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Research Article CFD Simulation for Separation of Carbon Dioxide-Methane Mixture by Pressure Swing Adsorption K. Rambabu, L. Muruganandam, and S. Velu School of Mechanical and Building Sciences, VIT University, Vellore, Tamil Nadu 632014, India Correspondence should be addressed to K. Rambabu; [email protected] Received 13 January 2014; Revised 28 May 2014; Accepted 29 May 2014; Published 19 June 2014 Academic Editor: Donald L. Feke Copyright © 2014 K. Rambabu et al. is is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. A developing technology for gas separations is pressure swing adsorption, which has been proven to be more economical and energy efficient compared to other separation methods like cryogenic distillation and membrane separation. A pressure swing adsorption (PSA) column, with carbon dioxide-methane as feed mixture and 6-FDA based polyimides as the adsorbent, was modeled and simulated in this work. Ansys Fluent 12.1, along with supplementary user defined functions, was used to develop a 2D transient Eulerian laminar viscous flow model for the PSA column. e model was validated by comparing the simulated results with established analytical models for PSA. e developed numerical model was used to determine the carbon dioxide concentration in the column as a function of time based on different operating conditions. Effect of various operating parameters like pressure, temperature, and flow rate on the separation efficiency has been studied and reported. Optimization studies were carried out to obtain suitable operating conditions for the feed gases separation. Simulation studies were carried out to determine the separation length required for complete separation of the feed mixture corresponding to different inlet feed concentrations which were entering the column at a given flow rate. 1. Introduction Traditionally, industrial gas separation is done by chemical and physical absorption, membrane separation, and low temperature distillation [1]. Owing to high energy consump- tion and associated problems like cost and process degra- dation, newer avenues are being explored. With different kinds of adsorbents available, each offering a wide range of equilibrium properties, adsorption is being seen as a viable option for gas separation, especially for binary gas mixtures [2]. Separation processes utilizing adsorption are low cost and energy efficient alternatives in comparison with other separation processes particularly at low to moderate throughput [3]. Adsorption is mainly performed by periodic variations of pressure and temperature of the system. Temperature swing adsorption (TSA) is widely used for removal of trace amounts of pollutants such as volatile organic compounds from gaseous streams [4]. However, TSA needs precise process controls, huge columns, and longer operating time compared to pressure swing adsorption (PSA) and hence, TSA is preferred for systems having strong adsorbing nature with respect to the adsorbent [5]. Pressure swing adsorption is based on Skarstrom cycle [6] in which feed mixture is sent in at high pressures. Separation takes place due to selective adsorption of one or more feed components by the adsorbent and the rate of adsorption is regulated by the operating pressure of the process. e adsorbed component (adsorbate) is recovered later by reducing the pressure of the column. Adsorption involves contacting a free fluid phase (gas or liquid) with a rigid particulate phase which has the property of selectively taking up and storing one or more solute species originally contained in the fluid [7]. e strength of the surface interaction between the adsorbent and adsorbate depends on the nature of the solid adsorbent, the fluid adsorbate, and the system’s thermodynamic properties, especially density and pressure. Consequently, different adsorbents adsorb feed com- ponents with different affinities which are regulated by Hindawi Publishing Corporation International Journal of Chemical Engineering Volume 2014, Article ID 402756, 7 pages http://dx.doi.org/10.1155/2014/402756
Transcript
Page 1: Research Article CFD Simulation for Separation of Carbon ...downloads.hindawi.com/journals/ijce/2014/402756.pdf · Research Article CFD Simulation for Separation of Carbon Dioxide-Methane

Research ArticleCFD Simulation for Separation of Carbon Dioxide-MethaneMixture by Pressure Swing Adsorption

K Rambabu L Muruganandam and S Velu

School of Mechanical and Building Sciences VIT University Vellore Tamil Nadu 632014 India

Correspondence should be addressed to K Rambabu rambabukvitacin

Received 13 January 2014 Revised 28 May 2014 Accepted 29 May 2014 Published 19 June 2014

Academic Editor Donald L Feke

Copyright copy 2014 K Rambabu et al This is an open access article distributed under the Creative Commons Attribution Licensewhich permits unrestricted use distribution and reproduction in any medium provided the original work is properly cited

A developing technology for gas separations is pressure swing adsorption which has been proven to be more economical andenergy efficient compared to other separation methods like cryogenic distillation and membrane separation A pressure swingadsorption (PSA) column with carbon dioxide-methane as feed mixture and 6-FDA based polyimides as the adsorbent wasmodeled and simulated in this work Ansys Fluent 121 along with supplementary user defined functions was used to developa 2D transient Eulerian laminar viscous flow model for the PSA column The model was validated by comparing the simulatedresults with established analytical models for PSA The developed numerical model was used to determine the carbon dioxideconcentration in the column as a function of time based on different operating conditions Effect of various operating parameterslike pressure temperature and flow rate on the separation efficiency has been studied and reported Optimization studies werecarried out to obtain suitable operating conditions for the feed gases separation Simulation studies were carried out to determinethe separation length required for complete separation of the feed mixture corresponding to different inlet feed concentrationswhich were entering the column at a given flow rate

1 Introduction

Traditionally industrial gas separation is done by chemicaland physical absorption membrane separation and lowtemperature distillation [1] Owing to high energy consump-tion and associated problems like cost and process degra-dation newer avenues are being explored With differentkinds of adsorbents available each offering a wide rangeof equilibrium properties adsorption is being seen as aviable option for gas separation especially for binary gasmixtures [2] Separation processes utilizing adsorption arelow cost and energy efficient alternatives in comparison withother separation processes particularly at low to moderatethroughput [3]

Adsorption is mainly performed by periodic variationsof pressure and temperature of the system Temperatureswing adsorption (TSA) is widely used for removal of traceamounts of pollutants such as volatile organic compoundsfrom gaseous streams [4] However TSA needs preciseprocess controls huge columns and longer operating time

compared to pressure swing adsorption (PSA) and henceTSA is preferred for systems having strong adsorbing naturewith respect to the adsorbent [5]

Pressure swing adsorption is based on Skarstrom cycle[6] in which feed mixture is sent in at high pressuresSeparation takes place due to selective adsorption of oneor more feed components by the adsorbent and the rateof adsorption is regulated by the operating pressure of theprocess The adsorbed component (adsorbate) is recoveredlater by reducing the pressure of the column Adsorptioninvolves contacting a free fluid phase (gas or liquid) with arigid particulate phase which has the property of selectivelytaking up and storing one or more solute species originallycontained in the fluid [7] The strength of the surfaceinteraction between the adsorbent and adsorbate depends onthe nature of the solid adsorbent the fluid adsorbate and thesystemrsquos thermodynamic properties especially density andpressure

Consequently different adsorbents adsorb feed com-ponents with different affinities which are regulated by

Hindawi Publishing CorporationInternational Journal of Chemical EngineeringVolume 2014 Article ID 402756 7 pageshttpdxdoiorg1011552014402756

2 International Journal of Chemical Engineering

the thermodynamics of the system This gives raise to thewide range of processes in PSA processes with respect to theadsorbent used

Two separations of particular commercial interest thathave been mostly reported in the literature are the car-bon dioxide-methane (CO

2-CH4) separation and oxygen-

air separation Separation of oxygen from air by PSA usingzeolite 5A as adsorbent has been studied experimentally[8 9] Modelling of the oxygen separation from air by PSAusing 13X zeolite as adsorbent has been carried out byequilibrium model with a linear isotherm for oxygen and apolynomial isotherm for nitrogen [10] Experimental studieson the separation of the carbon dioxide-methane systemusing membrane technology have been reported in scientificliterature [11] Simulation study on the effect of gas solubilityin the adsorbent with respect to feed mixture separation isalso made for CO

2-CH4system using PSA [12] However the

effect of operating parameters on the separation efficiency ofthe system has not been explored so far

Removal of carbon dioxide from natural gas is extremelyimportant in order to meet the transportation pipelinespecifications as well as produce natural gas from associatedgas dug out from oil wells [11 13] The most commonadsorbents used in PSA separation processes for carbondioxide-methane systemare inorganic adsorbents like zeoliteactivated charcoal and polymer adsorbents like polysulfoneand polyacetate The 6-FDA based polyimides have beenreported to be a promising adsorbent material for gasseparation [14] The hexafluoroisopropylidene linkage in thepolyimides enhances the permselectivity of the 6-FDA basedpolyimides for the binary systems [15] Polyimides also showexcellent mechanical strength as well as temperature andchemical resistance [16]

In this study the separation process of CO2-CH4system

was modeled based on dynamic pressure-swing adsorptionprocess with FDA based polyimides particles as adsorbentCFD package Ansys Fluent 121 along with supplementaryuser defined functions was used to develop a 2D transientEulerian laminar viscous flow model for the adsorptioncolumnThe objective of the investigation was to simulate thedeveloped numericalmodel to study the individual feed com-ponentrsquos concentration distribution and separation efficiencywith respect to time and column operating parameters

2 Process Modelling

21 Model Setup and Analysis A typical model of the PSAadsorption column is shown in Figure 1 The model wasdeveloped and simulated using Ansys Fluent 121 The detailsof the adsorption columnmodel were taken as used in earlierrelated work [12] and are shown in Table 1 The fluid wastaken to be incompressible Newtonian and in a laminarflow regime Carbon dioxide-methane system at standardconditions was chosen as the feed mixture in a 50-50volume concentration The porous medium approach wasused in the simulation of the fluid flow in the packed bedsince the adsorbent inside the packed bed can be treatedas porous medium The porous medium is assumed to

Outlet

WallAxis

Inlet

Figure 1 Schematic of the PSA column model with feed inlet andoutlet

Table 1 Parameters used in separation of binary gas mixtures

Molar feed composition CO2-CH4 (50-50 by volume)Adsorbent Polyimide (6FDA-ODA)Particle radius 120583m 100Bed length m 035Bed diameter m 006Bed voidage 05Operating temperature K 300Operating pressure atm 20Glass transition temperature sim450K

be isotropic The approach uses an additional mass sourceterm to the standard fluid flow equations to account forthe flow resistance due to the porous medium The mixingand transport of binary species are modeled by solvingconservation equations describing convection and diffusionfor each component species The following assumptions havebeen made in the modelling approach

(i) The process is assumed to be isothermal(ii) Ideal gas law is applicable(iii) Plug flow is assumed that is there is no axial or radial

dispersion(iv) The mass transfer rate is given by linear driving force

(LDF) model

User defined functions were introduced to incorporatesource terms in order to include the effects of solubility anddiffusivity The effect of temperature on permeability wasincorporated in the source term by (1) using the data given inTable 2 [17] PISO scheme was used as the pressure velocitycoupling algorithm The governing equation for fluid flow

International Journal of Chemical Engineering 3

Table 2 Activation energies for permeation for 6-FDA basedmembranes at 35∘C and 20 atm

CO2 CH4

Kinetic diameter (A) 330 3801205820(Barrer) 1725 020

119864119901(kcalmol) 474 092

in isotropic porous media is given by (2) Incorporating thesource term 119878

0 in (2) would enable to define concentration

points of adsorbed gas Thus the mass and momentumconservation equations for the discussed model are givenby (3) and (4) respectively Inertial and viscous resistanceencountered by the fluid are incorporated in themodel by thelast two terms Permeability (120572) is calculated using Darcyrsquoslaw (see equation (5)) due to the presence of porous mediaThe linear driving force model describing the mass transferphenomena for PSA is given by (6) and (7) The governingequations were discretized by second-order upwind scheme

119875 = 120582119900exp( 119864119875

119877119879) (1)

120597 (120574120588Φ)

120597119905+ nabla ∙ (120574120588Φ) = nabla ∙ (120574 ΓnablaΦ) + 120574119878

Φ (2)

120597 (120574120588)

120597119905+ nabla ∙ (120574120588) plusmn nabla ∙ (120576119863

119901119894nabla ∙ (120574120588)) = 0 (3)

120597 (120574120588)

120597119905+ nabla ∙ (120574120588)

= minus120574nabla119875 + nabla ∙ (120574 120591)

+ 120574997888rarr

119861119891minus(

120583

120572+1198622120588

2

|119881|)

(4)

120572 =

1198892

1199011205763

150 (1 minus 120576)2 (5)

120597119902119894

120597119905= 119896119894(119902lowast

119894minus 119902119894) (6)

119896119894=60119863119901119894

1198892119901

(7)

22 Model Validation The adsorption of small molecules inglassy polymers is described best by the dual mode (DM)sorption model [18 19] The dual sorption mechanism isgiven as a combination of Henryrsquos law of solubility andLangmuir adsorption [18] Henryrsquos law accounts for thedissolution of the penetrant molecule in the continuouspolymer chain matrix and its sorption in microvoids isdescribed by Langmuir model According to DM sorptionmodel the gas concentration in the polymer is given by thefollowing equation as a function of operating pressure

