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Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable...

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Research and Development of Cutting Edge Technology in the field of Energy and Environmental Green Science Biodegradable Material Green Science Alliance
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Page 1: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Research and Development of Cutting

Edge Technology in the field of Energy

and Environmental Green Science

Biodegradable Material

Green Science Alliance

Page 2: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Establishment : 1938 (Fuji Pigment Co.,Ltd)

2007 (Green Science Alliance)

Annual Sales : approximately 30 - 32 million USD

Head Office : 2 - 22 - 11 Obana Kawanishi-city, Hyogo prefecture, Japan

Branch and Factory : Kawanishi Factory, Tada Factory, Kamo Factory,

Sizuoka Factory, Tokyo Sales Office, Berlin Office (Germany)

Number of Employees : approximately 100

Green Science Alliance

Fuji Pigment Co.,Ltd. Group

Page 3: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Fuji Pigment Co.,Ltd. 1938年設立

Color BusinessAzo Red Organic Pigment Synthesis

Various type of ink for stationery, stamp, inkjet

ink and for functional material dispersion ink

(30 - 180 nm particle size, nanotechnology)

Green Science Alliance Co.,LtdGroup Company of Fuji Pigmet Co.,Ltd

Started as startup company within Fuji

Pigment Co.,Ltd who research and

develop cutting edge technology in the

field of energy and environmental green

science

Page 4: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Environmental Problem

Global Warming

Depletion of Natural Resources

Lack of Energy

Damaging Environment

Lack of Water

Human Population Explosion

Extinction of Biological Species

Imminent serious problem for Earth

caused by Human

Green Science Alliance

Page 5: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

1. Biodegradable MaterialsA. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum)

B. Paper, waste paper based Biodegradable Plastic (100% Nature derived Material, no petroleum)

C. Wood, Waste wood, bamboo based Biodegradable Plastic (100% Nature derived Material, no petroleum)

D. Stone (CaCO3, Clay, Talc, Mica etc…) based Biodegradable Plastic (100% Nature derived Material, no petroleum)

E. Biodegradable plastic color masterbatch (Cellulose Nanofiber composite is possible)

F. D. Cellulose Nanofiber composite Material with biodegradable plastic, general plastic, recycle plastic.

G. Cellulose Nanofiber in Water, various type of organic solvent, chemically modified cellulose nanofiber

H. Chitin, Chitosan Nanofiber

2. Battery, Fuel Cell, Solar CellA. Materials for Dye Sensitized Solar Cell, Perovskite Solar Cell

B. Materials for Solid Oxide Fuel Cell (SOFC), Polymer Electrolyte Fuel Cell (PEFC)

C. Lithium Ion Battery for next generation (new cathode, anode, solid electrolyte)

D. Rechargeable Aluminium Air Battery, Aluminium Ion Battery

3. Bioethaol made from non-edible plant such as wood, bamboo, paper waste, food waste etc…

4. Various type of Advanced Functional MaterialsA. Quantum dot

B. Ionic liquid

C. MOF : Metal Organic Framework, PCP : Porous Coordination Polymer

D. Material for Visible Light Response type Photocatalysis, Artificial Photosynthesis

E. Thermoelectric Materials

F. Oxide Nanocolloid, Metal Nanocolloid, Silver nanoink, Silver nanowire, Conductive Ink, Carbon Nanotube Ink

G. Solid Acid Catalyst, Hetero Catalyst

H. Hydroxy Apatite

Page 6: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

1. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum)

2. Paper, waste paper based Biodegradable Plastic (100% Nature derived

Material, no petroleum)

3. Wood, Waste wood, bamboo based Biodegradable Plastic

(100% Nature derived Material, no petroleum)

4. Stone (CaCO3, Clay, Talc, Mica etc…) based Biodegradable Plastic

(100% Nature derived Material, no petroleum)

5. Cellulose Nanofiber composite Material with biodegradable plastic,

general plastic, recycle plastic.

