REPAIR AND MAINTENANCE SOLUTIONS - ESAB

REPAIR AND MAINTENANCE SOLUTIONS

Complete portfolio of welding and cutting products for a wide range of industries.ESAB | EWAC | Stoody

PROVEN PRODUCTS AND POWERFUL EXPERTISE TO KEEP YOU UP AND RUNNING.

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When it comes to industrial equipment, wear and tear are inevitable. However, an extended shutdown or unplanned breakdown can bring your operation to a sudden – and costly – halt.

At ESAB, we understand that every industry has unique needs and challenges for keeping machinery in working order. As the global leader of welding and cutting, we offer complete solutions specialized for a variety of repair and maintenance applications. From a wide selection of high-quality filler metals designed to extend component life to innovative and rugged equipment, ESAB is here to maximize your productivity and investment.

Just as your operation depends on machinery to get the job done, you can count on ESAB to deliver industry-leading products along with unmatched materials and application knowledge.

Table of ContentsAPPLICATION SOLUTIONS Cement .............................................................. 4-10 Mining ................................................................ 11-19 Steel mills .......................................................... 20-24 Power generation .............................................. 25-30 Agriculture ......................................................... 31-34 Sugar mills ........................................................ 35-42

EQUIPMENT Power sources .................................................. 44-45 Wire feeders ...................................................... 46 Torches .............................................................. 47-48 Plasma cutting and gouging ............................. 49 Automation ........................................................ 50

FILLER METALS Portfolio ............................................................. 52 Stoody specifications ...................................... 54-70 EWAC specification .......................................... 71-76 ESAB specification ........................................... 77-80

VALUE ADDED ENGINEERING .................. 81-82 DIGITAL SOLUTIONS ................................ 83-85 SAFETY .................................................... 86-87 GLOBAL LEADER ..................................... 88 SERVICE AND SUPPORT .......................... 89

ESAB’s extensive portfolio includes products for repair and maintenance not mentioned in this handbook. Contact your local sales representative for more information.

APPLICATION SOLUTIONS

CEMENT INDUSTRY

Visit esab.com/repair-maintenance for more information.

ESAB’s cement industry products and services offer the greatest quality and value – either for extending the life of new components with hardfacing alloys or restoring worn-out parts to minimize downtime. Our experienced team is ready to put our application knowledge to work for your operation – on the ground or in the workshop – by recommending materials and providing complete, high-productivity solutions.

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https://www.esabna.com/us/en/industries/repair-maintenance/index.cfm


The above illustration represents typical applications within the cement industry and does not refer to a specific operation.

*Joining application

MINING SECTION1 Crusher Feed Chute2 Crusher Rolls/Hammers/Jaw3 Crusher Rotor4 Impactor Arm

RAW MILL SECTION5 Vertical Roller Mill Roller/Table6 Sinter Cast Roller7 VRM Body Liners8 VRM Feed Chutes

KILN SECTION9 Clinker Crusher Rolls/Hammers

1J* Kiln Tire2J* Support Rollers

CEMENT MILL SECTION10 I.D / F.D Fan11 Roller Press Roll 3J* Girth Gear 4J* Ball Mill Shell

*Joining applications

TYPICAL APPLICATIONS FOR THE CEMENT INDUSTRY.ESAB offers solutions for repairing and maintaining a wide range of cement manufacturing equipment. The following is a representation of typical applications.

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In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for cement industry applications.

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1. CRUSHER FEED CHUTE

WEAR FACTOR INTENSITY FILLER METALS

ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB

SMAW-Build Up Stoody 2110 Versalloy Plus EWAC BU 102/103 OK 13Mn

OK 14MnNi

FCAW-OA-Build Up Stoody 110 Versalloy AP-G EWAC O 540 OK Tubrodur 13Mn O/G

SMAW-Hardfacing Stoody 35 Stoody XHC EWAC HF 004 OK Weartrode 60T

OK Weartrode 62

FCAW-OA-HardfacingStoody 100HD Stoody 101AP Stoody 101HT

EWAC O 517 OK Tubrodur 55 O A

Wear Plate EDP 550 EDP 600

2. CRUSHER ROLLS/HAMMERS/JAW



SMAW-Build Up Stoody 2110 Nicromang (Mn Steel)

EWAC BU 102/103/104 OK 13Mn, OK 14MnNi

FCAW-OA-Build UpDynamang (Mn Steel) Stoody 110 Stoody 120

EWAC O 52 B EWAC O 540 EWAC O 564

OK Tubrodur 15 CrMn OK Tubrodur 13 Mn

SMAW-Hardfacing Stoody 2134 TRIBOTUF 6517 EWAC HF 003 OK Tubrodur 15 CrMn

FCAW-OA-Hardfacing Stoody 600 Stoody 670

EWAC O 570 EWAC O 517 OK Tubrodur 55 O A

3. CRUSHER ROTOR



SMAW-Build Up Stoody 2110 Nicromang (Mn Steel)

EWAC BU 102/103/104

OK 13Mn OK 14MnNi

FCAW-OA-Build Up Dynamang (Mn Steel) Stoody 110

EWAC O 52 B EWAC O 540 EWAC O 564

OK Tubrodur 13Mn O/G

SMAW-Hardfacing Stoody Self-Hardening Stoody 2134

TRIBOTUF 6517 EWAC HF 003

OK Weartrode 55HD OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 965 Stoody 600 Stoody 670 Stoody 101AP


BACK TO TABLE OF CONTENTS

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4. IMPACTOR ARM



SMAW-Build Up Stoody 2110 EWAC BU 102/103/104 OK 13Mn OK 14MnNi

FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G

SMAW-Hardfacing Stoody 2134 Stoody XHC

EWAC HF 004 EWAC HF 002

OK Weartrode 60T OK Weartrode 62

FCAW-OA-HardfacingStoody 111 Stoody 600/670 Stoody 101AP

EWAC O 570 EWAC O 517 EWAC O 6436

OK Tubrodur 55 O A

5. VERTICAL ROLLER MILL ROLLER/TABLE



SMAW-Build Up Not applicable

FCAW-OA-Build Up Not applicable

SMAW-Hardfacing Not applicable EWAC HF 004 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 100 HC Stoody 100HD Stoody CP2000 Stoody CP2001

EWAC 110 EWAC O 570 EWAC O 545

OK Tubrodur 55 O A


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6. SINTER CAST ROLLER



SMAW-HardfacingStoody XHC Stoody Super 20 Stoody 45

Pyrocarb 077

FCAW-OA-Hardfacing

Stoody 101AP Stoody 143 Stoody SA Super 20 Stoody CP2001 Stoody 145


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7. VRM BODY LINERS




FCAW-OA-Hardfacing

Stoody 100HC Stoody 100HD Stoody CP2000 Stoody 101HT


Wear Plate EDP550/650 Plates


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9. CLINKER CRUSHER ROLLS/HAMMERS



SMAW-Build Up Stoody 2110 EWAC BU 102/ 104 OK Tubrodur 15 CrMn OK Tubrodur 13 Mn

FCAW-OA-Build Up Stoody 110 EWAC O 540

SMAW-HardfacingStoody 2134 Stoody XHC Vancar-E

EWAC HF 004 VANCARB 078 OK Weartrode 65T

FCAW-OA-HardfacingStoody 101AP Stoody 101HT VanCar-O


8. VRM FEED CHUTES



SMAW-Build Up

FCAW-OA-Build Up

SMAW- Hardfacing Stoody 35 Stoody XHC EWAC HF 003 OK Weartrode 60T

FCAW-OA-HardfacingStoody 100HD Stoody 101HT Stoody 101AP


Wear Plate EDP550/650 Plates


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11. HIGH-PRESSURE GRINDING ROLLS - ROLLER PRESS ROLLS



SMAW-Build Up Not applicable EWAC BU 102/103 OK 13Mn, OK 14MnNi

FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G

SAW-Build Up ThermaClad Roll Build 3

SMAW-Hardfacing Not applicable EWAC HF 004 OK Weartrode 60T OK Weartrode 62

FCAW-OA-Hardfacing

Stoody 600 (Clinker) Stoody 670 (Clinker) Stoody 143 Stoody CP2001



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10. I.D/F.D FANS



SMAW-Hardfacing Stoody XHC Stoody 160E EWAC HF 004 OK Weatrode 65T

OK Weartrode 60T

Oxyfuel Flame Spray Stoody 87 TG EWAC 002P

FCAW-OA-Hardfacing

Stoody 160FC Stoody 101HC Stoody 143 Stoody CP2001

EWAC O 516 Ok Tubrodur 58 O/G M Ok Tubrodur 60 GM

Wear Plate EDP 700


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CEMENT JOINING APPLICATIONS.

APPLICATION PROCESS EWAC ESAB APPLICATION DETAILS PRODUCT BENEFITS

1J.* KILN TIRE SMAWEWAC ST 206LH

EWAC ST 202NT

OK NiCrFe-3 OK 68.81 OK 68.82

n Base Metal- Alloy Steel

n High Temperature

n Thermal Cycling

n Higher tensile strength

n Smooth Surface finish

n Excellent crack resistance

n Suitable for high temeprature and thermal cycling

n Ease of machining

n Heavy build up can be done

n PWHT requirement is minimum

2J.* SUPPORT ROLLERS

SMAWEWAC ST 206LH

EWAC ST 202NT



n High Compressive load

n Temperature

n Thermal Cycling

n Smooth Surface finish



n Ease of machining



3J.* GIRTH GEAR

SMAWEWAC ST 206LH

EWAC ST 202NT



n High Turque on teeths

n Metal fatigue

n Pitting Corrosion

n High Bond strength



n Ease of machining



4J.* ALL MILL SHELL

SMAWEWAC ST 206LH

EWAC ST 202NT


n Base Metal- Low alloy steel

n Metal Fatigue

n Mild to low impact

n Heavy dead load



n Ease of machining



* Joining applicationIn addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for cement industry applications.

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When it comes to repair and maintenance for mining applications, there is no one-size- fits-all approach. ESAB provides ready- made solutions tailored to your machinery’s wear rate and specific needs. With our application and materials expertise, we can help your team complete welding tasks quicker, minimize wear on components, reduce the number of spares you need on hand, and substantially lower cost-per-ton of aggregate produced.

MINING, QUARRYING, AND EARTH-ENGAGING INDUSTRIES

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11Visit esab.com/repair-maintenance for more information.


TYPICAL APPLICATIONS FOR MINING.ESAB offers solutions for repairing and maintaining a wide range of mining manufacturing equipment. The following is a representation of typical applications.

The above illustration represents typical applications within the mining industry and does not refer to a specific operation.

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1 Open Pit Mining2 Extraction3 Underground Extraction4 Underground Mining 5 Underground Drilling6 Leaching7 Solvent Extraction8 Power Generation9 Electrowinning10 Drilling11 Fluid Handling, Tailings12 Crushing13 Flotation14 Thickening and

Filtering, Tailings15 Hauling16 Milling

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TYPICAL APPLICATIONS FOR MINING.ESAB offers solutions for repairing and maintaining a wide range of mining manufacturing equipment. The following is a representation of typical applications.

The above illustration represents typical applications within the mining industry and does not refer to a specific operation.

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QUARRY1 Rock Breaker2 Excavator Shovel/Bucket3 Dragline Bucket4 Dredge Cutter Tips 5 Dump Truck Body

CRUSHER6 Feed Chutes7 Crusher Hammer

STACKER AND RECLAIMER8 Reclaimer Bucket9 Stacker Idler10 Conveyor Pipe/Slurry Line

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1. ROCK BREAKER


ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB

SMAW-Build UpStoody Build-Up LH Stoody 1105 Stoody 2110

EWAC BU 102/103/104 OK 13Mn/OK 14MnNi

FCAW-OA-Build Up

Stoody Build Up O/G Stoody 105 Stoody 110 Stoody 120

EWAC O 540 EWAC O 564 OK Tubrodur 13Mn O/G

SMAW-Hardfacing Stoody Vancar Stoody 2134

TRIBOTUF 6517 EWAC HF 003 OK Weartrode 60T

FCAW-OA-HardfacingStoody 111 Stoody 600 Stoody 670


OK Tubrodur 55 O/A

2. EXCAVATOR SHOVEL/BUCKET



SMAW-Build Up

Versalloy Plus Stoody Build-Up LH Stoody 1105 Stoody 2110

EWAC BU 102/103/104 OK 13Mn/OK 14MnNi

FCAW-OA-Build Up

Versalloy AP-G Stoody Build-Up Stoody 105 Stoody 110

EWAC O 540 EWAC O 564 EWAC O 52B

OK Tubrodur 13Mn O/G

SMAW-Hardfacing

Stoody Self-Hardening Stoody 21 Stoody 2134 Stoody XHC Vancar-E

TRIBOTUF 6517 EWAC HF 003 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 965-O Stoody 965 AP-G Stoody 964 AP-G Stoody 600 / 670 Stoody 101HC Stoody 101AP Vancar-O


OK Tubrodur 55 O/A

Wear Plates Hardglide/EDP 550/600 Plates

In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for mining applications.

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3. DRAGLINE BUCKET LIPS & TEETH, SHOVEL TIPS, CUTTING EDGE, GRADER BLADES & END BITS



SMAW-Build Up Stoody 1105 Stoody 2110 EWAC BU 102/103/104 OK 13Mn/OK 14MnNi

FCAW-OA-Build Up Stoody 105 Stoody 110

EWAC O 540 EWAC O 564 OK Tubrodur 13Mn O/G

SMAW-Hardfacing

Stoody Self-Hardening Stoody 2134 Stoody XHC Vancar-E Stoody 160E

EWAC HF 001/002/ 004/ VANCARB 078 TRIBOTUF 6517

OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 965-O Stoody 965 AP-G Stoody 964 AP-G Stoody 600 / 670 Stoody 101AP Vancar-O Stoody 160FC-O


OK Tubrodur 55 O/A

Dropped carbides Stoody 965-O/964-G and Borium CS


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4. DREDGE ROTARY CUTTER TIP



SMAW-Build Up Stoody Build-Up LH EWAC BU 102/103/104

FCAW-OA-Build Up Stoody Build-Up EWAC O 540 EWAC O 564

SMAW-Hardfacing Stoody 160 E Stoody XHC

TRIBOTUF 6517 EWAC HF 003 Weartrode 65

FCAW-OA-HardfacingStoody 143 Stoody CP2001 Stoody 160FC-O

EWAC O 570 EWAC O 516 EWAC O 512 EWAC O 517 EWAC O 6436

OFW (Oxyfuel Gas Welding) Stoody ATB (Acetylene Tube Borium)

EWAC TB 76T

EWAC DRILLSHIELD 008


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6. FEED CHUTES



SMAW-Build UpVersalloy Plus Stoody Build-Up LH Stoody 2110

EWAC BU 102/103/104OK 13Mn/OK 14MnNi OK 67.43 OK 67.45

FCAW-OA-Build UpVersalloy AP-G Stoody Build-Up Stoody 110

EWAC O 540 EWAC O 564

OK Tubrodur 13Mn O/G OK Tubrodur 200 O D



OK Weartrode 60T OK 13Mn/OK 14MnN

FCAW-OA-Hardfacing

Stoody CP2000 Stoody 100HD Stoody 101AP Stoody 101HT Stoody 101HWP


OK Tubrodur 55 O/A OK Tubrodur 13Mn O/G

OFW (Oxyfuel Gas Welding) Hardglide/EDP Plates

5. DUMP TRUCK BODY



SMAW-Build UpVersalloy Plus Stoody Build-Up LH Stoody 2110

EWAC BU 102/103/104

FCAW-OA-Build UpVersalloy AP-G Stoody Build-Up Stoody 110




OK Weartrode 60T OK 13Mn/OK 14MnNi

FCAW-OA- Hardfacing

Stoody CP2000 Stoody 101AP Stoody 101HT Stoody 100HD



Wear Plates EDP Plates/Tiles/Hardglide Plates


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7. ROTARY CRUSHER HAMMER FIXTURES, SHOES AND SECONDARY WEAR ZONES



SMAW-Build Up Stoody Build-Up LH Stoody 2110 EWAC BU 102/103/104

FCAW-OA-Build Up Stoody Build-Up Stoody 110


SMAW-HardfacingStoody 2134 Stoody XHC Stoody Vancar-E

EWAC HF 002 EWAC HF 004 EWAC HF 003 Tribotuf 6517

OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 101HT Stoody 101AP Stoody SA Super 20 Stoody Vancar-O


OK Tubrodur 55 O/A


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8. RECLAIMER BUCKET



SMAW-Build Up Stoody Build-Up LH Stoody 2110 EWAC BU 102/103/104

OK 13Mn/OK 14MnNi OK 67.43 OK 67.45

FCAW-OA-Build Up Stoody Build-Up Stoody 110



SMAW-Hardfacing

Stoody XHC Stoody Super 20 Stoody Vancar E Stoody 160E

Tribotuf 6517 EWAC HF 003 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody Vancar-O Stoody 101AP Stoody 143 Stoody SA/Super 20 Stoody CP2001 Stoody 160FC-O


OK Tubrodur 55 O/A

Wear Plates EDP Plates/Hardglide Plates


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10. CONVEYOR PIPE/SLURRY LINES



SMAW-Build Up Not applicable EWAC BU 102/103/104

FCAW-OA-Build Up Not applicable EWAC O 540 EWAC O 564

SMAW-Hardfacing Stoody XHC EWAC HF 002/ 003/ 004 TRIBOTUF 6517 OK Weartrode 55HD

FCAW-OA-Hardfacing

Stoody PC2009 Stoody 101AP Stoody 101HT Stoody CP2001 Stoody 160FC-O


OK Tubrodur 55 O/A

Wear Plates EWAC EDP 550/ EDP 600/EDP 750

9. STACKER IDLER



SMAW-Hardfacing Stoody 1105 Stoody 1102 EWAC BU 102 / 101 OK Weartrode 30

FCAW-OA-Hardfacing Stoody 105 Stoody 102 EWAC O 52B OK Tubrodur 30

SAW-Hardfacing ThermaClad 105B ThermaClad 102


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APPLICATION PROCESS EWAC ESAB APPLICATION DETAILS PRODUCT BENEFITS

1. EXCAVATOR ARM & BOOM

SMAWEWAC ST 206LH

Multiweld 746OK 68.81

n Base Metal- Low Alloy

n Metal Fatigue

n Mild Load

n Accidental failure


n High Ductility

n Joining steel of unknown composition

n All position welding

2. EXCAVATOR BUCKET

SMAWEWAC ST 206LH


n Base Metal- Manganese Steel

n Metal Fatigue

n Abrasion & Impact

n Accidental failure


n High Ductility



3. EYE SECTION SMAWEWAC ST 206LH



n Metal Fatigue

n Torque

n Accidental Failure


n High Ductility



4. UNDER CARRIAGE COMPONENT

SMAWEWAC ST 206LH



n Metal Fatigue

n Heavy load

n Impact & Mild Abrasion


n High Ductility



MINING JOINING APPLICATIONS.