119862 = 119862119863+ 119862119867= 119896119863119901 +

1198621015840

119867119887119901

(1 + 119887119901) (8)

Table 3 DM sorption model parameters for carbon dioxide sorbedin polyimide

119896119863(cm3 of CO2cm

3 of adsorbent bar) 156

1198621015840

119867(cm3 of CO2cm

3 of adsorbent) 546

119887 (barminus1) 0544

20

40

60

80

100

120

140

0 10 20 30 40 50Pressure (bar)

DM modelHenrys model

Langmuir modelNumerical model

Con

cent

ratio

n (c

m3

of g

asc

m3

of ad

sorb

ent)

Figure 2 Comparison of DMmodel and numerical model

where 119862 is the concentration of the gas adsorbed in unitvolume of the polymer 119862

119863is the gas concentration by

dissolution 119862119867is the gas concentration by hole filling 119901 is

the applied pressure 119896119863is dissolution constant1198621015840

119867is the hole

saturation constant and 119887 is the affinity constantDM model assumes that both modes occur simultane-

ously and are always in equilibrium [18 20] The diffusioncoefficient is independent of concentrationThe values of theparameters for the DM sorption model for carbon dioxidesorbed in polyimide are specified in Table 3 [21]

Validation of the numerical model was conducted bystudying the steady state adsorbed CO

2concentration as

a function of operating pressure and comparing with theCO2concentration obtained using analytical DM model As

shown in Figure 2 the behaviour of the numerical model isin accordance with the analytical DM sorption model Thevariation in the amount of CO

2adsorbed per unit volume

of adsorbent between the DM model and numerical modelreported an average error of 87 (in magnitude) calculatedover the operating pressure for the adsorption column Theerror between the DM model and the proposed numeri-cal model could be due to the truncation discretizationand round-off phenomena in the simulation The deviationbetween numerical model and the DMmodel was very muchless in comparison to the deviation between Langmuir modeland theDMmodel (average error of 425) and the deviationbetween Henry model and the DM model (average error of349)

4 International Journal of Chemical Engineering

002

00205

0021

00215

0022

00225

0023

0025 0075 0125 0175 0225 0275 0325 0375Distance from inlet (m)

minus0025

10 s20 s

50 s100 s

Con

cent

ratio

n of

CH

4ga

s (km

olm

3)

Figure 3 Concentration of methane as a function of time

07

075

08

085

09

095

1

0025 0075 0125 0175 0225 0275 0325 0375Column position from inlet (m)

minus0025

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

1 atm5 atm

10 atm20 atm

Figure 4 Pressure effects on separation ratio (flow velocity =015msec and temperature = 200K)

23 Simulation Carbon dioxide-methane mixture at a vol-ume composition of 50-50 was given as the inlet feedstream At the end of the cycle the mole fraction of carbondioxide was reduced to 005 from 05 due to the adsorptionof carbon dioxide in the column The result of the unsteadystate simulation is presented in Figure 3 It is evident fromFigure 3 that the concentration of methane at a given spatialposition increasedwith time of adsorption It was also evidentthat the rate of adsorption at a given point in the columndecreased with the time of adsorption This was due to thedecreasing concentration gradient between the feed streamand the adsorbent material

0976

098

0984

0988

0992

0996

1

0025 0075 0125 0175 0225 0275 0325 0375Column position from inlet (m)

minus0025

200K300K400K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 5 Temperature effects on separation ratio (flow velocity =015msec and pressure = 15 atm)

231 Effect of Pressure Simulation results showed thatdecreasing the operating pressure leads to better separationAs shown in Figure 4 the separation ratio (ratio of concen-tration of CO

2to concentration of CH

4) decreased along the

length of the column as pressure was reduced from 15 atm to1 atm

232 Effect of Temperature For most gases solubilityincreases with increase in temperature till the glass transitiontemperature is reached Simulations were carried out at200K 300K and 400K keeping the pressure constant Itwas observed that separation increases with increase intemperature The temperature effect on the adsorption isshown in Figure 5

233 Effect of Flowrate Flowrate of the feed stream is animportant factor affecting the separation process The modelwas simulated for three different flow ratesmdash01ms 001msand 0001msThe highest degree of separation was obtainedat 0001ms as evident from Figure 6

24 Optimization The optimum operating conditions forcarrying out the pressure swing adsorption for the separationof carbon dioxide-methane mixture at a volume compositionof 50-50 entering the column at a velocity of 0001mswas obtained by simulating the model at different operatingpressures and temperatures Pressure was reduced from20 atm to 1 atm and the temperature dependence study wasperformed for 200K 300K and 400K For every run theseparation ratio was calculated and plotted to find the opti-mum conditions for operating the PSA column The resultsare presented in Figure 7 The optimization study revealedthat a separation length of about 0125m guaranteed 100

International Journal of Chemical Engineering 5

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

01ms001ms0001ms

Figure 6 Effect of feed velocity on the separation ratio (pressure =5 atm and temperature = 200K)

0

01

02

03

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

minus01minus005

1 atm and 200K2 atm and 300K10 atm and 400K1 atm and 300K

5 atm and 300K1 atm and 400K10 atm and 200K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 7 Optimization studies on separation ratio on operationconditions (feed velocity = 0001ms)

separation for the specified feed inlet conditions Optimumoperating conditions were found to be 1 atm and 400K

Further as a comparative study simulations were carriedout to determine the separation length required for completeseparation of the feed corresponding to different initialconcentrations of the feed mixture The results obtained arepresented in Table 4

As a future scope of study for the pressure swing adsorp-tion using 6-FDA-ODA particles bed a more improved

User defined functioninclude ldquoudfhrdquoDEFINE SOURCE(second c t dS eqn)

real sourcesource = minus000004461296 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus000004461296 lowast exp(1C T(c t))return source

include ldquoudfhrdquoDEFINE SOURCE(third c t dS eqn)

real sourcesource = minus0000108218 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus0000108218 lowast exp(1C T(c t))return source

Algorithm 1 User defined function

model (3-dimensional) incorporating most of the real timecorrelations radial variation studies and temperature depen-dence studies for the adsorption process are to be carried out

3 Conclusions

A CFD model based on pressure swing adsorption wasdeveloped for binary gas mixture separation namely CO

2-

CH4 using 6-FDAbased polyimides as adsorbentThemodel

was validated against the analytical dual mode sorptionmodel for adsorption of gases (CO

2) on glassy polymers

The model was used to determine the carbon dioxide con-centration in the column as a function of time based ondifferent operating conditions Analysis clearly indicated thatproviding an optimal residence time by lowering the velocityof the flow produces the maximum separation efficiency Fora fixed column length of 0035m an optimal residence timeof 50 seconds corresponding to a flow velocity of 0001msyielded a separation efficiency of around 97 Lowering theoperating pressure leads to better separation as permeabilityof gases is inversely proportional to the operating pressureIncreasing the temperature of the adsorption bed producedbetter separation of the gases As an outcome of optimizationstudies a reference table specifying the separation lengthrequired for complete separation of the feedmixture enteringthe adsorption column at different initial concentrations(with a flow velocity of 0001ms) was also presented

Appendix

Algorithm 1 User defined function

Nomenclature

119875 Total bed pressure (kPa)120582119900 Permeability (Barrer)

119864119901 Activation energy (kJmol)

6 International Journal of Chemical Engineering

Table4Dependences

tudies

ofseparatio

nleng

thon

initialconcentrationof

feed

Positionof

thec

olum

n(m

)

Con

centratio

nof

CO2(kmolm3)a

long

thec

olum

nleng

thford

ifferentinitia

lcon

centratio

nsof

feed

mixture

95CO

2in

feed

85CO

2in

feed

75CO

2in

feed

65CO

2in

feed

55CO

2in

feed

45CO

2in

feed

35CO

2in

feed

25CO

2in

feed

15CO

2in

feed

5CO

2in

feed

0306

00

00

00

00

00

0253

00

00

00

00

00

0201

00

00

00

00

00

0157

000

0481

00

00

00

00

00105

00800

440053567

002707

0005331

00

00

00

0052

0419499

0345991

0277279

0212829

0152186

009501

004

090001032

00

0017

149493

115133

088624

0675398

0503622

036095

024045

0137306

0047937

000

695

International Journal of Chemical Engineering 7

119877 Universal gas constant (Jgmol K)120588 Density (kgm3)120574 Volume (m3) Velocity (msec)Φ Any given property997888rarr

119861119891 Body forces per unit volume (Nm3)

119879 Gas-phase temperature in the bed (K)120591 Fluid stress (Nm2)120583 Absolute viscosity (kgm sec)120572 Gas permeability (Barrer)119889119901 Particle diameter (m)

120576 Bulk void fraction119902119894 Solid-phase concentration of 119894th

component (gmolkg)119902lowast

119894 Equilibrium solid-phase concentration of

119894th component (gmolkg)119896119894 LDF model mass transfer coefficient of 119894th

component (1sec)119863119901119894 Diffusivity of 119894th component (m2sec)

119905 Time (sec)119887 Affinity constant (barminus1)119862 Gas-phase concentration of a given

component (cm3 of adsorbatecm3 ofadsorbent)

119862119863 Gas concentration by dissolution (cm3 ofadsorbatecm3 of adsorbent)

119862119867 Gas concentration by hole filling (cm3 ofadsorbatecm3 of adsorbent)

Conflict of Interests

The authors declare that there is no conflict of interestsregarding the publication of this paper

References

[1] R E Treybal Mass-Transfer Operations vol 3 McGraw-HillNew York NY USA 1980

[2] C M Yon and J D ShermanAdsorption Gas Separation Kirk-Othmer Encyclopedia of Chemical Technology 2004

[3] D Aaron and C Tsouris ldquoSeparation of CO2from flue gas a

reviewrdquo Separation Science and Technology vol 40 no 1ndash3 pp321ndash348 2005

[4] F I Khan and A K Ghoshal ldquoRemoval of Volatile OrganicCompounds from polluted airrdquo Journal of Loss Prevention in theProcess Industries vol 13 no 6 pp 527ndash545 2000

[5] M A Kalbassi R J Allam and T C Golden ldquoTemperatureswing adsorptionrdquo US Patent no 5846295 US Patent andTrademark Office Washington DC USA 1998

[6] C W Skarstrom ldquoMethod and apparatus for fractionatingrdquoUS Patent no 2944627 US Patent and Trademark OfficeWashington DC USA 1970

[7] A Kapoor and R T Yang ldquoKinetic separation of methanemdashcarbon dioxide mixture by adsorption on molecular sievecarbonrdquo Chemical Engineering Science vol 44 no 8 pp 1723ndash1733 1989

[8] A M Mendes C A Costa and A E Rodrigues ldquoOxygenseparation from air by PSA modelling and experimental

results part Irdquo Separation and Purification Technology vol 24no 1-2 pp 173ndash188 2001

[9] S Farooq D M Ruthven and H A Boniface ldquoNumerical sim-ulation of a pressure swing adsorption oxygen unitrdquo ChemicalEngineering Science vol 44 no 12 pp 2809ndash2816 1989

[10] J C Kayser and K S Knaebel ldquoPressure swing adsorptiondevelopment of an equilibrium theory for binary gas mixtureswith nonlinear isothermsrdquo Chemical Engineering Science vol44 no 1 pp 1ndash8 1989

[11] S Sridhar B Smitha and T M Aminabhavi ldquoSeparation ofcarbon dioxide from natural gas mixtures through polymericmembranesmdasha reviewrdquo Separation amp Purification Reviews vol36 no 2 pp 113ndash174 2007

[12] H S Pierre Simulation of dynamic pressure-swing gas sorptionin polymers [PhD Dissertation] 2005

[13] S Li J G Martinek J L Falconer R D Noble and T QGardner ldquoHigh-pressure CO

2CH4separation using SAPO-34

membranesrdquo Industrial amp Engineering Chemistry Research vol44 no 9 pp 3220ndash3228 2005

[14] H Hachisuka T Ohara and K Ikeda ldquoNew type asymmetricmembranes having almost defect free hyper-thin skin layer andsponge-like porous matrixrdquo Journal of Membrane Science vol116 no 2 pp 265ndash272 1996

[15] M R Coleman and W J Koros ldquoIsometric polyimides basedon fluorinated dianhydrides and diamines for gas separationapplicationsrdquo Journal of Membrane Science vol 50 no 3 pp285ndash297 1990

[16] M K Ghosh and K L Mittal Polyimides Fundamentals andApplications vol 36 CRC Press New York NY USA 1996

