12
Experience, Expertise and Execution How Does Riley Gear Define Precision? Waviness: 3 Microns Long-Term Capability: 1.67 CPK 1,000 Times Per Day
Experience, Expertise and Execution
How Does Riley Gear Define Precision?Waviness: 3 MicronsLong-Term Capability: 1.67 CPK1,000 Times Per Day
One Precision Drive, St. Augustine, FL 32092Tel: 904-829-5652Fax: 904-829-5838www.rileygear.com
Resources that Give your Projects the Precision EdgeRiley Gear invests in state-of-the-art manufacturing and inspection technology to deliver your designs and concepts seamlessly and cost-effectively through final production. The cutting-edge in cutting and grinding technology combined with state-of-the-art robotic automation (when required) ensures quality, accuracy and on-time delivery. When you choose Riley Gear as a development partner, many production resources are working for you, including:
Make the Precision DecisionWhen it comes to design, accuracy and delivery, your next project is too important to risk. Review the enclosed CD to learn more about our capabilities, or visit us on the Web atwww.rileygear.com. For a prompt consultation or price quote, please call us at 904-829-5652.
St. Augustine, Florida North Tonawanda, New York
• Reishauer • KAPP • Niles• MAAG• Samputensili• Fanuc Robotics• Cincinnati Machine
• Mazak• Okuma• Fortuna• Hitachi• MAAG and Klingelnberg gear inspection• M&M and Zeiss CNC gear inspection• Brown & Sharpe coordinate measurement.
riley FINAL 1.indd 2 9/28/05 4:51:35 PM
Precision is our business. For more than 60 years, Riley Gear has partnered with original equipment manufacturers worldwide through the development and production of precision gears, custom gear boxes, and other power transmission components. We have created custom solutions for a variety of industries, including aerospace and defense, machine tools, centrifugal and turbo compressors, automotive, off highway vehicles, marine propulsion, power generation, pumps, transportation and robotics. Our world-class collaborative design and engineering services deliver prototype to production support for the most sophisticated of applications.
With our headquarters in St. Augustine, Florida and our facility in North Tonawanda, New York, we operate over 95,000 combined square feet of manufacturing space. We have the resources to handle small to large volume programs under the most complex delivery requirements. The two independent facilities are equipped with a full complement of state-of-the-art manufacturing assets. Each purchase order is program managed through our Visual Manufacturing planning and scheduling system, which provides order maintenance, inventory and EDI capability. We believe it is the dedication and capability of our people that make the difference in delivering the quality components you need—when you need them.
From conception, to development, through productionA Partner in Technology…
Expertise that adds value The Riley Gear team has the experience and expertise you need to reach your design and production objectives. More than just a manufacturing provider, we become an extension of your company’s capability. We provide customer services that are essential to the improved efficiency and performance of your final product, including:
• Design Engineering and Consulting Services to AGMA specifications• Value Engineering Analysis to maximize your investment dollars• Reverse engineering• Prototype to production and production automation support.
Execution to the Highest Quality StandardsRiley Gear’s quality management system provides assurance that all gears meet or exceed customer expectations and are manufactured to blueprint specifications. We are ISO 9001:2000, TS 16949:2002 and ISO 14001:2004 registered. We are capable of producing gears from .25 to 55 inches in pitch diameter to beyond AGMA CLASS Q15 or DIN 2 specifications.
Precision Gear Manufacturing Capabilities*
Description PitchDiameter PitchDiameter DiametralPitch DiametralPitch Module Module Quality Maximum Minimum Maximum Minimum Maximum Minimum AGMA DIN
GearHobbing&ShapingSpur Gears 48 1220 0.25 6 1.5 120 16.9 .21 Q11 7Helicalgears 48 1220 0.25 6 1.5 120 16.9 .21 Q11 7Internalgears 20 508 .5 12.7 3.1 120 8.0 .21 Q12 6Worm Gears 18 450 1.0 25.4 5.0 32 5.08 .8 Q12 6Worms 6 152 6.25 15.8 5.0 32 5.08 .8 Q12 6
ExternalGearGrindingSpur & Helical 55 1400 0.25 6.3 0.75 120 34 .21 Q15 2
InternalGearGrindingSpur & Helical 42 1070 3 76.2 0.75 32 34 .8 Q15 2Hirth Coupling Grinding 27 686
GearInspectionLead 64 1600 .100 2.54 .75 32 34 .8 ** **Involute 64 1600 .100 2.54 .75 32 34 .8 ** **Pitch Error 64 1600 .100 2.54 .75 32 34 .8 ** **Accum Pitch Error 64 1600 .100 2.54 .75 32 34 .8 ** **Pitch Line Runnout 64 1600 .100 2.54 .75 32 34 .8 ** **Topography 15 381 .100 2.54 .75 32 34 .8 ** **ToTAlCoMPoSITEError 30 762 .100 2.54 4.0 120 6.35 .21 ** **
in. mm in. mm
* Two metrology labs equipped with CNC M&M, Klingelnberg and Maag Gear Inspection Machines. Temperature, humidity and dust controlled, shock proof structure All equipment calibrated per ISO-17025. Documentation/traceability to Mil-I-45208 and/or ISO 9001 specifications.
** Inspection equipment is capable of certifying to AGMA CLASS Q15 (DIN 2) tolerances and traceable to National Institute of Science and Technology (N.I.S.T.)
