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Research on CO2 Heat Pumps and Other CO2 Novel … · Dioxide Heat Pump Systems ... • Danfoss...

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1 Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology Research on CO 2 Heat Pumps and Other CO 2 Novel Systems at The Energy Department of KTH Yang Chen (KTH) Per Lundqvist (KTH)
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1Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Research on CO2 Heat Pumps and Other CO2 Novel Systems at The Energy

Department of KTH

Yang Chen (KTH)

Per Lundqvist (KTH)

2Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Content

Research on CO2 heat pump systems (Effsys 2 project)

Thermal properties of Supercritical CO2 and theirinfluences on heat exchanger performance

Research on other CO2 novel systems

3Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Current Research Project on Carbon Dioxide Heat Pump Systems (EffSYS 2)

EffSYS 2 is a Swedish governmental energy research program on efficient refrigeration and heat pump systems. http://www.energy.kth.se/eff-sys/

• Green and Cool

• Thermia Värme • Danfoss (Danmark)

• SRM • Dorin (Italy)

• RANOTOR • Climate well

• NIBE • Climate Check

• IVT • Alfalaval AB

• Güntner (Germany) • Ahlsell

Companies involved in the project (more than 12 industrial companies involved)

4Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Research Contents of Current Effsys 2 project

Testing the performance of a commercial CO2 heat pump sold in Sweden (Sanyo. Eco-cute)

Building up a permanent testing center at the Energy Department of KTH for CO2 heat pump system research

Heat exchanger design (temperature profile) System performance (optimization) Control strategyComponent testing

5Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

A transcritical refrigeration/heat pump cycle

Carbon dioxide has a low critical temperautre but high critical pressure (31.1°C, 73.8 bar), thus a carbon dioxide refrigeration/heat pump system works as a transcritical cycle).

6Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Problems with Heat Exchanger Design in Supercritical Region

Thermophysical properties of CO2have rapid changes near the critical point, which create many new phenomena for heat exchanger design.

CO2 transcritical refrigeration cycle integrated heat exchanger's Cp — ∆h chart

0

3

6

9

12

15

18

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

∆H (KJ/kg•K)

Cp

(kJ/

kg•k

)

Supercritical carbondioxideLow pressure side carbondioxide in IHXGas cooler cooling air

IHX GC

c

d

e

a bhg

CO2 transcritical refrigeration cycle integrated heat exchanger's T — ∆h chart

0

10

20

30

40

50

60

70

80

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

∆H (KJ/kg•K)

Tem

pera

ture

(ºC

)

Low pressure side carbon dioxide in IHX

Gas cooler's cooling air

Supercritical carbon dioxide

IHX GC

c

de

a

b

h

g

CP of Supercritical Carbon Dioxide

0

5

10

15

20

25

30

35

10 20 30 40 50 60 70

Temperature (ºC)

CP (

KJ/

kg•K

)

P=8.0 Mpa

P=9.0 Mpa

P=10.0 Mpa

P=11.0 Mpa

P=12.0 Mpa

7Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Research on other CO2 novel system

System researchCO2 power system in low-grade heat source utilizationCO2 double loop system

Dynamic simulationEmploying EES+TRNSYS to develop a dynamic system model for yearly performance simulation

8Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

The advantages of CO2 power system in utilizing low-grade heat source

Supercritical CO2’s temperature profile can match better to the heat source than other working fluids (organic working fluid, fluid mixtures, etc.)

Schematic illustration of the heat transfer between the low-grade heat source and the working fluid in a counter flow heat exchanger. (1a) pure fluid; (1b) zeotropic fluid

mixtures; (1c) carbon dioxide

9Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Reverse CO2 Refrigeration Cycle for Power Production

-1.75 -1.50 -1.25 -1.00 -0.75 -0.50

0

20

40

60

80

100

120

140

160

s [kJ/kg-K]

T [°

C]

340 bar

280 bar 220 bar

160 bar

100 bar

40 bar

0.4 0.6 0.8

0.0

017

0.0

057

0.0

1

0.0

19m

3/kg

Carbon Dioxide Transcritical Power Cycle

a

bc

d

e

f

60 bar

0.2

-1.50 -1.25 -1.00 -0.75 -0.50

0

40

80

120

160

200

s [kJ/kg-K]

T [°

C]

350 bar 300 bar

250 bar 200 bar

150 bar

100 bar

0,2 0,4 0,6 0,8

0,0

017

0,0

057

0,0

1 0

,034

0,0

63 m

3/kg

Carbon Dioxide Brayton Cycle

a

b

c

d

e

f

A bottoming cycle with carbon dioxide as a working media

Approx.12% efficiency with 150°C expansion inlet temp.

10Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Solar Driven Carbon Dioxide Power System

CO2 mass flow:540 kg/hr

Turbine efficiency:

0.85

Pump efficiency:

0.860 bar

30 m2

120 bar

No IHX

Controller controls the temperature

Cooing water mass flow:720kg/hr. Inlet temperature: 15 °C

11Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Simulation Methodology

Type66c

Collectors

Weather data

TRNSYS

Ees.lnk

Collectors

12Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Daily PerformanceDaily performance of solar driven carbon dioxide power system under a randomly selected Swedish summer day (15th of July) in stockholm(at 120 bar gas heating pressure)

0.00

20.00

40.00

60.00

80.00

100.00

120.00

09:30 10:30 11:30 12:30 13:30 14:30 15:30Time

Tem

pera

ture

(°C

)

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

Pow

er (k

W)

Tsc_out P_turbine P_pump P_net

13Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Annual Simulation of Daily Net Energy Production (kWh´s)

02468

1012141618

Janu

ary

Febr

uary

Mar

ch

Apr

il

May

June

July

Aug

uest

Sep

tem

ber

Oct

ober

Nov

embe

rD

ecem

ber

Net

pow

er p

rodu

tion

(kW

h's)

Daily net energy production (kWh´s) of a solar driven carbon dioxide power system in one year (at 120 bar gas heating pressure)

14Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Annual Simulation of Monthly Net Power Production (kWh´s)

Monthly net power production (kWh´s) of a solar-driven carbon dioxide power system in one year (at 120 bar gas heating pressure)

020406080

100120140160180200

Janu

ary

Febr

uary

Mar

ch

Apr

il

May

June

July

Aug

uest

Sep

tem

ber

Oct

ober

Nov

embe

r

Dec

embe

r

Net

pow

er p

rodu

ctio

n (k

Wh'

s)

15Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

CO2 Double Loop System

The system has two sub-systems running in parallel: one carbon dioxide power sub-system and one carbon dioxide transcritical refrigeration/heat pump sub-system. It is also possible to take advantage of temperature glide of the both sub-systems.The system will to provide cooling (and heating) in a more efficient way.

M

Heat Source

Internal Heat Exchanger

Gas heater

PumpGas Cooler

a

b

c

c d

e

f

f

hg

Expansion machine

Internal Heat Exchanger

Compressor

Expansion valve

Evaporator

a’ b’

d´e’

f ’

g’h’

16Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Corresponding Cycles

-1.60 -1.35 -1.10 -0.85 -0.60

0

25

50

75

100

125

150

s [kJ/kg-K]

T [°

C]

40 bar

60 bar

80 bar

100 bar

120 bar

140 bar

0.2 0.4 0.6 0.8

0.0

017

0.0

057

0.0

1

0.0

19 0

.034

m3/

kg

Carbon Dioxide Double Loop Cycle

-1.75 -1.50 -1.25 -1.00 -0.75 -0.50

0

25

50

75

100

125

150

s [kJ/kg-K]

T [°C

] 40 bar

60 bar

80 bar

100 bar

120 bar

140 bar

0.2 0.4 0.6 0.8

0.0

017

0.0

057

0.0

1 0

.019

0

.063

m3/

kg

Carbon Dioxide Double Loop Cycle

Supercritical power cycle double loop

Transcritical power cycle double loop

17Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Basic system analysis

Pump efficiency: 0.8

Turbine efficiency: 0.85

Compressor efficiency: 0.75

Superheat: 5 °C

Effectiveness: 0.9

Gas cooler efficiency: 0.85

18Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Basic system analysis

Gas cooler pressure: 83 bar

Evaporator pressure: 40 bar

Gas heater pressure: 120 bar

Refrig. Mass flow: 290 kg/h

C.W. mass flow rate: 540 kg/h

GC outlet temp.:35 °C

C.W. inlet temp.: 15 °C

Expan. Inlet temp.: 120 °C

(2000) al. et Liao tttp eceopt )34.9381.0()0157.0778.2( −+−=

19Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Simulation results

kW25.1Power of hot water production

kW9.76System cooling capacity

°C60.8Water outlet temperature

-4.13Double loop system COP double

-3.09Basic refrigeration system COP

-7.48%Double loop power part thermal efficiency (with IHX)

-4.77%Double loop power part thermal efficiency (without IHX)

UnitValuePerformance Parameters

20Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Carbon Dioxide Cooling and Power Combined System

-1,50 -1,25 -1,00 -0,75 -0,50 -0,25-50

0

50

100

150

200

250

300

350

400

S [kJ/kg•k]

T [°C

]

350 bar 300 bar

250 bar 150 bar

100 bar

40 bar

0,2 0,4 0,6 0,8

0,0

017

0,0

057

0,0

1

0,0

19

0,0

34

0,0

63 m

3/kg

Carbon Dioxide Cooling and Power Combined Cycle T-S Chart

a b

d

e

f

c

j

g

k

h

i

Such a system under a typical working condition can achieve

COP = 3.18 for the cooling part

η= 12.6% for the power part

After transferring the energy gained from the cycle to the compressor,

New COP = 4.45

The improvement of COP will be around 40%

Waste

heat

21Div. of Applied Thermodynamics and Refrigeration, Dept. of Energy Technology, Royal Institute of Technology

Thanks for your attention!


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