[17] T H Kim W J Koros and G R Husk ldquoTemperature effectson gas permselection properties in hexafluoro aromatic poly-imidesrdquo Journal of Membrane Science vol 46 no 1 pp 43ndash561989

[18] B Xing and J J Pignatello ldquoDual-mode sorption of low-polaritycompounds in glassy poly (vinyl chloride) and soil organicmatterrdquo Environmental Science amp Technology vol 31 no 3 pp792ndash799 1997

[19] RM Barrer ldquoDiffusivities in glassy polymers for the dualmodesorption modelrdquo Journal of Membrane Science vol 18 pp 25ndash35 1984

[20] E Glueckauf ldquoThe influence of ionic hydration on activitycoefficients in concentrated electrolyte solutionsrdquo Transactionsof the Faraday Society vol 51 pp 1235ndash1244 1955

[21] T Hirose Y Mi S A Stern and A K S Clair ldquoThe solubilityof carbon dioxide and methane in polyimides at elevatedpressuresrdquo Journal of Polymer Science B Polymer Physics vol29 no 3 pp 341ndash347 1991

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Page 2: Research Article CFD Simulation for Separation of Carbon ...downloads.hindawi.com/journals/ijce/2014/402756.pdf · Research Article CFD Simulation for Separation of Carbon Dioxide-Methane

2 International Journal of Chemical Engineering

the thermodynamics of the system This gives raise to thewide range of processes in PSA processes with respect to theadsorbent used

Two separations of particular commercial interest thathave been mostly reported in the literature are the car-bon dioxide-methane (CO

2-CH4) separation and oxygen-

air separation Separation of oxygen from air by PSA usingzeolite 5A as adsorbent has been studied experimentally[8 9] Modelling of the oxygen separation from air by PSAusing 13X zeolite as adsorbent has been carried out byequilibrium model with a linear isotherm for oxygen and apolynomial isotherm for nitrogen [10] Experimental studieson the separation of the carbon dioxide-methane systemusing membrane technology have been reported in scientificliterature [11] Simulation study on the effect of gas solubilityin the adsorbent with respect to feed mixture separation isalso made for CO

2-CH4system using PSA [12] However the

effect of operating parameters on the separation efficiency ofthe system has not been explored so far

Removal of carbon dioxide from natural gas is extremelyimportant in order to meet the transportation pipelinespecifications as well as produce natural gas from associatedgas dug out from oil wells [11 13] The most commonadsorbents used in PSA separation processes for carbondioxide-methane systemare inorganic adsorbents like zeoliteactivated charcoal and polymer adsorbents like polysulfoneand polyacetate The 6-FDA based polyimides have beenreported to be a promising adsorbent material for gasseparation [14] The hexafluoroisopropylidene linkage in thepolyimides enhances the permselectivity of the 6-FDA basedpolyimides for the binary systems [15] Polyimides also showexcellent mechanical strength as well as temperature andchemical resistance [16]

In this study the separation process of CO2-CH4system

was modeled based on dynamic pressure-swing adsorptionprocess with FDA based polyimides particles as adsorbentCFD package Ansys Fluent 121 along with supplementaryuser defined functions was used to develop a 2D transientEulerian laminar viscous flow model for the adsorptioncolumnThe objective of the investigation was to simulate thedeveloped numericalmodel to study the individual feed com-ponentrsquos concentration distribution and separation efficiencywith respect to time and column operating parameters

2 Process Modelling

21 Model Setup and Analysis A typical model of the PSAadsorption column is shown in Figure 1 The model wasdeveloped and simulated using Ansys Fluent 121 The detailsof the adsorption columnmodel were taken as used in earlierrelated work [12] and are shown in Table 1 The fluid wastaken to be incompressible Newtonian and in a laminarflow regime Carbon dioxide-methane system at standardconditions was chosen as the feed mixture in a 50-50volume concentration The porous medium approach wasused in the simulation of the fluid flow in the packed bedsince the adsorbent inside the packed bed can be treatedas porous medium The porous medium is assumed to

Outlet

WallAxis

Inlet

Figure 1 Schematic of the PSA column model with feed inlet andoutlet

Table 1 Parameters used in separation of binary gas mixtures

Molar feed composition CO2-CH4 (50-50 by volume)Adsorbent Polyimide (6FDA-ODA)Particle radius 120583m 100Bed length m 035Bed diameter m 006Bed voidage 05Operating temperature K 300Operating pressure atm 20Glass transition temperature sim450K

be isotropic The approach uses an additional mass sourceterm to the standard fluid flow equations to account forthe flow resistance due to the porous medium The mixingand transport of binary species are modeled by solvingconservation equations describing convection and diffusionfor each component species The following assumptions havebeen made in the modelling approach

(i) The process is assumed to be isothermal(ii) Ideal gas law is applicable(iii) Plug flow is assumed that is there is no axial or radial

dispersion(iv) The mass transfer rate is given by linear driving force

(LDF) model

User defined functions were introduced to incorporatesource terms in order to include the effects of solubility anddiffusivity The effect of temperature on permeability wasincorporated in the source term by (1) using the data given inTable 2 [17] PISO scheme was used as the pressure velocitycoupling algorithm The governing equation for fluid flow

International Journal of Chemical Engineering 3

Table 2 Activation energies for permeation for 6-FDA basedmembranes at 35∘C and 20 atm

CO2 CH4

Kinetic diameter (A) 330 3801205820(Barrer) 1725 020

119864119901(kcalmol) 474 092

in isotropic porous media is given by (2) Incorporating thesource term 119878

0 in (2) would enable to define concentration

points of adsorbed gas Thus the mass and momentumconservation equations for the discussed model are givenby (3) and (4) respectively Inertial and viscous resistanceencountered by the fluid are incorporated in themodel by thelast two terms Permeability (120572) is calculated using Darcyrsquoslaw (see equation (5)) due to the presence of porous mediaThe linear driving force model describing the mass transferphenomena for PSA is given by (6) and (7) The governingequations were discretized by second-order upwind scheme

119875 = 120582119900exp( 119864119875

119877119879) (1)

120597 (120574120588Φ)

120597119905+ nabla ∙ (120574120588Φ) = nabla ∙ (120574 ΓnablaΦ) + 120574119878

Φ (2)

120597 (120574120588)

120597119905+ nabla ∙ (120574120588) plusmn nabla ∙ (120576119863

119901119894nabla ∙ (120574120588)) = 0 (3)

120597 (120574120588)

120597119905+ nabla ∙ (120574120588)

= minus120574nabla119875 + nabla ∙ (120574 120591)

+ 120574997888rarr

119861119891minus(

120583

120572+1198622120588

2

|119881|)

(4)

120572 =

1198892

1199011205763

150 (1 minus 120576)2 (5)

120597119902119894

120597119905= 119896119894(119902lowast

119894minus 119902119894) (6)

119896119894=60119863119901119894

1198892119901

(7)

22 Model Validation The adsorption of small molecules inglassy polymers is described best by the dual mode (DM)sorption model [18 19] The dual sorption mechanism isgiven as a combination of Henryrsquos law of solubility andLangmuir adsorption [18] Henryrsquos law accounts for thedissolution of the penetrant molecule in the continuouspolymer chain matrix and its sorption in microvoids isdescribed by Langmuir model According to DM sorptionmodel the gas concentration in the polymer is given by thefollowing equation as a function of operating pressure

119862 = 119862119863+ 119862119867= 119896119863119901 +

1198621015840

119867119887119901

(1 + 119887119901) (8)

Table 3 DM sorption model parameters for carbon dioxide sorbedin polyimide

119896119863(cm3 of CO2cm

3 of adsorbent bar) 156

1198621015840

119867(cm3 of CO2cm

3 of adsorbent) 546

119887 (barminus1) 0544

20

40

60

80

100

120

140

0 10 20 30 40 50Pressure (bar)

DM modelHenrys model

Langmuir modelNumerical model

Con

cent

ratio

n (c

m3

of g

asc

m3

of ad

sorb

ent)

Figure 2 Comparison of DMmodel and numerical model

where 119862 is the concentration of the gas adsorbed in unitvolume of the polymer 119862

119863is the gas concentration by

dissolution 119862119867is the gas concentration by hole filling 119901 is

the applied pressure 119896119863is dissolution constant1198621015840

119867is the hole

saturation constant and 119887 is the affinity constantDM model assumes that both modes occur simultane-

ously and are always in equilibrium [18 20] The diffusioncoefficient is independent of concentrationThe values of theparameters for the DM sorption model for carbon dioxidesorbed in polyimide are specified in Table 3 [21]

Validation of the numerical model was conducted bystudying the steady state adsorbed CO

2concentration as

a function of operating pressure and comparing with theCO2concentration obtained using analytical DM model As

shown in Figure 2 the behaviour of the numerical model isin accordance with the analytical DM sorption model Thevariation in the amount of CO

2adsorbed per unit volume

of adsorbent between the DM model and numerical modelreported an average error of 87 (in magnitude) calculatedover the operating pressure for the adsorption column Theerror between the DM model and the proposed numeri-cal model could be due to the truncation discretizationand round-off phenomena in the simulation The deviationbetween numerical model and the DMmodel was very muchless in comparison to the deviation between Langmuir modeland theDMmodel (average error of 425) and the deviationbetween Henry model and the DM model (average error of349)

4 International Journal of Chemical Engineering

002

00205

0021

00215

0022

00225

0023

0025 0075 0125 0175 0225 0275 0325 0375Distance from inlet (m)

minus0025

10 s20 s

50 s100 s

Con

cent

ratio

n of

CH

4ga

s (km

olm

3)

Figure 3 Concentration of methane as a function of time

07

075

08

085

09

095

1

0025 0075 0125 0175 0225 0275 0325 0375Column position from inlet (m)

minus0025

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

1 atm5 atm

10 atm20 atm

Figure 4 Pressure effects on separation ratio (flow velocity =015msec and temperature = 200K)

23 Simulation Carbon dioxide-methane mixture at a vol-ume composition of 50-50 was given as the inlet feedstream At the end of the cycle the mole fraction of carbondioxide was reduced to 005 from 05 due to the adsorptionof carbon dioxide in the column The result of the unsteadystate simulation is presented in Figure 3 It is evident fromFigure 3 that the concentration of methane at a given spatialposition increasedwith time of adsorption It was also evidentthat the rate of adsorption at a given point in the columndecreased with the time of adsorption This was due to thedecreasing concentration gradient between the feed streamand the adsorbent material

0976

098

0984

0988

0992

0996

1

0025 0075 0125 0175 0225 0275 0325 0375Column position from inlet (m)

minus0025

200K300K400K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 5 Temperature effects on separation ratio (flow velocity =015msec and pressure = 15 atm)

231 Effect of Pressure Simulation results showed thatdecreasing the operating pressure leads to better separationAs shown in Figure 4 the separation ratio (ratio of concen-tration of CO

2to concentration of CH

4) decreased along the

length of the column as pressure was reduced from 15 atm to1 atm

232 Effect of Temperature For most gases solubilityincreases with increase in temperature till the glass transitiontemperature is reached Simulations were carried out at200K 300K and 400K keeping the pressure constant Itwas observed that separation increases with increase intemperature The temperature effect on the adsorption isshown in Figure 5

233 Effect of Flowrate Flowrate of the feed stream is animportant factor affecting the separation process The modelwas simulated for three different flow ratesmdash01ms 001msand 0001msThe highest degree of separation was obtainedat 0001ms as evident from Figure 6

24 Optimization The optimum operating conditions forcarrying out the pressure swing adsorption for the separationof carbon dioxide-methane mixture at a volume compositionof 50-50 entering the column at a velocity of 0001mswas obtained by simulating the model at different operatingpressures and temperatures Pressure was reduced from20 atm to 1 atm and the temperature dependence study wasperformed for 200K 300K and 400K For every run theseparation ratio was calculated and plotted to find the opti-mum conditions for operating the PSA column The resultsare presented in Figure 7 The optimization study revealedthat a separation length of about 0125m guaranteed 100

International Journal of Chemical Engineering 5

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

01ms001ms0001ms

Figure 6 Effect of feed velocity on the separation ratio (pressure =5 atm and temperature = 200K)

0

01

02

03

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

minus01minus005

1 atm and 200K2 atm and 300K10 atm and 400K1 atm and 300K

5 atm and 300K1 atm and 400K10 atm and 200K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 7 Optimization studies on separation ratio on operationconditions (feed velocity = 0001ms)

separation for the specified feed inlet conditions Optimumoperating conditions were found to be 1 atm and 400K

Further as a comparative study simulations were carriedout to determine the separation length required for completeseparation of the feed corresponding to different initialconcentrations of the feed mixture The results obtained arepresented in Table 4