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STEEL MILL INDUSTRYMaterial selection is critical for extending component life and avoiding unnecessary downtime. To recommend the most effective and cost-effective solution, our team evaluates the wear problem areas, considers post-weld specifications, and answers difficult technical questions. Through this process, ESAB offers the potential to extend service intervals or, in some cases, skip a shutdown period. Steel mills can further enhance productivity with our complete solutions, including automation technology.

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1 Zero Segment Rolls

2 Continuous Caster Rolls

3 High carbon Rolls

4 Hot Strip Mill Rolls

5 Hot Work Extrusion Rolls

6 Hot Work Rolls

7 Leveler Rolls

8 Piercing Mill Rolls

9 Pinch Rolls

10 Straightener Rolls

The above illustration represents typical applications within the steel mill industry and does not refer to a specific operation.

TYPICAL APPLICATIONS FOR STEEL MILLS.ESAB offers solutions for repairing and maintaining a wide range of steel mill manufacturing equipment. The following is a representation of typical applications.

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1. ZERO SEGMENT ROLLS


METAL-TO-METAL CORROSION HEAT-FIRE

CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB

SAW-Hardfacing ThermaClad 630 Stoody C-S

EWAC OS 770 SPB EWAC OS 780 SR

FCAW-GS -Hardfacing Stoody C-M

2. CONTINUOUS CASTER ROLLS




SAW-Build Up ThermaClad 8620 ThermaClad 430

FCAW-OA - Build Up SOS 430 OK Tubrodur 13Cr G

SAW-HardfacingThermaClad 423 ThermaClad 438 ThermaClad 440

EWAC OS 780 SR OK Tubrodur 13Cr S OK Tubrodur 14.07

FCAW-OA-Hardfacing

SOS 423

SOS 438

3. HIGH CARBON ROLLS




SAW-Build Up ThermaClad 446

SAW-Hardfacing ThermaClad 455EWAC OS 770 SPB EWAC OS 760 MR EWAC OS 780 SR

In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for steel mill applications.

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4. HOT STRIP MILL ROLLS




SAW-Build Up

ThermaClad 8620 (General underlay)

ThermaClad Multipass 1 (High strength underlay)

ThermaClad 446 (High carbon roll underlay)

ThermaClad 455

SAW-Hardfacing

EWAC OS 770 SPB EWAC OS 870 PR

5. HOT WORK EXTRUSION ROLLS




SAW ThermaClad 455 EWAC OS 770 SPB EWAC OS 870 PR





SAW -Hardfacing ThermaClad 455 EWAC OS 770 SPB

EWAC OS 870 PR





SAW ThermaClad 455 EWAC OS 770 SPB EWAC OS 870 PR

6. HOT WORK ROLLS




SAW -Hardfacing

ThermaClad 102 ThermaClad 417 ThermaClad 455


7. LEVELER ROLLS




SAW -Hardfacing

ThermaClad 424 ThermaClad 457



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8. PIERCING MILL ROLLS




SAW-HardfacingThermaClad 455

Stoody C-S (Mandrel tips)


9. PINCH ROLLS




SAW-Hardfacing

ThermaClad Multipass 1 (Underlay)

ThermaClad 443

ThermaClad 443H

ThermaClad 454

ThermaClad 670


10. STRAIGHTENER ROLLS




SAW-HardfacingThermaClad 443 ThermaClad 443H Thermaclad 455



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ESAB has extensive experience in helping power plants repair and restore vulnerable components. Our application engineers work closely with your operation and determine the best materials and processes to minimize scheduled maintenance and downtime, improve wear-life, and deliver superior results. Additionally, ESAB filler metals are simple to implement without switches materials, well-documented, and offer exceptional procedure control, deposition efficiency, and predictability.

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POWER GENERATION INDUSTRY



The above illustration represents typical applications within the power generation industry and does not refer to a specific operation.

1 Coal pulverizer / Vertical Rolling Mill Rolls and Tables / Grinding Rings

2 Rotary Vane Wheels, Butterfly Valve Gates

3 Mill Liner Plates

4 Coal Handling Pipes, Elbows and Chutes

5 Steam Valves

6 Reclaimer Bucket

7 Breaker Plate

8 Coal Crusher End Disc/Spiders

9 SinterCast Roller

TYPICAL APPLICATIONS FOR POWER GENERATION.ESAB offers solutions for repairing and maintaining a wide range of power generation manufacturing equipment. The following is a representation of typical applications.

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1. COAL PULVERIZER / VERTICAL ROLLING MILL ROLLS AND TABLES / GRINDING RINGS


ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB

SMAW-Build up Not applicable EWAC BU 102/ 103/ 104 TRIBOTUF 6517 OK 13Mn/OK 67.45

FCAW-OA-Build up Not applicable

SMAW-Hardfacing Not applicable OK Weartrode 60T OK Weartrode 62

FCAW-OA-Hardfacing

Stoody 100HC Stoody 100HD Stoody CP2000 Stoody CP2001



2. ROTARY VANE WHEELS, BUTTERFLY VALVE GATES



SMAW-Build up Stoody Build-Up LH Stoody 1105

FCAW-OA-Build up Stoody Build-Up Stoody 105 EWAC O 630

SMAW- Hardfacing

Stoody XHC Stoody Super 20 Vancar-E Stoody 160E

EWAC HF 003/ 004 VANCARB 078 Nanocarb 110

Weartrode 30 / Weartrode 40

FCAW-OA- Hardfacing

Stoody CP2000 Stoody 101AP Stoody SA Super 20 Vancar-O Stoody 160FC-O

EWAC O 630

In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for power generation applications.

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3. MILL LINER PLATES



SMAW-Build upVersalloy Plus Stoody Build-Up LH Stoody 2110

OK 13Mn/OK 14MnNi OK 67.43OK 67.45

FCAW-OA-Build upVersalloy AP-G Stoody Build-Up Stoody 110



EWAC HF 003/ 004 Nanocarb 110

OK Weartrode 60T OK Weartrode 65T OK 13Mn/OK 14MnNi

FCAW-OA-Hardfacing

Stoody CP2000 Stoody 100HD Stoody 101HT Stoody 101HWP

EWAC O 570/ O 630 OK Tubrodur 55 O/A OK Tubrodur 13Mn O/G

Wear Plate EDP 550/650/750

4. COAL HANDLING PIPES, ELBOWS AND CHUTES



SMAW-Build up Not applicable EWAC BU 101 OK 13Mn/OK 14MnNi/OK Weartrode 65T

FCAW-OA-Build up Not applicable EWAC O 52 B OK Tubrodur 13Mn O/G

SMAW-Hardfacing

Stoody 35 Stoody XHC Stoody 45 Stoody 160E

EWAC HF 002/004Nanocarb 110 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody PC2009 Stoody 101AP Stoody 101HT Stoody CP2001 Stoody 160FC-O

EWAC O 630/ O 570 OK Tubrodur 55 O/A


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SMAW-Hardfacing Stoodite 6 (coated) Stoodite 21 (Coated) EWAC COB 6/ COB 21

OFW (Oxyfuel Gas Welding)

Stoodite 21 (Bare) Stoodite 6 / 6H (Bare)

GTAW-Hardfacing Stoodite 21 (Bare) Stoodite 6 / 6H (Bare)

GMAW-Hardfacing Stoodite 21-M Stoodite 6-M

FCAW-OA-Hardfacing Stoodite 6-O

SAW-Hardfacing Stoodite 6-S Stoodite 21-S

6. RECLAIMER BUCKET



SMAW-Build up

Versalloy Plus Stoody Build-Up LH Stoody 1105 Stoody 2110

EWAC BU 102OK 13Mn/OK 14MnNi OK 67.43OK 67.45

FCAW-OA-Build up

Versalloy AP-G Stoody Build-Up Stoody 105 Stoody 110

EWAC O 540 OK Tubrodur 13Mn O/G OK Tubrodur 200 O D

SMAW-Hardfacing

Stoody 2134 Stoody XHC Vancar-E Stoody 160E

EWAC HF 002/004 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 964 AP-G Stoody 670 Stoody 100HD Stoody 101AP Stoody 101HT Stoody 143 Vancar-O Stoody 160FC-O

EWAC O 570 OK Tubrodur 55 O/A

Wear Plate EDP 600


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7. BREAKER PLATE



SMAW-Build up Stoody Build-Up LH Stoody 2110 EWAC BU 101/103


FCAW-OA-Build up Stoody Build-Up Stoody 110 EWAC BU 540 OK Tubrodur 13Mn O/G

OK Tubrodur 200 O D

SMAW- Hardfacing Stoody 2134 Stoody XHC EWAC HF 004 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody CP2000 Stoody 100HD Stoody 101AP Stoody 101HT Stoody 101HWP

EWAC O 570 OK Weartrode 60T

Wear Plate EDP 550/650/750

8. COAL CRUSHER END DISC/SPIDERS



SMAW-Build up Stoody Build-Up LH Stoody 2110


FCAW-OA-Build up Stoody Build-Up Stoody 110


SMAW-HardfacingStoody 2134Stoody 35Stoody XHC

OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody CP2000 Stoody 100HD Stoody 101AP Stoody 101HT Stoody CP 2000

EWAC O 517 OK Tubrodur 55 O/A


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AGRICULTURESince agricultural equipment and usage varies greatly, product selection and technical solutions are extremely important for repair and maintenance. With our complete portfolio, ESAB offers unmatched flexibility. After studying your application, our team can recommend economical options that achieve the highest level of quality, including target hardness, deposition rate, and a spatter level. In addition to filler metals, ESAB offers innovative technology and processes to enhance your overall productivity.



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PLOW COMPONENTS SUCH AS: SEPARATED AND INTEGRATED COULTER, LANDSIDE PLATE, MOLDBOARD, PLOWSHARE AND CHISEL



SMAW-Hardfacing

Stoody Self Hardening Stoody CTS Stoody XHC Stoody Super 20 Stoody 968E Vancar-E Stoody 160E

EWAC HF 002 EWAC HF 003

OK Weartrode 50 OK Weartrode 55 HD OK Weartrode 60T

OFW (Oxyfuel Gas Welding)

Stoody BTS Vancar-G Stoody ATB (Acetylene Tube Borium)

FCAW-GS-Hardfacing

Stoody 965 G/AP-G Stoody 964 G/AP-G Stoody 970-G Stoody 160FC

OK Tubrodur 60 G M OK Tubrodur 58 G M

FCAW-OA-Hardfacing

Stoody 965-O Stoody 101HC

Stoody CP2000 Stoody 101AP

Stoody SA Super 20 Stoody 968-O Vancar-O Stoody 160FC-O

EWAC O 6436 EWAC 0 570 OK Tubrodur 55 O A

In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for agriculture applications.

TYPICAL APPLICATIONS FOR AGRICULTURE.ESAB offers solutions for repairing and maintaining a wide range of agriculture manufacturing equipment.

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VARIOUS CULTIVATOR COMPONENTS SUCH AS: SWEEPS, SUBSOIL PLOW-TEETH AND CULTIVATOR TEETH



SMAW-Hardfacing

Stoody Self Hardening Stoody CTS Stoody XHC Stoody Super 20 Vancar-E Stoody 160E

EWAC HF 002 EWAC HF 003 EWAC HF 004

OK Weartrode 50 OK Weartrode 55 HD OK Weartrode 60T

FCAW-GS-Hardfacing

Stoody 965 G/AP-G Stoody 964 G/AP-G Stoody 970-G Stoody 160FC

OK Tubrodur 60 G M OK Tubrodur 58 G M

FCAW-OA-Hardfacing

Stoody 965-O Stoody 600 Stoody 101HC Stoody CP2000 Stoody 101AP Stoody SA Super 20 Stoody 968-O Vancar-O Stoody 160FC-O


GRAIN MILL HAMMERS



GMAW-Hardfacing Stoody 966-G

OFW (OXYFUEL GAS WELDING) Stoody TB-2954


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GRAIN AUGERS



SMAW-Hardfacing

Stoody Self HardeningStoody XHCStoody Super 20 Stoody 160E

EWAC HF 003 NanoCarb 110

OK Weartrode 50OK Weartrode 55 HD

FCAW-GS-Hardfacing

Stoody 965 G/AP-GStoody 964 G/AP-G Stoody 970-G Stoody 160FC


OK Tubrodur 60 G MOK Tubrodur 58 G M

FCAW-OA-Hardfacing

Stoody 965-O Stoody 101HCStoody CP2000 Stoody 101APStoody SA Super 20 Stoody 968-O Stoody 160FC-O



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With decades of experience supporting sugar mills, we understand the entire process as well as the cost-benefit challenges of reclaiming seasonal equipment. With a wide range of high- quality products, ESAB is your single-source partner for all applications. Our turnkey solutions are backed by dedicated R&D and engineering teams, and designed to extend component life by 80-150%.

SUGAR MILL INDUSTRY



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The above illustration represents typical applications within the sugar mill industry and does not refer to a specific operation.

1 Cane Grabber2 Cane Leveller3 Cane Cutter/Knife

7 Toother Roller Pressure Feeder (TRPF) Rolls8 Grooved Roller Pressure Feeder (GRPF) Rolls9 Bagasse Shredder Anvils10 Press Roll Sprocket, Gear

TYPICAL APPLICATIONS FOR THE SUGAR MILL INDUSTRY.ESAB offers solutions for repairing and maintaining a wide range of sugar mill manufacturing equipment. The following is a representation of typical applications.

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EXHAUST FANS

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1. CANE GRABBER


ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB

SMAW-Hardfacing Stoody Self-Hardening Stoody 35 EWAC HF 002/003 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 965-O/AP-G Stoody 964 AP-G Stoody 101HC Stoody CP2000 Stoody 101AP

OK Tubrodur 55 O A

2. CANE LEVELER



SMAW-Hardfacing Stoody Self-Hardening Stoody 35 EWAC HF 002/003 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 965-O/AP-G Stoody 964 AP-G Stoody 101HC Stoody CP2000 Stoody 101AP

EWAC O 570EWAC O 630 OK Tubrodur 55 O A

In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for sugar mill applications.

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4. HD HAMMER



SMAW-Build up Stoody 2110 EWAC BU 101/ BU 102 OK 13Mn/OK 14MnNi

FCAW-OA-Build up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G

SMAW-Hardfacing Stoody 2134 Stoody XHC EWAC HF003 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 600 Stoody 100HCStoody CP2000 Stoody 101HT Stoody CP2001



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3. CANE CUTTER/KNIFE




FCAW-OA-Hardfacing

Stoody 600 Stoody 100HCStoody CP2000 Stoody 101HT Stoody CP2001



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5. MILL ROLL



SMAW-Joining Castweld 55Stoody Build-Up LH

EWAC CI 407 EWAC CI 424 OK NiFe-CI

FCAW-Joining Castweld Ni55 OABuild Up O/G EWAC UNIR GS DI 5 Nicore 55

SMAW-Underlay

Stoody Self-Hardening Stoody 21 Stoody 35 Stoody Super Chrome Stoody XHC

FCAW-OA-Underlay

Stoody 965Stoody 117Stoody 121Stoody 600Stoody 101HCStoody CP2000Stoody 101AP

SMAW-Tear Drop

Stoody 35Stoody Super ChromeStoody XHCStoody Super 20

FCAW-OA-Tear drop

Stoody 117Stoody 600 Stoody 100HCStoody CP2000 Stoody 101HTStoody CP2001

SMAW-ArcingStoody Super Chrome Cobalarc Borochrome Stoody XHC

SUPERGRIP 88 OK 84.77

FCAW-OA-Arcing

Stoody 101HCStoody 100HCStoody CP2000Stoody 101HTStoody CP2001

EWAC O 888


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7. TOOTHER ROLLER PRESSURE FEEDER (TRPF) ROLLS



SMAW-Build Up Castweld 55 Stoody Build-Up LH

FCAW-Build up Castweld Ni55-OStoody Build-Up

SMAW-Hardfacing



FCAW-OA-Hardfacing

Stoody 600Stoody 100HCStoody CP2000Stoody 101APStoody 101HTStoody CP2001



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6. TRASH PLATE



SMAW-Build Up Versalloy Plus Stoody Build-Up LH

FCAW-OA-Build Up Versalloy AP-G Stoody Build-Up

FCAW-OA-Hardfacing

Stoody 100HCStoody CP2000Stoody 101APStoody 101HTStoody 160FC-O

EWAC O 570EWAC O 630 OK tubrodur 55 O A

SMAW-Hardfacing

Stoody 35Stoody Super ChromeStoody XHCStoody 160E

EWAC HF 003 OK Weartrode 60T

OFW (Oxyfuel Gas Welding) Stoody 87TG EWAC 003 P

EWAC 001 P


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8. GROOVED ROLLER PRESSURE FEEDER (GRPF) ROLLS



SMAW-Build Up Castweld 55 Stoody Build-Up LH

FCAW-Build up Castweld Ni55-OStoody Build-Up

SMAW-Hardfacing



FCAW-OA-Hardfacing

Stoody 600Stoody 100HCStoody CP2000Stoody 101APStoody 101HT Stoody CP2001


9. BAGASSE SHREDDER



SMAW-Build up Stoody 2110 EWAC BU 101OK 13Mn/OK 14MnNi OK 67.43OK 67.45

FCAW-OA-Build up Stoody 110 EWAC O 52 B OK Tubrodur 13Mn O/G OK Tubrodur 200 O D

SMAW-HardfacingStoody 2134 Stoody 35Stoody XHC

EWAC HF 003 OK Weartrode 60T

FCAW-OA-Hardfacing

Stoody 101HCStoody 100HCStoody CP2000Stoody 101AP Stoody CP2001



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10. PRESS ROLL SPROCKET, GEAR



SMAW-Build up Versalloy PlusStoody Build-up LH EWAC BU 101/ BU 102


FCAW-OA-Build up Stoody Build-UpStoody SOS 307 (MOD) EWAC O 52 B/O 540 OK Tubrodur 13Mn O/G

OK Tubrodur 200 O D

SMAW-Hardfacing Stoody 1105Stoody 2110

OK Weartrdoe 30/ Weartrode 40

FCAW-OA-Hardfacing Stoody 105 Stoody 110 OK Tubrodur 55 O A


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KHM 525/595n Digitally controlled, engine-driven

welding/electric power unit made for heavy-duty repair, maintenance, and assembly

n Wide working range, including MMA, TIG, and MIG/MAG welding as well as carbon arc gouging

n Equipped with a powerful, efficient water-cooled Perkins diesel engine with battery and electric start

n Built-in brushless, maintenance-free, asynchronous generator supplies up to:

- KHM 525: 16 kVA three-phase 400 V or 12 kVA single phase 230 V power

- KHM 595: 30 kVA three-phase 400 V or 15 kVA single phase 230 V power

Warrior 500in A reliable and easy-to-use multiprocess

welding machine designed for heavy-duty productivity

n Up to 500 A delivered with superb arc characteristics

n High duty cycle for long runs across a variety of applications – delivers 400 A or 500 A at 60% duty cycle

n IP23 rating for outdoor and indoor use in rough environments

n Wide input voltage range to support regional requirements

n Multiple operator system racks are available upon request

POWER SOURCES. No matter your welding process or application requirements, ESAB has the ideal power source for repair or maintenance tasks.

