Revised Parts Manual 09-16-04€¦ · LTE-LMA-304 Label, Aqua-Hot (not shown) Label, Caution,...

Model NumbersAHE-100-04S - 12 VDCAHE-130-04X - 12 VDC(SN: 04534 to ...)

Parts Manual

Aqua-Hot™ Hydronic Heating System Parts Manual 4/05

TABLE of CONTENTS

AHE-100-04S and AHE-130-04X Models Page

Aqua-Hot Hydronic Heating System Diesel-Burner PartsDiesel-Burner and Fuel LinesHeating Zone PlumbingEngine Preheat PlumbingDomestic Water PlumbingMiscellaneous Parts

AHE-100-04S Model (Only)

Electrical Components, InternalElectronic Controller and Switch Panel

AHE-130-04X Model (Only)

Electrical Components, InternalElectronic Controller and Switch Panel

Appendix A

Alphabetical Parts List

1 2 5 6 7 8 9

1112

1314

A1


ELECTRONIC CONTROLLER

��R

toH

dloC

Heating ZonesStatus

#5

#4

#3

#2

#1

Electric HeatingElement Status

Low Voltage

Reset

Low Tank-LevelCutoff

Heating Status

Engine PreheatPump

Low BatteryVoltage Fault

Low TempCutoff Status

Overload Fault

Pump #2

Pump #1

Pump #3

Diesel-BurnerStatus

Motor Coach Heating Specialists

Diesel Electric EnginePreheat

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Aqua-Hot Hydronic Heating System

Page 1


Key Part No. Description Serial No. 2 3 4 5 6 7 810111214222425262728

WPX-287-962WPX-362-107WPX-470-562WPX-101-838WPX-404-918WPX-178-624WPX-176-494WPX-350-427WPX-432-377WPX-152-269WPX-436-216WPX-147-834WPX-425-05AWPX-432-377WPX-152-269WPX-425-060WPX-350-516

Controller, Diesel-Burner, 12 VDCBracket, Controller, MountingScrew, Mounting, Ignition CoilCoil, Ignition, 12 VDCBoot, Ignition WireWire, IgnitionBoot, Ignition Wire, ElbowShutter, Combustion Air IntakeScrew, Protection HousingWasher, Star, Protection HousingHousing, ProtectionScrew, Flange, Blower HousingPlate, Motor, MountingScrew, Motor PlateWasher, Star, Motor PlateMotor, Combustion Air/Fuel Pump, 12 VDCClutch, Half, 6mm

5

10

3

2 4

6 7 8 14

27

22

26

25

28

28241211

Diesel-Burner Parts

Page 2


Key Part No. Description Serial No.35383940414243444546

WPX-434-795WPX-148-210WPX-152-552WPX-301-841WPX-373-001WPX-378-313WPX-412-244WPX-225-67AWPX-298-964WPX-299-995

Harness, C-PlugScrew, Blower CastingWasher, Lock, Blower CastingCasting, BlowerBlower, Wheel, w/ShaftBearing, Blower, KitO-Ring, Blower CastingCasting, BlowerGrommet, Blower Casting, LeftGrommet, Blower Casting, Right

38 39 40

35

41 42

46

45

4344

45

46

Diesel-Burner Parts, continued

Page 3


Key Part No. Description Serial No. 50 51 52 53 54 55 56 58 59 60 61 62 65 66 67 68 70 71 72 73 74 75 76 77162

WPX-322-083WPX-386-650WPX-260-487WPX-267-279WPX-152-560WPX-278-971WPX-274-313WPX-147-699WPX-638-78AWPX-453-048WPX-887-71AWPX-502-05AWPX-665-49AWPX-150-754WPX-151-157FLE-UPG-000WPX-277-282WPX-152-544WPX-886-41AWPX-412-198WPX-277-150WPX-102-861WPX-371-289WPX-152-390WPX-905-834

Valve, Fuel Solenoid, 12 VDCValve, Fuel Solenoid, KitO-Ring, Fuel Solenoid ValveBolt, ElectrodeWasher, Lock, ElectrodeClamp, ElectrodeElectrode, IgnitionScrew, Flame SensorSensor, FlameClip, Retaining, Photo DiscDisc, PhotoPump, Fuel, KitTube, Fuel, High PressureBolt, BanjoGasket, Ring, CopperPipe, Fuel, Banjo, KitScrew, Mounting, Fuel PumpWasher, Lock, Fuel PumpNozzle, Fuel, 0.35 GPHManifold, Fuel Nozzle, BrassScrew, Plate, Nozzle StandPlate, ManifoldGear, Fuel Pump, NylonSnap, Ring, GearBurner, Diesel, 12 VDC (not shown)