As a future scope of study for the pressure swing adsorp-tion using 6-FDA-ODA particles bed a more improved

User defined functioninclude ldquoudfhrdquoDEFINE SOURCE(second c t dS eqn)

real sourcesource = minus000004461296 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus000004461296 lowast exp(1C T(c t))return source

include ldquoudfhrdquoDEFINE SOURCE(third c t dS eqn)

real sourcesource = minus0000108218 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus0000108218 lowast exp(1C T(c t))return source

Algorithm 1 User defined function

model (3-dimensional) incorporating most of the real timecorrelations radial variation studies and temperature depen-dence studies for the adsorption process are to be carried out

3 Conclusions

A CFD model based on pressure swing adsorption wasdeveloped for binary gas mixture separation namely CO

2-

CH4 using 6-FDAbased polyimides as adsorbentThemodel

was validated against the analytical dual mode sorptionmodel for adsorption of gases (CO

2) on glassy polymers

The model was used to determine the carbon dioxide con-centration in the column as a function of time based ondifferent operating conditions Analysis clearly indicated thatproviding an optimal residence time by lowering the velocityof the flow produces the maximum separation efficiency Fora fixed column length of 0035m an optimal residence timeof 50 seconds corresponding to a flow velocity of 0001msyielded a separation efficiency of around 97 Lowering theoperating pressure leads to better separation as permeabilityof gases is inversely proportional to the operating pressureIncreasing the temperature of the adsorption bed producedbetter separation of the gases As an outcome of optimizationstudies a reference table specifying the separation lengthrequired for complete separation of the feedmixture enteringthe adsorption column at different initial concentrations(with a flow velocity of 0001ms) was also presented

Appendix

Algorithm 1 User defined function

Nomenclature

119875 Total bed pressure (kPa)120582119900 Permeability (Barrer)

119864119901 Activation energy (kJmol)

6 International Journal of Chemical Engineering

Table4Dependences

tudies

ofseparatio

nleng

thon

initialconcentrationof

feed

Positionof

thec

olum

n(m

)

Con

centratio

nof

CO2(kmolm3)a

long

thec

olum

nleng

thford

ifferentinitia

lcon

centratio

nsof

feed

mixture

95CO

2in

feed

85CO

2in

feed

75CO

2in

feed

65CO

2in

feed

55CO

2in

feed

45CO

2in

feed

35CO

2in

feed

25CO

2in

feed

15CO

2in

feed

5CO

2in

feed

0306

00

00

00

00

00

0253

00

00

00

00

00

0201

00

00

00

00

00

0157

000

0481

00

00

00

00

00105

00800

440053567

002707

0005331

00

00

00

0052

0419499

0345991

0277279

0212829

0152186

009501

004

090001032

00

0017

149493

115133

088624

0675398

0503622

036095

024045

0137306

0047937

000

695

International Journal of Chemical Engineering 7

119877 Universal gas constant (Jgmol K)120588 Density (kgm3)120574 Volume (m3) Velocity (msec)Φ Any given property997888rarr

119861119891 Body forces per unit volume (Nm3)

119879 Gas-phase temperature in the bed (K)120591 Fluid stress (Nm2)120583 Absolute viscosity (kgm sec)120572 Gas permeability (Barrer)119889119901 Particle diameter (m)

120576 Bulk void fraction119902119894 Solid-phase concentration of 119894th

component (gmolkg)119902lowast

119894 Equilibrium solid-phase concentration of

119894th component (gmolkg)119896119894 LDF model mass transfer coefficient of 119894th

component (1sec)119863119901119894 Diffusivity of 119894th component (m2sec)

119905 Time (sec)119887 Affinity constant (barminus1)119862 Gas-phase concentration of a given

component (cm3 of adsorbatecm3 ofadsorbent)

119862119863 Gas concentration by dissolution (cm3 ofadsorbatecm3 of adsorbent)

119862119867 Gas concentration by hole filling (cm3 ofadsorbatecm3 of adsorbent)

Conflict of Interests

The authors declare that there is no conflict of interestsregarding the publication of this paper

References

[1] R E Treybal Mass-Transfer Operations vol 3 McGraw-HillNew York NY USA 1980

[2] C M Yon and J D ShermanAdsorption Gas Separation Kirk-Othmer Encyclopedia of Chemical Technology 2004

[3] D Aaron and C Tsouris ldquoSeparation of CO2from flue gas a

reviewrdquo Separation Science and Technology vol 40 no 1ndash3 pp321ndash348 2005

[4] F I Khan and A K Ghoshal ldquoRemoval of Volatile OrganicCompounds from polluted airrdquo Journal of Loss Prevention in theProcess Industries vol 13 no 6 pp 527ndash545 2000

[5] M A Kalbassi R J Allam and T C Golden ldquoTemperatureswing adsorptionrdquo US Patent no 5846295 US Patent andTrademark Office Washington DC USA 1998

[6] C W Skarstrom ldquoMethod and apparatus for fractionatingrdquoUS Patent no 2944627 US Patent and Trademark OfficeWashington DC USA 1970

[7] A Kapoor and R T Yang ldquoKinetic separation of methanemdashcarbon dioxide mixture by adsorption on molecular sievecarbonrdquo Chemical Engineering Science vol 44 no 8 pp 1723ndash1733 1989

[8] A M Mendes C A Costa and A E Rodrigues ldquoOxygenseparation from air by PSA modelling and experimental

results part Irdquo Separation and Purification Technology vol 24no 1-2 pp 173ndash188 2001

[9] S Farooq D M Ruthven and H A Boniface ldquoNumerical sim-ulation of a pressure swing adsorption oxygen unitrdquo ChemicalEngineering Science vol 44 no 12 pp 2809ndash2816 1989

[10] J C Kayser and K S Knaebel ldquoPressure swing adsorptiondevelopment of an equilibrium theory for binary gas mixtureswith nonlinear isothermsrdquo Chemical Engineering Science vol44 no 1 pp 1ndash8 1989

[11] S Sridhar B Smitha and T M Aminabhavi ldquoSeparation ofcarbon dioxide from natural gas mixtures through polymericmembranesmdasha reviewrdquo Separation amp Purification Reviews vol36 no 2 pp 113ndash174 2007

[12] H S Pierre Simulation of dynamic pressure-swing gas sorptionin polymers [PhD Dissertation] 2005

[13] S Li J G Martinek J L Falconer R D Noble and T QGardner ldquoHigh-pressure CO

2CH4separation using SAPO-34

membranesrdquo Industrial amp Engineering Chemistry Research vol44 no 9 pp 3220ndash3228 2005

[14] H Hachisuka T Ohara and K Ikeda ldquoNew type asymmetricmembranes having almost defect free hyper-thin skin layer andsponge-like porous matrixrdquo Journal of Membrane Science vol116 no 2 pp 265ndash272 1996

[15] M R Coleman and W J Koros ldquoIsometric polyimides basedon fluorinated dianhydrides and diamines for gas separationapplicationsrdquo Journal of Membrane Science vol 50 no 3 pp285ndash297 1990

[16] M K Ghosh and K L Mittal Polyimides Fundamentals andApplications vol 36 CRC Press New York NY USA 1996

[17] T H Kim W J Koros and G R Husk ldquoTemperature effectson gas permselection properties in hexafluoro aromatic poly-imidesrdquo Journal of Membrane Science vol 46 no 1 pp 43ndash561989

[18] B Xing and J J Pignatello ldquoDual-mode sorption of low-polaritycompounds in glassy poly (vinyl chloride) and soil organicmatterrdquo Environmental Science amp Technology vol 31 no 3 pp792ndash799 1997

[19] RM Barrer ldquoDiffusivities in glassy polymers for the dualmodesorption modelrdquo Journal of Membrane Science vol 18 pp 25ndash35 1984

[20] E Glueckauf ldquoThe influence of ionic hydration on activitycoefficients in concentrated electrolyte solutionsrdquo Transactionsof the Faraday Society vol 51 pp 1235ndash1244 1955

[21] T Hirose Y Mi S A Stern and A K S Clair ldquoThe solubilityof carbon dioxide and methane in polyimides at elevatedpressuresrdquo Journal of Polymer Science B Polymer Physics vol29 no 3 pp 341ndash347 1991

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International Journal of

Page 3: Research Article CFD Simulation for Separation of Carbon ...downloads.hindawi.com/journals/ijce/2014/402756.pdf · Research Article CFD Simulation for Separation of Carbon Dioxide-Methane

International Journal of Chemical Engineering 3

Table 2 Activation energies for permeation for 6-FDA basedmembranes at 35∘C and 20 atm

CO2 CH4

Kinetic diameter (A) 330 3801205820(Barrer) 1725 020

119864119901(kcalmol) 474 092

in isotropic porous media is given by (2) Incorporating thesource term 119878

0 in (2) would enable to define concentration

points of adsorbed gas Thus the mass and momentumconservation equations for the discussed model are givenby (3) and (4) respectively Inertial and viscous resistanceencountered by the fluid are incorporated in themodel by thelast two terms Permeability (120572) is calculated using Darcyrsquoslaw (see equation (5)) due to the presence of porous mediaThe linear driving force model describing the mass transferphenomena for PSA is given by (6) and (7) The governingequations were discretized by second-order upwind scheme

119875 = 120582119900exp( 119864119875

119877119879) (1)

120597 (120574120588Φ)

120597119905+ nabla ∙ (120574120588Φ) = nabla ∙ (120574 ΓnablaΦ) + 120574119878

Φ (2)

120597 (120574120588)

120597119905+ nabla ∙ (120574120588) plusmn nabla ∙ (120576119863

119901119894nabla ∙ (120574120588)) = 0 (3)

120597 (120574120588)

120597119905+ nabla ∙ (120574120588)

= minus120574nabla119875 + nabla ∙ (120574 120591)

+ 120574997888rarr

119861119891minus(

120583

120572+1198622120588

2

|119881|)

(4)

120572 =

1198892

1199011205763

150 (1 minus 120576)2 (5)

120597119902119894

120597119905= 119896119894(119902lowast

119894minus 119902119894) (6)

119896119894=60119863119901119894

1198892119901

(7)

22 Model Validation The adsorption of small molecules inglassy polymers is described best by the dual mode (DM)sorption model [18 19] The dual sorption mechanism isgiven as a combination of Henryrsquos law of solubility andLangmuir adsorption [18] Henryrsquos law accounts for thedissolution of the penetrant molecule in the continuouspolymer chain matrix and its sorption in microvoids isdescribed by Langmuir model According to DM sorptionmodel the gas concentration in the polymer is given by thefollowing equation as a function of operating pressure

119862 = 119862119863+ 119862119867= 119896119863119901 +

1198621015840

119867119887119901

(1 + 119887119901) (8)

Table 3 DM sorption model parameters for carbon dioxide sorbedin polyimide

119896119863(cm3 of CO2cm

3 of adsorbent bar) 156

1198621015840

119867(cm3 of CO2cm

3 of adsorbent) 546

119887 (barminus1) 0544

20

40

60

80

100

120

140

0 10 20 30 40 50Pressure (bar)

DM modelHenrys model

Langmuir modelNumerical model

Con

cent

ratio

n (c

m3

of g

asc

m3

of ad

sorb

ent)

Figure 2 Comparison of DMmodel and numerical model

where 119862 is the concentration of the gas adsorbed in unitvolume of the polymer 119862

119863is the gas concentration by

dissolution 119862119867is the gas concentration by hole filling 119901 is

the applied pressure 119896119863is dissolution constant1198621015840

119867is the hole

saturation constant and 119887 is the affinity constantDM model assumes that both modes occur simultane-

ously and are always in equilibrium [18 20] The diffusioncoefficient is independent of concentrationThe values of theparameters for the DM sorption model for carbon dioxidesorbed in polyimide are specified in Table 3 [21]

Validation of the numerical model was conducted bystudying the steady state adsorbed CO

2concentration as

a function of operating pressure and comparing with theCO2concentration obtained using analytical DM model As

shown in Figure 2 the behaviour of the numerical model isin accordance with the analytical DM sorption model Thevariation in the amount of CO

2adsorbed per unit volume

of adsorbent between the DM model and numerical modelreported an average error of 87 (in magnitude) calculatedover the operating pressure for the adsorption column Theerror between the DM model and the proposed numeri-cal model could be due to the truncation discretizationand round-off phenomena in the simulation The deviationbetween numerical model and the DMmodel was very muchless in comparison to the deviation between Langmuir modeland theDMmodel (average error of 425) and the deviationbetween Henry model and the DM model (average error of349)