Warrior 750in A power, reliable welding

package for harsh environments and heavy-duty productivity

n True multi-process machine that enables gouging 12.8 mm (.5 in.) electrodes with outstanding performance

n Inverter technology delivers exceptional arc performance, energy savings, and power

n Durable and rugged with waterproof enclosed design

n Clear and intuitive interface for simple operation


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Renegade ET 300iP/EC 1000/ET 300i/ES 300n Inverter-based high-frequency TIG (HF) and MMA/Stick

machines with extreme power-to-weight ratios

n Compact format makes them easy to carry and bring to any job site

n High duty cycle and the ability to run the machine on long mains and welding cable

n Features an automatic input voltage sensor and can operate with any input voltage between 230V and 480V 3-phase

Rebel 285ic/320ic*

n True multi-process machine that combines power, mobility, and flexibility in any fabrication environment

n 4-wheel wire feed system provides high and consistent weld quality regardless of the material being welded

n Automatically adaptive start parameters provide distinct and precise starts every time

n Rebel EMP 285ic: maximum output of 300 A

n Rebel EMP 320ic: maximum output of 350 A

POWER SOURCES. No matter your welding process or application requirements, ESAB has the ideal power source for repair or maintenance tasks.

* Model names differ from region to region. Contact your ESAB representative for more information.


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WIRE FEEDERS. ESAB’s family of wire feeders offers industry-leading performance, functionality, and durability.

Robust Feed Pro n Equipped with a new precision wire drive system with

enough power to handle up to 2.0 mm (.078 in.) solid wire and 2.4 mm (.09 in.) cored wire

n Great portability with ergonomic handles, five lifting points, and safe for crane lifting handles

n Weatherproof, enclosed design that withstands rain from all directions and inside heater ensures the filler metal is kept dry

n Large, sun-friendly display and clear controls make setup efficient and easy – even when wearing gloves

Warrior Feed 404 HD n A heavy-duty wire feeder engineered for use with the

Warrior 500i power source

n Drive roll design provides superior feeding performance for .76 mm to 2.4 mm (.030 in. to .09 in.) wire in high-volume and heavy fabrication applications

n Delivers high starting torque, rapid response, and reliable feedabilty

n Quick-change drive rolls reduce downtime and provide consistent wire feeding results

n Upper idler drive system greatly reduces wire distortion and wear in MIG gun parts


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TORCHES. ESAB’s welding torches deliver performance, comfort, and safety for a wide range of applications.

PSF 520W n Premium MIG torches for maximum

performance and handling

n Ergonomically engineered for a firm, comfortable hold and reduced fatigue on the job

n New dual-circuit water cooling system for enhanced cooling

n Compatible with durable wear-parts from previous PSF generations

Tweco® Classic 5 Air Cooled MIG Gunn 500 AMP 60% duty cycle MIG gun

suitable for heavy-duty fabrication

n Versatile selection of rear connectors and front-end consumables available

n Handle with oval-shaped design and ability to pivot for easy manipulation in different positions while reducing operator fatigue

TBi MOG 50/70n Ideal for self-shielded flux-cored

welding (FCAW-SS)

n Quick-change necks allow for easy replacement for repair or adaptation based on application

n Optional side-mounted arc-force rocker switch

n Available with 330A (MOG 50) or 400A (MOG 70)


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TORCHES. ESAB’s welding torches deliver performance, comfort, and safety for a wide range of applications.

TBi PLP PLP 200-L /PLP 300n Plasma-powered welding torches

that combine high-power capacity and a compact design

n Highly effective two-circuit cooling system

n Small torch neck measurements

n Deliver long consumable life and low maintenance

EWAC Tribojet Microflow Systemn Designed to apply a protective coating on

machine parts

n Microflow-type oxyacetylene torches capable of delivering a wide range of alloys

n Suitable for coating many base metals, including steel, cast iron, nickel alloys, grey cast iron, and certain copper base alloys

n Coating thicknesses ranging from 0.10 mm to 6 mm (.004 in. to .24 in)

Victor VPT-100n The Victor VPT-100 provides

powder feed into the gas mixture

n Deposit thickness is controlled by the powder flow rate of the torch


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MANUAL PLASMA CUTTING AND GOUGING. ESAB offers a complete line of manual plasma cutting machines. Contact your local representative for more information.

Cutmaster 60in Offers the highest power-to-

weight ratio in its class

n Built for portability and durability with the integral multi-handle design, available in either a 1-phase or 3-phase unit

n 50% duty cycle at 60A with automatic multi-voltage detection from 208-480V

n Up to 20 mm (.75 in.) recommended cut capacity with maximum sever of 38 mm (1.5 in.) and 20 mm (.75 in.) pierce capability

Cutmaster 102/100n Weighs 28.1 kg (62 lb.)

and provides 100 A of cutting power

n This unit combined with the 1Torch® has a maximum cut capacity of 45 mm (1.75 in.)

n Front Panel LEDs indicate status conditions for maximum efficiency

n Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch

n True Guard roll bar provides easy transportation and protection for unmatched durability

Cutmaster 152/120n Weighs only 28 kg (62 lb.)

and offers multi-voltage 1-or 3-phase input capability

n Provides 120 A of cutting power for a 30 mm (1.25 in.) recommended cut and 50 mm (2 in.) maximum cut

n Storage compartment for convenient access to spare parts and consumables

n Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch

n Auto Pilot Restart feature instantly reignites the pilot arc while cutting expanded metals

* Branding and naming of manual plasma lineup may vary by region. Ask your ESAB representative for details.

Accessories essential for on-site application: n 1Torch (R) SL100 15m (50 ft)

n 1Torch ATC Lead extension 15m (50 ft)

Drag Tip Cutting

Standoff Tip Cutting

Drag Shield Cutting

Gouging

Drag Shield Cap

Gouging Shield Cap

DeflectorMaximum Life Shield Cup

Shield CupTip Start

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AUTOMATION. As the leaders of welding automation, ESAB offers high-productivity solutions that meet the unique demands of repair and maintenance applications.

A2 Multitrac With A2-A6 Process Controller PEK n Compact versatile tractor suitable

for butt and fillet welds with extremely fast changeover time

n Four-wheel drive ensures accurate travel speed

n Digital control panel allows exact preset and control of welding parameters

n Fully mobile and can easily be moved from one welding station to another

n Choose single or twin wire

LAF 1001/1250 n Three-phase, fan-cooled DC welding

power sources designed for high productivity SAW or GMAW

n Used in combination with ESAB’s A2-A6 equipment range and the A2-A6 PEK or A2 PEI process controllers

n Offer good arc stability at both high and low arc voltages

n Adjust and monitor the welding parameters from the front panel of the process controller

Versotracn Versatile and operator-friendly

welding tractor

n Modular design – perfect for any application

n Can be configured for MIG, SAW, and SAW twin welding applications, as well as three- and four-wheel versions for optimum stability on any surface

n Add gouging capability with Arcair-Matic N7500

n Easily change between single SAW, twin SAW, and gouging heads


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FILLER METALS PORTFOLIO. Our extensive portfolio of filler metals features the top brands in welding consumables, delivering unmatched quality and flexibility in product selection.

Stoody

Founded in 1921, Stoody created the hardfacing category of welding products – and continues to be a world-leading innovator of welding wires, electrodes, and powders used to combat various types of wear and corrosion. Stoody’s alloys are engineered to withstand the demands of high-impact and high-abrasion conditions, as well as high temperatures and corrosion.

EWAC

EWAC Alloys Limited is a pioneer of welding solutions for preventive maintenance and repair of industrial machinery. With more than five decades of experience in wear- related problems, EWAC’s offerings include special welding electrodes, gas-brazing rods and fluxes, atomized metal powder alloys, flux-cored continuous wires, polymer compounds, and wear-resistant plates.

ESAB

As the global leader of welding and cutting solutions, ESAB offers a wide range of innovative, well-documented filler metals for repair and maintenance applications. All ESAB brand fillers metals are supported by unrivaled materials expertise and application knowledge. A combination of multinational manufacturing and local support allows us to meet the unique challenges of our customers.

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WEAR PLATES. When applied to industrial equipment, wear plates provide protection against abrasion and erosion. Our hardfacing portfolio offers the widest range of wear plates, including base materials (from chromium carbide to refractory complex carbides), sizes, coating alloys, and welding processes.

Benefits of wear plates: n Extend service life and reduce

maintenance costs

n Increase maintenance intervals and plant availability

n Conserve resources by replacing liners instead of parts or machinery

BACK TO TABLE OF CONTENTSVIEW WEAR PLATE

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SPECIFICATIONSPRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS

Castweld 55

Designed for worn cast iron parts requiring build-up or repair, Castweld 55 has good strength and tolerance to high phosphorus. It is used as a general-purpose rod, especially when welding thick sections, and is also recommended for joining cast iron to dissimilar metals.

Joining or build-up on cast iron parts, including pump housings, engine blocks, assorted castings, sugar mill press rolls, and roll flanges

Stoody 1105

A solid-core electrode with an extruded coating containing the alloying elements. Provides good weldability and a high deposition rate, and bonds readily to carbon and low-alloy steels. For hot wear applications up to 315°C (600°F).

Tractor rollers, tractor idlers, arch wheels, shovel rollers and idlers sprockets, drive tumblers, churn drills, charging car wheels, wobblers, coupling boxes, sugar mill sprockets, gears

Hardness: 12.7 mm (.5 in.) weave beads – air-cooled 2 layers - 1045 steel..................................................38-42 HRc

Stoody Build-Up LH

A solid-core electrode with a special low-hydrogen coating to provide a high-strength fusion bond on carbon and low alloy steels. When used as a base alloy for hardsurfacing overlays or restoring parts to original dimensions, it provides a weld deposit with excellent compressive strength and ductility capable of absorbing heavy impact and/or compressive loads. Can be applied in multiple layers without cracking, spalling, or mushrooming. It is machinable in the “as welded” condition with reasonable procedural care and can be forged at red heat. The electrode will work harden under high-impact loads but is not recommended for manganese steel or cast iron.

Tractor rollers, steel shovel pads, tractor and shovel idlers, gear teeth, sprockets, shafts

Hardness: 1 layer (weave beads) med. carbon steel......................27 HRc 2 layers (weave beads) med. Carbon steel...................29 HRc 3 layers (weave beads) med. carbon steel....................31 HRc Tensile strength...............................................118 ksi (815 MPa) Yield strength..................................................113 ksi (780 MPa) Elongation...............................................................................6%

Stoody 1102

A solid-core electrode designed for wear resistance in metal-to-metal applications. It has an extruded coating that contains the alloying elements. Stoody 1102 has an all-weld metal composition and physical properties similar to those of H-12 tool steel. Weldability is very good. It is good for hot wear applications up to 593°C (1,100°F) and can be machined using carbide tools.

Cable sheaves, forging dies, crane wheels, hot and cold shear blades, drill pipe hard banding, hot work extrusion rolls

Alloy content: 11% (chromium, molybdenum, tungsten, manganese, silicon, carbon, vanadium)

Iron Base

Stoody Self-Hardening

A solid-core electrode with an extruded coating containing the alloying elements. It is magnetic on carbon or low-alloy steels.

Churn drills, trailer hitches, machine components, bearings, sliding metal parts, sugar cane harvesters, mill press rolls

Hardness: All weld metal.............................................................52-58 HRc 2 layers (weave beads) - mild steel..........................52-56 HRc Water-quenched from 925°C (1,700°F)...................56-59 HRc Furnace-cooled from 925°C (1700°F)......................19-22 HRc 2 layers (weave beads) - 1045 steel.........................54-58 HRc Water-quenched from 925°C (1700°F)....................56-60 HRc Furnace-cooled from 925°C (1,700°F).....................19-23 HRc

Stoody Nicromang

NICROMANG is an out of position extruded electrode with excellent impact strength. It work hardens under impact. Deposits can be flame cut. NICROMANG has a high deposition rate. Designed for build-up, and joining of manganese steels. No limit to deposit thickness.

Dipper and Tooth Build-up, Crusher Rolls, Dredge Pump Parts, Rolling Mill Couplers, Rolling Mill Spindles, CrusherJaws, Impact Breaker Bars, Hammer Mill, Shovel Pads, Railroad Frogs (manganese)

Hardness (2 Layers) / Work Hardens to......200 BHN/500 BHNTensile Strength...............................................120 ksi (830 MPa)Yield Strength.....................................................70 ksi (480 MPa)Elongation.............................................................................. 42%

Stoody Nicromang® Frog

A high-strength, high-manganese alloy designed for buildup repair of manganese casting such as manganese railroad frogs and crossings, manganese crusher hammers, and impact bars. The high alloy content allows for high work-harden ability while maintaining high-impact resistance and toughness. Deposits are austenitic whether applied to carbon steel or manganese steel, non-magnetic, machinable with carbide tools, and can be flame cut.

Manganese railroad track components, railroad frogs and crossings, crusher cone nuts and mantles, crusher hammer rolls, impactor bars, and rotors

Abrasion resistance......................................................ModerateImpact resistance...........................................................ExcellentHardness: As deposited.................................................................185 BHN Work-hardened...............................................................36 HRcMagnetic....................................................................................NoSurface cross checks...............................................................NoYield strength..................................................80.7 ksi (557 Mpa)Tensile strength.............................................127.2 ksi (878 Mpa)Elongation..............................................................................37%

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Stoody 2110

A solid-core extruded electrode with alloys in the coating designed for the build-up of austenitic manganese steel parts subject to high-impact loading without limitations to deposit thickness. Stoody 2110 is a modified high chromium-high manganese steel that combines toughness and wear resistance. This alloy can be applied to low-carbon steel and used to join austenitic manganese steels to low-carbon steel.

Shovel pads, roll crushers, hammers, shovel teeth, grate bars, carbon, steel frogs, switch points, manganese rail components, sugar mill hammers, knives and roll flanges

Hardness: 2 layers (1020 steel)/work-hardens........................200 BHN Work-hardens to...................................................48-53 HRc 2 layers (mang. steel)...............................................210 BHN Work-hardens to...................................................50-55 HRc 5 layers (mang. steel)..............................................220 BHN Work-hardens.......................................................50-55 HRc Tensile strength.........................................119 ksi (820 MPa) Yield strength...........................................76.5 ksi (525 MPa) Elongation........................................................................40%

Versalloy Plus

A modified austenitic stainless steel recommended for joining, rebuilding, or cushion-overlaying on applications involving high-strength, heat, and corrosion resistance. It is frequently used to join metals in dissimilar applications involving stainless steels and low-carbon steels.

General-purpose electrode used for joining stainless steels to other alloys; also a good cushioning layer for hardfacing

Hardness/work-hardened............................230 BHN/340 BHNTensile strength................................................116 ksi (800 MPa)

Stoody 21

A tubular electrode with a graphitic coating that bonds well with cast iron, carbon, or low-alloy steel. It is slightly magnetic on carbon and low alloy steels, non-magnetic on manganese, and offers good impact and abrasion characteristics. For hot wear applications up to 425°C (800°F).

Shells, compactors, buckets, mill hammers, bucket teeth, dredge pumps

Hardness: 2 layers - mang. steel................................................46-50 HRc 2 layers - med. carbon..............................................52-56 HRc

Stoody BTS

A bare tubular rod for oxy-fuel applications, BTS is ideal for metal-to-metal wear and earth abrasion. It is particularly suited where thin deposits are required. Deposits exhibit a low coefficient of friction and polish to a mirror finish under earth abrasion. Can be applied to carbon, low-alloy, and manganese steels. For hot wear applications up to 480°C (900°F).

Cultivator discs, bird machine screws, plowshares, conveyor/classifier flights, sand chutes, subsoiler blades, sweeps, chisel points

Hardness (as deposited)............................................56-60 HRc

Stoody CTS

A tubular electrode containing granular alloying elements and finished with a dipped graphitic coating. Because of its high manganese content, deposits offer good resistance to impact and abrasion. It is an excellent choice for hardfacing on cast iron. For hot wear applications up to 480°C (900°F).

Crushing applications, pug mill paddles, sintering mill breakers/bars, cement mill die rings, railroad tie tamper tips, sugar mill press roll flanges

Hardness: 2 layers (weave beads) – med. carbon...................57-61 HRc 2 layers (weave beads) – mang. Steel....................47-51 HRc

Stoody 2134

A tubular electrode containing granular alloying elements. The coating is graphitic. It exhibits excellent abrasion resistance in fine, sandy soils. It is the best choice for high abrasion accompanied by high impact. It is also a good choice for hardfacing on cast iron parts.

Crusher rolls, pit scraper, mill hammers, bucket teeth, impactor bars (final pass), sugar mill shredder anvils, hammers, knives, press rolls, scrappers

Hardness: 2 Layers (weave beads)-1045 plate (as welded)....56-60 HRc Line-cooled from 954°C (1750°F)............................48-51 HRc Water-quenched from 954°C (1,750°F)...................63-65 HRc 2 Layers (weave beads) - mang. steel.....................45-50 HRc Deposits may work-harden......................................5 to 6 HRc Hot wear applications................................Up to 510°C (950°F)


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Stoody 35

A solid-core electrode with a heavy extruded coating containing the alloy elements. Weldability is excellent and can be applied to carbon alloy and manganese steels. For hot wear applications up to 510°C (950°F).

Teeth, screws, tile mixer paddles, crushing equipment, sugar mill combs, elevator screw flights, press rolls, scrappers, roll flanges

Hardness: 2 layers – 1045 plate as-welded..............................53-57 HRc 2 layers (weave beads) – mang. steel.....................50-53 HRc Work-hardened.........................................................58-60 HRc

Stoody XHC

A solid-core electrode with an extruded graphitic coating containing the alloying elements. Deposits are highly resistant to both sliding and grinding abrasion. A very good choice for hardfacing on cast iron.

