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Applicable 30/05/2018 Ref. doc : HA0003SQ Revision 3 HA0003SHQ - Approbation H.AIOUAZ Doc n° PLRTC248001 15-mai-19 Rev 0 MAADEN From/de H.Aiouaz 110033 Sheets/ Nbre de pages 1/4 A6MR-4-0704 X X T01 Depth gauge/Gauge de profondeur T02 T03 T04 T05 T06 T07 Duct Caliper/ Calibre pour Drain T08 T09 T10 T11 T12 T13 Paper model/Patron T14 T15 T16 T17 T18 Type of documents reviewed & endorsed Yes No X X X X X X X X X X X X X X X PMI Documents reviewed Tools for inspection: Reviewed Description of the inspections carried out Concern/concerne 8 DIASTAR FILTERS OF 598m2 Requested by/Demandé par GAUDFRIN Réf Customer/Réf client Pressure vessels AFJTO249001-000000 Documents reviewed Scope of work Dimensional Inspection of 8 Nos decompression pots, 4 Nos Head Tanks; 8 Nos Manifolds. Dimensional Inspection and Hydrostatic tests on 425 Nos SS Outlet Elbows Attendees: H.Aiouaz Manufacturer: John kabidge Documents reviewed Comment Documents reviewed Documents reviewed Documents reviewed Domain concerned/Domaine concerné Make choise in the menu Manufacturing/Fabrication Date: May 11th, 14th, 15th Rough patch /Rugosimétre Documents Not completed. Not completed. Outside micrometer/Palmer Dial gauge/ Comparateur à cadran Internal micrometer/ Alésométre Sliding caliper/Pied à coulisse Place : Contractual Date of delivery: Origin/Origine Make choise in the menu Sub contractor/Sous traitant Name: 4 AFJTO248001-000000 Désignation Ref: Drawing Quantity as per order: 4 Place: Nature Make choise in the menu Inspection Manufacturer data report compilation 425 Nos Elbows tested on May 14th Hardness tests Not completed. Ultrasonic Documents reviewed Not completed. Plumb line/ Fil à plomb Feeler gauge/ Jauges d'épaisseurs Level straight/Niveau à bulle droit Documents reviewed Positive Material Identification (PMI) Documents reviewed Coat thikness control Name plate specification Welding gauge/ Jauges soudure Machining procedure Welders Qualification Hydrostatic tests Approved général drawings n° P.Order spec & rev n° AFJTO248001-000000; AFJTO249001-000000 PLQPT248001-000002;PLQPT248001- 000003;PLQPT248001-000004 Kind of inspection: Pre-inspection meeting Witnessing tests Final inspection Inspections Before manufacturing Stage of inspection Documents références During manufacturing Final Packing Progress-inspection Approved Quality plan n° AM FORM/Fiche AM INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION INSPECTION Subject/sujet: H.AIOUAZ Writted by/ Ecrit par: Date Name of Affair/Nom de l'affaire Order/Commande Tape measure/Mètre à ruban Gauge for collectors/Gabarit collecteurs Shaft tool/Tube gabarit secteur Order Quality plan Welding Procedure Specification (WPS) Procedure Qualification Record PQR Material certificats Troughs tool/ Gabarit auges pour FAD Non destructive tests Destructive tests Bending Heat treatment certificats Radiography Not completed.
Transcript

Applicable 30/05/2018 Ref. doc : HA0003SQ

Revision 3 HA0003SHQ - Approbation H.AIOUAZ

Doc n° PLRTC248001 15-mai-19

Rev 0MAADEN

From/de H.Aiouaz110033

Sheets/ Nbre de pages 1/4

A6MR-4-0704

X

X

T01Depth gauge/Gauge de profondeur

T02 T03 T04 T05 T06

T07Duct Caliper/ Calibre pour Drain

T08 T09 T10 T11 T12

T13Paper model/Patron

T14 T15 T16 T17 T18

Type of documents reviewed & endorsedYes NoXXXXXX

XX

XX

XXXXX

PMI Documents reviewed

Tools for inspection:

Reviewed

Description of the inspections carried out

Concern/concerne 8 DIASTAR FILTERS OF 598m2

Requested by/Demandé par GAUDFRIN

Réf Customer/Réf client

Pressure vessels

AFJTO249001-000000

Documents reviewed

Scope of workDimensional Inspection of 8 Nos decompression pots, 4 Nos Head Tanks; 8 Nos Manifolds.Dimensional Inspection and Hydrostatic tests on 425 Nos SS Outlet Elbows

Attendees:H.Aiouaz Manufacturer: John kabidge

Documents reviewed

Comment

Documents reviewed Documents reviewedDocuments reviewed

Domain concerned/Domaine concernéMake choise in the menu

Manufacturing/Fabrication

Date: May 11th, 14th, 15th

Rough patch /Rugosimétre

Documents

Not completed.