6. Cellulose Nanofiber in Water, various type of organic solvent,

chemically modified cellulose nanofiber

7. Biodegradable plastic color masterbatch with cellulose nanofiber.

Biodegradable Materials

Page 7: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

plastic garbage problem, micro plastic problem in the ocean

You can find plastic garbage even

At the depth of 6270 m !!Large corporation such as Starbucks,

Mcdonald’s start prohibiting usage of

plastic straw, cups etc…

Page 8: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Increase of Plastic Production in the World

The amount of plastic production is more than production of steel.

The amount of plastic production is increasing every year and

The amount of plastic consumption is also increasing every year.

Page 9: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Shopping bag

Biodegradable Plastic Application

Film Garbage bag

Agricultural multi film Plant pot Fishing net

cup

Air cushion

Spoon

Knife

fork

Page 10: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Biodegradable Plastic

Solar Energy + CO2 = raw material for plastic

(sustainable organic natural resource + CO2)

Page 11: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Bio PE(polyethylene)

Bio PP (polypropylene)

Bio PU (polyurethane)

Bio PA (polyamide) etc…

PLA(poly lactic acid)

PHA(polyhydroxyalkanoate)

Starch base

Cellulose base etc…

PE(polyethylene)

PP(polypropylene)

PVC(poly vinyl chloride)

PS(polystyrene)

PET(polyethylene terephthalate)

ABS etc…

PCL(poly caprolactone)

PVA(polyvinyl alcohol)

PBS(polybutylene succinate)

PBAT(polybutadiene adipate

terephthalate)

PETS(polyethylene terephthalate

succinate) etc…

biomass base

petroleum base

biodegradablenot biodegradable

Biodegradable PlasticBio Plastic

Page 12: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Bio PE(polyethylene)

Bio PP (polypropylene)

Bio PU (polyurethane)

Bio PA (polyamide) etc…

PLA(poly lactic acid)

PHA(polyhydroxyalkanoate)

Starch base

Cellulose base etc…

PE(polyethylene)

PP(polypropylene)

PVC(poly vinyl chloride)

PS(polystyrene)

PET(polyethylene terephthalate)

ABS etc…

PCL(poly caprolactone)

PVA(polyvinyl alcohol)

PBS(polybutylene succinate)

PBAT(polybutadiene adipate

terephthalate)

PETS(polyethylene terephthalate

succinate) etc…

biomass base

petroleum base

biodegradablenot biodegradable

Biodegradable PlasticBio Plastic

cellulose nanofiber composite : Nano Sakura

Page 13: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Starch based Biodegradable Plastic (100% Nature Material)

Should be Biodegradable even in the ocean (Under Biodegradability Testing)

100% Nature derived Material, no petroleum usage)

Cellulose Nanofiber Composite with Starch based

Biodegradable Plastic

Tensile strength 44 - 48 MPa

No. 1144

Page 14: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

We are cling to the idea of creating biodegradable plastic with 100 % natural material,

No petroleum origin raw material

Paper, waste paper, paper scrap,

recycle paper, news paper etc…

can be used.

Promote paper recycling

Harmless to the environment

as much as possible

Tensile Strength

57 - 62 MPa (PLA type)

64 - 67 MPa (PLA + CNF type)

26 - 30 MPa (PHBV type)

29 - 32 MPa (PHBV + CNF type)

Left : paper based

Biodegradable plastic pellet

right:test specimen molded

with paper based

biodegradable plastic pellet

Paper, Waste Paper and CNF (Cellulose Nanofiber) based

Biodegradable Resin (100% Nature derived Material)

No. 1150

No. 403

No. 1151

No. 404

paper type paper + CNF type

Page 15: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

We are cling to the idea of creating biodegradable plastic

with 100 % natural material, No petroleum

Wood, Wood Waste, Bamboo etc…,

all kind of plant based material

can be used as raw material.

Promote paper recycling

Harmless to the environment

as much as possible

Tensile Strength

PLA type 10 - 20 MPa

PHBV type 30 - 32 MPa

Wood, Wood Waste, Bamboo based Biodegradable Plastic

(100% Nature derived Material)

No. 1152

No. 405

Page 16: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Nano Cellulose + Biodegradable Plastic Color Masterbatch

Nano Cellulose + Biodegradable plastic color masterbatch

Other color is possible as customer request.