Grader blades, slurry pipe, harrow plows Hardness: 1 Layer (weave beads) med. carbon steel..............60-66 HRc 1 Layer (weave beads) - mang. steel.......................50-55 HRc Hot wear applications............................Up to 540°C (1,000°F)

Stoody Super 20

A solid-core electrode with a heavy extruded coating that contains the alloying elements. Extremely good wear resistance is attributed to the addition of molybdenum, tungsten, and chromium. It can be used in hot wear service up to 593°C (1,100°F). The abrasion resistance of this alloy approaches that of tungsten carbide. Deposits will cross check and should be limited to one layer. The deposits are not machinable or forgeable.

Crusher parts, ash fan blades, spiral conveyors, feed mill hammers, anhydrous ammonia, coke pusher shoes, hot slag dipper teeth, pug mill paddles, sintering plant parts

Impact Resistance...............................................Low–moderateHardness: On carbon steel.........................................................60-65 HRc On manganese steel.................................................58-63 HRcDeposition layers.........................................................................1Machinability/forgeability.........................................................NoHot wear applications...............................Up to 593°C (1,100°F)

Stoody 45

An alloy-coated electrode capable of high abrasion resistance, high corrosion resistance, and high hardness at elevated temperatures. This electrode contains high niobium and molybdenum, which contributes to its excellent high-temperature abrasion resistance. For hot wear applications up to 760°C (1400°F).

Iron and steel industry: guides, sinter plant parts, blast furnace parts, slag rakes, hot wire guide, hot ash elbows, exhaust fan blades, crushers, coke pusher shoes, hot screens

Abrasion resistance.............................................................GoodImpact resistance...................................................................LowCorrosion resistance............................................................GoodHardness......................................................................59-61 HRcDeposit layers...............................................................................2

Stoody ATB (Acetylene Tube Borium®)

ATB is manufactured by metering-crushed tungsten carbide particles of controlled mesh size into steel tubes. Borium is available in a variety of particle sizes – fine mesh sizes increase wear-resistance, while coarse sizes improve cutting efficiency. Borium deposits absorb more impact than the finer Borod overlays because more matrix is exposed.

Plow shares, cane knives, teeth, tool drill bits Alloy Content.........................................tungsten carbide - 60%Iron Base

Stoody TB-2954 Bare

A bare oxy-acetylene hardfacing rod is used primarily for grain mill hammers. It has extreme abrasion resistance and low impact resistance. It is manufactured by metering-crushed tungsten carbide particles with a mesh size of 100–250 into steel tubes.

Grain mill hammers Alloy content.........................................Tungsten carbide - 60%Iron base

Stoody Vancar E

A coated fabricated electrode that contains specially formulated vanadium tungsten carbide particles approximately equal to tungsten carbide in hardness but at only half the density. Vancar E has an advantage over tungsten carbide because it can be applied in multiple layers and still retain its original hardness due to the uniform distribution of the carbide particles. This provides wear rates that remain uniform throughout the life of the deposit.

Farm drill points, dry cement pump screws, ammonia injector wings, pug mill knives, drill pipe stabilizer wings, chisels

Abrasion resistance.......................................................ExcellentImpact resistance...................................................................LowMachinability.............................................................................NoDeposition layers..............................................................MultipleSurface cross checks...............................................................NoMagnetic...................................................................................YesHot wear applications.................................Up to 482°C (900°F)


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Vancar G (bare for oxy-fuel)

Fabricated rods containing specially formulated vanadium tungsten carbide particles that are nearly half the weight of tungsten carbide with approximately equal hardness. Can be applied in multiple layers while retaining hardness due to the uniform distribution of the carbide particles – providing wear rates that remain very uniform throughout the life of the deposit.

Ripper shanks, impellers, stabilizers, PVC plastic mixer paddles

Stoody 160E

Coated electrode consisting of tungsten carbide particles in a nickel-silicon-boron matrix. This microstructure (approximately 55% by weight) gives Stoody 160E superior toughness, corrosion, and excellent fine-particle erosion resistance in slurry type applications.

Dredge rotary cutter heads, pipe id and filtering screens, drill bits and stabilizers

Abrasion Resistance......................................................ExcellentMatrix hardness: Single layer................................................................50-60 HRc Two layer...................................................................50-60 HRc Deposition layers.....................................................2 maximumSurface cross check.............................Depends on applicationMachinability.............................................................................No

Stoodite 6H

This bare rod provides resistance to many forms of chemical and mechanical degradation over a wide temperature range. It’s the most versatile and widely used cobalt alloy, with a good balance of abrasion and impact resistance. Offers outstanding anti-galling properties, high-temperature hardness, and high resistance to cavitation erosion that results in its wide use as a valve seat material. It bonds well to all weldable grade steels and stainless.

Zinc tanks, forging dies, diesel engine valves, trimmer dies, guide rolls, trunnions, chemical, and steam valve trim, bearing and bushing areas, plastic extrusion screws

Abrasion resistance.......................................................ExcellentImpact resistance................................................................GoodCorrosion resistance...........................................................GoodHardness (2 layers).....................................................40-48 HRcHot hardness..................................................................ExcellentMagnetic....................................................................................NoDeposition layers.......................................................2 maximumSurface cross check.............................Not with proper preheatMachinability..........................................Use carbide tools/grind

Stoodite 21 (coated)

STOODITE 21 is a low carbon, molybdenum strengthened cobalt-chromium alloy. Its excellent high temperature strength and stability are responsible for its use as a hot die material, while its inherent resistance to galling (under self-mated conditions), cavitation erosion, and corrosion have made it a popular fluid valve seat facing alloy.

Hot Forming Dies, Valves and Seats, Turbine Runners Tungsten Arc, Two Layer Deposit....................................24 HRc(Work Hardened 45 HRC)Shielded Metal Arc, Two Layer Deposit..........................26 HRc(Work Hardened 45 HRC)

Stoodite 21 (bare)

A low-carbon, molybdenum-strengthened cobalt-chromium alloy. Its excellent high-temperature strength and stability are responsible for its use as a hot die material, while its inherent resistance to galling (under self-mated conditions), cavitation erosion, and corrosion have made it a popular fluid valve seat facing alloy

Hot forming dies, valves and seats, turbine runners Hardness: 1 layer.........................................................................27-33 HRc 2 layers.......................................................................36-39 HRc

Stoodite 6 (coated)

The most widely used cobalt alloy, featuring excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range. Particular attributes are its outstanding self-mated anti-galling properties, high-temperature hardness, and high resistance to cavitation erosion.

Flights of extrusion screws, sinker roll bushings in steel mills, soaking pit tong bit, shafts

Hardness: 1 layer.........................................................................27-33 HRc 2 layers.......................................................................36-39 HRc

Stoodite 6/6H (bare)

Both products provide resistance to many forms of chemical and mechanical degradation over a wide temperature range. While the chemistry of Stoodite 6H bare rod will fall within the prescribed chemical analysis for Stoodite 6, the amounts of several elements in 6H are more closely controlled within the range to provide better transfer across an arc, yielding a smoother gas tungsten arc deposit. This premium version has outstanding consistency, anti-galling properties, high-temperature hardness, and high resistance to cavitation erosion. 6H also bonds well with weldable grade steels, including stainless.

Valves and valve seats, bearing and bushing areas, dies Hardness......................................................................40-48 HRc


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Castweld™ Ni55-O/S/G

An open arc wire used on worn cast iron parts requiring joining or build up. It has good tolerance for the high phosphorus often found in cast irons. It works well when welding thick sections, and is also recommended for joining cast iron to dissimilar metals. Castweld Ni 55-O/S/G can also be submerged arc welded using a neutral flux. AWS A5.15:90, ENiFeT3-CI.

Joining, build up and repair of cast iron parts, engine blocks and heads, cast iron universal joints welding to steel driveshafts, pump housings, assorted castings

Machinability..........................................................................PoorNumber of deposit layers.............................................UnlimitedTensile strength..................................................75 ksi (515 MPa)Yield strength.....................................................46 ksi (315 MPa)Elongation...............................................................................18%

Stoody Build-Up

A low alloy fabricated wire that has excellent compressive strength and resistance to plastic deformation. This is an excellent alloy for use as an underbase for subsequent hardfacing. Several diameters are available for use both with and without shielding gases. This material has good machinability in the “as-welded” condition using carbide tools. It is not recommended for manganese steel or cast iron and will work-harden under impact.

Hammers, wheel burns, repairing battered rail, steel mill wobblers and pods, carbon steel shovel pads, shafting, rolls, pump parts, sugar mill press roll tooth (major repairs), press roll sprockets

Base 0.10% 0.40% 0.80%

Metal C C C

Layers 2 2 2

Hardness 24-28 HRc 30-35 HRc 38-42 HRc

Stoody Super Build-Up

Can be used as both build-up and hardfacing material due to its good compressive strength, hardness, and wear resistance. It is not intended to be used as an underbase for subsequent hardfacing. When a shielding gas is used, machinability is very good with carbide tools.

Gear teeth, sprockets, steel shovel pads, overlaying carbon steel shafts, sugar mill press roll sprockets

Base metals............................................................0.20% C steelLayers...........................................................................................2Hardness.....................................................................35-40 HRc

Stoody® 105-G & 105-O

Stoody 105-G (GMAW) and 105-0 (open-arc) are low-alloy wires developed for the rebuilding of carbon and low-alloy parts used in applications involving metal-to-metal wear. The products require carbide tools for machining. Good for hot wear application up to 316°C (600°F).

Stoody 105-G (GMAW) and 105-0 (Open-arc) are low alloy wires

developed for the rebuilding of carbon and low alloy parts used in applications involving metal-to-metal wear. Requires carbide tools for machining. Good for hot wear application up to 600°F (316°C).

Tractor rollers, undercarriage parts, shovel idlers and rollers, shovel house rolls (hook rolls), top carrier rolls, crane wheels, mine car wheels

Base metals...........................................................0.20% C SteelLayers...........................................................................................2Hardness......................................................................41-46 HRc

Stoody 102-G/102-O

Have all-weld metal compositions and physical properties very similar to those of H-12 tool steel. Good for hot wear application up to 538°C (1,000°F). Have very good compressive strength and abrasion resistance. Require carbide tools for machining.

Cable sheaves, hot and cold shear blades, forging dies, drillpipe hardbanding, crane wheels, hot work extrusion rolls

Base metals............................................................0.20% C steelLayers...........................................................................................2Hardness.....................................................................48-53 HRc

Stoody 117

The deposit consists of uniformly dispersed chromium carbides in a semi-austenitic matrix that provides good impact, abrasion, and anti-galling properties. Frequently used as both a build-up and hardfacing alloy on manganese and low-alloy materials.

Crusher rolls, hammers, bell-type gyratory cones, bucket lips, mantles, dredge pump shells, sugar mill press rolls

Hardness: Nominal hardness.....................................................43-45 HRc 3 layers on mild steel................................................43-45 HRc 2 layers on mang. steel.............................................38-40 HRc Work-hardened.........................................................55-60 HRc

SOS 430

Deposit is ferritic stainless steel. This open arc wire can be used as a single layer underlay for the SOS 423 wire. The wire is specifically designed for one layer underlay on continuous caster rolls before the applications of the SOS 423 overlay. The wire must not be used to deposit a final overlay on continuous caster rolls. The alloy does not require post-weld heat treatment or temper.

One-layer underlay on continuous caster rolls Abrasion resistance................................................................FairThermal fatigue resistance..................................................GoodCorrosion resistance.....................................................ExcellentHardness (as welded).......................................................22 HRc


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SOS 423

Deposit is a stabilized martensitic stainless steel. It is a fire-crack-resistant alloy that has excellent corrosion and wear resistance. This open arc welding wire is specifically designed for a two-layer overlay on continuous caster rolls. It is designed to be used with SOS 430 as the underlay, and used as a two-layer overlay in the un-tempered condition for best wear and corrosion resistance. It can be applied using either a weave bead or stringer bead technique. On smaller rolls, the stringer bead technique is preferred.

Hardfacing continuous caster rolls Abrasion resistance.......................................................ExcellentThermal fatigue resistance..........................................Very goodCorrosion resistance.....................................................ExcellentHardness (as welded).......................................................43 HRc

Stoody SOS 438

The deposit is a modified martensitic stainless steel. It is specifically designed for weld overlay on continuous caster rolls and provides the greatest resistance to thermal fatigue cracking and corrosion. Overlays exhibit excellent wear properties, hot hardness, and uniform tempering response.

Continuous caster rolls, table rolls, hot work and corrosion applications

Thermal fatigue resistance............................................ExcellentAbrasion resistance.....................................................Very goodComprehensive strength.....................................................GoodHardness................................................45-49 HRc (as welded)Machinability (with carbide tools)..........................................Fair

Stoody 965 G/AP-G

Can be categorized as a general-purpose hardfacing alloy that offers a good balance of impact and abrasion resistance. Analysis and properties are very similar to Stoody Self-Hardening. Applications would include both metal-to-metal and metal-to-earth. Deposits are martensitic, forgeable, and are not readily machinable. Can be applied to carbon, low alloy, and manganese steel.

Tillage tools, drag line bucket lips, tamper feet, dredge parts, extruder screws, muller tires

Abrasion resistance.............................................................GoodImpact resistance.................................................................GoodHardness on 0.2 carbon steel...................................56-60 HRcDeposition layers.........................................................................2Magnetic: On low-alloy and carbon steel..............................................Yes On manganese steel.............................................................. NoSurface cross checks...............................................................No

Stoody 965-O

A general-purpose hardfacing alloy that offers a good balance of impact and abrasion resistance. Analysis and properties are very similar to Stoody Self-Hardening. Suitable for metal-to-metal and metal-to-earth applications. Deposits are martensitic, forgeable, and not readily machinable. Can be applied to carbon, low-alloy, and manganese steels.

Tillage tools, dragline bucket lips, tamper feet, chisel plows, dredge parts, extruded screws, muller tires, sugar mill classification table combs, press rolls - underlay

Base metal..............................................................0.20% C steel Layers...........................................................................................2Hardness.....................................................................56-60 HRc

Stoody 600

An open arc wire that produces a titanium carbide bearing deposit. It has excellent abrasion resistance, yet maintains toughness for good impact resistance. Stoody 600 exhibits good operational characteristics and excellent slag removal when compared to other titanium carbide wires. It is particularly suited for high-stress applications such as cement clinker crusher rolls.

Hardbanding, high-pressure cement rolls, bucket lips, muller tires, hammer crushers, tillage tools, chisel plows, tamper feet

Abrasion resistance.....................................................Very goodImpact resistance..................................................................HighDeposition layers...............................................................Up to 3Surface cross checks..............................................................Yes

Stoody 670

A gas metal arc wire that produces a niobium carbide bearing deposit. It has excellent abrasion resistance, yet maintains toughness for good impact resistance. Stoody 670 exhibits good operational characteristics compared to other niobium carbide wires. It is particularly suited for high-stress applications such as cement clinker crusher rolls.

High pressure, cement rolls, bucket lips, muller tires, hammer crushers, tillage tools, chisel plows, tamper feet, hard banding

Abrasion resistance.....................................................Very goodHardness...........................................................................58 HRcImpact resistance..................................................................HighDeposition layers...............................................................Up to 5Surface cross checks..............................................................Yes


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Stoody 964 G/AP-G

Deposit is a specially formulated wear-resistant alloy that produces a uniform distribution of small primary carbides in a martensitic matrix. The small carbides provide greatly improved wear resistance over martensitic steel, many tool steels, and some conventional chromium carbide alloys. 964-G possesses excellent resistance to impact and plastic deformation. Deposits are crack-free on carbon 300 stainless and manganese steels. Other base metals should be preheated and post-heated appropriately. The material is characterized by high hardness and excellent wear resistance. 964-G is recommended for parts where cross checking is undesirable. 964-G offers improved weldability over chromium carbide and many other tool steel welding wires.

Slitter blades, auger flights, rendering screws, tamper tools, extruder screws, tamper feet, tillage tools, dredge parts, drag line bucket lips

Abrasion resistance.......................................................ExcellentHardness.....................................................................60-65 HRcImpact resistance................................................................GoodDeposition layers................................................................2 maxSurface cross checks..........................................................NoneMagnetic: On stainless steel............................................................Slightly On carbon steel......................................................................Yes On manganese steel..............................................................Yes

Stoody 966-G

A molybdenum-tungsten high-speed tool steel with a high concentration of uniformly distributed small primary carbides. The presence of the small carbides greatly improves the wear resistance when compared to M-7 tool steel. Stoody 966-G provides wear resistance greater than or equal to that of conventional chromium carbides but does not cross check when proper preheat and welding procedures are used. It is recommended for parts where cross checking is undesirable. It can be applied crack-free without preheating on carbon, 300 series stainless, and manganese steels – when proper preheat and interpass temperatures are maintained. Post-weld heat treatment may be required for other base metals. The deposit will crack on cast irons. The material is characterized by a high hardness.

Tillage tools, tire shredders, hard banding, cutting and shaving knives, extruder screws, shear blades, blanking dies, piercing dies, excellent for cladding high wear areas on equipment

Hardness.....................................................................58-62 HRc

Stoody Dynamang-O

A high-alloy tubular wire depositing a manganese steel weld metal for the repair and joining of matching. Suitable for manganese steel components used in the quarrying and mining industries.

Manganese steel crusher rolls, jaw and hammer crushers, gyratory mantles, blow bars, dredge pump cutters

Tensile Strength................................................119 ksi (820 MPa) Yield Strength....................................................89 ksi (615 MPa)Abrasion Resistance..............................................................LowImpact Resistance.........................................................ExcellentMachinability..........................................................................PoorDeposition Layers............................................................MultipleSurface Cross Checks.............................................................NoMagnetic....................................................................................NoHot Wear Applications................................Up to 900°F (482°C)Hardness: 2 layers on mang. steel..................................................200 HB Work-hardened...............................................................500 HBElongation...............................................................................21%

Nicromang® Plus

Similar to Stoody NicroMang, except it is formulated to produce a higher hardness in the “as-welded” condition. This higher hardness reduces the amount of initial metal deformation under heavy loads. Not recommended for build-up on carbon steel.

