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Retrofit for GIS Service High Voltage Products, Transmission GIS, January 2012 Overview
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Page 1: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

Retrofit for GISService High Voltage Products, Transmission GIS, January 2012

Overview

Page 2: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 2 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

§ Consulting for optimal costumer solution§ High qualified Engineering Department and long experience

with maintenance of gas insulated switchgear§ Professional Project Management during project execution§ High product quality and proofed technology§ Availability of spare parts for long time§ Best and fast after sales service§ More than 500 bays of gas insulated switchgear are

energized, have been realized and delivered to over 60countries all over the world

Service Capabilitys

We put all our experience and energy into making everythingrun according to plan and ensuring that all your projects are

completed quickly and reliably

Page 3: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 3 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

§ Why a retrofit solution?§ Retrofit means upgrading existing system with modern

components, in order to optimize all technical, safetyeconomic and ecological concerns

§ With the retrofit solution, you can exchange just thecomponents that have been subjected to the most wearover their many years of reliable operation

§ The result of retrofit solution is a major improvement inreliability, safety, maintenance reduces and performance

§ Retrofit is ideal solution to ensure the optimum return oninvestment

Main advantages

Page 4: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 4 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

§ Reliability§ Significant life time extension§ Lower maintenance requirements§ Long term availability of spare parts

§ Safety§ Strong fault risk reduction§ Additional embedded safety features§ Improved operator protection

§ Technology§ Latest generation of circuit breaker§ Upgrading of technical ratings§ Designed according latest IEC & ANSI Standards§ Factory tested product

Costumer benefits (I)

Page 5: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 5 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

§ Project execution§ Short implementation time for replacement§ Minimum shutdown of the switchgear§ Smooth site activity

§ Investment§ Limited capital investment§ Minimization of further maintenance costs§ Warranty for retrofit components

Costumer benefits (II)

Retrofit improves the availability and realibility of yourinstallations in the most cost-effective way

Page 6: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 6 1HC0088406 E01 AA

Retrofit for Gas Insulated SwitchgearOverview of existing Retrofit Solutions

Retrofit CB Retrofit DS Retrofit ES / FAES

Retrofit CB Drive Retrofit CT / VT / SA Retrofit LCC

Page 7: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

Retrofit for GISService High Voltage Products, Transmission GIS, January 2012

Retrofit Circuit Breaker

Page 8: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 8 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

§ Reducing costs for costumer§ Higher availability of components§ KnowHow is available§ Increase life time§ Factory tested, no risk on-site§ State of the art technology

Circuit Breaker – Motivation for development

Page 9: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 9 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

§ Based on this trend line after 25 years installation time, RetrofitCircuit Breaker is a cost effectiv solution

§ Manufacturer of existing circuit-breaker has stopped the serialproduction and is no longer able to deliver some spare parts

Circuit Breaker – Economical Benefit

0

50

100

150

200

250

300

0 10 20 30 40

cost trend line of overhaul kitcost [%]

time [y]

Trend line is based on aprox. 3% cost increase / year

Advantage range ofRetrofit Circuit Breaker

Page 10: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 10 1HC0088406 E01 AA

Retrofit for Gas Insulated SwitchgearCircuit Breaker – Existing & New Solution

Page 11: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 11 1HC0088406 E01 AA

Retrofit for Gas Insulated SwitchgearCircuit Breaker – Existing & New Solution

Page 12: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 12 1HC0088406 E01 AA

Retrofit for Gas Insulated SwitchgearCircuit Breaker – Existing & New Solution

SP chamber

HMB drive

Retrofit CBSP-14 / 2120

Existing CBSN 212

SN or HKA drive

Page 13: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 13 1HC0088406 E01 AA

Retrofit for Gas Insulated SwitchgearCircuit Breaker – Existing & New Solution

§ Realisation of LCC adjustment:§ LCC adjustments for controlling new drive can be realised

with interface box§ LCC retrofit

interfacebox

Page 14: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 14 1HC0088406 E01 AA

1Retrofit CB

125%125%

10 days / bay(average)

10 days / bay(average)

