HT 1 I- 11 B AT 1 (- ) T O D IS C SW
C C 1 15 -5 59 0 0 0 S HT 1 I- 11 B AT 2 (+ ) T O B US B AR 1
E E 1 18 -1 27 7 0 0 S HT 1 I- 11 B AT 3 (- ) T O B AT 4 (+ )
F F 1 1 5- 5 59 7 0 0 S H T1 I - 12 B US B A R 2 T O S T AR T ER 2 B AT T E RM .
G G 1 15 -5 59 5 0 0 S HT 1 I- 10 D IS C SW T O G ND ST UD
K K 1 10 -5 59 1 0 0 SH T1 H -1 3 D IS C SW T O R H F RA ME G ND
N N 1 15 -5 59 8 0 0 S H T1 I -1 2 S TA RT ER ( -) T O R H F RA ME GN D
TT 115-5593 00 SHT1I-10 BAT4(-) TO DISCSW
U U 1 15 -5 59 4 0 0 S H T1 I -1 0 B US B AR 1 T O B US B AR 2
V V 1 15 -5 59 1 0 0 S HT 1 I- 10 B AT 3 (+ ) T O B US B AR 1
W W 1 15 -5 59 6 0 0 S HT 1 I- 12 B US S B AR 2 T O S TA RT ER 1 BA TT
Y Y 6 S -1 0 61 0 2 S H T1 H -1 3 S T AR T ER 1 GN D TE R M. T O S T AR T ER 2 GN D TE R M.
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MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS 1 (854G ONLY)
69
69 68
68
67
67
39
39 33
33
23
23
22
22
19
19
16
16VIEW ALL CALLOUTS
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27/31
7/25/2019 RENR6317RENR6317-03_SIS992g
28/31
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS 2 (854G ONLY)
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MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS 2 (992G ONLY)
G
GF
FB
B
87
87
86
86
85
85 84
84
83
83 82
82
81
81
80
80
79
79
78
78 77
77
76
76
75
75
74
74
73
73
72
72
71
71
70
70
61
61
52
52
VIEW ALL CALLOUTS
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30/31
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS 3 (854G ONLY)
16
16
C SS CO C O CO O
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MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS 3 (992G ONLY)
F
F
86
86
84
84
72
7271
71
70
70
61
6152
52
16
16
VIEW ALL CALLOUTS