Manganese railroad frogs and crossings, manganese steel castings

Hardness/work-hardened...............................235 BHN/55 HRcTensile strength................................................132 ksi (910 MPa)Yield strength.....................................................89 ksi (615 MPa)Elongation..............................................................................35%


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Stoody 110-O, 100-G

A modified chromium, high-manganese steel used in the rebuilding of manganese steel parts subject to severe impact loading. This material offers good toughness and wear resistance, and is sometimes used as the final hardfacing layer in extreme impact situations. Deposits cannot be flame cut but are machinable with carbide tools, are non-magnetic, and are not recommended for cast iron. It can be used on carbon, low-alloy, and manganese steels. It also offers cavitation resistance in fluid component applications. Stoody 110-G, 110-O, and 110-MC are metal-cored wires, producing a very light slag covering, causing no interference in multi-layer welding.

Drive tumblers, wobbler feeders, turbine cones, crusher rolls, manganese frogs, fluid components, shovel pads

Tensile strength..............................................ksi (MPa) 119 (820)Yield strength...................................................ksi (MPa) 76 (524)Elongation....................................................in 50mm (2 in.), 40%Hardness: As deposited....................................................................17 HRc Work-hardened...............................................................55 HRc Abrasion resistance....................................................Moderate Impact toughness..............................................................Good Cavitation resistance.........................................................Good Surface cross check..............................................................No Machinable.............................................................................Yes Deposition layers...........................................................Multiple

Stoody 111-O, 111-G

An open arc wire that produces an austenitic chromium manganese steel deposit containing titanium alloy carbides. Stoody 111-0 is used in the rebuilding of manganese steel parts subject to severe impact loading combined with abrasion. The abrasion resistance is five to six times superior to that of an austenitic manganese deposit as measured in the ASTM G65 test. This material offers good toughness and wear resistance, and is sometimes used as the final hardfacing layer in extreme impact situations. It can be used on carbon and manganese steels.

Drive tumblers, wobbler feeders, turbine cones, crusher rolls, shovel pads, fluid components, sugar mill hammers, knives

Hardness: As deposited...................................................................30 HRc Work-hardened...............................................................49 HRc Abrasion resistance...........................................................Good Impact toughness..............................................................Good Cross checks..........................................................................No Machinable..............................................................................No Deposit layers..................................................................Up to 3

Stoody 120

A high-manganese wire recommended for applications involving severe wear and impact. Deposits are austenitic whether applied to manganese steel or carbon steel.

Crusher hammers rolls, impactor bars and rotors, crusher cone nuts and mantles, railroad track components

Tensile strength................................................133 ksi (920 MPa)Yield strength..................................................91.5 ksi (630 MPa)Elongation in 50mm (2 in.) ....................................................29%Hardness: All weld metal...................................................................18 HRc Work-hardened...............................................................55 HRc

Stoody SOS 307 MOD

Offers the productivity and efficiencies of continuous welding wire and the convenience and low cost of open arc (gas-less) welding. Welding can be done indoors or outdoors – even in moderate wind or draft conditions. Weldability is excellent, producing weld deposits that are sound and clean with flat to slightly convex bead shape. Stoody SOS wire deposits have a lower percentage of penetration than GMAW deposits at the same current levels which means less dilution and distortion. Wire can be used as a direct replacement for solid stainless wires or electrodes of the same grade both in fabricating and overlay applications. It does not require specialized equipment. For best results, constant voltage and direct current power sources are recommended.

DOWNHAND ONLY – used to join carbon and low alloy steels, 14% manganese steels, and armor plate. It can be used as a buffer layer before hardfacing and applications where work-hardening is required. Sugar mill press roll sprockets.

Versalloy AP-G

A modified austenitic stainless steel used for joining, rebuilding, or as an overlay in dissimilar applications involving stainless and low-alloy steels. It’s an excellent all-purpose wire used for a wide variety of applications.

Joining stainless steel to other alloys Ultimate tensile strength...................................94 ksi (680 MPa)Elongation in 50mm (2 in.) .......................................................35


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Stoody 968-O

A non-chromium-bearing hardfacing welding wire that results in a deposit with wear resistance and hardness equal to or greater than conventional chromium carbide deposits. It was formulated to eliminate chromium in the wire while providing outstanding wear resistance. As there is no chromium in the welding wire, the emission of hexavalent chromium during welding is reduced or eliminated (depending on the chromium content of the base metal or pre-existing weld deposit).

Agriculture, quarrying, mining applications where hexavalent chromium in welding fumes cannot be reduced by work-practice controls

Abrasion resistance.......................................................ExcellentHardness.....................................................................66–69 HRcImpact resistance................................................Low–moderateDeposit layers......................................................................2 maxSurface cross checks..........................................................NoneMachinability*....................................................No, grinding onlyMagnetic: On stainless steel............................................................Slightly On carbon steel......................................................................Yes On manganese steel..............................................................Yes* Grind deposit with soft tool steel grinding wheels to prevent burning and heat checking of the surface

Stoody 970-G

A non-chromium bearing hardfacing welding wire which results in a deposit that has the wear resistance and hardness equal to or greater than conventional chromium carbide deposits. Was specially formulated to eliminate chromium in the wire and still provide outstanding wear resistance. As there is no chromium in the welding wire, the emission of hexavalent chromium during welding is reduced or completely eliminated (depending on the chromium content of the base metal or pre-existing weld deposit). Provides a wear-resistant overlay for applications where hexavalent chromium in welding fumes cannot be reduced by work practice controls.

Agriculture, quarrying, mining Abrasion resistance.......................................................ExcellentHardness......................................................................67–71 HRcImpact resistance................................................Low–ModerateDeposit layers......................................................................2 maxSurface cross checks..............................................................YesMachinability.....................................................No, grinding onlyMagnetic: On stainless steel............................................................Slightly On carbon steel......................................................................Yes On manganese steel..............................................................Yes

Stoody 121

Deposit consists of uniformly dispersed chromium carbides in a semi-austenitic matrix that is recommended for moderate-impact applications where abrasion is severe. Provides excellent service on a wide variety of heavy equipment and earth-engaging tools. Typically cross-checks when applied and is not machinable. Can be applied to carbon, low-alloy, and manganese steels.

Scraper sides, scraper cutters, vibrator ditcher shank, post-hole augers, augers, pug mill paddles, tamper tools

Hardness: 1 layer 0.20% C Steel...............................................40-43 HRc 2 layers 0.20% C Steel.............................................48-50 HRc 1 layer mang. steel....................................................40-44 HRc 2 layers mang. steel...................................................47-51 HRcMagnetic: On carbon or low-alloy steel..........................................Slightly On manganese steel ..............................................................No

Stoody 101HC

A high chromium-carbon, iron-based alloy tubular wire recommended for metal to-earth applications subject to severe abrasion. It develops a tight cross-checking pattern 9.5–12.7 mm (.0375–.5 in.) and is frequently used in crushing and construction applications. It can be applied to carbon, low alloy, or manganese steels and can be used in hot wear applications up to 482°C (900°F). Deposits cannot be machined or forged.

Scraper sides, cutters, and blades, shovel bucket toothadapters, tillage tools, and auger flights, crushing andgrinding equipment, ripper shanks and teeth, bucket sidesand lips, conveyor screws

Abrasion resistance.......................................................ExcellentImpact strength......................................................................LowHardness.....................................................................56-64 HRcMachinability.............................................................................NoDeposition layers..........................................................................2Surface cross checks..............................................................YesHot wear applications.................................Up to 482°C (900°F)


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Stoody 101HD

An open-arc wire that is a higher-carbon version of Stoody 100HD. This alloy is ideal for hardface plate applications requiring higher alloy content in one- or two-layer deposits. 101HD is normally deposited on low-carbon steel plate and used in severe abrasion applications. Deposits are not machinable or forgeable and can be used in hot wear applications up to 482°C (900°F).

Gyratory mantles, scrubbers, large bucket lips and teeth, impactor bars, cage pins, crusher rolls, wear plates

Abrasion resistance.......................................................ExcellentImpact resistance..........................................................ModerateDeposition layers..........................................................................2Surface cross check................................................................YesHardness: On carbon steel........................................................58-62 HRc On manganese steel.................................................51-55 HRcMachinability.............................................................................NoMagnetic: On carbon steel...............................................................Slightly On manganese steel..............................................................No Hot wear application..................................Up to 482°C (900°F)

Stoody 101 HWP

This chromium-carbide alloy is designed to generate primary carbides in the first layer. It exhibits superior wear resistance in both single- and double- layer overlays for use in one- or two-layer wear plates. Optimized to result in superior weldability for weave and stringer bead deposits on the plate. Deposits are not machinable or forgeable.

Wear plate manufacturing Hardness......................................................................58-62 HRc

Stoody 101AP

This open arc wire is a high chromium carbide iron base tubular wire. The higher chromium content was specially designed to achieve a minimum of 25% chromium in a two-layer weld deposit. Stoody 101AP was formulated to improve out-of-position horizontal welding when compared to other chrome carbide welding wires. The unique formulation is recommended for applications subject to severe abrasion. The weld deposit develops a tight cross-checking pattern 10–13 mm (.375–.5 in.). The cracking is sometimes referred to as relief cracking. It can be applied to carbon, low alloy, or manganese steels, and can be used in hot wear applications up to 482°C (900°F). Deposits cannot be machined or forged.

Pipe ID cladding, pipe flange faces, copper smelter ladles overlay, sugar mill roll underlay, scraper sides, cutter, and blades, shovel bucket tooth adapters, crushing and grinding equipment, ripper shanks and teeth, bucket sides and lips, conveyors and screws, fan blades, sugar cane harvesters, classification table combs, press rolls, flanges, incinerator exhaust fans

Abrasion resistance.......................................................ExcellentImpact resistance...................................................................LowHardness (2 layers) on 1020 carbon steel................60-64 HRcSurface cross checks..............................................................YesMagnetic...................................................................................Yes

Stoody 100HD

A high chromium-iron alloy developed for high deposition rate hardfacing of large surface areas for severe abrasion.

Wear plate manufacturing, crusher roll rebuilding (coal pulverizer type), large tillage tool repair, coal pulverizer roll, grinding ring

Abrasion resistance.......................................................ExcellentImpact resistance...................................................................LowSurface cross checks..............................................................YesMagnetic...................................................................................Yes Hot wear application...................................Up to 482°C (900°F)Hardness....................................................................55-62 HRcMachinability.............................................................................NoDeposition layers...............................................................Up to 3

Stoody 101HT

STOODY 101HT is a higher carbon and chromium version of the classic Stoody 100HC alloy. It is recommended for applications subject to severe abrasion, moderate impact, and higher temperatures. It develops a tight 3/8" - 1/2" (10 mm - 13 mm) cross checking pattern. Stoody 101HT is generally limited to two to three layers and can be applied to carbon, low alloy, and manganese steels. Deposits are neither machinable nor forgeable. This alloy can be used in hot wear applications up to 900°F (482°C).

Gyratory Crusher Chute Liners, Brick Making Hammers, Iron Ore Sintering Furnace Seals, Direct Reduction Iron Ducts (DRI), Iron Ore Pellet Belt Conveyor Pulleys, Wear Plates, Rotary Kiln Discharge Grate Seals, Sugar Mill Hammers, Knives, Press Rolls, Incinerator Exhaust Fans

Abrasion Resistance......................................................ExcellentImpact Resistance........................................................ModerateDeposit Layers..........................................................................2-3Hardness on Carbon Steel.........................................60-65 HRcSurface Cross Checks............................................................YesMachinability.............................................................................No


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Stoody CP2000

A specially formulated chromium carbide alloy designed to produce a high concentration of uniformly distributed small primary chromium carbides in an austenitic matrix. The optimized formulation results in superior weldability for a broad range of single- and multiple-layer applications. The high concentration of small primary carbides greatly improves wear resistance and toughness over conventional chromium carbide alloys. It can be applied to carbon, low alloy, and manganese steels.

ID pipe and elbow cladding, wear plates, gyratory mantles, multiple-layer build-up on coal and cement, pulverizer rolls and grinding rings, sugar mill rolls

Hardness (2 layer).......................................................58-64 HRcImpact resistance..........................................................ModerateSurface cross checking..........................................................YesMagnetic: On carbon steel...............................................................Slightly On manganese steel...............................................................NoHot wear applications.................................Up to 482°C (900°F)

Stoody PC2009

A chromium carbide wire designed for applying abrasion-resistant deposits inside pipe. Optimized to result in superior weldability for overlaying pipe ID in the flat position and elbows in the horizontal position. Deposits can be ground and can be used in hot wear applications up to 482°C (900° F).

Pipe ID cladding Hardness.....................................................................57-60 HRc

Stoody 143

Deposit consists of primary chromium carbides and secondary Niobium carbides in an austenitic matrix. Provides high-abrasion resistance and maintains hardness up to 593°C (1,100°F). DCEP (reverse polarity) is recommended using stringer or weave beads. Can be applied to carbon, low-alloy, or manganese steels. Limited to three layers maximum.

Coal and steel industry: exhaust fan blades, crushers, coke pusher shoes, wear plates, hoppers, shoots, and screensCement and refractory: cement screws, cement dryers, hot cement cones, cement furnace parts, mixer bladesPresses non-ferrous metals: copper ladles, zinc pots, tin mill parts, copper bar guides, zinc scrapers

Mining: wear plates, excavator bucket teeth, conveyor screws, slurry pipes

Abrasion resistance.....................................................Very goodImpact resistance...................................................................LowHardness (3 layers)...........................................................60 HRc

Stoody SA Super 20

A very highly alloyed chromium-tungsten-moly-iron wire used for service involving very severe abrasive conditions and hot wear up to 593°C (1,100°F). The abrasion resistance of this alloy approaches that of tungsten carbide. Deposits are not machinable or forgeable and develop a tight cross-check pattern.

Shredder wear parts, ash fans, feed mill hammers, pulverizers Hardness: 1 layer on mild steel..................................................60-65 HRc 1 layer on mang. steel...............................................58-63 HRc

Stoody 145

A highly alloyed open arc wire with high abrasion resistance, high corrosion resistance, and high hardness at elevated temperatures. Contains columbium (niobium), which contributes to its excellent high-temperature abrasion resistance up to 816°C (1,500°F).

Iron and steel industry: guides, sinter plant parts, blast furnace parts, slag rakes, hot guide, hot ash elbows, exhaust fan blades, crushers, coke pusher shows, hot screens, tilt fingers, hot billet handlers

Cement and refractory: cement screws, cement dryers, hot cement cones, cement furnace parts, mixer blades, presses

Non-ferrous metals: copper ladles, slag ladles, zinc pots, tin mill parts, copper bar guides, zinc scrapers

Mining: wear plates, excavator bucket teeth, conveyor screws, slurry pipes

Abrasion resistance.......................................................ExcellentImpact resistance...................................................................LowHardness (2 layers)......................................................59-61 HRc

Stoody CP2001

A specially formulated chromium carbide alloy designed to produce a high concentration of uniformly distributed small primary chromium carbides and secondary Niobium and vanadium carbide in an austenitic matrix. The formulation has been optimized to result in superior weldability for a broad range of single- and multiple-layer applications. The high concentration of small carbides greatly improves wear resistance and toughness over conventional chromium carbide alloys. It can be applied to carbon, low-alloy, and manganese steels, as well as cast irons. The deposits cannot be machined or forged.

ID pipe and elbow cladding, hardface plate cladding, gyratory mantles, multiple-layer hardface build-up application on coal and cement pulverizer rolls and grinding, sugar mill press rolls, scrappers, incinerator exhaust fans

Hardness......................................................................63-67 HRcImpact resistance..........................................................ModerateSurface cross check................................................................Yes


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Stoody Vancar-O

A tubular open arc wire which results in a deposit containing vanadium and tungsten carbide. The wear resistance of vanadium carbide is greater than that of chromium carbide but less than that of tungsten carbide. An advantage of vanadium carbide particles is that they dissolve during the welding operation and then reform in the deposit, providing even distribution. Vancar-O can be used in hot wear applications up to 4,800°C (9,000°F). Deposits are not machinable and cannot be flame cut.

Ripper shanks and teeth, dry cement pump screws, shredding hammers, shovel buckets and teeth, ammonia injectors, debarking hammers, stabilizers, dozer end bits, tiller tines, auger bits, cultivator chisels, mill hammers

Abrasion resistance.......................................................ExcellentImpact resistance..........................................................ModerateMagnetic...................................................................................YesDeposition layers.............................................................MultipleSurface cross check................................................................NoMachinability.............................................................................NoHot wear applications.................................Up to 482°C (900°F)

Stoody C-M

A fabricated alloy cored wire for automatic/semiautomatic welding that produces a deposit resistant to high heat and corrosion accompanied by abrasion and/or impact. It has good hardness up to 650°C (1,200°F). It is machinable but work-hardens.

Hot forge dies, hot shear blades, forging hammer dies, mill guided, shafts

Deposit hardness (2-layer): As deposited...................................................................95 HRB Work-hardened...............................................................35 HRc

Stoody 160FC/160FC-O

Deposits consist of tungsten carbide particles in a nickel-silicon-boron matrix. Due to higher tungsten carbide content, Stoody 160FC/160FC-O are ideal composite hardfacing overlays with a microstructure that delivers some toughness and resistance to corrosion and, most importantly, extreme abrasion and fine-particle erosion resistance. They also provide improved weldability through enhanced wetting, tie in, and arc stability.

Oil sands crushers and screens, drill bits, stabilizers, and kick rings, hardbanding (open hole), tunnel bore machine face cutters, brick plant extruders and pug knives, anode paste mixer flights and teeth, foundry sand mixer blades, dewatering press, centrifuges, pump screws

Abrasion resistance.......................................................ExcellentMatrix hardness..........................................................38-45 HRcTungsten carbide hardness...............................HV 1,800-2,400Deposition layers.......................................................2 maximumSurface cross check.............................Depends on applicationMachinability...........................................................Grinding only

Stoodite 21-M

A continuous alloy cored wire for GMAW applications with excellent high-temperature strength making it suitable for use on hot die parts. The deposits are inherently resistant to galling, cavitation erosion, and corrosion. While abrasion resistance is lower than the other wires, its impact strength at high-temperatures, anti-galling properties, and corrosion resistance are outstanding.

Fluid valve seats, tube mill piercing plugs, hot shears, erosion shields, forging dies

1 layer............................................................................16-19 HRc2 layers.........................................................................22-26 HRcWork-hardened...........................................................40-45 HRc

Stoodite 6-M/6-O

The most widely used cobalt alloy, offering excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range. Unique attributes included its outstanding self-mated anti-galling properties, high-temperature hardness, and high resistance to cavitation erosion.

Flights of extrusion screws, sinker roll bushings in steel mill, soaking pit tong bit, shafts

Hardness: 1 layer.........................................................................27-33 HRc 2 layers......................................................................36-39 HRc


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ThermaClad 104

Ideal for build-up and the underbase to support hardfacing, ThermaClad 104 has excellent resistance to impact and plastic deformation. Deposits are machinable with high-speed tools, easily machinable with carbide tools, crack-free, and can be flame cut. The maximum deposit thickness is unlimited.

