Replacement Lithium Batteries - Rockwell...

Technical Data

Replacement Lithium BatteriesCatalog Numbers 8520-LIBAT, 57C385

Topic Page

Important User Information 2

North American Hazardous Location Approval 3

Storing Lithium Batteries 5

Transporting Lithium Batteries 5

Replacing the 57C385 Battery 8

Disposing of Lithium Batteries 6

Disposing of Damaged or Leaking Batteries 7

Hazards to Personnel 7

Replacing the 8520-LIBAT Battery 9

Additional Resources 10

2 Replacement Lithium Batteries

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert people that surfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Rockwell Automation Publication AG-TD055A-EN-P - May 2010

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/sgi-in001_-en-p.pdfhttp://www.rockwellautomation.com/literature/http://www.rockwellautomation.com/literature/

Replacement Lithium Batteries 3

North American Hazardous Location Approval

Lithium batteries are primary (not rechargeable) cells that give extended memory support for Rockwell Automation products.

The following information applies when operating this equipment in hazardous locations.

Informations sur lutilisation de cet quipement en environnements dangereux.

Products marked CL I, DIV 2, GP A, B, C, D are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest T number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.

Les produits marqus CL I, DIV 2, GP A, B, C, D ne conviennent qu' une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livr avec des marquages sur sa plaque d'identification qui indiquent le code de temprature pour les environnements dangereux. Lorsque plusieurs produits sont combins dans un systme, le code de temprature le plus dfavorable (code de temprature le plus faible) peut tre utilis pour dterminer le code de temprature global du systme. Les combinaisons d'quipements dans le systme sont sujettes inspection par les autorits locales qualifies au moment de l'installation.

WARNING:Explosion Hazard -Do not disconnect equipment

unless power has been removed or the area is known to be nonhazardous.

Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

Substitution of components may impair suitability for Class I, Division 2.

If this product contains batteries, they must only be changed in an area known to be nonhazardous.

AVERTISSEMENT:Risque dExplosion Couper le courant ou s'assurer que

l'environnement est class non dangereux avant de dbrancher l'quipement.

Couper le courant ou s'assurer que l'environnement est class non dangereux avant de dbrancher les connecteurs. Fixer tous les connecteurs externes relis cet quipement l'aide de vis, loquets coulissants, connecteurs filets ou autres moyens fournis avec ce produit.

La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe I, Division 2.

S'assurer que l'environnement est class non dangereux avant de changer les piles.



Safety Considerations

Use the battery for its intended application only. Do not:

recharge. open, puncture, or crush. incinerate or expose to high temperatures. solder leads. short positive or negative terminals together. ship or dispose of, except according to the procedures in this document

and all applicable local regulations.

Use caution when installing and replacing lithium batteries in equipment in hazardous locations.

ATTENTION: Failure to follow the guidelines in this document can result in damaged equipment and personal injury.

ATTENTION: Do not substitute any other battery than that which is recommended for a specific product. Substituting another battery can result in an unsafe condition and cause the processor to be noncompliant with hazardous location standards and regulations.

EXPLOSION HAZARD - Batteries must be installed or replaced only in an area known to be non-hazardous.

RISQUE D'EXPLOSION - Afin d'eviter tout risque d'explosion, s'assurer que l'emplacement est designe non dengereux avant de changer la batterie.



Storing Lithium Batteries Regularly monitor the temperature and humidity of the storage area. Store in the original containers, away from flammable materials. Use a first-in/first-out system for handling stored batteries. Keep track of storage time. Reference storage time to the date of

manufacture. Do not store batteries longer than 10 years. Do not store used batteries longer than 3 months before disposal. Ventilate and protect the storage area against fire.

Transporting Lithium BatteriesThe transportation of lithium batteries must be in accordance with all relevant national and international regulations. For more information regarding the transportation restrictions and guidelines for a replacement battery, see the applicable lithium battery Material Safety Data Sheet (MSDS) at http://www.ab.com/programmablecontrol/batteries.html.

Storage Temperatures for Lithium Batteries

Catalog Number

Assembly Battery Part Number

Storage Temperature

8520-LIBAT PN-67658 ER/15/80, Maxell Store at room temperature.Temperature: 20 C (68 F)Relative Humidity: Less than 65%

57C385 608803-2A TL-5104, Tadiran Store at room temperature.Temperature: 20 C (68 F)Relative Humidity: Less than 65%


http://www.ab.com/programmablecontrol/batteries.html


Disposing of Lithium Batteries

1. Visually inspect all batteries for damage to the battery casing or leakage of electrolyte.

If a battery is damaged or leaking, see Disposing of Damaged or Leaking Batteries on page 7.

2. If the battery has leads and is clean and undamaged, use side cutters to remove the leads as close to the body of the battery as possible.

WARNING:

Do not incinerate or dispose of lithium batteries in general waste collection. They may explode or rupture violently.

Collect batteries for disposal carefully to prevent a short circuit, compacting, or destroying the battery case.

Review and comply with all relevant local, state, and country regulations dealing with the disposal of these materials. You are legally responsible for hazards created while your battery is being disposed of.