71

70

6766

62

596572

61

58

60

73

66

67

68

74757677

74 52

51

5053

54

55

56

Diesel-Burner Parts, continued

68

Page 4



WPX-310-646FLE-FUL-100FLE-FUL-200FLX-038-204FLX-FL1-022FLX-751-CVLPLX-105-800WPE-905-834FLX-131-280WPX-265-53AWPX-461-555WPX-420-565WPX-363-618PLE-688-001

Gauge, Adjustment, ElectrodeFitting, Fuel Line, Hose Barb x CompressionHose, Fuel, Supply/Return Kit w/ClampsFitting, #6 (M) JIC x 1/4 in (M) NPT, SteelFitting, Elbow, 1/4 in (F) NPT, BrassValve, Check, Fuel, 1/4 in (M) NPT, BrassFitting, Bulkhead, 3/4 (M) NPST x 1/4 in (F) NPT, BrassBurner, Diesel, 12 VDCFitting, Elbow, #6 (M) JIC x 1/4 in (M) NPT, SteelChamber, CombustionBolt, EyePin, Eye BoltNut, Eye BoltValve, Shut-Off, Assembly

157

156

158159

160

161

164

166

167

165

155

163

157

156

162

168

Diesel-Burner and Fuel Lines

Page 5



PLX-699-330PLE-100-811PLX-2A1-300PLE-100-500PLX-A65-800PLE-285-122-FRU

Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT, BrassPump, Circulation, KitValve, Check, 1/2 in (F) NPT, BrassManifold, Zone ReturnFitting, Elbow 45°, 3/4 in Hose Barb x 1/2 in (M) NPT, BrassHose, Heating, Zone, Kit, w/Clamps

126127

111

120

117

Heating Zone Plumbing

128128

128

128

128

128

128

Page 6



PLX-699-330PLX-105-810PLE-100-811PLE-285-125-FRU

Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT, BrassFitting, Bulkhead, 3/4 in (M) NPST x 1/2 in (F) NPT, BrassPump, Circulation, KitHose, Preheat, Engine, Kit, w/Clamps

Engine Preheat Plumbing

1171

114111 114

111

111

118

118

118

Page 7



PLE-113-125-FRUPLE-113-126-FRUPLX-09P-100

Valve, Pressure Relief, AssemblyValve, Tempering Plumbing, Assembly, HotValve, Tempering

Domestic Water Plumbing

145

146

144

Page 8



PLE-622-900PLX-UM5-007PLX-210-092PLE-102-228FLX-120-VS1FLX-R12-TRAPLE-GAS-FLLSME-TPP-000SME-LWR-CVRPLE-400-000PLE-RVS-860FLX-120-000FLE-120-100

Tank, Expansion, 5 qtClamp, HoseTube, Overflow 5/16 in x 6 ftCap, Radiator, 7 lb, Assembly, w/Warning LabelFilter, Fuel, Kit -05132Filter, Fuel -05132Gasket, Rubber, Filler NeckCover, Access, UpperCover, Access, LowerBoot, Rubber, w/FlangeSleeve, Combustion Air Intake, Kit, w/ClampFilter, Fuel, Kit 05133+Filter, Canister, Replacement 05133+

187

186

185

193

192

194

190189

Miscellaneous Parts

195

188

191

NOTICE: Use only a non-toxic Propylene Glycol bas

ed

Boi

ler A

ntifr

eeze

196197

Page 9


Key Part No. Description Serial No.LDE-102-431LDE-102-CAULDE-150-000LDE-200-000LDE-200-500LDX-102-RARLDX-103-BARLTE-LMA-304

Label, Aqua-Hot (not shown)Label, Caution, Yellow (not shown)Label, Caution, Winterization (not shownLabel, Warning, Propylene Glycol (not shown)Label, Warning, Radiator Cap (not shown)Label, Arrow, Red (not shown)Label, Arrow, Blue (not shown)Manual, Owners, AHE-100-04S & AHE-130-04X (not shown)

Miscellaneous Parts, continued

Page 10

120 VAC Electrical Element

AHE-100-04S


Key Part No. Description Serial No. 96 97 98 99101102103104105106107108

ELE-800-001ELE-800-100ELE-HLT-222-FRUELE-ASY-300-FRUELX-630-001SME-100-201SME-200-301ELX-2E7-540SME-101-801HDX-010-381ELX-002-100SME-200-200