Steel mill roll build-up prior to hardfacing, roll rebuilding, build-up tractor rollers, idlers, trunnions, cable drums

Tensile strength................................................109 ksi (752 MPa)Yield strength.....................................................98 ksi (676 MPa)Elongation.............................................................................. 23%Charpy V-notch impact..........................................45 ft-lb. (61 J)Machinability............................................................................Yes

ThermaClad 105B

Offers excellent resistance to cold deformation, good compressive strength and impact resistance, and very good abrasion resistance in metal-to-metal wear. Multiple layer, check-free deposits are obtained with proper procedures. When more than four layers are required, an underbase of ThermaClad104 is recommended. Readily machinable with carbide tools; difficult to flame cut. Very consistent in mechanical properties – reasonable changes in cooling rates have little effect on as-deposited hardness.

Rollers, idlers, mine car wheels, charging car wheels, and similar equipment involving severe abrasion in metal to metal wear. Also recommended for tractor rails when used with premium rail-rebuilding procedures.

ThermaClad 42

A new, improved alloy designed for build-up and overlay of undercarriage components. The alloy composition gives an optimum combination of strength, toughness, temper resistance, and insensitivity to cooling rate. It also resists metal-to-metal frictional wear.

Idlers, rollers, crane wheels, mine car wheels Hardness: 2 layers.......................................................................40-42 HRc

Stoody ThermaClad® 8620

A low-alloy steel composition build-up that exhibits an excellent combination of compressive strength and toughness. Deposits are machinable, crack-free, and can be flame cut. Maximum deposit thickness is unlimited.

Steel mill roll build-up before hardfacing, roll rebuilding, shaft rebuilding, sugar mill shaft rebuilding

Tensile strength.................................................99 ksi (683 MPa)Yield strength....................................................85 ksi (586 MPa)Elongation..............................................................................24%Charpy V-notch impact......................................102 ft-lb. (138 J)Machinability............................................................................Yes

Stoody ThermaClad® Multipass 1


Steel mill roll build-up before hardfacing, roll rebuilding, shaft rebuilding

Tensile strength................................................125 ksi (862 MPa)Yield strength.....................................................12 ksi (772 MPa)Elongation...............................................................................19%Charpy V-notch impact........................................75 ft-lb. (102 J)Machinability............................................................................Yes

Stoody ThermaClad Multipass 2


Steel mill roll build-up before hardfacing, roll rebuilding, shaft rebuilding

Tensile strength................................................114 ksi (786 MPa)Yield strength....................................................104 ksi (717 Mpa)Elongation..............................................................................23%Charpy V-notch impact..........................................60 ft-lb. (81 J)Machinability............................................................................Yes

Stoody ThermaClad Roll Build 3

Deposit is a low-alloy steel designed for an optimum combination of strength and toughness. The low-carbon content of the deposit lends to good weldability and the substitutional strengthening lends to excellent mechanical properties that are insensitive to welding conditions as well as roll service conditions. The thickness of the deposit is unlimited.

Hardfacing continuous caster rolls (primarily segment zero) Abrasion resistance.............................................................GoodMachinability (with carbide tools)..........................................Fair


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Stoody ThermaClad 446

A submerged arc deposit that dilutes carbon from high-carbon base metals to avoid retained austenite.

Work rolls, leveler rolls, hot work extrusion rolls, tool steel crane wheels


Deposit is of modified H-12 tool steel composition. The high hardness level provides excellent abrasion resistance and will withstand high compressive loading and softening at elevated temperatures. The deposit can be applied crack-free when proper welding procedures are followed. The deposit is difficult to flame cut and can be machined using carbide tools. This alloy is not recommended where resistance to fire cracking is required. When crack-free deposits with high hardness at elevated temperatures are required, ThermaClad 102 is the recommended overlay material. It exhibits good metal-to-metal and abrasion resistance.

Leveler rolls, hot work rolls, bell seats, dredge ladder rolls, tool steel crane wheels

Abrasion resistance.......................................................ExcellentThermal fatigue resistance...................................................PoorImpact resistance.................................................................GoodCompressive strength...........................................................HighHardness...........................................................................51 HRcMachinability (with carbide tools)....................................Difficult


Deposit provides good abrasion resistance, temper resistance, and can be applied crack-free with appropriate welding procedures. These properties make this alloy appealing for pinch roll applications.

Pinch rolls, wrapper rolls, vertical edger rolls Abrasion resistance.............................................................GoodImpact resistance.................................................................GoodCompressive strength...........................................................HighHardness (4 layers on 1020 steel).............................48-54 HRcMachinability (with carbide tools)....................................Difficult

ThermaClad 443H

A SAW stainless wire designed specifically for the steel industry as a weld overlay for continuous caster rolls. The increased carbon content provides for a higher initial hardness when compared to ThermaClad 423. The alloy resists the formation of thermal fatigue cracks (fire cracking) during operation. It also has good corrosion resistance combined with excellent wear properties, improved hot hardness, and uniform tempering response.

Hardfacing continuous caster rolls, table rolls Abrasion resistance.......................................................ExcellentThermal fatigue resistance..................................................GoodImpact resistance.................................................................GoodCorrosion resistance............................................................GoodHardness (3 layers on 1020 steel)..............................48-53 HRc

ThermaClad 454

Deposit is a modified tool steel specifically designed for weld overlay on rolls in the hot strip mill. Provides the greatest resistance to thermal fatigue and abrasion. Overlays exhibit excellent wear properties, hot hardness, and uniform tempering response. The alloy requires a double temper – two temper cycles at eight hours each.

Pinch rolls, vertical edger rolls, scale breaker rolls, wrapper rolls Abrasion resistance.......................................................ExcellentThermal fatigue resistance..................................................GoodCompressive strength.........................................................GoodHardness (as welded).......................................................52 HRcMachinability (with carbide tools)..........................................Fair


Offers good resistance to tempering like conventional tool steels. The deposit provides good abrasion resistance and can be applied crack free. ThermaClad 455 has good resistance to thermal fatigue cracking (fire cracking). The combination of these properties makes this alloy ideal for pinch roll applications.

Pinch rolls, vertical edger rolls, straightener rolls, hot work rolls, piercing mill rolls, scale breaker rolls, hot strip rolls

Abrasion resistance.............................................................GoodImpact resistance.................................................................GoodCompressive strength...........................................................HighHardness......................................................................48-54 HRcMachinability.....................................................................Difficult


Deposit is a modified martensitic stainless steel. It is specifically designed for weld overlay on continuous caster rolls and provides the greatest resistance to thermal fatigue cracking and corrosion. Overlays exhibit excellent wear properties, hot hardness, and uniform tempering response.

Hardfacing continuous caster rolls, table rolls Abrasion resistance.....................................................Very goodThermal fatigue resistance............................................ExcellentCompressive strength.........................................................GoodHardness...........................................................................47 HRcMachinability (with carbide tools)..........................................Fair


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A modified stainless steel with very good abrasion and impact resistance. The deposit polishes in service to reduce friction and to minimize wear of mating parts. Machinable with carbide tools. Check-free deposit 19 mm (.75 in.) can be made with proper procedures. Nominal hardness of two-layer deposit of 1040 steel made with recommended procedure is 48 HRc.

Brake drums, pinch rolls, coiler rolls, packing glands, rams, and other parts subject to sliding wear


The deposit is a modified martensitic stainless steel. It is specifically designed for weld overlay on continuous caster rolls and provides resistance to high temperature and corrosion. The alloy is intended for use in the upper sections of the continuous caster under severe conditions.

Hardfacing continuous caster rolls (primarily segment zero) Abrasion resistance.............................................................GoodMachinability (with carbide tools)..........................................Fair


The deposit is a modified martensitic stainless steel. It is specifically designed for weld overlay on continuous caster rolls and provides the greatest resistance to thermal fatigue cracking and corrosion. Overlays exhibit excellent wear properties, hot hardness, and uniform tempering response.

Continuous caster rolls, table rolls, hot work, and corrosion applications

Abrasion resistance.....................................................Very GoodThermal fatigue resistance............................................ExcellentCompressive strength.........................................................GoodHardness......................................................................48-49 HRcMachinability............................................................................Fair


A submerged arc stainless wire designed specifically for the steel industry as a weld overlay for hot strip rolls, pinch rolls, and hot work extrusion rolls. ThermaClad 417 has good oxidation and temper resistance. The alloy has excellent wear properties, improved hot hardness, and uniform tempering response. The deposit provides good abrasion resistance and can be applied crack-free.

Pinch rolls, hot work extrusion rolls, hot strip rolls, tool steel crane wheels

Abrasion resistance.............................................................GoodThermal fatigue resistance..................................................GoodCorrosion resistance...............................................................FairHardness (as welded).................................................45-53 HRcMachinability (with carbide tools)....................................Difficult

ThermaClad 410

A stainless tubular alloy cored wire designed for SAW deposits using basic neutral flux. The wire provides deposition rates equal to that of solid wires at lower welding currents. This results in lower heat input into the weldment, therefore lowering the workpiece distortion. Can be used for general-purpose applications requiring good strength and corrosion resistance, as well as for joining 410 stainless steels and alloys of similar composition.

Sugar mill press shafts Corrosion resistance............................................................GoodHardness, annealed...................................................140-150 HBMachinability (with carbide tools)...........................................Yes

ThermaClad 423Co

A SAW stainless wire designed specifically for the steel industry as a weld overlay for continuous caster rolls. Cobalt has been added to the alloy the further resist the formation of thermal fatigue cracks (fire cracking) during operation. The alloy has good corrosion resistance combined with excellent wear properties, improved hot hardness, and uniform tempering response.

Hardfacing continuous caster rolls Abrasion resistance.....................................................Very goodThermal fatigue resistance............................................ExcellentImpact resistance.................................................................GoodCorrosion resistance............................................................Good

ThermaClad 423H

A SAW stainless wire designed specifically for the steel industry as a weld overlay for continuous caster rolls. The increased carbon content provides for a higher initial hardness when compared to ThermaClad 423. The alloy resists the formation of thermal fatigue cracks (fire cracking) during operation. The alloy has good corrosion resistance combined with excellent wear properties, improved hot hardness, and uniform tempering response.

Hardfacing continuous caster rolls, table rolls Abrasion resistance.......................................................ExcellentThermal fatigue resistance..................................................GoodImpact resistance.................................................................GoodCorrosion resistance............................................................GoodHardness (3 layers on 1020 steel)..............................48-53 HRc


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ThermaClad 440

THERMACLAD 440 is a submerged arc stainless steel wire designed specifically for the steel industry as a weld overlay for continuous caster rolls. The deposit is a modified 410NiMo stainless steel. The alloy resists the formation of thermal fatigue cracks (fire cracking) during service. The alloy has good corrosion resistance combined with excellent wear properties, improved hot hardness, and uniform tempering response.

Hardfacing continuous caster rolls Abrasion Resistance............................................................GoodThermal Fatigue Resistance...............................................GoodCompressive Strength.........................................................GoodCorrosion Resistance..........................................................GoodHardness (As Welded).................................................37-43 HRcPa

Stoody ThermaClad 457Has better resistance to tempering when compared to conventional tool steels. The deposit provides excellent abrasion resistance. It can be applied crack-free with good control of preheat and interpass temperature. The combination of these properties makes this alloy ideal for applications involving high temperature and wear.

Leveler rolls, straightener rolls Abrasion resistance.............................................................GoodImpact resistance.................................................................GoodCompressive strength...........................................................HighHardness......................................................................48-54 HRcMachinability.....................................................................Difficult

Stoody C-S

An alloy cored wire for SAW that produces a deposit resistant to high heat and corrosion accompanied by abrasion and/or impact. It has good hardness up to 650°C (1,200°F). It is machinable but work-hardens.

Hot forge dies, hot shear blades, forging hammer dies, mill guided, shafts

Hardness (2-layer): As deposited...................................................................35 HRc Work-hardened...............................................................40 HRc

ThermaClad 670

ThermaClad 670 is a submerged arc wire that produces a niobium carbide bearing deposit. It has excellent abrasion resistance, yet maintains toughness for good impact resistance. ThermaClad 670 exhibits good operational characteristics compared to titanium carbide wires. It is particularly suited to high stress abrasion applications such as cement clinker crusher rolls and steel mill high wear pinch rolls.

High pressure cement rolls, muller tires, high wear steel mill pinch rolls

Abrasion Resistance...................................................Very GoodImpact Resistance.................................................................HighDeposit Layers ..................................................................Up to 8Surface Cross Checks.............................................................NoHardness, HRc............................................................55-61 HRc

Stoodite 6-S

The most widely used cobalt alloy, offering excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range. Exceptional attributes included outstanding self-mated anti-galling properties, high-temperature hardness, and high resistance to cavitation erosion.

Flights of extrusion screws, sinker roll bushings in steel mill, soaking pit tong bit, shafts

Hardness: 1 layer.........................................................................27-33 HRc 2 layers......................................................................36-39 HRc

Stoodite 21-S

STOODITE 21-S is an alloy cored wire for SAW with excellent high temperature strength making it suitable for use on hot die parts. The deposits are inherently resistant to galling, cavitation erosion, and corrosion. Abrasion resistance is lower than the other wires but its impact strength at high temperatures, anti-galling properties and corrosion resistance are outstanding.

Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears,Erosion Shields, Forging Dies

Hardness: 1 Layer.........................................................................16-19 HRc 2 Layers......................................................................22-26 HRcWork Hardened...........................................................40-45 HRc

Stoody R-20 Flux

Wires designed to run in a neutral flux, Stoody R-20, PN 11810900 in 22.7 kg (55 lb.) bag. This wire/flux combination results in better control of chemistry as the process is less sensitive to welding parameter variations. While typically run DCEP, these wires can be run DCEN under controlled conditions.


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Stoody 60TG

A nickel-based alloy spray powder with outstanding resistance to abrasion, corrosion, and high heat. Offers good impact resistance. Low coefficient of friction. Finish by grinding.

Pump components, shaft sleeves, thrust collars, guides, bushings

C 0.7%, SI 4.4%, Cr 15.0%, B 3.1%, WC -, Fe %, Ni Bal.Nom HRc.................................................................................59

Stoody 85TG

A nickel-based tungsten carbide powder. Microstructures exhibit dense deposits of undissolved tungsten carbides embedded in the high strength matrix. Similar to 85 TG but with an increased ratio of tungsten to provide even greater wear resistance. Provides excellent wear resistance. Not recommended for metal-to-metal mating parts.

Tillage tools, small mill hammers, bits, augers C 0.3%, SI 1.9%, Cr 6.0%, B 1.2%, WC 60%, Fe 2.0%, Ni Bal.Nom HRc.................................................................................64

Stoody 87 TG

A nickel-based tungsten carbide powder. Microstructures exhibit dense deposits of undissolved tungsten carbides embedded in the high strength matrix. Similar to 85 TG and 86 TG but with a maximum amount of tungsten to provide the ultimate in wear resistance. Not recommended for metal-to-metal mating parts.

C 0.2%, SI 1.7%, Cr 5.3%, B 1.1%, WC 65, Fe 1.8%, Ni Bal.Nom HRc.................................................................................64


SPECIFICATIONS

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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS

EWAC BU 101

An alloy for a protective coating on all ferrous metals. Deposits have high compressive strength. Features high toughness, resistance to deformation, and rapid deposition in all positions.

Built-up before hardfacing for mill pinions, slide ways, hammers, wobblers, excavators, sprockets, rollers, shaft, and gear teeth

Hardness....................................................62-68 HRc (2 layers)

EWAC BU 102

A tough overlay on manganese steel and alloy steel, ideal for severe impact, shock, and hammering applications. Features a frigid arc coating for the lowest possible amperage. Work-hardens in service.

Crusher hammer, wobblers, frogs, sprockets, bucket teeth, wear parts, shovel track pads, undercarriage components, scraper blades

Hardness: As deposited............................................80-90 HRB (3 layers) Work-hardened........................................................35-45 HRc

EWAC BU 103

Features high ‘as-deposited’ hardness and work-hardens rapidly in service. It offers excellent crack resistance by absorption of internal stresses, AC/DC weldability, and handling features.

Track rollers, hydraulic turbines, crusher hammers, overhead gantry tracks, drive sprocket wheels, conveyor rolls, crossings and points, cushion layer applications before final hardfacing

Hardness: As deposited.............................................15-25 HRB (3 layers) Work-hardened........................................................35-45 HRc

EWAC BU 104

A high-alloy electrode for anti-wear protective coating and high-strength joining. Provides excellent resistance to impact and scoring, operating characteristics with fast deposition rate, and crack resistance. High work-hardening rates.

For joining of undercarriage parts, sprockets, ripper shanks. For build-up on gear teeth, impactors, sprockets, trencher teeth, bucket teeth, hammers, augers, undercarriage components, scrapper blades, crusher jaws.

Hardness: As deposited...........................................................80-90 HRB Work-harden............................................25-34 HRc (3 layers)Tensile strength.........................................610 MPa (88,000 psi)

EWAC TriboTuf 6517

Ideal for thick, multi-pass, protective coatings. Features finely dispersed titanium carbides in martensitic matrix. Provides crack-free multilayer deposit, consistency in hardness regardless of the number of layers, and high resistance to impact, pressure, and abrasion.

Clinker breaker hammers, blow bars, roller press rolls, cane knives, shovel

Hardness....................................................................52-60 HRc

EWAC HF 001

An advanced, all-position electrode for applications subjected to abrasive wear. Formulated for a dense, spatter-free deposit, resistance of high abrasion, and rapid deposition.

Pulverizes, skids, cement grinder rings, mill hammers, bucket teeth, excavator parts, screws, mixers scrapers

Hardness....................................................................55-61 HRc

EWAC HF 002

A versatile electrode offering single layer hardness with superior abrasion resistance. Delivers smooth bead appearance, high resistance to erosion, and superior weldability with single layer hardness.

Jaw crusher plate, excavator bucket, lips, teeth, fan blades, hammers, scrapper, augers, pulverizer


EWAC HF 003

Defining characteristics include superior abrasion and moderate impact resistance. Frigid arc coating provides superior weldability. Other features include smooth, ripple-free beads and excellent resistance to erosion.