This product contains a sealed lithium battery that may need to be replaced during the life of the product.

At the end of its life, the battery contained in this product should be collected separately from any unsorted municipal waste.

The collection and recycling of batteries helps protect the environment and contributes to the conservation of natural resources as valuable materials are recovered.

ATTENTION: Do not damage the battery casing when removing leads.



3. See the applicable lithium battery Material Safety Data Sheet (MSDS) at http://www.ab.com/programmablecontrol/batteries.html for more detailed information regarding the packing, shipping, and transporting of lithium batteries.

Disposing of Damaged or Leaking BatteriesYou must wear protective clothing (protective eye wear, clothes, safety shield, and self-contained breathing apparatus).

Do not pick up ruptured batteries with bare hands, as lithium can cause skin burns. Use tongs, scoops, or a shovel to place the batteries in a mineral-oil-filled container.

Do not breathe fumes. Ventilate the area to disperse fumes before entering the room.

If toxic or corrosive material comes into contact with your eyes or skin, flush with water and consult a physician. For more information regarding actions to take in this situation, see the applicable lithium battery Material Safety Data Sheet (MSDS) at http://www.ab.com/programmablecontrol/batteries.html.

Hazards to PersonnelPotential hazards to personnel include:

burns from overheated cells. injury from explosion or violent rupture of overheated cells. injury from fire caused by combustion of lithium. exposure to toxic or corrosive liquids or gases from the battery or its

decomposition products.

For more information regarding personnel hazards and first aid, see the applicable lithium battery Material Safety Data Sheet (MSDS) at http://www.ab.com/programmablecontrol/batteries.html.


http://www.ab.com/programmablecontrol/batteries.htmlhttp://www.ab.com/programmablecontrol/batteries.htmlhttp://www.ab.com/programmablecontrol/batteries.htmlhttp://www.ab.com/programmablecontrol/batteries.htmlhttp://www.ab.com/programmablecontrol/batteries.htmlhttp://www.ab.com/programmablecontrol/batteries.html


Replacing the 57C385 BatteryThe following are the instructions to remove and reinsert the battery.

Remove the Battery

Follow these instruction to remove the 57C358 lithium battery.

1. Turn off the power to the system.

Remove all power to the rack, as well as all power to the wiring leading to the processor module.

2. For processors, use a screwdriver to loosen the screws holding the connectors to the module and remove the connectors from the module.

3. Loosen the screws that hold the module in the rack.

4. Remove the module from the slot in the rack.

5. Take the old battery out of the holder.

6. Remove the tape from the new battery and insert it in the module.

Make sure that the battery is facing the proper direction.

7. Dispose of the used battery.

See Disposing of Lithium Batteries on page 6 for specific disposal instructions.

ATTENTION: When you connect or disconnect the battery, an electrical arc can occur. This could causes an explosion in hazardous location installations. Be sure the power is removed or the area is nonhazardous before proceeding.

ATTENTION: Do not touch the backplane connectoror connector pins.



Reinsert the New BatteryFollow these instruction to reinsert the new 57C358 lithium battery.

1. Reinsert the module into the correct slot in the rack.

Use a screwdriver to secure the module in the slot.

2. For processors, reattach the connectors to the mating half on the module.

Make certain that the connector is the proper one for this module. Use a screwdriver to secure the connector to the module.

3. Apply power to the rack. The processor module will automatically execute its power-up

diagnostic. The BAT OK status indicator should be lit. The green OK status indicator on the processor should also be lit. If any of the processors in the rack displays the code LO, you will

need to reload the operating system.

Replacing the 8520-LIBAT BatteryFollow these instruction to replace the main processor board battery, catalog number 8520-LIBAT.

1. Back up any data (typically part programs, for example, PAL, AMP, tool offsets, axis calibration) that is resident in RAM.

2. Remove power to the control processor.

3. Disconnect the old battery pack from the connector on the motherboard.

ATTENTION: To guard against electrical shock hazards, never make connections or disconnections at the AC distribution network unless the main AC disconnect switch is open and locked.

IMPORTANT To prevent static discharge, use a ground strap.



4. Loosen the four screws holding the battery pack to the component enclosure.

5. Dispose of the used battery.

See Disposing of Lithium Batteries on page 6 for specific disposal instructions.

6. Replace the old battery pack with a new one and tighten the four screws.

7. Connect the new battery pack to the connector CN10 on the motherboard.

8. Apply power to the control processor.

9. Download the backed-up data to RAM.

Additional ResourcesThese documents contain additional information concerning related Rockwell Automation products.

You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.

Resource Description

AutoMax Processor Module J-3650 Instruction Instructions, publication AMAX-IN049

Provides details about executing application programs that control AutoMax modules.

Common Memory Module, J-3636 Instruction Manual, publication AMAX-IN041

Provides details about storing configuration data, access to the processor, and multi-processing with the 57C413B and 547C423 modules.