Switch, Float, AssemblyThermostat, Control, AssemblyThermostat, High-Limit, VDC, Kit, w/PlugThermostat, High-Limit, VAC, Kit, w/ConnectorRelay, ElectromechanicalCover, Access, ThermostatCover, Access, Heating ElementElement, Heating, 120 VAC, 1650 WattsBracket, MountingBolt, Hex Head, 1/4 - 20 x 1/2 inMeter, Hour, QuartzCover, Access, Junction Box

107

104

103

102

101

96

97

98

99

108

105106

Electrical Components, Internal (AHE-100-04S Only)

Page 11



SME-200-500ELX-312-491ELX-312-499SME-EN4-008ELE-PC4-009ELE-100-453ELE-100-422ELE-ASM-506ELX-283-284

Faceplate, Electronic Controller, Assembly, EnclosurePlug, Electronic Controller, 20-PositionPlug, Electronic Controller, 8-PositionBack, Electronic Controller, EnclosureController, Electronic w/Time Delay, 12 VDCHarness, ControlHarness, B-PlugPanel, Switch, Assembly, 12 VDCSwitch, Rocker, w/LED

Diesel Electric EnginePreheat

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183

184

182

KFALKDA

IAKDAKF

A

ADFAAADA

AA;LLA;

A;A''''''''''A''A

SDAKDFJ;AAKLS;DF

A;LKSJD'F

A;D;L;D'

AAAAAS;D

ALDSSA

ALDSKFA'

KFALKDA

IAKDAKF

A

AA;LLA;

A;A''''''''''A''A

;

VEHICLESYSTEMS

INC.HYDRO-HOTCONTROLLER

ELE-PC4-008

KJDSAKLDFLAKFALKDA

IAKDAKFA;KL;;;;;L;L;A;

A

;AAAAAAAAAAAADFAAADA

AA;LLA;

A;A''''''''''A''AA';DFA''''';ADL

A;S;LDFLA[A'''DFFFFFFFF

;

KJDSAKLDFLAKFALKDA


A


AA;LLA;

A;A''''''''''A''AA';DFA''''';ADL


SDAKDFJ;AAKLS;DF

A;LKSJD'FA;LDK'LFJKDS'

A;D;L;D'A;'DS'';';';SAD

KADSJF'LA'AAAAAAS;D

AAAAADDDFKALDSSA

ALDSKFA'AAAAAAAAAAAA

176

177

179

180 181

175

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ELECTRONIC CONTROLLERAqua-Hot Hydro-Hot

Aqua-Hot

Electronic Controller and Switch Panel (AHE-100-04S Only)

Page 12

120 VAC DualElectric Elements

AHE-130-04X


Key Part No. Description Serial No.240241243244245 98 99248249250251

SME-100-201ELX-630-001ELX-002-100ELE-800-001ELE-800-100ELE-HLT-222-FRUELE-ASY-300-FRUELX-G12-07LSME-200-301SME-101-801SME-200-200

Cover, Access, ThermostatRelay, ElectromechanicalMeter, Hour, QuartzSwitch, Float, AssemblyThermostat, Control, AssemblyThermostat, High-Limit, VDC, Kit, w/PlugThermostat, High-Limit, VAC, Kit, w/ConnectorElement, Heating, 120 VAC, 2000 WattsCover, Access, Heating ElementBracket, MountingCover, Access, Junction Box

241241

243

244

245

98

99

248

249

249 248 250

240

251

Electrical Components, Internal (AHE-130-04X Only)

Page 13



SME-200-500ELX-312-491ELX-312-499SME-EN4-008ELE-PC4-009ELE-100-463ELE-100-422ELE-ASM-906ELX-283-284

Faceplate, Electronic Controller, Assembly, EnclosurePlug, Electronic Controller, 20-PositionPlug, Electronic Controller, 8-PositionBack, Electronic Controller, EnclosureController, Electronic, w/Time Delay, 12 VDCHarness, ControlHarness, B-PlugPanel, Switch, Assembly, 12 VDCSwitch, Rocker, w/LED

259

252

KFALKDA

IAKDAKF

A

ADFAAADA

AA;LLA;

A;A''''''''''A''A

SDAKDFJ;AAKLS;DF

A;LKSJD'F

A;D;L;D'

AAAAAS;D

ALDSSA

ALDSKFA'

KFALKDA

IAKDAKF

A

AA;LLA;

A;A''''''''''A''A

;

VEHICLESYSTEMS

INC.HYDRO-HOTCONTROLLER

ELE-PC4-008

KJDSAKLDFLAKFALKDA


A


AA;LLA;