4 International Journal of Chemical Engineering

002

00205

0021

00215

0022

00225

0023

0025 0075 0125 0175 0225 0275 0325 0375Distance from inlet (m)

minus0025

10 s20 s

50 s100 s

Con

cent

ratio

n of

CH

4ga

s (km

olm

3)

Figure 3 Concentration of methane as a function of time

07

075

08

085

09

095

1

0025 0075 0125 0175 0225 0275 0325 0375Column position from inlet (m)

minus0025

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

1 atm5 atm

10 atm20 atm

Figure 4 Pressure effects on separation ratio (flow velocity =015msec and temperature = 200K)

23 Simulation Carbon dioxide-methane mixture at a vol-ume composition of 50-50 was given as the inlet feedstream At the end of the cycle the mole fraction of carbondioxide was reduced to 005 from 05 due to the adsorptionof carbon dioxide in the column The result of the unsteadystate simulation is presented in Figure 3 It is evident fromFigure 3 that the concentration of methane at a given spatialposition increasedwith time of adsorption It was also evidentthat the rate of adsorption at a given point in the columndecreased with the time of adsorption This was due to thedecreasing concentration gradient between the feed streamand the adsorbent material

0976

098

0984

0988

0992

0996

1

0025 0075 0125 0175 0225 0275 0325 0375Column position from inlet (m)

minus0025

200K300K400K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 5 Temperature effects on separation ratio (flow velocity =015msec and pressure = 15 atm)

231 Effect of Pressure Simulation results showed thatdecreasing the operating pressure leads to better separationAs shown in Figure 4 the separation ratio (ratio of concen-tration of CO

2to concentration of CH

4) decreased along the

length of the column as pressure was reduced from 15 atm to1 atm

232 Effect of Temperature For most gases solubilityincreases with increase in temperature till the glass transitiontemperature is reached Simulations were carried out at200K 300K and 400K keeping the pressure constant Itwas observed that separation increases with increase intemperature The temperature effect on the adsorption isshown in Figure 5

233 Effect of Flowrate Flowrate of the feed stream is animportant factor affecting the separation process The modelwas simulated for three different flow ratesmdash01ms 001msand 0001msThe highest degree of separation was obtainedat 0001ms as evident from Figure 6

24 Optimization The optimum operating conditions forcarrying out the pressure swing adsorption for the separationof carbon dioxide-methane mixture at a volume compositionof 50-50 entering the column at a velocity of 0001mswas obtained by simulating the model at different operatingpressures and temperatures Pressure was reduced from20 atm to 1 atm and the temperature dependence study wasperformed for 200K 300K and 400K For every run theseparation ratio was calculated and plotted to find the opti-mum conditions for operating the PSA column The resultsare presented in Figure 7 The optimization study revealedthat a separation length of about 0125m guaranteed 100

International Journal of Chemical Engineering 5

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

01ms001ms0001ms

Figure 6 Effect of feed velocity on the separation ratio (pressure =5 atm and temperature = 200K)

0

01

02

03

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

minus01minus005

1 atm and 200K2 atm and 300K10 atm and 400K1 atm and 300K

5 atm and 300K1 atm and 400K10 atm and 200K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 7 Optimization studies on separation ratio on operationconditions (feed velocity = 0001ms)

separation for the specified feed inlet conditions Optimumoperating conditions were found to be 1 atm and 400K

Further as a comparative study simulations were carriedout to determine the separation length required for completeseparation of the feed corresponding to different initialconcentrations of the feed mixture The results obtained arepresented in Table 4

As a future scope of study for the pressure swing adsorp-tion using 6-FDA-ODA particles bed a more improved

User defined functioninclude ldquoudfhrdquoDEFINE SOURCE(second c t dS eqn)

real sourcesource = minus000004461296 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus000004461296 lowast exp(1C T(c t))return source

include ldquoudfhrdquoDEFINE SOURCE(third c t dS eqn)

real sourcesource = minus0000108218 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus0000108218 lowast exp(1C T(c t))return source

Algorithm 1 User defined function

model (3-dimensional) incorporating most of the real timecorrelations radial variation studies and temperature depen-dence studies for the adsorption process are to be carried out

3 Conclusions

A CFD model based on pressure swing adsorption wasdeveloped for binary gas mixture separation namely CO

2-

CH4 using 6-FDAbased polyimides as adsorbentThemodel

was validated against the analytical dual mode sorptionmodel for adsorption of gases (CO

2) on glassy polymers

The model was used to determine the carbon dioxide con-centration in the column as a function of time based ondifferent operating conditions Analysis clearly indicated thatproviding an optimal residence time by lowering the velocityof the flow produces the maximum separation efficiency Fora fixed column length of 0035m an optimal residence timeof 50 seconds corresponding to a flow velocity of 0001msyielded a separation efficiency of around 97 Lowering theoperating pressure leads to better separation as permeabilityof gases is inversely proportional to the operating pressureIncreasing the temperature of the adsorption bed producedbetter separation of the gases As an outcome of optimizationstudies a reference table specifying the separation lengthrequired for complete separation of the feedmixture enteringthe adsorption column at different initial concentrations(with a flow velocity of 0001ms) was also presented

Appendix

Algorithm 1 User defined function

Nomenclature

119875 Total bed pressure (kPa)120582119900 Permeability (Barrer)

119864119901 Activation energy (kJmol)

6 International Journal of Chemical Engineering

Table4Dependences

tudies

ofseparatio

nleng

thon

initialconcentrationof

feed

Positionof

thec

olum

n(m

)

Con

centratio

nof

CO2(kmolm3)a

long

thec

olum

nleng

thford

ifferentinitia

lcon

centratio

nsof

feed

mixture

95CO

2in

feed

85CO

2in

feed

75CO

2in

feed

65CO

2in

feed

55CO

2in

feed

45CO

2in

feed

35CO

2in

feed

25CO

2in

feed

15CO

2in

feed

5CO

2in

feed

0306

00

00

00

00

00

0253

00

00

00

00

00

0201

00

00

00

00

00

0157

000

0481

00

00

00

00

00105

00800

440053567

002707

0005331

00

00

00

0052

0419499

0345991

0277279

0212829

0152186

009501

004

090001032

00

0017

149493

115133

088624

0675398

0503622

036095

024045

0137306

0047937

000

695

International Journal of Chemical Engineering 7

119877 Universal gas constant (Jgmol K)120588 Density (kgm3)120574 Volume (m3) Velocity (msec)Φ Any given property997888rarr

119861119891 Body forces per unit volume (Nm3)

119879 Gas-phase temperature in the bed (K)120591 Fluid stress (Nm2)120583 Absolute viscosity (kgm sec)120572 Gas permeability (Barrer)119889119901 Particle diameter (m)

120576 Bulk void fraction119902119894 Solid-phase concentration of 119894th

component (gmolkg)119902lowast

119894 Equilibrium solid-phase concentration of

119894th component (gmolkg)119896119894 LDF model mass transfer coefficient of 119894th

component (1sec)119863119901119894 Diffusivity of 119894th component (m2sec)

119905 Time (sec)119887 Affinity constant (barminus1)119862 Gas-phase concentration of a given

component (cm3 of adsorbatecm3 ofadsorbent)

119862119863 Gas concentration by dissolution (cm3 ofadsorbatecm3 of adsorbent)

119862119867 Gas concentration by hole filling (cm3 ofadsorbatecm3 of adsorbent)

Conflict of Interests

The authors declare that there is no conflict of interestsregarding the publication of this paper

References

[1] R E Treybal Mass-Transfer Operations vol 3 McGraw-HillNew York NY USA 1980

[2] C M Yon and J D ShermanAdsorption Gas Separation Kirk-Othmer Encyclopedia of Chemical Technology 2004

[3] D Aaron and C Tsouris ldquoSeparation of CO2from flue gas a

reviewrdquo Separation Science and Technology vol 40 no 1ndash3 pp321ndash348 2005

[4] F I Khan and A K Ghoshal ldquoRemoval of Volatile OrganicCompounds from polluted airrdquo Journal of Loss Prevention in theProcess Industries vol 13 no 6 pp 527ndash545 2000

[5] M A Kalbassi R J Allam and T C Golden ldquoTemperatureswing adsorptionrdquo US Patent no 5846295 US Patent andTrademark Office Washington DC USA 1998

[6] C W Skarstrom ldquoMethod and apparatus for fractionatingrdquoUS Patent no 2944627 US Patent and Trademark OfficeWashington DC USA 1970

[7] A Kapoor and R T Yang ldquoKinetic separation of methanemdashcarbon dioxide mixture by adsorption on molecular sievecarbonrdquo Chemical Engineering Science vol 44 no 8 pp 1723ndash1733 1989

[8] A M Mendes C A Costa and A E Rodrigues ldquoOxygenseparation from air by PSA modelling and experimental

results part Irdquo Separation and Purification Technology vol 24no 1-2 pp 173ndash188 2001

[9] S Farooq D M Ruthven and H A Boniface ldquoNumerical sim-ulation of a pressure swing adsorption oxygen unitrdquo ChemicalEngineering Science vol 44 no 12 pp 2809ndash2816 1989

[10] J C Kayser and K S Knaebel ldquoPressure swing adsorptiondevelopment of an equilibrium theory for binary gas mixtureswith nonlinear isothermsrdquo Chemical Engineering Science vol44 no 1 pp 1ndash8 1989

[11] S Sridhar B Smitha and T M Aminabhavi ldquoSeparation ofcarbon dioxide from natural gas mixtures through polymericmembranesmdasha reviewrdquo Separation amp Purification Reviews vol36 no 2 pp 113ndash174 2007

[12] H S Pierre Simulation of dynamic pressure-swing gas sorptionin polymers [PhD Dissertation] 2005

[13] S Li J G Martinek J L Falconer R D Noble and T QGardner ldquoHigh-pressure CO

2CH4separation using SAPO-34

membranesrdquo Industrial amp Engineering Chemistry Research vol44 no 9 pp 3220ndash3228 2005

[14] H Hachisuka T Ohara and K Ikeda ldquoNew type asymmetricmembranes having almost defect free hyper-thin skin layer andsponge-like porous matrixrdquo Journal of Membrane Science vol116 no 2 pp 265ndash272 1996

[15] M R Coleman and W J Koros ldquoIsometric polyimides basedon fluorinated dianhydrides and diamines for gas separationapplicationsrdquo Journal of Membrane Science vol 50 no 3 pp285ndash297 1990

[16] M K Ghosh and K L Mittal Polyimides Fundamentals andApplications vol 36 CRC Press New York NY USA 1996

[17] T H Kim W J Koros and G R Husk ldquoTemperature effectson gas permselection properties in hexafluoro aromatic poly-imidesrdquo Journal of Membrane Science vol 46 no 1 pp 43ndash561989

[18] B Xing and J J Pignatello ldquoDual-mode sorption of low-polaritycompounds in glassy poly (vinyl chloride) and soil organicmatterrdquo Environmental Science amp Technology vol 31 no 3 pp792ndash799 1997

[19] RM Barrer ldquoDiffusivities in glassy polymers for the dualmodesorption modelrdquo Journal of Membrane Science vol 18 pp 25ndash35 1984

[20] E Glueckauf ldquoThe influence of ionic hydration on activitycoefficients in concentrated electrolyte solutionsrdquo Transactionsof the Faraday Society vol 51 pp 1235ndash1244 1955

[21] T Hirose Y Mi S A Stern and A K S Clair ldquoThe solubilityof carbon dioxide and methane in polyimides at elevatedpressuresrdquo Journal of Polymer Science B Polymer Physics vol29 no 3 pp 341ndash347 1991

International Journal of

AerospaceEngineeringHindawi Publishing Corporationhttpwwwhindawicom Volume 2014

RoboticsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Active and Passive Electronic Components

Control Scienceand Engineering

Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

International Journal of

RotatingMachinery

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporation httpwwwhindawicom

Journal ofEngineeringVolume 2014

Submit your manuscripts athttpwwwhindawicom

VLSI Design

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Shock and Vibration

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Civil EngineeringAdvances in

Acoustics and VibrationAdvances in

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Electrical and Computer Engineering

Journal of

Advances inOptoElectronics

Hindawi Publishing Corporation httpwwwhindawicom

Volume 2014

The Scientific World JournalHindawi Publishing Corporation httpwwwhindawicom Volume 2014

SensorsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Modelling amp Simulation in EngineeringHindawi Publishing Corporation httpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Chemical EngineeringInternational Journal of Antennas and

Propagation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Navigation and Observation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

DistributedSensor Networks

International Journal of

Page 4: Research Article CFD Simulation for Separation of Carbon ...downloads.hindawi.com/journals/ijce/2014/402756.pdf · Research Article CFD Simulation for Separation of Carbon Dioxide-Methane