Not completed.

Outside micrometer/PalmerDial gauge/ Comparateur à cadran

Internal micrometer/ Alésométre

Sliding caliper/Pied à coulisse

Place :

Contractual Date of delivery:

Origin/OrigineMake choise in the menu

Sub contractor/Sous traitant

Name:

4

AFJTO248001-000000

Désignation

Ref: Drawing Quantity as per order: 4Place:

Nature Make choise in the menu

Inspection

Manufacturer data report compilation

425 Nos Elbows tested on May 14th

Hardness tests Not completed.

Ultrasonic

Documents reviewed Not completed.

Plumb line/ Fil à plomb

Feeler gauge/ Jauges d'épaisseurs

Level straight/Niveau à bulle droit

Documents reviewed

Positive Material Identification (PMI)

Documents reviewed

Coat thikness control

Name plate specification

Welding gauge/ Jauges soudure

Machining procedure

Welders Qualification

Hydrostatic tests

Approved général drawings n°

P.Order spec & rev n°

AFJTO248001-000000; AFJTO249001-000000

PLQPT248001-000002;PLQPT248001-000003;PLQPT248001-000004

Kind of inspection:

Pre-inspection meeting

Witnessing tests

Final inspection

Inspections

Before manufacturing

Stage of inspection Documents références

During manufacturing

Final

Packing Progress-inspection

Approved Quality plan n°

AM FORM/Fiche AM

INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION

INSPECTION Subject/sujet:

H.AIOUAZWritted by/ Ecrit par:

Date

Name of Affair/Nom de l'affaire

Order/Commande

Tape measure/Mètre à ruban

Gauge for collectors/Gabarit collecteurs

Shaft tool/Tube gabarit secteur

OrderQuality planWelding Procedure Specification (WPS)

Procedure Qualification Record PQR

Material certificats

Troughs tool/ Gabarit auges pour FAD

Non destructive tests

Destructive testsBending

Heat treatment certificats

Radiography

Not completed.

Applicable 30/05/2018 Ref. doc : HA0003SQ

Revision 3 HA0003SHQ - Approbation H.AIOUAZ

Doc n° PLRTC248001 15-mai-19

Rev 0MAADEN

From/de H.Aiouaz110033

Sheets/ Nbre de pages 1/4

A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2

Requested by/Demandé par GAUDFRIN

Réf Customer/Réf client

AM FORM/Fiche AM

INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION

INSPECTION Subject/sujet:

H.AIOUAZWritted by/ Ecrit par:

Date

Name of Affair/Nom de l'affaire

Order/Commande

Details of material inspected

Dimensional control

Tag n°DrawingSr Sub assemblies

Drgs.Rev Material Observation

0° 45° 75° 90° 195° 225° 315° NB 0° 45° 75° 90° 195°225° 315° NBX 500 X 500 A106 GR B As par drawing

X 250 X 250 A106 GR B As par drawingX 500 X 500 A106 GR B As par drawing

500 500 B16.5 PN20 As par drawing80 80 B16.5 PN20 As par drawing

X 600 X 600 B16.5 PN20 As par drawingX 50 X 50 B16.5 PN20 As par drawing

X 150 X 150 B16.5 PN20 As par drawing100 100 B16.5 PN20 As par drawing

X 250 X 250 B16.5 PN20 As par drawingX 50 X 50 As par drawing

X 50 X 50 As par drawingX 50 X 50 As par drawing

L 4000 8930 7600 2600 3600 1100 1,0 3,0 2,0 1,0 1,0

Ø 4000 0,7

Th 25 20 12L 67 40 35 600 350 130 90 L 1,0 0,2 2,0 1,0 1,0Ø 150 235 65 4000 Ø 0,7Th 25 Th 0,0