A;A''''''''''A''AA';DFA''''';ADL


;

KJDSAKLDFLAKFALKDA


A


AA;LLA;

A;A''''''''''A''AA';DFA''''';ADL


SDAKDFJ;AAKLS;DF

A;LKSJD'FA;LDK'LFJKDS'

A;D;L;D'A;'DS'';';';SAD

KADSJF'LA'AAAAAAS;D

AAAAADDDFKALDSSA

ALDSKFA'AAAAAAAAAAAA

253

254

256

257 258

260

261

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ELECTRONIC CONTROLLERAqua-Hot Hydro-Hot

Electronic Controller and Switch Panel (AHE-130-04X Only)

Diesel ElectricEnginePreheat

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Low

High

XE EXTRAELEMENT

Page 14


Appendix A


Description Part Number Page(s)

Back, Electronic Controller, Enclosure SME-EN4-008 Bearing, Blower, Kit WPX-378-313 Blower, Wheel, w/Shaft WPX-373-001 Bolt, Banjo WPX-150-754 Bolt, Electrode WPX-267-279 Bolt, Eye WPX-461-555 Bolt, Hex Head, 1/4 - 20 x 1/2 in HDX-010-381 Boot, Ignition Wire WPX-404-918Boot, Ignition Wire, Elbow WPX-176-494Boot, Rubber, w/Flange PLE-400-000Bracket, Controller, Mounting WPX-362-107Bracket, Mounting SME-101-801Burner, Diesel, 12 VDC WPX-905-834Cap, Radiator, 7 lb, Assembly, w/Warning Label PLE-102-228Casting, Blower WPX-301-841Casting, Blower WPX-225-67AChamber, Combustion WPX-265-53AClamp, Electrode WPX-278-971Clamp, Hose PLX-UM5-007Clip, Retaining, Photo Disc WPX-453-048Clutch, Half, 6mm WPX-350-516Coil, Ignition, 12 VDC WPX-101-838Controller, Diesel-Burner, 12-VDC WPX-287-962Controller, Electronic w/Time Delay, 12 VDC ELE-PC4-009Cover, Access, Heating Element SME-200-301Cover, Access, Junction Box SME-200-200Cover, Access, Lower SME-LWR-CVRCover, Access, Thermostat SME-100-201Cover, Access, Upper SME-TPP-000Disc, Photo WPX-887-71AElectrode, Ignition WPX-274-313Element, Heating, 120 VAC, 1650 Watts ELX-2E7-540Element, Heating, 120 VAC, 2000 Watts ELX-G12-07LFaceplate, Electronic Controller, Assembly, Enclosure SME-200-500Filter, Canister, Replacement FLE-120-100Filter, Fuel FLX-R12-TRAFilter, Fuel, Kit FLX-120-000Filter, Fuel, Kit FLX-120-VS1Fitting, #6 (M) JIC x 1/4 in (M) NPT, Steel FLX-038-204Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT, Brass PLX-699-330Fitting, Bulkhead, 3/4 (M) NPST x 1/4 in (F) NPT, Brass PLX-105-800Fitting, Bulkhead, 3/4 in (M) NPST x 1/2 (M) NPT, Brass PLX-105-810Fitting, Elbow, 45°, 3/4 in Hose Barb x 1/2 in (M) NPT, Brass PLX-A65-800Fitting, Elbow, #6 (M) JIC x 1/4 in (M) NPT, Steel FLX-131-280Fitting, Elbow, 1/4 in (F) NPT, Brass FLX-FL1-022Fitting, Fuel Line, Hose Barb x Compression FLE-FUL-100Gasket, Ring, Copper WPX-151-157Gasket, Rubber, Filler Neck PLE-GAS-FLLGauge, Adjustment, Electrode WPX-310-646Gear, Fuel Pump, Nylon WPX-371-289Grommet, Blower Casting, Left WPX-298-964Grommet, Blower Casting, Right WPX-299-995Harness, B-Plug ELE-100-422Harness, Control (single element heater) ELE-100-453Harness, Control (dual element heater) ELE-100-463

12 & 1433445

112292

11 & 134 & 5

9335494222

12 & 1411 & 1311 & 13

911 & 13

944

1114

12 & 1499995

6 & 7576555495433

12 & 141214

A1

Alphabetical Parts List (continued)