White(Pigment White 6)

Yellow(Pigment Yellow 120)

Red (Pigment Red 57:1)

Green (Pigment Green 36)

Blue (Pigment Blue 15)

Brown (Pigment Brown 25)

Black (備長炭)

Page 17: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Cellulose base Biodegradable Resin Material

(100% Nature Biomass base, No Petroleum)

We persist to the ideas of making 100 % Nature Biomass based Biodegradable

Materials. NO Petroleum.

PLA, PHA type, starch based biodegradable resins are

good materials because they are also biomass based materials.

However, they are made from human food such as grains,

potatos, sugarcane etc… And there is a risk in the near future

that human food will be consumed

to make these biodegradable resin materials.

Therefore, it is ideal to make biodegradable resin from non-edible biomass.

Cellulose is most ideal because they are most abundant natural resources

on this planet. We can use waste wood such as thinner woods.

When large production is achieved, price should be economically friendly too.

Cellulose + Nano Cellulose Composite ??

Page 18: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

100 % nature biomass based materials and as harmless as possible to the environment. No petroleum origin materials.

Recently, researchers have been trying to make cellulose based resin by saccharification of cellulose with acid or enzymes. However, decomposition process and pre-treatment process are troublesome processes so that cost will be too expensive for real application.

We made more simple process to make thermoplastic cellulose.

Tensile strength 42 – 54 MPa

We will keep trying to improve resin properties such as mechanical strength, crystallinity, molding property, heat resistance etc…

Nano Cellulose Composite is also possible.Cellulose + Nano Cellulose Composite ??

Page 19: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Nano CelluloseWidth 4~100nm length more than 5μm

High aspect ration

Manufacture by physical breakdown by machine

Component of Plant

Cellulose : 50 - 60 % %

Hemi Cellulose : 20 - 30 %

Lignin : 20 - 30 %

Main bone frame structure of all plant cell wall and can be

obtained by breaking down plant fiber into nano size level.

Plant cell wall structure is similar to concreate structure

Nano cellulose (iron reinforcing bar)

is embedded in lignin (concrete)

Nano Cellulose

Page 20: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

1. Strong and light weighted (theoretically, as light as 1/5, and

as strong as 5 times of iron steel)

2. Economically cheap

3. Sustainable, recyclable and environmentally friendly material

4. Large surface area(more than 250m2/g), good absorbent, good scaffold

5. High gas barrier property

6. High biological compatibility

7. Thermal expansion coefficient is low (1 / 50 of glass). This is very useful property at plastic molding

due to its dimensional stability.

8. Nano cellulose can be made from plant, tree, paper, waste wood, paper scrap etc…

9. Nano cellulose can be used as reinforced material. Next generation fiber material next to glass fiber,

carbon fiber.

10. Raw material (cellulose) is the largest natural organic resource on the earth. 11. Biodegradable

Nano Cellulose

Page 21: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Nano Cellulose (Cellulose Nanofiber : CNF) products from Green Science Alliance Co.,Ltd.

1. Nano Cellulose in water

2. Nanocellulose in various types of organic solvent

(Alcohol, ketone, ethyl acetate, butyl acetate, glycol ether, glycol ether acetate,

toluene, NMP, phenyl glycol and all other organic solvent as customer request etc…)

3. Chemically modified Cellulose

4. Nano cellulose mixed Plastic Composite Material

PLA + CNF

composite

masterbatch

Chemically

modified

cellulose

CNF Gel

in organic solvent

CNF + Plastic

composite

testing piece

Page 22: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Next generation fiber reinforced material next to glass fiber, carbon fiber.

Material can be stronger and light weighted. Can be apply to

Automotive, airplane, building material etc…

Various type of film, filter.

Cosmetic

Scaffold for catalyst

Viscosity thickener, adhesive, gelling agent, emulsion, suspension etc…

Battery separator

Bio, medical use (for human body tissue, ligaments, artificial blood vessel,

DDS (Drug Delivery System) etc…

Paint, food additive, pesticides, wrapping material etc…

Flexible substrate for solar cell, LED, display etc…

Etc…

Application of Nano Cellulose

Page 23: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

diapers

Flexible electronic

device film

Shoe bottom

Automotive parts

Stationery ink

Diaphragm (acoustics)

Nano Cellulose Sheet

Nano

Cellulose

Gel

Application of Nano Cellulose

Page 24: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Biodegradable plastic is not largely used yet, why ?