• ISO 9001:2000 registered• TS 16949:2002 registered• ISO 14001:2004 registered
riley FINAL 1.indd 1 9/28/05 4:51:09 PM
Experience, Expertise and Execution
How Does Riley Gear Define Precision?Waviness: 3 MicronsLong-Term Capability: 1.67 CPK1,000 Times Per Day
One Precision Drive, St. Augustine, FL 32092Tel: 904-829-5652Fax: 904-829-5838www.rileygear.com
Resources that Give your Projects the Precision EdgeRiley Gear invests in state-of-the-art manufacturing and inspection technology to deliver your designs and concepts seamlessly and cost-effectively through final production. The cutting-edge in cutting and grinding technology combined with state-of-the-art robotic automation (when required) ensures quality, accuracy and on-time delivery. When you choose Riley Gear as a development partner, many production resources are working for you, including:
Make the Precision DecisionWhen it comes to design, accuracy and delivery, your next project is too important to risk. Review the enclosed CD to learn more about our capabilities, or visit us on the Web atwww.rileygear.com. For a prompt consultation or price quote, please call us at 904-829-5652.
St. Augustine, Florida North Tonawanda, New York
• Reishauer • KAPP • Niles• MAAG• Samputensili• Fanuc Robotics• Cincinnati Machine
• Mazak• Okuma• Fortuna• Hitachi• MAAG and Klingelnberg gear inspection• M&M and Zeiss CNC gear inspection• Brown & Sharpe coordinate measurement.
riley FINAL 1.indd 2 9/28/05 4:51:35 PM
Precision is our business. For more than 60 years, Riley Gear has partnered with original equipment manufacturers worldwide through the development and production of precision gears, custom gear boxes, and other power transmission components. We have created custom solutions for a variety of industries, including aerospace and defense, machine tools, centrifugal and turbo compressors, automotive, off highway vehicles, marine propulsion, power generation, pumps, transportation and robotics. Our world-class collaborative design and engineering services deliver prototype to production support for the most sophisticated of applications.
With our headquarters in St. Augustine, Florida and our facility in North Tonawanda, New York, we operate over 95,000 combined square feet of manufacturing space. We have the resources to handle small to large volume programs under the most complex delivery requirements. The two independent facilities are equipped with a full complement of state-of-the-art manufacturing assets. Each purchase order is program managed through our Visual Manufacturing planning and scheduling system, which provides order maintenance, inventory and EDI capability. We believe it is the dedication and capability of our people that make the difference in delivering the quality components you need—when you need them.
From conception, to development, through productionA Partner in Technology…
Expertise that adds value The Riley Gear team has the experience and expertise you need to reach your design and production objectives. More than just a manufacturing provider, we become an extension of your company’s capability. We provide customer services that are essential to the improved efficiency and performance of your final product, including:
• Design Engineering and Consulting Services to AGMA specifications• Value Engineering Analysis to maximize your investment dollars• Reverse engineering• Prototype to production and production automation support.
Execution to the Highest Quality StandardsRiley Gear’s quality management system provides assurance that all gears meet or exceed customer expectations and are manufactured to blueprint specifications. We are ISO 9001:2000, TS 16949:2002 and ISO 14001:2004 registered. We are capable of producing gears from .25 to 55 inches in pitch diameter to beyond AGMA CLASS Q15 or DIN 2 specifications.
Precision Gear Manufacturing Capabilities*
Description PitchDiameter PitchDiameter DiametralPitch DiametralPitch Module Module Quality Maximum Minimum Maximum Minimum Maximum Minimum AGMA DIN
GearHobbing&ShapingSpur Gears 48 1220 0.25 6 1.5 120 16.9 .21 Q11 7Helicalgears 48 1220 0.25 6 1.5 120 16.9 .21 Q11 7Internalgears 20 508 .5 12.7 3.1 120 8.0 .21 Q12 6Worm Gears 18 450 1.0 25.4 5.0 32 5.08 .8 Q12 6Worms 6 152 6.25 15.8 5.0 32 5.08 .8 Q12 6
ExternalGearGrindingSpur & Helical 55 1400 0.25 6.3 0.75 120 34 .21 Q15 2
InternalGearGrindingSpur & Helical 42 1070 3 76.2 0.75 32 34 .8 Q15 2Hirth Coupling Grinding 27 686
GearInspectionLead 64 1600 .100 2.54 .75 32 34 .8 ** **Involute 64 1600 .100 2.54 .75 32 34 .8 ** **Pitch Error 64 1600 .100 2.54 .75 32 34 .8 ** **Accum Pitch Error 64 1600 .100 2.54 .75 32 34 .8 ** **Pitch Line Runnout 64 1600 .100 2.54 .75 32 34 .8 ** **Topography 15 381 .100 2.54 .75 32 34 .8 ** **ToTAlCoMPoSITEError 30 762 .100 2.54 4.0 120 6.35 .21 ** **
in. mm in. mm
* Two metrology labs equipped with CNC M&M, Klingelnberg and Maag Gear Inspection Machines. Temperature, humidity and dust controlled, shock proof structure All equipment calibrated per ISO-17025. Documentation/traceability to Mil-I-45208 and/or ISO 9001 specifications.
** Inspection equipment is capable of certifying to AGMA CLASS Q15 (DIN 2) tolerances and traceable to National Institute of Science and Technology (N.I.S.T.)
• ISO 9001:2000 registered• TS 16949:2002 registered• ISO 14001:2004 registered
riley FINAL 1.indd 1 9/28/05 4:51:09 PM