100%100%

Retrofit for Gas Insulated SwitchgearCircuit Breaker – Cost Effectivenes

Outage time

Maintenance afterreplacement

Reliability afterreplacement

Initial cost

Item

Options2

Overhaul

100%100%

15 days / bay(average)

15 days / bay(average)

130%130%

3Replacement

of bay

220%220%

25 days / bay(average)

25 days / bay(average)

100%100%

Best solution

Page 15: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 15 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

§ New technology§ Synergy new GIS / Retrofit CB§ Extended life time, new CB 10‘000 CO§ Lower maintenance cost§ Less SF6-gas volume about 50%§ Minimized outage time§ Factory tested§ Short reaction time for retrofit CB§ Short delivery time§ KnowHow available§ Type-tested according latest IEC & ANSI standards§ CAPEX instead of OPEX

can be used for Retrofit CB

Circuit Breaker – Costumer Advantages

Page 16: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 16 1HC0088406 E01 AA

Retrofit improves the availability and realibility of yourinstallations in the most cost-effective way

Retrofit for Gas Insulated SwitchgearCircuit Breaker – Pro & Contra for CB replacement

ContraPro

§ Higher initial cost vs. Overhaul§ Small modification of LCC and

documentation is required

§ New technology§ Good price performance ratio§ Increased realibility after

replacement§ Lower maintenance requirements

(10’000 CO instead 2’000 CO)§ Spare parts available§ KnowHow available

Page 17: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 17 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

Business case§ Overhaul or replace the HKA drives

ABB solution§ Replacement of existing circuit-breaker with retrofit circuit-breaker SP3-1with

HMB drive

Costumer benefits§ Increased power reliability and availability§ Avoid future black-outs§ Cost effective solution

Project:GIS Filisur

Country:Switzerland

Installation:since 1977

Circuit Breaker – References (I)

Page 18: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 18 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

Business case§ The oldest BBC breaker ECKS reached end of life time after 20 years installation

ABB solution§ Replacement of existing circuit-breaker with retrofit circuit-breaker SP2-1 with

AHMA drive

Costumer benefits§ Increased power reliability and availability§ Avoid future black-outs§ Cost effective solution

Project:GIS Rijswijk

Country:Netherland

Installation:since 1974

Circuit Breaker – References (II)

Page 19: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 19 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

Business case§ A set of spare parts to overhaul the circuit-breaker is needed, after the GIS was

30 years in service

ABB solution§ Cost of overhaul set to high§ Replacement of existing circuit-breaker with retrofit circuit-breaker SP2-1 with

AHMA drive

Costumer benefits§ Increased power reliability and availability§ Cost effective solution

Project:GIS Foretaille

Country:Switzerland

Installation:since 1976

Circuit Breaker – References (III)

Page 20: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 20 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

Business case§ A set of spare parts to overhaul the circuit-breaker is needed, after the GIS was 25 years

in service§ GANZ GIS Supplier doesnt exist anymore, equipment is not available

ABB solution§ Replacement of existing circuit-breaker with retrofit circuit-breaker

Costumer benefits§ Increased power reliability and availability§ Avoid future black-outs§ Cost effective solution

Project:GIS PAKSNPP

Country:Hungary

Installation:since 1980

Circuit Breaker – References (IV)

Page 21: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

© ABB GroupDecember 3, 2013 | Slide 21 1HC0088406 E01 AA

Retrofit for Gas Insulated Switchgear

Business case§ A set of spare parts to overhaul the circuit-breaker is needed, after the GIS was 30 years

in service

ABB solution§ Overhaul set to expensive, as alternative is retrofit circuit-breaker§ Replacement of existing circuit-breaker with retrofit circuit-breaker

Costumer benefits§ Increased power reliability and availability§ Cost effective solution

Project:GIS

Country:Switzerland

Installation:since 1979

Circuit Breaker – References (V)

Page 22: Retrofit for GIS Overview - ABB Group€¦ ·  · 2015-03-02Retrofit for GIS Service High Voltage Products, Transmission GIS, ... §More than500 bays of gas insulated switchgear

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