Compared to conventional plastic such as

PP, PE, PVC, PMMA, Nylon, PS, ABS etc…

1.Mechanically weak

2.Thermally weak

3.Deformation at molding (at heating)

4.Low crystallinity

5.expensive

Page 25: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Plastic that can be decomposed into H2O

and CO2 by the work of microorganism in

natural environment.

Biodegradable Plastic

Nano Cellulose

Nano cellulose is the next generation

environmentally friendly material that can

be taken from plant, woods.

Page 26: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Biodegradable Plastic

+

Biodegradable Nano Cellulose1. Improve mechanical strength

2. Increase temperature durability, heat resistance, increase glass

transition temperature

3. Lower the thermal expansion coefficient

(prevention of heat deformation for plastic molding)

4. Increase crystallinity

It has a great meaning to improve these properties with

biodegradable material because this is also possible with

glass fiber, carbon fiber, but they are not biodegradable.

Page 27: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable
Page 28: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

tensile strength bending

Strength elasticity

enhanced by making

nano cellulose composite

MFR and Impact strength

decreases by making

composite

with nano cellulose

Resin Properties of Nano Cellulose + Petroleum based Resin Composite

Type of Petroleum based Resin

CNF

Concent

ration

(%)

Tensile

Strength

(MPa)

Tensile

Stroke

(mm)

Elasticity

(MPa)

Bending

Strength

(MPa)

Bending

Stroke

(mm)

MFR

(g /

10min.)

Charpy

impact

test

(KJ/m2)

Low Density Polyethylene

(LDPE)0 10 6

LDPE composite with CNF 23 15 - 17

LDPE composite with CNF 33 24 - 25 2.4

Linear Low Density

Polyethylene (LLDPE)0 14.4 135 472 11 15.9

LDPE composite with CNF 20 24.8 8 1417 26.2 13.7

Polypropylene (PP) 0 32 6.2 - 7.1 1800 - 1900 59.4 9.4 20 - 21

PP composite with CNF 23 38 - 39 3.8 - 5.2 2600 - 3200

PP composite with CNF 33 41 - 42

PP composite with CNF 40 48 - 49 3400 80.3 7.7 2.1 - 2.5

Poly Styrene (PS) 0 29

PS composite with CNF 23 36 - 37

Polymethyl methacrylate 0 42

PMMA composite with CNF 23 56 - 57

Polyamide 6 (PA6) 0 42 24 - 25

Polyamide 6 (PA6) composite

with CNF13 53 - 79 7.1 - 8.9 3200 - 3300 95 - 96 10.5 - 11.2 21 - 22 33 - 34

Poly Vynil Chloride (PVC) 0 12

PVC composite with CNF 23 22 - 23

Page 29: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Type of Petroleum based Resin

CNF

Concen

tration

(%)

Tensile

Strength

(MPa)

Tensile

Stroke

(mm)

Elasticity

(MPa)

Bending

Strength

(MPa)

Bending

Stroke

(mm)

MFR

(g /

10min.)

Charpy

impact

test

(KJ/m2)