Augers, screw conveyors, scrapers Hardness....................................................55-61 HRc (3 layers)

EWAC HF 004

Provides high resistance to wear from combined, abrasion, pressure, and moderate impact. Attributes include easy handling, rapid deposition rate, very thin slag, and single-pass deposits with extra high yield

Reclaimer bucket, stacker bucket, dragline buckets, lips, tooth points, cutting edges, scraper blades, crushing hammers, conveyor chains mixer blades, sludge pump



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EWAC NanoCarb 110

Designed for high single-pass hardness along with exceptional abrasion and erosion resistance. Ideal for elevated temperature applications. Provides ultra-hard coatings with good toughness. Multi-layer deposits are achievable, plus a high deposition rate with high metal recovery.

Grizzly bars, exhaust fans, mixer blades, furnace chutes, scrappers, sinter crusher bars, sinter plant fans, screw conveyors and other equipment from severe abrasion and erosion at elevated temperatures

Hardness.....................................................................67-71 HRc

EWAC ST 206LH

A low-hydrogen electrode with a non-hygroscopic coating. Suitable for cast steels containing sulfur. High arc force purges out impurities. Also provides high tensile strength, ductility, crack resistance, and anti-spalling under extreme pressure. Produces X-ray quality weld deposits.

Crane jibs, frames, truck chassis, heavy equipment maintenance

EWAC ST 202 NT

Superior alloy for joining high-alloy steels subjected to thermal cycling and joining with low effects of HAZ. Provides excellent crack resistance that’s unaffected by base metal dilution, tensile properties, impact strength, and oxidation resistance. Suitable for both high-temperature service/thermal cycling and sub-zero service – no effects on heat treatment.

Maintenance and repair of high-alloy steels subjected to cryogenic and thermal cycling, joining and repair of heavily constrained and massive sections, draw bars and connecting hitches, tongs, flame hardening equipment, heavy cross-sections gears, furnace parts, kiln tyres

Tensile strength.........................................620 MPa (90,000 psi)

EWAC ST 208 SPL

Designed to weld metal with high toughness, high strength, and ductility for joining dissimilar steels. Features refined grain structure with improved strength and ductility. Provides superior crack resistance and spray-type metal transfer.

Joining dissimilar steels, dies, tools, springs, machinable build-up and overlay

Tensile strength......................................850 MPa (1,20,000 psi)

EWAC PyroCarb 077

An electrode for high-temperature abrasion and erosion. Refractory carbides of Cr, Mo, Nb, W, Vin Fe-Cr-C eutectic matrix. Offers excellent resistance to wear up to 650°C (1202°F) and easy handling with rapid deposition rate.

Sinter star breakers, tip casting, coke pusher shoes, billet conveyer guide, hot slag, conveyors, augers, clinker grinders

Hardness (2 layer)......................................................60-68 HRc

EWAC CPCI 026

A stronger-than-conventional nickel-based cast iron welding alloy. Provides excellent operating characteristics, dense deposits with good bonding, and optimum machinability.

Foundry defects, machine build-up Tensile strength....................................42 Kg/mm2 (60,000 psi)

EWAC Drill 008

Tough copper alloy matrix withstands shock loading. Provides excellent resistance to high abrasion coupled with pressure, and optimum abrasion resistance and cutting action. Low-temperature deposition retains hardness, sharpness, and angularity of carbides.

Drill bits, stabilizer, fishing tool, masonry drill, rotary cutting tool

Hardness: Carbides.......................................................................1200 HV Matrix...........................................................................200 BHN

EWAC VanCarb 078

An advanced wear-facing electrode designed for severe abrasion applications under pressure and moderate impact.

Dragline bucket, shovel tips Hardness....................................................................60-65 HRc

EWAC SuperGrip 88

Achieves very good arc strike/re-strike and operating stability, even through juice and bagasse residues. Uniform weld hardness, which increases in service due to work-hardening, effectively controls roughness of roll teeth to increase juice extraction and productivity. Improves service life of rolls due to optimum metallurgical structure of the weld metal against adhesive wear. Medium size of weld globules ensures long life of trash plate. No slag.

Gripping and wear production of sugarcane crusher roll teeth “in situ” and with “juice-on”



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EWAC CI 424

For joining steel to cast iron and rebuilding of nodular and alloyed cast irons. Ideal for joining cast iron to steel. Deposits having high crack-resistivity due to nodular deposits. Provides exceptional machinability and weldability on thick cross-sections.

Nodular iron casting, housing, foundry defects, pump casings, high-strength alloyed cast iron gear boxes, machine bases, cast iron die cladding and build-up

Tensile Strength........................................400 MPa (58,000 psi)Hardness....................................................80-90 HRB (3 Layer)

EWAC TB 76T

Tube-cored gas brazing WC composite alloy in a high-strength matrix for wear protection of components exposed to severe abrasive and erosive wear conditions handling fine and coarse particles. High loading of WC in the matrix in the deposit ensures maximum abrasive wear protection. Heat resistance up to 350°C (662°F).

Tool drill bits, wear plates, mixer paddles, scraper knives, shovel, auger bits, eirich mixer blades, plow shares

Matrix hardness............................................................400 BHNCarbide hardness...........................................................1800 HV

EWAC O 52B

A special, self-shielded, flux-cored alloy wire specifically developed for outdoor maintenance and repair welding of thick, heavy components where faster weld deposition rates over traditional coated electrodes, are required. Attributes include good resistance to compression and plastic deformation, multi-pass deposit capability, and easy slag removal. Deposit is dense, magnetic, and readily machinable with cutting tools.

Rebuilding and reclamation of chain guide rolls, worn parts on bulldozers, rebuilding of large, severely worn parts

Hardness.....................................................25-35 HRc (3 Layer)

EWAC O-512

A high-performance metal-cored self-shielded wire alloy for automatic or semi-automatic hardfacing of carbon steel, low alloy steels, and austenitic manganese steel. This alloy is designed with refractory carbide forming elements to withstand abrasion, erosion, and corrosion at elevated temperatures.

Sinter handling equipment, coke pusher shoes, clinker conveyor chains, hot slag conveyors, billet conveyer guide, mixer blades

Bulk Hardness............................................................60-66 HRcCarbides – microhardness...................................1200-1900 HVMatrix – microhardness...........................................600-800 HV

EWAC O-516

A self-shielded metal cored wire designed for protection of a wide range of components against abrasion and erosion at elevated temperatures. Recommended for all types of base materials such as carbon steels, low alloy steels, and 14% manganese steels.

Components handling sand, rocks, coal / coke particles, pneumatic conveyor systems, mixer blades, pump impellers, conveyor chutes, concrete mixers, asphalt handling

Hardness....................................................................60-66 HRc

EWAC O-517

High resistance to impact, pressure, and abrasion make it ideal for thick, multi-pass, protective coatings. Finely dispersed titanium carbides in tool steel type weld microstructure.

For multi-pass intermediate layers and anti-wear coating on roller press rolls, crushers, tie tamping tools, and cane knives

Hardness....................................................................52-58 HRc

EWAC O-540

Features optimum crack resistance, excellent impact, and abrasion resistance, and versatile joining and cushion layer for any protective coating. Work-hardens in service.

Track pads, crusher hammer, blow bars, bucket, track roller Hardness: As deposited.............................................16-22 HRc (3 layers) Work-hardened........................................35-45 HRc (3 layers)

EWAC O-545

A self-shielded metal cored alloy wire for wear-protective coatings on carbon steels, low alloy steels, and 14% manganese steels. This is an iron-chromium-carbon alloy system containing alloying elements such as Mo, Ni, and B, which enhances the service temperature of this alloy up to 450°C (842°F).

Guide vanes, louver plates, nozzle ring segments, screws, fan impellers screens, sinter stars and grizzly bars, mixer blades, pump impellers, excavator bucket teeth, conveyor chutes

Bulk hardness............................................................59-64 HRcMicro-hardness: Carbides............................................................1,150-1,550 HV Matrix......................................................................550-750 HV


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EWAC O-564

Provides high resistance to pressure and impact for low- and medium-carbon and alloy steels, manganese steels, and dissimilar steel.

Hardness: Welded.....................................................................85-90 HRB Service.....................................................................25-35 HRc

EWAC O-570

Delivers excellent resistance to grinding abrasion moderate impact for low- and medium-carbon and alloy steels as well as manganese steels.

Excavator teeth, dredger buckets, scrapper bars crushers Hardness....................................................................52-60 HRc

EWAC O-600

Outstanding attributes include rapid deposition rate, no slag, superior wear resistance, high hardness, and high resistance to grinding abrasion.

Coal mill crusher hammers, table liners, rolls and roller liners in cement plants and thermal power stations.

Hardness....................................................................56-62 HRc

EWAC O-616

A self-shielded metal cored wire designed with in-situ formation of chromium and niobium carbides for protection of a wide range of components against abrasion and erosion at elevated temperatures. Recommended for all types of base materials such as carbon steels, low-alloy steels, and 14% manganese steels. A single pass provides maximum intrinsic properties. Provides high-volume fraction of refined Cr and Nb carbides and excellent resistance to severe abrasion and erosion up to 550°C (1,022°F). Ideal for manufacturing of straight and wave beads.

Components handling sand, rocks, coal/coke particles, hoppers, mixer blades, fan blades, conveyor chutes, concrete mixers, grinding rollers, wear plates

Hardness....................................................................60-64 HRc

EWAC O-630

Achieves single layer hardness and highest abrasion resistance for low- and medium-carbon and alloy steels well as manganese steels.

Augers, press screws, mixer blades, scrappers Hardness....................................................................62-68 HRc

EWAC O-888

Provides high deposition rate and metal recovery, along with smooth operating characteristics even through “Juice” and “Bagasse” residues. Uniform weld hardness for effective roughness of roll teeth, to increase juice extraction and productivity. Enhanced service life of rolls due to optimum metallurgical structure of the weld metal against adhesive wear. Optimum size of weld globules ensures the prolonged life of trash plate as well. No slag.

Semi-automatic terocote treatment of sugarcane crusher roll teeth in dry arcing and “in-situ” with “juice-on”

Hardness................................55-60 Rockwell C (as deposited)

EWAC O-6436

A self-shielded metal-cored wire specially designed for manufacturing of wear plates and protection of components against abrasion combined with compression, especially on carbon steels, low-alloy steels, and 14% manganese steels. Fe-Cr-C alloy system provides superior wear properties. Other attributes include uniform distribution of chromium carbides and excellent resistance to sliding abrasion wear.

Wear resistance plates, scrapper blades, cement conveyor screws, bucket shovel teeth and edges, conveyor chutes, mixer arms, crusher hammers, pug mill screws

Bulk Hardness............................................................58-63 HRcMicrohardness: Carbides................................................................950-1350 HV Matrix......................................................................550-650 HVVolume fraction of carbides.................................................30%Wear factor..........................................................................55-65Dry sand abrasion test.........................................ASTM G 65-A

EWAC Unir GS DI 5

A solid nickel-iron alloyed wire for gas-shielded metal arc welding of joining and cladding of cast iron and ductile iron parts, joining of cast iron to high-alloys steel (heat-resistant steel), and mild steel.

Yield strength................................................................200 MPaTensile strength.............................................................400 MPaHardness........................................................................180 HRB


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EWAC OS 760 MR

Controlled clad-metal alloy designed to form complete austenite microstructure to withstand high temperature service conditions, such as resistance to

oxidation, thermal weakening of microstructure, heatchecks, corrosion etc. comparable to that of nickel based alloy systems. Clad-metal microstructure of

EWAC OS 760 MR provides the optimum balance of phase forming elements.

Build-up of mould rolls, including repair of worn out or damaged profiles and salvage of undersized rolls by submerged arc welding (SAW) process.

Hardness..............150 - 200 BHN as deposited

EWAC OS 770 SPB

SAW wire suitable to apply as buffer layers on segment and pinch rolls in continuous casting and hot strip mills before cladding using EWAC OS 780 SR and EWAC OS 870 PR. This alloy is designed to obtain the desired microstructure on the rolls, which avoids formation of subsurface cracks during subsequent weld build with cladding wires. Provides excellent welding characteristics with easy slag removal, multi-layer build-up capabilities, crack-free and tough deposit, and easy machinability.

Caster rolls, pinch rolls, cradle rolls, straightening rolls, rot rolls – including repair of worn-out or damaged profiles and salvage of undersized rolls, up to 10 mm (.4 in.) thickness

Hardness...................................................................20-38 HRc

EWAC OS 780 SR

Characterized by multi-layer cladding capabilities excellent and welding characteristics with easy slag removal. Deposit is crack-free, tough, and easily machinable. Thermo-mechanically stable and reinforced microstructure. Provides excellent oxidation and corrosion resistance as well as high resistance to thermal softening, thermal cycling, and metal-to-metal wear. Service life is comparable with super alloys abrasion.

Hardness: As deposited............................................................40-44 HRc After tempering........................................................40-42 HRc

EWAC OS 870 PR

Features crack-free, machinable weld deposit, and fine uniform, reinforced microstructure. Other attributes include uniform clad surface hardness, resistance to pick-up, high thermal conductivity and low coefficient of friction, and resistance to thermal softening and metal-to-metal adhesive wear. Hard weld deposit resists abrasion and corrosion at elevated temperatures. Alloy also resists galling and thermal fatigue.

Hardness: As deposited............................................................48-52 HRc After tempering.........................................................47-51 HRc

EWAC 001 P

Designed to retain high hardness at elevated temperatures. Deposits resist galling, scoring, and seizing, provide excellent weldability, and finish exceptionally smooth and dense.

Cams, screws, ceramic die cutters, fan blades, patterns, dies tools

Hardness...................................................................55-62 HRcMagnetic..................................................................................No

EWAC 002 P

A tungsten carbide reinforced nickel-base alloy with exceptional resistance to abrasion and erosion. Attributes include unequaled abrasion resistance, excellent edge retention, outstanding weldability, and resistance to oxidation. Also, it resists “softening effects” of high temperatures or thermal cycling.

Conveyor chains, mixer paddles, muller ploughs, die frames, screws, tyre chains, sand slinger cups, mechanical seals

Hardness....................................................................57-64 HRc

EWAC 003 P

Provides superior toughness, wood weldability, and unlimited build-up capability. Excellent machinability with carbide tools. Low coefficient of friction.

Shafts, gears, gauges, tools, valve pumps, feed rolls, moulds, splines, rear axle tubes.

Hardness....................................................................36-42 HRc

EWAC COB 6

A cobalt-based surfacing alloy for hot abrasion and corrosion resistance. Hardness...................................................................35-45 HRc

EWAC COB 21

A work-hardening cobalt-based surfacing alloy with hot impact resistance and edge retention properties.

Hardness: As welded.................................................................28-35 HRc Work-hardened........................................................45-50 HRc


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EDP 550 plates

Wear plate suitable for applications subject to moderate abrasion/impact. For surface finish, stress relief cracks are present, generally perpendicular to the welding direction. Standard plate size of 1220 x 2740 mm (48 x 107 in.)

Hardness (single layer)...............................................54-58 HRc

EDP 600 plates

High-hardness wear plate for severe abrasion and moderate impact. Attributed include coating with low dilution, uniform hardness throughout the weld deposit, and high wear factor > 50 (ASTM G65, Type A). Includes a high volume fraction of primary chrome carbides in eutectic matrix. This microstructure is ideal for critical applications involving abrasion and severe impact. Base plate dimension: 1500 x 3000 x 6 mm (59 x 35 x .23 in.)

Guide vanes, o-sepa guide segments, louver plates, bell housing, VRM body liners, coal mill body liners, coal mill louvers, nozzle ring segments

Hardness....................................................................60-63 HRc

EDP 650 plates

Unique wear plate for high abrasion with mild impact. Stress relief cracks are present, generally perpendicular to the welding direction. Standard plate size of 1220 x 2740 mm (48 to 107 in.)

Transfer chutes, hoppers, bins, pipe chutes, housings, casings, louvers cyclones, micro feeders

Hardness (single layer)...............................................58-62 HRc

EDP 750 plates

An iron-based surfacing alloy system containing ultrahard constituents to withstand severe erosive wear. Provides excellent resistance to fine particle erosion at low angles and a combination of erosion and abrasion resistance. High volume fraction of ultra-hard carbides in a tough matrix. Service temperature of this alloy is restricted to 300°C (572°F). Base plate dimension: 1500 x 3000 x 6 mm (59 x 35 x .23 in.)

Exhauster fan blades, guide vanes, louver plates, ID fans, classifiers, separators, mill body liners

Bulk hardness............................................................65-68 HRcMicro Hardness: Carbides.............................................................1,150-1,550 HV Matrix......................................................................600-750 HVVolume fraction of carbides.................................................35%Erosion wear factor..................................................................70Erosion resistance......................1.5X superior to that of Fe-Cr-

EWAC Hardglide

The world’s most wear-resistant Casto-fuse overlay plate and a reliable workhorse for combating abrasion, impact, erosion, hang-ups, and carry-backs. The presence of extra-high-density and ultra-abrasion resisting alloy in the overlay provides high resistance to abrasion, erosion, and impact. The unique blend of toughness and hardness produces the highest impact and abrasion resistance in a single plate. Its unparalleled smooth surface is practically free from cracks, ripples, and strains, which allows a laminar flow of material and prolongs the component life. Extra-low coefficient of friction ensures 200- 600% efficiency improvement in wear resistance over conventional weld-cladded composite wear plate which offers an exceptional reduction in hang-up and carryback.

Vibro feeder, narrow chutes, fan blades & casing, skirt liner, pan mixing liner and scrapper, slurry pipes and elbows, mill body liners, deflector plates, flap gate, dozer and bucket liners, mining equipment, hopper & bin liners, screens, screw conveyor flights, pump casing, rotary air lock, slag trough, ash handling systems

Grade FA-M3 High abrasion and moderate impact (<600°C, 1,112°F)Hardness....................................................................55-62 HRcGrade FA-M7 Severe abrasion and high impact at elevated temp.Hardness....................................................................60-65 HRc


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ESAB SMAW SPECIFICATIONSPRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS

OK NiFe-CI

A nickel-iron electrode for welding normal grades of cast iron and joining them to steel. Can be used for malleable nodular cast iron and alloy cast iron. It has a special iron-jacketed Ni core wire, which gives the electrode improved current-carrying capacity compared to electrodes with a homogeneous core wire. The electrode produces a weld metal stronger and more resistant to solidification cracking than the pure nickel electrode types.

Repair of pump bodies, heave machine sections, gear teeth, flanges, and pulleys

Alloy type....................................................................Ni-Fe alloyCoating type...................................Basic Special high graphiteDeposition Rate 90% Imax: 2.5 x 300 mm (.098 x 11.81 in.)..................0.8 kg/hr (2.4 lb./hr) 3.2 x 350 mm (.126 x 13.78 in.)...................1.2 kg/hr (2/6 lb./hr) 4.0 x 350 mm (.157 x 13.78 in.)...................1.6 kg/hr (3.5 lb./hr)Yield strength................................................................380 MPaTensile strength.............................................................560 MPaElongation..........................................................................>15 %

OK Weartrode 30

A chromium-alloyed electrode for hardfacing and cladding tracks, shafts, rolls, rails, and rail-crossing sections, as well as components in rolling mills, such as grooved rollers and clutches and large cog wheels made of cast steel. The joining of hardenable steels is another application.

