Repair Service Tool Guide

®

©2013 Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532.

All rights reserved.

No part of this publication may be duplicatedor stored in an information retrieval systemwithout the express written permission of

Navistar, Inc.

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

1 Ztse4830 map/Iat2 breakout tee

2 Ztse4829 Frp breakout tee

3 Ztse4828 cmp, cKp & FpcV breakout tee

4 Ztse4827 ect, eot & eGr breakout tee

5 Ztse4800 ultrasonic leak Detector

6 Ztse4796 coolant and battery refractometer

7 Ztse4778 tool, release

8 Ztse4777 Installer, Injector

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

9 Ztse4850 cable, High press Fuel system

10 Ztse4844 cable, eFaN breakout tee

11 Ztse4602 temp sensor breakout Harness

12 Ztse4596 relay breakout Harness

13 Ztse4776 Installer, Fan Hub seal

14 Ztse4773 tool, Fuel line Disconnect

15 Ztse4772 tool, Fuel line Disconnect

16 Ztse4770 puller, Injector

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

17 Ztse4735a els & V8 eGr breakout tee

18 Ztse4681 Fuel pressure Gauge

19 Ztse6098 High pressure Fuel rail block off plugs

20 Ztse6069 aftertreatment Injector tester pHoto Not aVaIlable

21 Ztse6066 Fan Hub seal Installer

22 Ztse6063 oil cooler test plates

23 Ztse6059 cold start solenoid test adapter

24 Ztse6057 Interstage cooler pipe to Hi-speed turbo ext tube seal Installer

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

25 Ztse6051 oil Filter Housing extension tube seal Installer

26 Ztse6047 Installer, eGr elbow seal (sm)

27 Ztse6046 Installer, eGr elbow seal (lg)

28 Ztse6045 High pressure pump Drive seal Installer

29 Ztse6044 High pressure pump Drive Holding plate

30 Ztse6043 thermostat Housing extension tube seal Installer

31 Ztse6042 Kit, charge air cooler test

32 Ztse6041 turbo alignment bracket

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

33 Ztse6027 aftertreatment Fuel pressure (aFtFp) sensor

34 Ztse6021 aFs Valve breakout tee

35 Ztse6016 ItV/eGr breakout Harness

36 Ztse6004 compression brake breakout Harness

37 Ztse6003 air system control breakout tee

38 Ztse6002 WIF breakout tee

39 Ztse4993 Harness, mat breakout

40 Ztse4960 maF sensor breakout tee

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

41 Ztse4951 cKp & cmp pos sensor breakout tee

42 Ztse4906 tool, Fuel line coupler

43 Ztse4896 Wrench, 17mm Flare Nut ext

44 Ztse4893 screen, air Intake

45 Ztse4892 cups, Fuel Injector

46 Ztse4891 set, maxxForce 11&13l cap & plug

47 Ztse4887 tester, Hi press Fuel line

48 Ztse4886 tester, Fuel loss pressure

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

49 Ztse4885 cold Weather assist breakout tee

50 Ztse4883 mat breakout tee

51 Ztse4882 eop breakout tee

52 Ztse4881 eFp breakout tee

53 Ztse4879 plates, oil cooler test

54 Ztse4875 Installer, rear crankshaft seal

55 Ztse4873 Installer, Front camshaft seal

56 Ztse4871 coolant Flow Valve breakout tee

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

57 Ztse4870 coolant mixer Valve breakout tee

58 Ztse4498 3 banana plug Harness

59 Ztse4497 500 ohm resistor Jumper Harness

60 Ztse4485a cable, aps/IVs breakout

61 Ztse4483 eot/ect sensor breakout tee

62 Ztse4458a 9 pin plug Injector test Harness

63 Ztse4435c Kit, Int. elec. eng. terminal test

64 Ztse4409 pressure test Kit

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

65 Ztse4386 critical metric taps

66 Ztse4357 Fluke DVom universal

67 Ztse4210a metric thread pitch Gauge

68 Ztse4039 crankcase breather tool

69 Ztse2499 Hand operated Vacuum pump tester

70 Ztse2217a Water manometer - Kit

71 tXt1268702 Heavy Duty Harness repair Kit

72 NQ692003b pocketmaxx (Dealer Kit) pHoto Not aVaIlable

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

73 NQ125032 NetIQ usb-link pHoto Not aVaIlable

74 Kl5013NaV Fan clutch Wrench

75 Kl5007NaV coolant management system

76 Kl20060NaV big bore eGr leak Detection Kit

77 K020529 bendix Data link monitoring unit

78 FrX241 Fuel line socket

79 cF53 eZ tech pHoto Not aVaIlable

80 77066-NaV Hickok break-out tee builder and pin-out tool

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MaxxForce® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

81 15-637-01 clean Fuel source tool

82 12-922-01 Fuel priming tool

83 12-892-03 eGr cooler lifting bracket

84 12-892-01au eGr cooler alignment tool pHoto Not aVaIlable

85 12-801-01 ecm programming station pHoto Not aVaIlable

86 12-454-01 High-pressure pump removal tool

87 00-01462-00 2010 maxxForce 11 & 13 Harness Kit pHoto Not aVaIlable

88 00-00956-08 180–pin breakout box pHoto Not aVaIlable

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

12

NOTES:

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AUDIT PERFORMED BY:________________________________________ DATE COMPLETED:___/___/_________

MAxxFORCE® 11 - 13 RepaiR 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.