4 International Journal of Chemical Engineering

002

00205

0021

00215

0022

00225

0023

0025 0075 0125 0175 0225 0275 0325 0375Distance from inlet (m)

minus0025

10 s20 s

50 s100 s

Con

cent

ratio

n of

CH

4ga

s (km

olm

3)

Figure 3 Concentration of methane as a function of time

07

075

08

085

09

095

1

0025 0075 0125 0175 0225 0275 0325 0375Column position from inlet (m)

minus0025

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

1 atm5 atm

10 atm20 atm

Figure 4 Pressure effects on separation ratio (flow velocity =015msec and temperature = 200K)

23 Simulation Carbon dioxide-methane mixture at a vol-ume composition of 50-50 was given as the inlet feedstream At the end of the cycle the mole fraction of carbondioxide was reduced to 005 from 05 due to the adsorptionof carbon dioxide in the column The result of the unsteadystate simulation is presented in Figure 3 It is evident fromFigure 3 that the concentration of methane at a given spatialposition increasedwith time of adsorption It was also evidentthat the rate of adsorption at a given point in the columndecreased with the time of adsorption This was due to thedecreasing concentration gradient between the feed streamand the adsorbent material

0976

098

0984

0988

0992

0996

1

0025 0075 0125 0175 0225 0275 0325 0375Column position from inlet (m)

minus0025

200K300K400K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 5 Temperature effects on separation ratio (flow velocity =015msec and pressure = 15 atm)

231 Effect of Pressure Simulation results showed thatdecreasing the operating pressure leads to better separationAs shown in Figure 4 the separation ratio (ratio of concen-tration of CO

2to concentration of CH

4) decreased along the

length of the column as pressure was reduced from 15 atm to1 atm

232 Effect of Temperature For most gases solubilityincreases with increase in temperature till the glass transitiontemperature is reached Simulations were carried out at200K 300K and 400K keeping the pressure constant Itwas observed that separation increases with increase intemperature The temperature effect on the adsorption isshown in Figure 5

233 Effect of Flowrate Flowrate of the feed stream is animportant factor affecting the separation process The modelwas simulated for three different flow ratesmdash01ms 001msand 0001msThe highest degree of separation was obtainedat 0001ms as evident from Figure 6

24 Optimization The optimum operating conditions forcarrying out the pressure swing adsorption for the separationof carbon dioxide-methane mixture at a volume compositionof 50-50 entering the column at a velocity of 0001mswas obtained by simulating the model at different operatingpressures and temperatures Pressure was reduced from20 atm to 1 atm and the temperature dependence study wasperformed for 200K 300K and 400K For every run theseparation ratio was calculated and plotted to find the opti-mum conditions for operating the PSA column The resultsare presented in Figure 7 The optimization study revealedthat a separation length of about 0125m guaranteed 100

International Journal of Chemical Engineering 5

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

01ms001ms0001ms

Figure 6 Effect of feed velocity on the separation ratio (pressure =5 atm and temperature = 200K)

0

01

02

03

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

minus01minus005

1 atm and 200K2 atm and 300K10 atm and 400K1 atm and 300K

5 atm and 300K1 atm and 400K10 atm and 200K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 7 Optimization studies on separation ratio on operationconditions (feed velocity = 0001ms)

separation for the specified feed inlet conditions Optimumoperating conditions were found to be 1 atm and 400K

Further as a comparative study simulations were carriedout to determine the separation length required for completeseparation of the feed corresponding to different initialconcentrations of the feed mixture The results obtained arepresented in Table 4

As a future scope of study for the pressure swing adsorp-tion using 6-FDA-ODA particles bed a more improved

User defined functioninclude ldquoudfhrdquoDEFINE SOURCE(second c t dS eqn)

real sourcesource = minus000004461296 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus000004461296 lowast exp(1C T(c t))return source

include ldquoudfhrdquoDEFINE SOURCE(third c t dS eqn)

real sourcesource = minus0000108218 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus0000108218 lowast exp(1C T(c t))return source

Algorithm 1 User defined function

model (3-dimensional) incorporating most of the real timecorrelations radial variation studies and temperature depen-dence studies for the adsorption process are to be carried out

3 Conclusions

A CFD model based on pressure swing adsorption wasdeveloped for binary gas mixture separation namely CO

2-

CH4 using 6-FDAbased polyimides as adsorbentThemodel

was validated against the analytical dual mode sorptionmodel for adsorption of gases (CO

2) on glassy polymers

The model was used to determine the carbon dioxide con-centration in the column as a function of time based ondifferent operating conditions Analysis clearly indicated thatproviding an optimal residence time by lowering the velocityof the flow produces the maximum separation efficiency Fora fixed column length of 0035m an optimal residence timeof 50 seconds corresponding to a flow velocity of 0001msyielded a separation efficiency of around 97 Lowering theoperating pressure leads to better separation as permeabilityof gases is inversely proportional to the operating pressureIncreasing the temperature of the adsorption bed producedbetter separation of the gases As an outcome of optimizationstudies a reference table specifying the separation lengthrequired for complete separation of the feedmixture enteringthe adsorption column at different initial concentrations(with a flow velocity of 0001ms) was also presented

Appendix

Algorithm 1 User defined function

Nomenclature

119875 Total bed pressure (kPa)120582119900 Permeability (Barrer)

119864119901 Activation energy (kJmol)

6 International Journal of Chemical Engineering

Table4Dependences

tudies

ofseparatio

nleng

thon

initialconcentrationof

feed

Positionof

thec

olum

n(m

)

Con

centratio

nof

CO2(kmolm3)a

long

thec

olum

nleng

thford

ifferentinitia

lcon

centratio

nsof

feed

mixture

95CO

2in

feed

85CO

2in

feed

75CO

2in

feed

65CO

2in

feed

55CO

2in

feed

45CO

2in

feed

35CO

2in

feed

25CO

2in

feed

15CO

2in

feed

5CO

2in

feed

0306

00

00

00

00

00

0253

00

00

00

00

00

0201

00

00

00

00

00

0157

000

0481

00

00

00

00

00105

00800

440053567

002707

0005331

00

00

00

0052

0419499

0345991

0277279

0212829

0152186

009501

004

090001032

00

0017

149493

115133

088624

0675398

0503622

036095

024045

0137306

0047937

000

695

International Journal of Chemical Engineering 7

119877 Universal gas constant (Jgmol K)120588 Density (kgm3)120574 Volume (m3) Velocity (msec)Φ Any given property997888rarr

119861119891 Body forces per unit volume (Nm3)

119879 Gas-phase temperature in the bed (K)120591 Fluid stress (Nm2)120583 Absolute viscosity (kgm sec)120572 Gas permeability (Barrer)119889119901 Particle diameter (m)

120576 Bulk void fraction119902119894 Solid-phase concentration of 119894th

component (gmolkg)119902lowast

119894 Equilibrium solid-phase concentration of

119894th component (gmolkg)119896119894 LDF model mass transfer coefficient of 119894th

component (1sec)119863119901119894 Diffusivity of 119894th component (m2sec)

119905 Time (sec)119887 Affinity constant (barminus1)119862 Gas-phase concentration of a given

component (cm3 of adsorbatecm3 ofadsorbent)

119862119863 Gas concentration by dissolution (cm3 ofadsorbatecm3 of adsorbent)

119862119867 Gas concentration by hole filling (cm3 ofadsorbatecm3 of adsorbent)

Conflict of Interests

The authors declare that there is no conflict of interestsregarding the publication of this paper

References

[1] R E Treybal Mass-Transfer Operations vol 3 McGraw-HillNew York NY USA 1980

[2] C M Yon and J D ShermanAdsorption Gas Separation Kirk-Othmer Encyclopedia of Chemical Technology 2004

[3] D Aaron and C Tsouris ldquoSeparation of CO2from flue gas a

reviewrdquo Separation Science and Technology vol 40 no 1ndash3 pp321ndash348 2005

[4] F I Khan and A K Ghoshal ldquoRemoval of Volatile OrganicCompounds from polluted airrdquo Journal of Loss Prevention in theProcess Industries vol 13 no 6 pp 527ndash545 2000

[5] M A Kalbassi R J Allam and T C Golden ldquoTemperatureswing adsorptionrdquo US Patent no 5846295 US Patent andTrademark Office Washington DC USA 1998

[6] C W Skarstrom ldquoMethod and apparatus for fractionatingrdquoUS Patent no 2944627 US Patent and Trademark OfficeWashington DC USA 1970

[7] A Kapoor and R T Yang ldquoKinetic separation of methanemdashcarbon dioxide mixture by adsorption on molecular sievecarbonrdquo Chemical Engineering Science vol 44 no 8 pp 1723ndash1733 1989

[8] A M Mendes C A Costa and A E Rodrigues ldquoOxygenseparation from air by PSA modelling and experimental

results part Irdquo Separation and Purification Technology vol 24no 1-2 pp 173ndash188 2001

[9] S Farooq D M Ruthven and H A Boniface ldquoNumerical sim-ulation of a pressure swing adsorption oxygen unitrdquo ChemicalEngineering Science vol 44 no 12 pp 2809ndash2816 1989

[10] J C Kayser and K S Knaebel ldquoPressure swing adsorptiondevelopment of an equilibrium theory for binary gas mixtureswith nonlinear isothermsrdquo Chemical Engineering Science vol44 no 1 pp 1ndash8 1989

[11] S Sridhar B Smitha and T M Aminabhavi ldquoSeparation ofcarbon dioxide from natural gas mixtures through polymericmembranesmdasha reviewrdquo Separation amp Purification Reviews vol36 no 2 pp 113ndash174 2007

[12] H S Pierre Simulation of dynamic pressure-swing gas sorptionin polymers [PhD Dissertation] 2005

[13] S Li J G Martinek J L Falconer R D Noble and T QGardner ldquoHigh-pressure CO

2CH4separation using SAPO-34

membranesrdquo Industrial amp Engineering Chemistry Research vol44 no 9 pp 3220ndash3228 2005

[14] H Hachisuka T Ohara and K Ikeda ldquoNew type asymmetricmembranes having almost defect free hyper-thin skin layer andsponge-like porous matrixrdquo Journal of Membrane Science vol116 no 2 pp 265ndash272 1996

[15] M R Coleman and W J Koros ldquoIsometric polyimides basedon fluorinated dianhydrides and diamines for gas separationapplicationsrdquo Journal of Membrane Science vol 50 no 3 pp285ndash297 1990

[16] M K Ghosh and K L Mittal Polyimides Fundamentals andApplications vol 36 CRC Press New York NY USA 1996

[17] T H Kim W J Koros and G R Husk ldquoTemperature effectson gas permselection properties in hexafluoro aromatic poly-imidesrdquo Journal of Membrane Science vol 46 no 1 pp 43ndash561989

[18] B Xing and J J Pignatello ldquoDual-mode sorption of low-polaritycompounds in glassy poly (vinyl chloride) and soil organicmatterrdquo Environmental Science amp Technology vol 31 no 3 pp792ndash799 1997

[19] RM Barrer ldquoDiffusivities in glassy polymers for the dualmodesorption modelrdquo Journal of Membrane Science vol 18 pp 25ndash35 1984

[20] E Glueckauf ldquoThe influence of ionic hydration on activitycoefficients in concentrated electrolyte solutionsrdquo Transactionsof the Faraday Society vol 51 pp 1235ndash1244 1955

[21] T Hirose Y Mi S A Stern and A K S Clair ldquoThe solubilityof carbon dioxide and methane in polyimides at elevatedpressuresrdquo Journal of Polymer Science B Polymer Physics vol29 no 3 pp 341ndash347 1991

International Journal of

AerospaceEngineeringHindawi Publishing Corporationhttpwwwhindawicom Volume 2014

RoboticsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Active and Passive Electronic Components

Control Scienceand Engineering

Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

International Journal of

RotatingMachinery

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporation httpwwwhindawicom

Journal ofEngineeringVolume 2014

Submit your manuscripts athttpwwwhindawicom

VLSI Design

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Shock and Vibration

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Civil EngineeringAdvances in

Acoustics and VibrationAdvances in

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Electrical and Computer Engineering

Journal of

Advances inOptoElectronics

Hindawi Publishing Corporation httpwwwhindawicom

Volume 2014

The Scientific World JournalHindawi Publishing Corporation httpwwwhindawicom Volume 2014

SensorsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Modelling amp Simulation in EngineeringHindawi Publishing Corporation httpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Chemical EngineeringInternational Journal of Antennas and

Propagation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Navigation and Observation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

DistributedSensor Networks

International Journal of

Page 5: Research Article CFD Simulation for Separation of Carbon ...downloads.hindawi.com/journals/ijce/2014/402756.pdf · Research Article CFD Simulation for Separation of Carbon Dioxide-Methane