< ° 30 70 < ° 0 0

L 80 700 0

Ø 1110 9501 1

7 PDCTG000277-A11000 B 30 54 70 38 13 9 0 0 0 0 516 GR 60 Laser cutted Completed

L 294 227 155 90 0,5 0,0 0,0 0,0 Satisfactory

Ø NB65 76,1 150,0 0 0,0 0,4 Satisfactory

L 310 302 1 1

Ø

Satsfactory

516 GR 60 Completed

0° 30° 90° 120° 180° 270° 300° DN 0° 30° 90° 120°180°270° 300° DN

150 150 As per drawing

50 50 As per drawing

150 150 As per drawing

500 500 As per drawing

500 500 As per drawing

50 50 As per drawing

16 8 Satisfactory As per drawing

1950 952 As per drawing

3515 952 1118 2500 727 500 300 As per drawing516 GR 60 Completed

12,7 10 Satisfactory As per drawing700 200 200 200 <1 <1 As per drawing

1100 1010 605 395 450 1 1 As per drawing

10

11 PLKTO248006-000000

CENTER

5 PDCTG001326-A11000MACHINED RIM Ø 4000

AND BODY FLANGE0

6

9

Thickness/ Epaisseur

ORIENTATION

0

Reqd.Dim.(mm)Particulars

2 0 SLUDGE SAMPLING

MANUAL PURGE

340A-VESF-1001-1002-1007-1008

L1 AFJTO248001-000000

BLINDED

EMPTYING

Ecart measured Dimensions (mm) AFJTO248001-000000

HAND HOLE

3

MANUAL WASH B26

MAIN VESSEL

PDLTC000832-A11000 A CRENELLATED RIM WITH 53 NOCHES

PDLTC000882-000000 BEXTERNAL MANIFOLD

Flanges holes are out of axis

0AFJTO248001-000000COVER

NOZZLES

MANIFOLD BLEEDING

FEEDING

DECOMP

LEVELING

INTERNAL PIPE

AFJTO248001-000000

VESSEL ASYPLKTO248003-000000 J

PRESSURE GAUGE B16

ORIENTATION

SUPPORT FOR SPRING

SAFETY VALVE

Found within acceptable limits

0OUTLET ELBOW NB65WITH SAMPLING PIPE

PLKTC000156-000000

516 GR 60 Laser cutted completed

Thickness/ Epaisseur

Ø

BLEEDING B8NOZZLES

BPDLTO248004-000000

Manufactured and tested by Gaudfrin at Ecquevilly Works

SS304L

HEAD TANK

SAMPLE POINT B23

Lenght/Longueur

8

As per drawing

As per drawing4

CENTER

FILTRATE OUTEXTERNAL NOZZLES

734520 406,4

VENT B20

CLEAR LIQUOR B6

LEVEL TRANSMITTOR B10

FILTRATE OUTLET B7

Ø Lenght/Longueur

DECOMPRESSION POT

516 GR 60

516 GR 60

516 GR 60

Applicable 30/05/2018 Ref. doc : HA0003SQ

Revision 3 HA0003SHQ - Approbation H.AIOUAZ

Doc n° PLRTC248001 15-mai-19

Rev 0MAADEN

From/de H.Aiouaz110033

Sheets/ Nbre de pages 1/4

A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2

Requested by/Demandé par GAUDFRIN

Réf Customer/Réf client

AM FORM/Fiche AM

INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION

INSPECTION Subject/sujet:

H.AIOUAZWritted by/ Ecrit par:

Date

Name of Affair/Nom de l'affaire

Order/Commande

Tag n°DrawingSr Sub assemblies

Drgs.Rev Material Observation

Under progress0° 30° 45° 60° 180° 240° 270° 300° 315° NB 0° 30° 45° 60° 180°240° 270° 300°315° NB