Weld metal analysis: Mn 0.7%, C 0.1%, Si 0.7%, Cr 3.2%

OK Weartrode 50

A general-purpose hardfacing electrode for repair welding worn parts on agricultural equipment, forestry tools, loading machines, etc. Transformers with low open circuit voltage can be used (>45 volt).

Alloy type..........................................................Martensitic steelCoating type................................................................Acid rutileDeposition rate 90% I max: 2.5 x 350 mm (.098 x 13.78 in.)..................0.8 kg/hr (1.8 lb./hr) 3.2 x 350 mm (.126 x 13.78 in.)...................1.2 kg/hr (2.6 lb./hr) 4.0 x 450 mm (.157 x 17.71 in.)...................0.7 kg/hr (3.7 lb./hr) 5.0 x 450 mm (.197 x 17.71 in.)...................2.6 kg/hr (5.7 lb./hr)

OK Tooltrode 50

A general-purpose hardfacing electrode for repair welding worn parts on agricultural equipment, forestry tools, loading machines, etc. Transformers with low open-circuit voltage can be used (>45 volt).

Weld metal analysis:Mn 0.4%, Mo 0.5%, C 0.46%, Si 0.5%, Cr 6.0%

OK Weartrode 55HD

A general-purpose hardfacing electrode depositing a semi-corrosion-resistant martensitic steel with a hardness of about 57 HRc. The electrode is especially suitable for hardfacing parts exposed to different forms of abrasive and impact wear, e.g. farming equipment, forestry tools, loading machines, and mixers.

Weld metal analysis: Mn 0.7%, C 0.67%, Si 0.7%, Cr 10.4%

OK 13Mn

An austenitic manganese steel electrode which Work-hardens under impact and compressive stresses. It is primarily used for surfacing and building up manganese steel components exposed to severe impact and moderate abrasion.

Crusher plates and rolls, cones, mantles of rotary crushers Hardness: As welded...............................................................180-200 HB - no preheat, interpass 100-150°C (212-302°F)Work-hardened..........................................................44-48 HRc - about 25% degree of reductionMachinability...............Grinding (overheating must be avoided)Impact resistance.........................................................ExcellentMetal-to-metal wear resistance.................................Very good


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OK 14MnNi

An austenitic manganese steel electrode with nickel for surfacing and building up manganese steel components exposed to severe impact and moderate abrasion.

Crusher plates and rolls, cones, and mantels of rotary crushers, rail points

Hardness: As welded................................................................160-180 HB - no preheat, interpass temperature 100-150°C, (212-302°F) Work-hardening..............................................average 37 HRc - about 25% reduction; average 41 HRc (about 40% reduction)Machinability...............Grinding (overheating must be avoided)Impact resistance.........................................................Excellent

OK 67.45

An austenitic stainless-steel electrode producing a weld metal with less than 5% ferrite. The tough weld metal has excellent crack resistance, even when welding steels with very poor weldability. Suitable for joining 12-14% manganese steel to itself or other steels. Also suitable for buffer layers before hardfacing.

Yield strength.................................................................691 MPaTensile strength.............................................................857 MPaElongation............................................................................25 %

OK 68.81

A high-alloyed electrode which deposits a ferritic-austenitic duplex weld metal with approximately 40% ferrite. It is resistant to stress corrosion and is highly insensitive to dilution. Good scaling resistance up to 1,150°C (2,102°F). Can be used for joining dissimilar steels, steels with reduced weldability, and buffer layers prior to hardfacing.

Rolls, forging dies, hot-work tools, dies for plastics Yield strength……………………….................................610 MpaTensile strength………………………..............................790 MpaElongation………………………..............................................25%

OK Weartrode 60T

This electrode produces a weld metal with coarse chromium carbides in an austenitic matrix. Suitable for surfacing worn parts exposed to abrasion and wear by coal, ore, or other minerals. It can also be used on components operating in corrosive environments and/or at elevated temperatures.

Earth-moving machines, mixers, feeder screws, dust exhausters, crushers

Typical weld metal analysis.......................................C Mn Si CrAlloy type.........................................................Carbide rich steelCoating type..............................................................Rutile basicDeposition Rate 90% Imax: 2.5 x 350 mm (.098 x 13.78 in.)..................1.2 kg/hr (2.6 lb./hr) 3.2 x 350 mm (.126 x 13.78 in.)...................1.6 kg/hr (3.5 lb./hr) 4.0 x 450 mm (.157 x 17.71 in.)...................2.0 kg/hr (4.4 lb./hr) 5.0 x 450 mm (.197 x 17.71 in.)...................2.9 kg/hr (6.4 lb./hr)

OK Weartrode 62

A hardfacing electrode depositing a weld metal with a high volume fraction of fine carbides in a martensitic matrix. It is designed for protection of parts subjected to severe abrasion from rock, sand, cement, etc.

Earth-drilling equipment, hammers, scrapers, knives, conveyor screws

Alloy type.........................................................Carbide rich steelCoating Type.......................................................................BasicDeposition rate 90% Imax: 2.5 x 350 mm (.098 x 13.78 in.)..................0.5 kg/hr (1.1 lb./hr) 3.2 x 350 mm (.126 x 13.78 in.)...................0.7 kg/hr (1.5 lb./hr) 4.0 x 350 mm (.157 x 13.78 in.)...................1.0 kg/hr (2.2 lb./hr)

OK Weartrode 65T

The electrode deposits a high density of wear-resisting carbides in an austenitic matrix capable of resisting extreme conditions of abrasion up to 700°C (1,292°F). Recovery is approximately 220%.

Exhaust fans, ash ploughs, conveyor screws, sinter plant components

Alloy type..............................................................Austenitic ironCoating type.....................................................................SpecialDeposition Rate 90% Imax: 3.2 x 350 mm (.126 x 13.78 in.)...................1.2 kg/hr (2.6 lb./hr) 4.0 x 350 mm (.157 x 13.78 in.)...................2.0 kg/hr (4.4 lb./hr)


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ESAB MCAW/ FCAW/ FCAW-OA SPECIFICATIONSPRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS

NICORE 55 Nickel-Iron cored wire for welding of cast Iron without or low preheating. For crack free production-, construction- and repair welding of cast Iron with globular graphite, black heart malleable cast Iron, gray cast Iron as well as bonding these to steel. Preferably use pulsed arc with M13 (ArO-2) shielding gas, keep dilution and heat input low. The thin slag is very easily removable, hardness approx. 180 – 200 HB.

Alloy type.......................................................................Cast iron

OK Tubrodur 30 O M A self-shielded, flux-cored wire for semi-automatic hardfacing, producing a chromium-manganese-alloyed weld metal with a hardness of 28-36 HRc.

On-site rebuilding of rollers, shafts, wheels and worn parts of CMn railway tracks, point frogs

No shielding gas Mn 1.41 % , C 0.10%, Si 0.43%, Al 1.37%, Cr 2.94%

OK Tubrodur 60 G M Deposits a weld metal with a structure consisting of evenly divided, hard chromium carbides in a martensitic matrix, with a hardness of HV 600-700. It is suitable for hardfacing parts subjected to extremely severe service conditions involving a combination of impact and abrasion. The weld deposit can only be machined by grinding. It is advisable to apply no more than three layers of weld metal. When badly worn surfaces have to be rebuilt, it is recommended to begin by using a tougher weld metal.

Mill hammers, parts of agricultural equipment, earth-moving equipment, grinders for animal carcasses

Weld metal analysis: Mn 0.78%, Mo 1.00%, C 0.67%, Si 0.71%, Cr 5.33%

OK Tubrodur 58 O/G M A self- or CO2-shielded, flux-cored wire for hardfacing with a hardness of 55-60 HRc

Feed screws, mixer blades and vessels, and ring grooves on diesel-engine pistons

No shielding gasWeld metal analysis: Mn 1.22%, Mo 1.14%, C 0.42%, Si 0.31%, Al 0.6%, Cr 4.89%

OK Tubrodur 13Mn O/GA self-shielded, flux-cored wire of the austentic-manganese type. The work-hardening characteristics and extremely tough crack-resistant weld metal ensure that it is the ideal solution for rebuilding 13Mn steels.

Crusher jaws, swing hammers and numerous parts of earth-moving, mining, and quarrying equipment

Alloy type..............................13% manganese steel weld metalWire feed speed: Diameter 1.6 mm (.063 in.)...2.0-4.2 m/min. (6.6-13.8 ft./min.)Deposition rate: Diameter 1.6 mm (.063 in.)...........2.5-3.2 kg/hr (5.5-7.1 lb./hr)

OK Tubrodur 15CrMn O/G A flux-cored wire for self- or CO2-shielding, depositing a martensitic-austenitic, work-hardening deposit. It can be used for the rebuilding of mild, low-alloy, and 13Mn steels. The weld metal combines excellent abrasion and impact resistance.

Crusher jaws and hammers, railway point frogs, ripper teeth, wear plates

Alloy type..............................14% Mn, 14% Cr steel weld metalWire feed speed: Diameter 1.2 mm (.047 in.).......6.5-21.5 m/min (21.3-70.5 ft./min.) Diameter 1.6 mm (.063 in.).......5.0-12.0 m/min (16.4-39.3 ft./min.)Deposition rate: Diameter 1.2 mm (.047 in.)...............2.0-4.2 m/min (6.6-13.8 ft./m) Diameter 1.6 mm (.063 in.).............5.5-12.0 kg/hr (12.1-26.5 lb./hr)

OK Tubrodur 200 O D A stainless, 18.8.6Mn, self-shielded, tubular wire for cladding and joining 13% Mn steels and steels with limited weldability. It is also useful for buffer layers before hardfacing.

Alloy type..................................Austenitic Cr-Ni-Mn weld metalWire feed speed: Diameter 1.6 mm (.063 in.)......2.4-11.9 m/min (7.9-39 ft./min.)Deposition rate: Diameter 1.6 mm (.063 in................1.8-9.0 kg/h (4-19.8 lb./hr)

OK Tubrodur 55 O A

A self-shielded, Cr-carbide-type flux-cored wire. The weld metal is extremely resistant to abrasive wear by gritty fine grain materials such as earth, ore, clay, etc. Maximum 2-3 layers should be deposited.

Bucket lips, auger points, mining and earthmoving equipment, scraper blades

Alloy type.....................................Carbide-rich steel weld metalWire feed speed: Diameter 1.6 mm (.063 in.)...5.0-12.6 m/min (16.4-41.3 ft./min.)Deposition rate: Diameter 1.6 mm (.063 in.)............2.4-6.8 kg/hr (5.3-15 lb./hr)


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ESAB SAW SPECIFICATIONSPRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS

OK Tubrodur 35 S M

OK Tubrodur 15.40S is a flux-cored wire for SAW hardfacing in conjunction with OK Flux 10.71, depositing a manganese-chromium-molybdenum-alloyed weld metal with a hardness of 32-36 Rockwell C. Suitable for surfacing wheel runners, track links, wheels and rollers for conveyor belts, wheels for mine trucks, rolls, and shafts, where a hardness within the range of 32-40 Rockwell C is desired. With negative polarity, less heat input to the base material, less dilution of the weld metal, and a higher deposition rate are obtained. In most cases, surfacing with OK Tubrodur 15.40S can be performed without preheating. The need for preheat and increased interpass temperature is determined by the weldability of the parent material in question and the form and dimensions of the workpiece. Whenever possible, surfaced axles and similar objects, which are exposed to bending stress during rotation, should always be stress relieved at 500-600°C.

Alloy type........................................martensitic steel weld metal

OK Tubrod 14.07S

A metal-cored wire containing 1% Cr 0.5% Mo for submerged arc welding. Used with OK Flux 10.63 fully basic flux, the weld metal is of the highest metallurgical integrity for service temperatures up to 500°C (932°F). The wire may also be used with OK Flux 10.71 for fillet welding applications. This product has been successfully used in tube-to-fin applications with OK Flux 10.71. Preheating dependent on thickness up to 300°C is essential, followed by post-weld heat treatment at 650-700°C.

Steels with a similar composition to those used in steam boilers, process plants and piping, together with pressure vessels in the power generation industry

Elongation.............................................................................23%Tensile strength.............................................................721 MPaYield strength................................................................640 Mpa Weld metal analysis: Mn 1.05%, Mo 0.51%, C 0.07%, Si 0.45%, Cr 1.18%

OK Tubrodur 13Cr S

A cored wire which produces a 13%-chromium alloy steel deposit used with OK Flux 10.37 or OK Flux 10.61.

Alloy type...Surfacing alloy, martensitic stainless steel weld metal


APPLICATION SUPPORT

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The VAE process.

1. Productivity assessment: A comprehensive analysis of your welding production –

from material flow in and out, cutting and welding procedures, wastes, and current quality output.

2. Profitability analysis: Based on the assessment, you receive a technical

evaluation that includes opportunities for improvement – both small- and large-scale changes.

3. Solutions implementation: ESAB works with you to successfully implement the

changes, whether it’s training employees or adding new processes or custom solutions.

VALUE ADDED ENGINEERING.When you partner with ESAB, you get more than industry-leading products. You also gain access to our welding and cutting experts, along with our Value Added Engineering (VAE) process. Guided by data collected at your facility, the VAE team can make recommendations to improve quality, enhance productivity, and boost profits.

GO TO CALCULATOR

Weld cost calculatorUse ESAB’s easy-to-use Quick Weld Productivity Analyzer to calculate the total welding cost of your production.


https://www.esabna.com/us/en/support/value-added-engineering/quick-weld-productivity-analyzer.cfm

DIGITAL SOLUTIONS

ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.

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WeldCloud™ is a cutting-edge software platform that allows you to manage your welding operations like never before. Secure and scalable, WeldCloud™ constantly tracks weld data. Real-time information is conveniently accessible via laptop, desktop, or mobile device.

MULTIPLE FUNCTIONALITIES TO WORK SMARTER:

n WeldCloud™ Productivity Discover actionable insights for continuous productivity and operational improvements

n WeldCloud™ Notes Central management of welding procedures, welder qualifications, and project planning

n WeldCloud™ Mobile App Scan barcodes of filler metals, gases, and operator badges to add data and detail to each welding session

PRODUCTIVITY Analyze arc-time efficiency by department, shift, welding asset, and time

REPORTS Productivity reports are automatically emailed to provide an instant view of relevant production data

CONSUMPTION View filler metal consumption by type and weight to clarify cost per weld

EVENT MANAGEMENT Receive SMS alerts on critical events to prevent unplanned downtime

QUALITY Track welding parameters against your WPS, assuring quality welds in real time

WELD SESSIONS In-depth record of individual weld seams for complete weld productivity transparency


ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.

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WeldScannerEasy to operate and ruggedly built, the WeldScanner is a multi-purpose measuring device that can be used for documentation, calibration, and validation.

n Recording of welding seams for up to 64 hours of process

n Easily find the root cause of errors with error analysis

n Measure heat input, cooling time, and other welding parameters

n Simplify data access with convenient exporting

n Interactive touch screen with curve progression that shows all welding parameters

n Connect to any welding power source

WeldQAS WeldQAS is an automatic welding monitoring system that acquires real-time data from welding production, reveals inefficiencies, and enables action to optimize the production process.

n Calculate welding parameters, including heat input and deposition rate, for all welding technologies

n Patented algorithm detects pores, burn-through, wire defects (MSG), and other welding irregularities

n Identify power source errors

n Minimize non-destructive-testing (NDT) and audit efforts

n Improve productivity and traceability

n Data automatically stored on a central server

BACK TO MOBILE MACHINERY APPLICATIONS

WeldCloud™ Universal ConnectorEasily connect virtually any power source – including non-ESAB products – to WeldCloud,™ giving you access to even more data without reconfiguring your systems.

SAFETY

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PPE & SAFETY PRODUCTS.From large-scale projects across various industries to welding hobbyists, ESAB is supremely committed to safety. We want all of our customers to be as protected as they are productive. To that end, we’ve developed a full range of PPE and other tools to help keep you safe while on the job. ESAB also reminds you to comply with your local regulations and industry safety standards.

Featured safety products.n Sentinel™ A50 Helmet

n Savage A40 Helmet

n Aristo safety glasses

n Curved MIG/MAG Gloves

Full product availabilityTo learn about more safety solutions and what products are available in your region, visit esab.com or contact your ESAB representative.

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http://esab.com

THE GLOBAL LEADER OF WELDING AND CUTTING SOLUTIONS.

Manufacturing excellence.

Product documents. All repair and maintenance products are supported

by core documentation such as product data

sheets (PDS) and safety data sheets (SDS).

Available at esab.com/repair-maintenance

ESAB is one of a few

international companies

to have achieved the

ISO 14001 and OHSAS 18001

standards in Environmental,

Health & Safety Management

Systems across all our global

manufacturing facilities.

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At ESAB, our roots as pioneers in welding date back to 1904. Today, we remain

at the forefront of welding and cutting technology. Through our commitment

to quality, the environment, and safety, we strive to improve our products and

processes to meet the ever-changing demands of our customers.

Our complete solutions include:

n Consistent, globally available welding filler metals

n High-productivity welding equipment

n Cutting-edge automation and robotics integration

n Cutting machines and software

n Full range of personal protection equipment

RETURN TO TABLE OF CONTENTS

UNRIVALED SERVICE AND SUPPORT.

We offer:

n Value packages, including machine and process audits to maximize your investment

n Proactive preventive maintenance programs and maintenance contracts to keep

your equipment and software up and running

n ESAB plasma filler metals for the perfect cut

n Specialized repair services

n Retrofit upgrade products and packages for the latest in machine, control, and

software technology

n Complete product and process training, including advanced training programs

And, our products are backed with the most comprehensive warranty

in the business. With ESAB, you can be confident that the product you purchased

will meet your needs today and in the future.

Ask your ESAB sales representative or distributor for a complete ESAB solution.

For more information, visit esab.com.

Like all ESAB products, our repair and maintenance

solutions are backed by our commitment to superior

customer service and support. Our skilled customer

service department is prepared to quickly answer

any questions, address problems, and help with

the maintenance and upgrading of your ESAB

equipment and software.

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https://www.esabna.com/us/en/index.cfm

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REPAIR AND MAINTENANCE SOLUTIONS - ESAB

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