International Journal of Chemical Engineering 5

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

01ms001ms0001ms

Figure 6 Effect of feed velocity on the separation ratio (pressure =5 atm and temperature = 200K)

0

01

02

03

04

05

06

07

08

09

1

0 005 01 015 02 025 03 035 04Column position from inlet (m)

minus01minus005

1 atm and 200K2 atm and 300K10 atm and 400K1 atm and 300K

5 atm and 300K1 atm and 400K10 atm and 200K

Sepa

ratio

n ra

tio (C

CO

2C

CH

4)

Figure 7 Optimization studies on separation ratio on operationconditions (feed velocity = 0001ms)

separation for the specified feed inlet conditions Optimumoperating conditions were found to be 1 atm and 400K

Further as a comparative study simulations were carriedout to determine the separation length required for completeseparation of the feed corresponding to different initialconcentrations of the feed mixture The results obtained arepresented in Table 4

As a future scope of study for the pressure swing adsorp-tion using 6-FDA-ODA particles bed a more improved

User defined functioninclude ldquoudfhrdquoDEFINE SOURCE(second c t dS eqn)

real sourcesource = minus000004461296 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus000004461296 lowast exp(1C T(c t))return source

include ldquoudfhrdquoDEFINE SOURCE(third c t dS eqn)

real sourcesource = minus0000108218 lowast C P(c t) lowast exp(1C T(c t))dS[eqn] = minus0000108218 lowast exp(1C T(c t))return source

Algorithm 1 User defined function

model (3-dimensional) incorporating most of the real timecorrelations radial variation studies and temperature depen-dence studies for the adsorption process are to be carried out

3 Conclusions

A CFD model based on pressure swing adsorption wasdeveloped for binary gas mixture separation namely CO

2-

CH4 using 6-FDAbased polyimides as adsorbentThemodel

was validated against the analytical dual mode sorptionmodel for adsorption of gases (CO

2) on glassy polymers

The model was used to determine the carbon dioxide con-centration in the column as a function of time based ondifferent operating conditions Analysis clearly indicated thatproviding an optimal residence time by lowering the velocityof the flow produces the maximum separation efficiency Fora fixed column length of 0035m an optimal residence timeof 50 seconds corresponding to a flow velocity of 0001msyielded a separation efficiency of around 97 Lowering theoperating pressure leads to better separation as permeabilityof gases is inversely proportional to the operating pressureIncreasing the temperature of the adsorption bed producedbetter separation of the gases As an outcome of optimizationstudies a reference table specifying the separation lengthrequired for complete separation of the feedmixture enteringthe adsorption column at different initial concentrations(with a flow velocity of 0001ms) was also presented

Appendix

Algorithm 1 User defined function

Nomenclature

119875 Total bed pressure (kPa)120582119900 Permeability (Barrer)

119864119901 Activation energy (kJmol)

6 International Journal of Chemical Engineering

Table4Dependences

tudies

ofseparatio

nleng

thon

initialconcentrationof

feed

Positionof

thec

olum

n(m

)

Con

centratio

nof

CO2(kmolm3)a

long

thec

olum

nleng

thford

ifferentinitia

lcon

centratio

nsof

feed

mixture

95CO

2in

feed

85CO

2in

feed

75CO

2in

feed

65CO

2in

feed

55CO

2in

feed

45CO

2in

feed

35CO

2in

feed

25CO

2in

feed

15CO

2in

feed

5CO

2in

feed

0306

00

00

00

00

00

0253

00

00

00

00

00

0201

00

00

00

00

00

0157

000

0481

00

00

00

00

00105

00800

440053567

002707

0005331

00

00

00

0052

0419499

0345991

0277279

0212829

0152186

009501

004

090001032

00

0017

149493

115133

088624

0675398

0503622

036095

024045

0137306

0047937

000

695

International Journal of Chemical Engineering 7

119877 Universal gas constant (Jgmol K)120588 Density (kgm3)120574 Volume (m3) Velocity (msec)Φ Any given property997888rarr

119861119891 Body forces per unit volume (Nm3)

119879 Gas-phase temperature in the bed (K)120591 Fluid stress (Nm2)120583 Absolute viscosity (kgm sec)120572 Gas permeability (Barrer)119889119901 Particle diameter (m)

120576 Bulk void fraction119902119894 Solid-phase concentration of 119894th

component (gmolkg)119902lowast

119894 Equilibrium solid-phase concentration of

119894th component (gmolkg)119896119894 LDF model mass transfer coefficient of 119894th

component (1sec)119863119901119894 Diffusivity of 119894th component (m2sec)

119905 Time (sec)119887 Affinity constant (barminus1)119862 Gas-phase concentration of a given

component (cm3 of adsorbatecm3 ofadsorbent)

119862119863 Gas concentration by dissolution (cm3 ofadsorbatecm3 of adsorbent)

119862119867 Gas concentration by hole filling (cm3 ofadsorbatecm3 of adsorbent)

Conflict of Interests

The authors declare that there is no conflict of interestsregarding the publication of this paper

References

[1] R E Treybal Mass-Transfer Operations vol 3 McGraw-HillNew York NY USA 1980

[2] C M Yon and J D ShermanAdsorption Gas Separation Kirk-Othmer Encyclopedia of Chemical Technology 2004

[3] D Aaron and C Tsouris ldquoSeparation of CO2from flue gas a

reviewrdquo Separation Science and Technology vol 40 no 1ndash3 pp321ndash348 2005

[4] F I Khan and A K Ghoshal ldquoRemoval of Volatile OrganicCompounds from polluted airrdquo Journal of Loss Prevention in theProcess Industries vol 13 no 6 pp 527ndash545 2000

[5] M A Kalbassi R J Allam and T C Golden ldquoTemperatureswing adsorptionrdquo US Patent no 5846295 US Patent andTrademark Office Washington DC USA 1998

[6] C W Skarstrom ldquoMethod and apparatus for fractionatingrdquoUS Patent no 2944627 US Patent and Trademark OfficeWashington DC USA 1970

[7] A Kapoor and R T Yang ldquoKinetic separation of methanemdashcarbon dioxide mixture by adsorption on molecular sievecarbonrdquo Chemical Engineering Science vol 44 no 8 pp 1723ndash1733 1989

[8] A M Mendes C A Costa and A E Rodrigues ldquoOxygenseparation from air by PSA modelling and experimental

results part Irdquo Separation and Purification Technology vol 24no 1-2 pp 173ndash188 2001

[9] S Farooq D M Ruthven and H A Boniface ldquoNumerical sim-ulation of a pressure swing adsorption oxygen unitrdquo ChemicalEngineering Science vol 44 no 12 pp 2809ndash2816 1989

[10] J C Kayser and K S Knaebel ldquoPressure swing adsorptiondevelopment of an equilibrium theory for binary gas mixtureswith nonlinear isothermsrdquo Chemical Engineering Science vol44 no 1 pp 1ndash8 1989

[11] S Sridhar B Smitha and T M Aminabhavi ldquoSeparation ofcarbon dioxide from natural gas mixtures through polymericmembranesmdasha reviewrdquo Separation amp Purification Reviews vol36 no 2 pp 113ndash174 2007

[12] H S Pierre Simulation of dynamic pressure-swing gas sorptionin polymers [PhD Dissertation] 2005

[13] S Li J G Martinek J L Falconer R D Noble and T QGardner ldquoHigh-pressure CO

2CH4separation using SAPO-34

membranesrdquo Industrial amp Engineering Chemistry Research vol44 no 9 pp 3220ndash3228 2005

[14] H Hachisuka T Ohara and K Ikeda ldquoNew type asymmetricmembranes having almost defect free hyper-thin skin layer andsponge-like porous matrixrdquo Journal of Membrane Science vol116 no 2 pp 265ndash272 1996

[15] M R Coleman and W J Koros ldquoIsometric polyimides basedon fluorinated dianhydrides and diamines for gas separationapplicationsrdquo Journal of Membrane Science vol 50 no 3 pp285ndash297 1990

[16] M K Ghosh and K L Mittal Polyimides Fundamentals andApplications vol 36 CRC Press New York NY USA 1996

[17] T H Kim W J Koros and G R Husk ldquoTemperature effectson gas permselection properties in hexafluoro aromatic poly-imidesrdquo Journal of Membrane Science vol 46 no 1 pp 43ndash561989

[18] B Xing and J J Pignatello ldquoDual-mode sorption of low-polaritycompounds in glassy poly (vinyl chloride) and soil organicmatterrdquo Environmental Science amp Technology vol 31 no 3 pp792ndash799 1997

[19] RM Barrer ldquoDiffusivities in glassy polymers for the dualmodesorption modelrdquo Journal of Membrane Science vol 18 pp 25ndash35 1984

[20] E Glueckauf ldquoThe influence of ionic hydration on activitycoefficients in concentrated electrolyte solutionsrdquo Transactionsof the Faraday Society vol 51 pp 1235ndash1244 1955

[21] T Hirose Y Mi S A Stern and A K S Clair ldquoThe solubilityof carbon dioxide and methane in polyimides at elevatedpressuresrdquo Journal of Polymer Science B Polymer Physics vol29 no 3 pp 341ndash347 1991

International Journal of

AerospaceEngineeringHindawi Publishing Corporationhttpwwwhindawicom Volume 2014

RoboticsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Active and Passive Electronic Components

Control Scienceand Engineering

Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

International Journal of

RotatingMachinery

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporation httpwwwhindawicom

Journal ofEngineeringVolume 2014

Submit your manuscripts athttpwwwhindawicom

VLSI Design

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Shock and Vibration

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Civil EngineeringAdvances in

Acoustics and VibrationAdvances in

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Electrical and Computer Engineering

Journal of

Advances inOptoElectronics

Hindawi Publishing Corporation httpwwwhindawicom

Volume 2014

The Scientific World JournalHindawi Publishing Corporation httpwwwhindawicom Volume 2014

SensorsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Modelling amp Simulation in EngineeringHindawi Publishing Corporation httpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Chemical EngineeringInternational Journal of Antennas and

Propagation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Navigation and Observation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

DistributedSensor Networks

International Journal of

Page 6: Research Article CFD Simulation for Separation of Carbon ...downloads.hindawi.com/journals/ijce/2014/402756.pdf · Research Article CFD Simulation for Separation of Carbon Dioxide-Methane

6 International Journal of Chemical Engineering

Table4Dependences

tudies

ofseparatio

nleng

thon

initialconcentrationof

feed

Positionof

thec

olum

n(m

)

Con

centratio

nof

CO2(kmolm3)a

long

thec

olum

nleng

thford

ifferentinitia

lcon

centratio

nsof

feed

mixture

95CO

2in

feed

85CO

2in

feed

75CO

2in

feed

65CO

2in

feed

55CO

2in

feed

45CO

2in

feed

35CO

2in

feed

25CO

2in

feed

15CO

2in

feed

5CO

2in

feed

0306

00

00

00

00

00

0253

00

00

00

00

00

0201

00

00

00

00

00

0157

000

0481

00

00

00

00

00105

00800

440053567

002707

0005331

00

00

00

0052

0419499

0345991

0277279

0212829

0152186

009501

004

090001032

00

0017

149493

115133

088624

0675398

0503622

036095

024045

0137306

0047937

000

695

International Journal of Chemical Engineering 7

119877 Universal gas constant (Jgmol K)120588 Density (kgm3)120574 Volume (m3) Velocity (msec)Φ Any given property997888rarr

119861119891 Body forces per unit volume (Nm3)

119879 Gas-phase temperature in the bed (K)120591 Fluid stress (Nm2)120583 Absolute viscosity (kgm sec)120572 Gas permeability (Barrer)119889119901 Particle diameter (m)

120576 Bulk void fraction119902119894 Solid-phase concentration of 119894th

component (gmolkg)119902lowast

119894 Equilibrium solid-phase concentration of

119894th component (gmolkg)119896119894 LDF model mass transfer coefficient of 119894th

component (1sec)119863119901119894 Diffusivity of 119894th component (m2sec)

119905 Time (sec)119887 Affinity constant (barminus1)119862 Gas-phase concentration of a given

component (cm3 of adsorbatecm3 ofadsorbent)

119862119863 Gas concentration by dissolution (cm3 ofadsorbatecm3 of adsorbent)

119862119867 Gas concentration by hole filling (cm3 ofadsorbatecm3 of adsorbent)

Conflict of Interests

The authors declare that there is no conflict of interestsregarding the publication of this paper

References

[1] R E Treybal Mass-Transfer Operations vol 3 McGraw-HillNew York NY USA 1980

[2] C M Yon and J D ShermanAdsorption Gas Separation Kirk-Othmer Encyclopedia of Chemical Technology 2004