Harness, C-Plug WPX-434-795Hose, Fuel, Supply/Return, Kit, w/Clamps FLE-FUL-200Hose, Heating, Zone, Kit, w/Clamps PLE-285-122-FRUHose, Preheat, Engine, Kit, w/Clamps PLE-285-125-FRUHousing, Protection WPX-436-216Label, Aqua-Hot (not shown) LDE-102-431Label, Arrow, Blue (not shown) LDX-103-BARLabel, Arrow, Red (not shown) LDX-102-RARLabel, Caution, Winterization (not shown) LDE-150-000Label, Caution, Yellow (not shown) LDE-102-CAULabel, Warning, Propylene Glycol (not shown) LDE-200-000Label, Warning, Radiator Cap (not shown) LDE-200-500Manifold, Fuel Nozzle, Brass WPX-412-198Manifold, Zone Return PLE-100-500Manual, Owners, AHE-100-04S & AHE-130-04X (not shown) LTE-LMA-304Manual, Owners, AHE-120-04X (not shown) LTE-LMA-305Meter, Hour, Quartz ELX-002-100Motor, Combustion, Air/Fuel Pump, 12 VDC WPX-425-060Nozzle, Fuel, 0.35 GPH WPX-886-41ANut, Eye Bolt WPX-363-618O-Ring, Blower Casting WPX-412-244O-Ring, Fuel Solenoid Valve WPX-260-487Panel, Switch, Assembly, 12 VDC (3-Position) ELE-ASM-506Panel, Switch, Assembly, 12 VDC (4-Position) ELE-ASM-906Pin, Eye Bolt WPX-420-565Pipe, Fuel, Banjo, Kit FLE-UPG-000Plate, Manifold WPX-102-861Plate, Motor, Mounting WPX-425-05APlug, Electronic Controller, 20-Position ELX-312-491Plug, Electronic Controller, 8-Position ELX-312-499Pump, Circulation, Kit PLE-100-811Pump, Fuel, Kit WPX-502-05ARelay, Electromechanical ELX-630-001Screw, Blower Casting WPX-148-210Screw, Flame Sensor WPX-147-699Screw, Flange, Blower Housing WPX-147-834Screw, Motor Plate WPX-432-377Screw, Mounting, Fuel Pump WPX-277-282Screw, Plate, Nozzle Stand WPX-277-150Screw, Mounting, Ignition Coil WPX-470-562Screw, Protection Housing WPX-432-377Sensor, Flame WPX-638-78AShutter, Combustion Air Intake WPX-350-427Sleeve, Combustion Air Intake, Kit, w/Clamp PLE-RVS-860Snap, Ring, Gear WPX-152-390Switch, Float, Assembly ELE-800-001Switch, Rocker, w/LED ELX-283-284Tank, Expansion, 5 qt PLE-622-900Thermostat, Control, Assembly ELE-800-100Thermostat, High-Limit, VAC, Kit, w/Connector ELE-ASY-300-FRUThermostat, High-Limit, VDC, Kit, w/Plug ELE-HLT-222-FRUTube, Fuel, High Pressure WPX-665-49ATube, Overflow, 5/16 in x 6 ft PLX-210-092

35672

10101010101010

46

1010

11 & 1324534

1214

5442

12 & 1412 & 14

6 & 74

11 & 13342244224294

11 & 1312 & 14

911 & 1311 & 1311 & 13

49

A2

Alphabetical Parts List (continued)


Valve, Check, 1/2 (F) NPT, Brass PLX-2A1-300Valve, Check, Fuel, 1/4 in (M) NPT, Brass FLX-751-CVLValve, Fuel Solenoid, 12 VDC WPX-322-083Valve, Fuel Solenoid, Kit WPX-386-650Valve, Pressure Relief, Assembly PLE-113-125-FRUValve, Shut-Off, Assembly PLE-688-001Valve, Tempering PLX-09P-100Valve, Tempering, Plumbing, Assembly, Hot PLE-113-126-FRUWasher, Lock, Blower Casing WPX-152-552Washer, Lock, Electrode WPX-152-560Washer, Lock, Fuel Pump WPX-152-544Washer, Star, Motor Plate WPX-152-269Washer, Star, Protection Housing WPX-152-269Wire, Ignition WPX-178-624

65448588344222

A3

AQUA-HOT PARTS MANUAL

15549 East Highway 52 · Fort Lupton, Colorado 80621 · 1-800-685-4298 · Fax: 303-857-9000� Copyright 2005 Vehicle Systems, Inc. All rights reserved

www.vehiclesys.comLTE-VHS-226

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Revised Parts Manual 09-16-04€¦ · LTE-LMA-304 Label, Aqua-Hot (not shown) Label, Caution,...

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