Acrylonitrile butadiene styrene 0 43 3 1600 - 1700

ABS composite with CNF 23 50 - 55 2.9 - 3.0 2900 - 3300 66 - 67 5.4 - 5.8

Polycarbonate (PC) 0 49 3.6 1907

PC composite with CNF 23 70 3.8 3137

polyvinyl butyral (PVB) 0 44

PVB composite with CNF 23 54 - 55

Thermoplastic Poly Urethane 0 25 2.5 23.2

TPU composite with CNF 30 32 29 686 18.3 15.4

polyacetal, polyoxymethylene 0 52 4.4 - 6.1 2000 - 2200

POM composite with CNF 23 68 - 72 3.4 - 4.3 3900 - 4100 100 - 102 9.1 - 9.9

Ethylene α Olefin Copolymer 0 7.3 22.7 1.5

Ethylene α Olefin Copolymer with 33 7 370 6.7

ethylene vinyl acetate (EVA) 0 6 273 43.5 2.8 20.7

EVA composite with CNF 30 12 14 286 9.7 18

Tensile strength, bending strength and elasticity enhanced by

making nano cellulose composite

Resin Properties of Nano Cellulose + Petroleum based Resin Composite

Page 30: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Tensile strength

bending strength

elasticity

Enhanced by making

Nano cellulose composite

MFR and Impact strength

decreases by making

composite

with nano cellulose

type of biodegradable plastic

CNF

Concent

ration

(%)

Tensile

Strength

(MPa)

Tensile

Stroke

(mm)

Elasticity

(MPa)

Bending

Strength

(MPa)

Bending

Stroke

(mm)

MFR

(g /

10min.)

Charpy

impact

test

(KJ/m2)

polycaprolactone (PCL) 0 2

PCL composite with CNF 23 8.5

starch based plastic 0 8 42 - 52

starch based plastic composite

with CNF23 19.5

starch + PBAT based plastic 0 11 198 258.7

starch + PBAT based plastic

composite with CNF25 24 4.2 1640

16 - 18

starch + PLA based plastic 0 29 2.4 1869 42.7 4.8

starch + PLA based plastic

composite with CNF23 34 1.3 3567 59 3

Poly buthylene succinate (PBS) 0 38 7.1 - 8.8 660 - 680 31 14

PBS composite with CNF 26 48 52 12

Poly Lactic Acid (PLA) 0 62 2.8 2831 98 7.4 62 - 78

PLA composite with CNF 23 70 3.4 3800 117 4.8 13- 15 35 - 36

poly(butylene adipate-co-

terephthalate) (PBAT)0 12

PBAT composite with CNF 23 18.5

polyhydroxyalkanoate (PHA) 0 16

PHA composite with CNF 30 24.5

Resin Properties of Nano Cellulose + Biodegradable Resin Composite

Page 31: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Resin Properties of Biodegradable Resin Composite with Wood, Paper

Recycle Materials

Tensile strength

bending strength

elasticity

Enhanced by making

Nano cellulose composite

Waste wood, waste paper

Can be mixed with

Our Biodegradable Resin

Type of Biodegradable Resin

CNF

Concent

ration

(%)

Tensile

Strength

(MPa)

Tensile

Stroke

(mm)

Elasticity

(MPa)

Bending

Strength

(MPa)

Bending

Stroke

(mm)

MFR

(g /

10min.)

Charpy

impact

test

(KJ/m2)

Starch based Biodegradable Resin 0 12 42 - 52

Starch based Biodegradable Resin

Composite with CNF23 23 - 24

Cellulose based Biodegradable

Resin40 - 44 2.1 - 3.8 2300 - 2400 45 - 48 5.1 - 5.4

Cellulose based Biodegradable

Resin Composite with CNF23 50 - 51 3.9 - 4.8 3000 - 3100 47 - 50 7.9 - 8.1

Cellulose based Biodegradable

Resin Composite with Wood, Waste

Wood

10 45 - 48 4.2 - 4.9 2500 - 2600 41 - 44 7.4 - 7.9

Cellulose based Biodegradable

Resin Composite with Paper, Waste

Paper

23 46 - 49 4.8 - 4.9 2600 - 2700 44 - 46 7.5 - 8.2

PLA Composite with Paper, Waste

Paper40 - 50 58 - 62 1.9 - 2.6 3400 - 3500 73 - 79 2.6 -2.9

PLA Composite with Paper, Waste

Paper and CNF50 - 55 64 - 66 2.3 - 2.4 3600 - 3700 75 - 81 2.3 - 2.8

PHBV Composite with Paper, Waste

Paper35 26 - 29 1.4 - 1.9 2900 - 3000 53 - 54 2.9 - 3.1

PHBV Composite with Paper, Waste

Paper and CNF38 - 45 29 - 32 1.7 - 2.0 3000 - 3100 55 - 56 3.1 - 3.3

PHBV Composite with Wood, Waste

Wood10.5 30 - 32 1.8 - 2.4 2700 - 2800

Page 32: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

By making nano cellulose composite with plastic scrap, it was possible

to improve mechanical strength. This fact can promote reuse of plastic

scrap in the world, and could be one of the strategy to reduce the plastic

garbage.