X 400 400 A106 GR B Under progressX 200 200 A106 GR B Under progress

X 400 400 A106 GR B Under progress400 B16.5 PN20 Under progress

X 150 150 B16.5 PN20 Under progressX 500 500 B16.5 PN20 Under progress

X 100 100 B16.5 PN20 Under progressX 150 150 B16.5 PN20 Under progress

X 100 100 B16.5 PN20 Under progressX 250 250 B16.5 PN20 Under progress

X 50 50 CompletedX 50 50 Completed

X 50 50 Completed

L 4000 8930 7600 2600 3600 1100

Ø 4000

Th 25 20 12L 67 40 35 600 350 130 90 L

Ø 150 235 65 4000 Ø .+2 .-2 Satisfactory

Th 25 Th .-1 .-1

< °30 70

< °

L 80 70Satisfactory Laser cutted completed

Ø 1110 950Laser cutted completed

7 PDCTG000277-A11000 B 30 54 70 38 13 9 Satisfactory 516 GR70 Laser cutted completed

L 294 227 155 90 0,5 0,0 0,0 0,0 Satisfactory

Ø NB65 76,1 150,0 0 0,0 0,4 Satisfactory

L 310 302 Satisfactory

Ø 516 GR70 Completed

0° 30° 90° 120° 180° 240° 300° DN 0° 30° 90° 120°180°240° 300° DN

X 150 X 150 As per drawing

X 50 X 50 As per drawing

X 150 X 150 As per drawing

X 500 X 500 As per drawing

500 500 As per drawing

50 50 As per drawing

16 8 0 As per drawing

1950 952 As per drawing

3515 952 1118 2500 727 500 300 As per drawing516 GR70 Completed

12,7 10 Satisfactory As per drawing700 200 200 200 As per drawing

1100 1010 605 395 450 As per drawing

EXTERNAL NOZZLES

MAIN VESSEL

BLEEDING B8

FILTRATE OUTLET B5

SLUDGE SAMPLING B13

MANUAL PURGE B25

MANUAL WASH B26

DECOMP B2

LEVELING B3

2

Particulars

AFJTO227001-000000 0

4 PLKTO248003-000000 J VESSEL ASY

3 AFJTO227001-000000 0COVER

NOZZLES

SAFETY VALVE B15

PRESSURE GAUGE B16

VENT/SPARE B17

516 GR70

Q345(16MnR)516 GR70

516 GR70

5 PDCTG001326-A11000 0MACHINED RIM Ø 4000

AND BODY FLANGE

6 PDLTC000832-A11000 A CRENELLATED RIM WITH 53 NOCHES

SUPPORT FOR SPRING

8 PLKTC000156-000000

Under progress

Lenght/Longueur

Reqd.Dim.(mm) Ecart measured Dimensions (mm)

340A-VESF-1003-1004-1005-1007 AFJTO227001-000000 Rev F

HAND HOLE B14

CENTEREMPTYING B4

Completed

SS304L

11 PDLTO226005-000000 0

DECOMPRESSION POT

Thickness/ Epaisseur

Ø Lenght/Longueur

Manufactured and tested by Gaudfrin at Ecquevilly Works HS0006

9 PDLTC000882-000000 BEXTERNAL MANIFOLD

Flanges holes are out of axis

Completed.

4520 406,4 73

0

10 PDLTO226007-000000 B

HEAD TANK

NOZZLES

ORIENTATION

VENT B20

SAMPLE POINT B23

BLEEDING B8

CLEAR LIQUOR B6

FILTRATE OUTLET B7

LEVEL TRANSMITTOR B10

Thickness/ Epaisseur

Ø

OUTLET ELBOW NB65WITH SAMPLING PIPE

1 AFJTO227001-000000 0INTERNAL

PIPE

ORIENTATION

FEEDING B1

Applicable 30/05/2018 Ref. doc : HA0003SQ

Revision 3 HA0003SHQ - Approbation H.AIOUAZ

Doc n° PLRTC248001 15-mai-19

Rev 0MAADEN

From/de H.Aiouaz110033

Sheets/ Nbre de pages 1/4

A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2

Requested by/Demandé par GAUDFRIN

Réf Customer/Réf client

AM FORM/Fiche AM

INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION

INSPECTION Subject/sujet:

H.AIOUAZWritted by/ Ecrit par:

Date

Name of Affair/Nom de l'affaire

Order/Commande

Covers

Main Vessels

Head tanks

4 Nos  Head tanks ready for Heat treatment

8 Nos Vessels under progress

Applicable 30/05/2018 Ref. doc : HA0003SQ

Revision 3 HA0003SHQ - Approbation H.AIOUAZ

Doc n° PLRTC248001 15-mai-19

Rev 0MAADEN

From/de H.Aiouaz110033

Sheets/ Nbre de pages 1/4

A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2

Requested by/Demandé par GAUDFRIN

Réf Customer/Réf client

AM FORM/Fiche AM

INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION

INSPECTION Subject/sujet:

H.AIOUAZWritted by/ Ecrit par:

Date

Name of Affair/Nom de l'affaire

Order/Commande

Decompression pots

8Nos Manifold Tore

8 Nos  Decompression pots  ready for Heat treatment

Nozzles assembly found as per drawing

4Nos Head tanks under progress

Applicable 30/05/2018 Ref. doc : HA0003SQ

Revision 3 HA0003SHQ - Approbation H.AIOUAZ

Doc n° PLRTC248001 15-mai-19

Rev 0MAADEN

From/de H.Aiouaz110033

Sheets/ Nbre de pages 1/4

A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2

Requested by/Demandé par GAUDFRIN

Réf Customer/Réf client

AM FORM/Fiche AM

INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION

INSPECTION Subject/sujet:

H.AIOUAZWritted by/ Ecrit par:

Date

Name of Affair/Nom de l'affaire

Order/Commande

When

Immediatly

Monthly

Actions/Validation

Manufacturing status -4 Nos Head Tank , 8 Nos Decompression pot and 8 Manifolds tores have been inspected and are ready for Heat treatment tests on week 21 -2 Nos pressure vessels have been inspected and are ready for dimensional inspection on May 15th 2012 . -6 others Nos Diastars and 4Nos Head Tanks are under assembly.

Remarks :

Machined rim assembly Pictures

Outlet elbows

Who

Client

Resp Quality/Workshop Resp Designer Resp Purchase/Projet/Logistic Developement Approval

Send a monthly progress report with pics and measurement till the completion of job.

H.Aiouaz is informed by client that notification should be sent 14days advanced Client

Hysdrostatic tests at 16 bars during 1 hourPressure gauge certificat numberAttendes: Mr H.Aiouaz & client representantConclusion:  Test have been performed on 425 Nos Elbows successfully , no leaks and steady gauge .


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