CNC Hardware Integration and Maintenance Manual, publication 8520-RM900

Provides information necessary to integrate Allen-Bradley 9/Series control to a suitable machine tool.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, http://www.ab.com

Provides declarations of conformity, certificates, and other certification details.


http://www.literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://www.ab.comhttp://www.rockwellautomation.com/literature/http://literature.rockwellautomation.com/idc/groups/literature/documents/in/amax-in049_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/amax-in041_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/rm/8520-rm900_-en-p.pdf


Notes:


Rockwell Automation Support

Rockwell Otomasyon Ticaret A.., Kar Plaza Merkezi E Blok Kat:6 34752 erenky, stanbul, Tel: +90 (216) 5698400

Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support/, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/.

Installation AssistanceIf you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

New Product Satisfaction ReturnRockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.

United States or Canada 1.440.646.3434

Outside United States or Canada

Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell Automation representative.

United StatesContact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.

Outside United States Please contact your local Rockwell Automation representative for the return procedure.

Publication AG-TD055A-EN-P - May 2010 PN-77969

Allen-Bradley, Rockwell Software, Rockwell Automation, AutoMax, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Copyright 2010 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

http://www.rockwellautomation.com/support/http://www.rockwellautomation.com/support/http://www.rockwellautomation.com/support/http://www.rockwellautomation.com/support/http://www.rockwellautomation.com/locations/http://www.rockwellautomation.com/support/americas/phone_en.htmlhttp://www.rockwellautomation.com/literature/

Replacement Lithium BatteriesImportant User InformationNorth American Hazardous Location ApprovalSafety ConsiderationsStoring Lithium BatteriesTransporting Lithium BatteriesDisposing of Lithium BatteriesDisposing of Damaged or Leaking BatteriesHazards to Personnel

Replacing the 57C385 BatteryRemove the BatteryReinsert the New BatteryReplacing the 8520-LIBAT Battery

Additional Resources

/ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Average /GrayImageResolution 300 /GrayImageDepth 8 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 2.00000 /EncodeGrayImages true /GrayImageFilter /FlateEncode /AutoFilterGrayImages false /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Average /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile (None) /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False

/CreateJDFFile false /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice

Print Spec Sheet

JIT Printing SpecificationsRA-QR005F-EN-P - 8/07/2009

Printing SpecificationYOUR DATA HEREInstructionsNO

(required) Category:B2Select Print Category A,B,C or D from category list, on "Introduction_Catagory Types" tab11 x 17LOOSE -Loose LeafYESPre-sale / MarketingTOP

(required) Finished Trim Size Width:4.75 x 7 (slightly smaller half-size)8.5 x 11PERFECT - Perfect BoundA1LEFT

(required) Publication Number :AG-TD055A-EN-PSample: 2030-SP001B-EN-P3 x 5SADDLE - Saddle StitchA2RIGHTCORNER

Use Legacy NumberNOYES or NO18 x 24 PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

Legacy Number if applicable:Sample Legacy Number: 0160-5.3324 x 36 PosterSTAPLED1 -1 positionA3

Publication Title:Replacement Lithium BatteriesSample: ElectroGuard Selling Brief36 x 24 PosterSTAPLED1B - bottom 1 positionA5

(required) Business Group:ManufacturingAs entered in DocMan4 x 6STAPLED2 - 2 positionsA6

(required) Cost Center:19041As entered in DocMan - enter number only, no description. Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 191054.75 x 7 (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7

Binding/Stitching:SADDLE - Saddle StitchReview key on right...Saddle-Stitch Items All page quantities must be divisible by 4.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)

Coil Bound Items580 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)

Double Wire Bound Items80 pgs max. on 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)4.75 x 7.75THERMALO - Thermal Bound (Tape bound - offline)A8

(required) Page Count of Publication:12Total page count including cover5.5 x 8.5 (half-size)Wire O - Double Wire Bound (offline)A9

Paper Stock Color:WhiteWhite is assumed. For color options contact your vendor.6 x 4Post Sale / Technical Communication

Number of Tabs Needed:05 tab in stock at RR Donnelley7.385 x 9 (RSI Std)B1

Stitching Location:SIDEBlank, Corner or Side8.25 x 10.875B2

Drill Hole YES/NONOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of inch from the inner page border.8.25 x 11 (RA product profile std)B3None

Glue Location on Pad:N/AGlue location on pads8.375 x 10.875B4Half

Number of Pages per Pad:N/AAverage sheets of paper.. 25, 50 75,100 Max9 x 12 (Folder)B5C

Ink ColorBlackOne color assumes BLACK / 4 color assume CMYK / Indicate PMS number hereA4 (8 x 11 ) (210 x 297 mm)CatalogsDbleParll

Used in Manufacturing:YESA5 (5.83 x 8.26) (148 x 210 mm)C1Offset Z

Fold:NoneSample

Comments:C2Short

Part Number:PN-77969JIT / PODV

D1Z

D2Microfold

D3

D4

D5

D6

D7

D8

D9

Date post:	26-Jun-2018
Category:	Documents
Upload:	buikien
View:	218 times
Download:	0 times

Replacement Lithium Batteries - Rockwell...

Documents