[3] D Aaron and C Tsouris ldquoSeparation of CO2from flue gas a

reviewrdquo Separation Science and Technology vol 40 no 1ndash3 pp321ndash348 2005

[4] F I Khan and A K Ghoshal ldquoRemoval of Volatile OrganicCompounds from polluted airrdquo Journal of Loss Prevention in theProcess Industries vol 13 no 6 pp 527ndash545 2000

[5] M A Kalbassi R J Allam and T C Golden ldquoTemperatureswing adsorptionrdquo US Patent no 5846295 US Patent andTrademark Office Washington DC USA 1998

[6] C W Skarstrom ldquoMethod and apparatus for fractionatingrdquoUS Patent no 2944627 US Patent and Trademark OfficeWashington DC USA 1970

[7] A Kapoor and R T Yang ldquoKinetic separation of methanemdashcarbon dioxide mixture by adsorption on molecular sievecarbonrdquo Chemical Engineering Science vol 44 no 8 pp 1723ndash1733 1989

[8] A M Mendes C A Costa and A E Rodrigues ldquoOxygenseparation from air by PSA modelling and experimental

results part Irdquo Separation and Purification Technology vol 24no 1-2 pp 173ndash188 2001

[9] S Farooq D M Ruthven and H A Boniface ldquoNumerical sim-ulation of a pressure swing adsorption oxygen unitrdquo ChemicalEngineering Science vol 44 no 12 pp 2809ndash2816 1989

[10] J C Kayser and K S Knaebel ldquoPressure swing adsorptiondevelopment of an equilibrium theory for binary gas mixtureswith nonlinear isothermsrdquo Chemical Engineering Science vol44 no 1 pp 1ndash8 1989

[11] S Sridhar B Smitha and T M Aminabhavi ldquoSeparation ofcarbon dioxide from natural gas mixtures through polymericmembranesmdasha reviewrdquo Separation amp Purification Reviews vol36 no 2 pp 113ndash174 2007

[12] H S Pierre Simulation of dynamic pressure-swing gas sorptionin polymers [PhD Dissertation] 2005

[13] S Li J G Martinek J L Falconer R D Noble and T QGardner ldquoHigh-pressure CO

2CH4separation using SAPO-34

membranesrdquo Industrial amp Engineering Chemistry Research vol44 no 9 pp 3220ndash3228 2005

[14] H Hachisuka T Ohara and K Ikeda ldquoNew type asymmetricmembranes having almost defect free hyper-thin skin layer andsponge-like porous matrixrdquo Journal of Membrane Science vol116 no 2 pp 265ndash272 1996

[15] M R Coleman and W J Koros ldquoIsometric polyimides basedon fluorinated dianhydrides and diamines for gas separationapplicationsrdquo Journal of Membrane Science vol 50 no 3 pp285ndash297 1990

[16] M K Ghosh and K L Mittal Polyimides Fundamentals andApplications vol 36 CRC Press New York NY USA 1996

[17] T H Kim W J Koros and G R Husk ldquoTemperature effectson gas permselection properties in hexafluoro aromatic poly-imidesrdquo Journal of Membrane Science vol 46 no 1 pp 43ndash561989

[18] B Xing and J J Pignatello ldquoDual-mode sorption of low-polaritycompounds in glassy poly (vinyl chloride) and soil organicmatterrdquo Environmental Science amp Technology vol 31 no 3 pp792ndash799 1997

[19] RM Barrer ldquoDiffusivities in glassy polymers for the dualmodesorption modelrdquo Journal of Membrane Science vol 18 pp 25ndash35 1984

[20] E Glueckauf ldquoThe influence of ionic hydration on activitycoefficients in concentrated electrolyte solutionsrdquo Transactionsof the Faraday Society vol 51 pp 1235ndash1244 1955

[21] T Hirose Y Mi S A Stern and A K S Clair ldquoThe solubilityof carbon dioxide and methane in polyimides at elevatedpressuresrdquo Journal of Polymer Science B Polymer Physics vol29 no 3 pp 341ndash347 1991

International Journal of

AerospaceEngineeringHindawi Publishing Corporationhttpwwwhindawicom Volume 2014

RoboticsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Active and Passive Electronic Components

Control Scienceand Engineering

Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

International Journal of

RotatingMachinery

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporation httpwwwhindawicom

Journal ofEngineeringVolume 2014

Submit your manuscripts athttpwwwhindawicom

VLSI Design

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Shock and Vibration

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Civil EngineeringAdvances in

Acoustics and VibrationAdvances in

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Electrical and Computer Engineering

Journal of

Advances inOptoElectronics

Hindawi Publishing Corporation httpwwwhindawicom

Volume 2014

The Scientific World JournalHindawi Publishing Corporation httpwwwhindawicom Volume 2014

SensorsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Modelling amp Simulation in EngineeringHindawi Publishing Corporation httpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Chemical EngineeringInternational Journal of Antennas and

Propagation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Navigation and Observation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

DistributedSensor Networks

International Journal of

Page 7: Research Article CFD Simulation for Separation of Carbon ...downloads.hindawi.com/journals/ijce/2014/402756.pdf · Research Article CFD Simulation for Separation of Carbon Dioxide-Methane

International Journal of Chemical Engineering 7

119877 Universal gas constant (Jgmol K)120588 Density (kgm3)120574 Volume (m3) Velocity (msec)Φ Any given property997888rarr

119861119891 Body forces per unit volume (Nm3)

119879 Gas-phase temperature in the bed (K)120591 Fluid stress (Nm2)120583 Absolute viscosity (kgm sec)120572 Gas permeability (Barrer)119889119901 Particle diameter (m)

120576 Bulk void fraction119902119894 Solid-phase concentration of 119894th

component (gmolkg)119902lowast

119894 Equilibrium solid-phase concentration of

119894th component (gmolkg)119896119894 LDF model mass transfer coefficient of 119894th

component (1sec)119863119901119894 Diffusivity of 119894th component (m2sec)

119905 Time (sec)119887 Affinity constant (barminus1)119862 Gas-phase concentration of a given

component (cm3 of adsorbatecm3 ofadsorbent)

119862119863 Gas concentration by dissolution (cm3 ofadsorbatecm3 of adsorbent)

119862119867 Gas concentration by hole filling (cm3 ofadsorbatecm3 of adsorbent)

Conflict of Interests

The authors declare that there is no conflict of interestsregarding the publication of this paper

References

[1] R E Treybal Mass-Transfer Operations vol 3 McGraw-HillNew York NY USA 1980

[2] C M Yon and J D ShermanAdsorption Gas Separation Kirk-Othmer Encyclopedia of Chemical Technology 2004

[3] D Aaron and C Tsouris ldquoSeparation of CO2from flue gas a

reviewrdquo Separation Science and Technology vol 40 no 1ndash3 pp321ndash348 2005

[4] F I Khan and A K Ghoshal ldquoRemoval of Volatile OrganicCompounds from polluted airrdquo Journal of Loss Prevention in theProcess Industries vol 13 no 6 pp 527ndash545 2000

[5] M A Kalbassi R J Allam and T C Golden ldquoTemperatureswing adsorptionrdquo US Patent no 5846295 US Patent andTrademark Office Washington DC USA 1998

[6] C W Skarstrom ldquoMethod and apparatus for fractionatingrdquoUS Patent no 2944627 US Patent and Trademark OfficeWashington DC USA 1970

[7] A Kapoor and R T Yang ldquoKinetic separation of methanemdashcarbon dioxide mixture by adsorption on molecular sievecarbonrdquo Chemical Engineering Science vol 44 no 8 pp 1723ndash1733 1989

[8] A M Mendes C A Costa and A E Rodrigues ldquoOxygenseparation from air by PSA modelling and experimental

results part Irdquo Separation and Purification Technology vol 24no 1-2 pp 173ndash188 2001

[9] S Farooq D M Ruthven and H A Boniface ldquoNumerical sim-ulation of a pressure swing adsorption oxygen unitrdquo ChemicalEngineering Science vol 44 no 12 pp 2809ndash2816 1989

[10] J C Kayser and K S Knaebel ldquoPressure swing adsorptiondevelopment of an equilibrium theory for binary gas mixtureswith nonlinear isothermsrdquo Chemical Engineering Science vol44 no 1 pp 1ndash8 1989

[11] S Sridhar B Smitha and T M Aminabhavi ldquoSeparation ofcarbon dioxide from natural gas mixtures through polymericmembranesmdasha reviewrdquo Separation amp Purification Reviews vol36 no 2 pp 113ndash174 2007

[12] H S Pierre Simulation of dynamic pressure-swing gas sorptionin polymers [PhD Dissertation] 2005

[13] S Li J G Martinek J L Falconer R D Noble and T QGardner ldquoHigh-pressure CO

2CH4separation using SAPO-34

membranesrdquo Industrial amp Engineering Chemistry Research vol44 no 9 pp 3220ndash3228 2005

[14] H Hachisuka T Ohara and K Ikeda ldquoNew type asymmetricmembranes having almost defect free hyper-thin skin layer andsponge-like porous matrixrdquo Journal of Membrane Science vol116 no 2 pp 265ndash272 1996

[15] M R Coleman and W J Koros ldquoIsometric polyimides basedon fluorinated dianhydrides and diamines for gas separationapplicationsrdquo Journal of Membrane Science vol 50 no 3 pp285ndash297 1990

[16] M K Ghosh and K L Mittal Polyimides Fundamentals andApplications vol 36 CRC Press New York NY USA 1996

[17] T H Kim W J Koros and G R Husk ldquoTemperature effectson gas permselection properties in hexafluoro aromatic poly-imidesrdquo Journal of Membrane Science vol 46 no 1 pp 43ndash561989

[18] B Xing and J J Pignatello ldquoDual-mode sorption of low-polaritycompounds in glassy poly (vinyl chloride) and soil organicmatterrdquo Environmental Science amp Technology vol 31 no 3 pp792ndash799 1997

[19] RM Barrer ldquoDiffusivities in glassy polymers for the dualmodesorption modelrdquo Journal of Membrane Science vol 18 pp 25ndash35 1984

[20] E Glueckauf ldquoThe influence of ionic hydration on activitycoefficients in concentrated electrolyte solutionsrdquo Transactionsof the Faraday Society vol 51 pp 1235ndash1244 1955

[21] T Hirose Y Mi S A Stern and A K S Clair ldquoThe solubilityof carbon dioxide and methane in polyimides at elevatedpressuresrdquo Journal of Polymer Science B Polymer Physics vol29 no 3 pp 341ndash347 1991

International Journal of

AerospaceEngineeringHindawi Publishing Corporationhttpwwwhindawicom Volume 2014

RoboticsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Active and Passive Electronic Components

Control Scienceand Engineering

Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

International Journal of

RotatingMachinery

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporation httpwwwhindawicom

Journal ofEngineeringVolume 2014

Submit your manuscripts athttpwwwhindawicom

VLSI Design

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Shock and Vibration

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Civil EngineeringAdvances in

Acoustics and VibrationAdvances in

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Electrical and Computer Engineering

Journal of

Advances inOptoElectronics

Hindawi Publishing Corporation httpwwwhindawicom

Volume 2014

The Scientific World JournalHindawi Publishing Corporation httpwwwhindawicom Volume 2014

SensorsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Modelling amp Simulation in EngineeringHindawi Publishing Corporation httpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Chemical EngineeringInternational Journal of Antennas and

Propagation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Navigation and Observation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

DistributedSensor Networks

International Journal of

Page 8: Research Article CFD Simulation for Separation of Carbon ...downloads.hindawi.com/journals/ijce/2014/402756.pdf · Research Article CFD Simulation for Separation of Carbon Dioxide-Methane

International Journal of

AerospaceEngineeringHindawi Publishing Corporationhttpwwwhindawicom Volume 2014

RoboticsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Active and Passive Electronic Components

Control Scienceand Engineering

Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

International Journal of

RotatingMachinery

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporation httpwwwhindawicom

Journal ofEngineeringVolume 2014

Submit your manuscripts athttpwwwhindawicom

VLSI Design

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Shock and Vibration

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Civil EngineeringAdvances in

Acoustics and VibrationAdvances in

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Electrical and Computer Engineering

Journal of

Advances inOptoElectronics

Hindawi Publishing Corporation httpwwwhindawicom

Volume 2014

The Scientific World JournalHindawi Publishing Corporation httpwwwhindawicom Volume 2014

SensorsJournal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Modelling amp Simulation in EngineeringHindawi Publishing Corporation httpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Chemical EngineeringInternational Journal of Antennas and

Propagation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

Navigation and Observation

International Journal of

Hindawi Publishing Corporationhttpwwwhindawicom Volume 2014

DistributedSensor Networks

International Journal of


Recommended