Mechanical Strength of Nano Cellulose + Plastic Scrap Composite

tensile strength

bending strength

elasticity

Enhanced by making

Nano cellulose composite

Page 33: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

RT 1day

TOC TOC av分解率

(PLA換算)

分解率

(CNF考慮)

PLA 17.47

17.45

5%CNF PLA 18.52

18.49

10%CNF PLA 18.87

18.72

23%CNF PLA 21.13

21.12

60℃ 1week

-

2.28%

17.46

18.505

2.22%

2.39%

2.64%

3.53%

6.342

18.795

21.125

7.159

6.932

7.532 2.79%

2.40%

By making PLA + Nano Cellulose Composite, mechanical strength has increased.

On top of that, It was found that biodegradability also accelerated.

We are planning to measure biodegradability with other plastics as well.

TOC : Total Organic Carbon

Influence of biodegradability of PLA by mixing with nano cellulose

Decomposition Rate

(based on PLA weight)

Decomposition Rate

(based on CNF weight)

Page 34: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Influence of biodegradability of nano cellulose concentration in

PLA under compost condition at 60 ℃

As nano cellulose concentration increases, biodegradability

increases compared to pure PLA.

Influence of biodegradability of PLA by mixing with nano cellulose

Page 35: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

All of sample have peaks almost

at the same position.

The new peaks were observed with PLA

mixed with nano cellulose approximately at

100C. This is suggested to be due to

crystallization.

This means nano cellulose is effective as

nucleating agent.

Thermal property of

PLA + Nano Cellulose

Composite

Page 36: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

MFR becomes low and deflection temperature under load,

will become higher, by making nano cellulose composite material.

Sample PP

PP +

Nano Cellulose

40%

MFR (g / 10min.) 20.4 2.53

sample

Coefficient of Linear Expansion MD TD MD TD

23 - 60°C (x 10-5

/ K) 7.66 11.2 3.34 9.54

23 - 160°C (x 10-5

/ K) 5.78 16.5 6.49 15.1

PP

PP +

Nano Cellulose

40%

Sample

Deflection temperature

under load (°C)

PP

PP +

Nano

Cellulose 40%

62 106.2

Other property

Page 37: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

combination of nano cellulose

composite and foaming technologyFoaming is useful technology

because plastic can be lighter and can be used as Insulating material.

The most known and famous foaming product is

foamed poly styrene.

Two major technology for foaming

(chemical foaming, physical foaming)

So far, chemical foaming have been often used as industrial use,

Although it is said that chemical foaming is not environmentally friendly

technology.

As physical foaming technology, chlorofluorocarbon or hydrocarbon gases have

been often used. However, these gas is said to be toxic, and furthermore, they can

destroy ozone layer. On top of that, these gases can be flammable and one of the

reason for global warming.

foamed poly styrene

Page 38: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

We have been successfully making foamed plastic by

supercritical CO2, N2 gas foaming technology.

With our new foaming technology, foamed plastic such as foam

PP, PMMA, PLA, PS, ABS and other various types of foam

plastics can be made, because this technology can make pores

smaller than conventional method.

With this technology, plastic is expected to be even

stronger and lighter.

At the moment, even with 40% of CNF, mechanical strength

increase is 1.5 - 2.5 times, compared to the one without CNF.

With Supercritical CO2 Foaming Technology, could mechanical

strength be stronger even with lower CNF concentration??

supercritical CO2 foaming technology

Page 39: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

combination of nano cellulose composite and

foaming technology

Combining nano cellulose composite and supercritical CO2 foaming

technology. Would plastic be even stronger and lighter??

疎水化処理

molding with supercritical CO2

foaming extrusion machine

CNF reinforced supercritical CO2

Page 40: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

supercritical CO2 supplying machine twin extruder under supercritical CO2 condition

combining nano cellulose composite technology and

supercritical CO2 foaming technology

There has been some report that mechanical strength increased when carbon fiber

composite was made with supercritical gas foaming condition. Therefore, we will apply

this idea to our nano cellulose composite with supercritical CO2 condition.

Page 41: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

PLA110 PLA190

PLA100%

CNF1%

CNF2%

CNF3%

(1)

(2)

(3)

(4)

(5)

(6)

Foam (gas bubble) size of

approximately 50μm were observed

with only PLA A.

With CNF 1 %, foam size became a

little less than 10μm. Not much

obvious difference was observed

with CNF 2 or 3%.

Foam (gas bubble) size of

approximately 20 - 50μm were

observed with only PLA B.

With CNF 3 %, foam size became a

little smaller as much as 10 – 30μm.

PLA A PLA B

Only PLA

CNF1%

CNF2%

CNF3%

PLA + Nano Cellulose Composite under Supercritical CO2

Page 42: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Foam (gas bubble) size of approximately 30 – 80 μm were observed with only

PLA . With CNF 1 %, foam size became approximately 10μm. Bubble can be

observed where CNF trace can be seen. This means CNF may have functioned

as foam nucleating agent.

PLA CNF 1%Micro X-ray

CT image

PLA only

Page 43: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

CNF2% increased foaming ratioCNF1%

PLA only

PLA A

PLA B

CNF3% increased foaming ratio

PLA foaming technology (supercritical CO2 + nano cellulose + PLA)

Foaming property increases as CNF content increases

Page 44: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

この最先端技術によりセルロースナノファイバー複合発泡PLAを作った

PLA

+

Nano Cellulose Composite Technology

+

CO2 gas supercritical condition foaming

technology

Cutting edge technology

Supercritical CO2 + Biodegradable Resin + Nano Cellulose

= Cutting edge technology

Page 45: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Certificate

PLA (poly lactic acid) + nano cellulose

GS CNF PLA

Certified as Green Plastic and Biomass Plastic from

JBPA (Japan Bio Plastic Association)

No. 1138

No. 359

Page 46: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Certificate

PBS (polybutylene Succinate) + nano cellulose

GS CNF PBS

Certified as Green Plastic and Biomass Plastic from

JBPA (Japan Bio Plastic Association)

No. 1142

No. 378

GS CNF PLA Film

GS CNF PBS Film

Page 47: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

We are the only one company who can make nano cellulose +

Biodegradable plastic and their mold products in the world.

Some of the products do not contain any petroleum contained.

All nature 100 % made. (patent applied).

Bag made of

PBAT+ CNF Film, Sheet

PLA + CNF (upper)PBS + CNF (lower)

Dish, bowl, food tray

Starch based biodegradable

resin + CNF (left)

PBS + CNF (right)

cutlery

PLA + CNF

Biodegradable

Bottle

PLA + CNF

Page 48: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

More Certificate of Green plastic, Biomass plastic from JBPA

(Japan Bio Plastic Association)

We will also aquire

these certificate

with other type of

biodegradable

materials, as well

as biodegradable

certificate from

Europe such

as TÜV Rheinland.

Page 49: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

Ultimate Goal

1. No petroleum, 100 % nature resin material

2. Biodegradable(ultimately marine biodegradable)

3. Raw material is composed of various type of biodegradable resin and

waste paper, waste wood, plant, bamboo etc… promote recycling

4. Raw material is composed of various type of biodegradable resin and

nano cellulose (increase mechanical strength, crystallinity, foaming

property, gas barrier property, biodegradability.)

Page 50: Research and Development of Cutting Edge Technology in the ......A. Starch based Biodegradable Plastic (100% Nature derived Material, no petroleum) B. Paper, waste paper based Biodegradable

We will supply raw materials pellets masterbatch and

molding products with “Nano Sakura” trade name. We

will try to solve plastic pollution problem in the world with

our newly innovative materials, including nano cellulose,

paper, plant, wood based 100 % nature derived

biodegradable materials, no petroleum.

Also, promote recycling.

https://www.gsalliance.co.jp/en/ https://www.nano-sakura.com/en


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