1
Risiko-Management im Einkauf der BASFanhand des Beispiels der Seltenen Erden
Filipe Fünfgeld
Head of Global Procurement Inorganics
Oktober 2011
Lynas Corp. - Mt. Weld Mine
2
Aromatics
InorganicsBuilding Blocks
Metals
C1 Products
Energy
AdditivesPlastics
ConstructionChemicals
IndustrialChemicals
Renewables
> 20,000 Products> 6,000 Suppliers
€ 22 billion
Basic products(large bulk volume)
Chemicals(containers - small bottles)
All business units All sitesPerformanceChemicals
BASF´s Global Procurement Raw MaterialsWhat are we buying?
33
BASF Risk Managementin Procurement
BASFRiskMgt. Price
VolatilityRisk
SingleSource
Risk
CriticalRaw Mat
Risk
ContractRisk
SustainabilityRisk
SLS Risk EHS Risk Reach RiskCompliance Risk
44
Quantitative criteria
Company concentration
Non - Substitutability
Qualitative criteria
Protectionism
Future technologies
Country risk
Supply Risk - Index for Raw Materials(max score 9) – Example Rare Earths
Country concentration2
3
5
6
7
Criticality: high
high / problematic middle / moderate low / relaxed
Supply / Demand (current & trend)4
1
Critical Raw Materials –Early Warning Rare Earths
Action required: RETF was set up in September 2010
Due date: Solution until June 2011
5Modified from: USGS, IMOCA, Lynas Corporation Ltd, Laurentian Bank
China(production)
ROW(production)
To
nn
es
of
RE
O
US $ 70
US $ 30
1970 1980 1990 2000 2010
Molycorp / LynasCorp projected
light REEproduction
180,000
120,000
80,000
40,000
US $ 5
30,582 t
197,000 t
Rare Earths SupplyDid the development alert us?
6
0
20000
40000
60000
80000
100000
120000
2005 2006 2007 2008 2009 2010 2011 2015 2020
mt Earthsquake
Japan
China has more than 95% market share
Chinese government cut export quota by mid 2010 resulting in shortage
Prices sky-rocketed
Quota
DemandROW
Rare Earths SupplyA amply quota over years reduced our attentiveness!
7
Product Risk
Social LaborStandards
Risk
Environmental,Health & Safety
Risk
REACH Risk
Sc
or
in
g
Business Impact(i.e. Single Source Risk)
XX-- A
xis
Axis
SustainabilityRisk∑
Supplier / ProductRisk Matrix
A
Sele
cte
dm
ate
rial
-V
alu
e
B
C
tonsC B A
# 5
# 4# 3
# 3# 124
# 9
# 16# 13
# 17
€A
Sele
cte
dm
ate
rial
-V
alu
e
B
C
tonsC B A
# 5
# 4# 3
# 3# 124
# 9
# 16# 13
# 17
€
YY--AxisAxis
Compliance Risk
Sustainability Risks
9
Sustainability RisksEHS
Risk assessment based on product risk by hazard(to humans & environment) and country risk
Supplier audits on-site, performed and tracked by local EHS experts
Advice on measures to be taken, time-line agreed for improvement
Follow-up and re-audit after 6 months
Pass or…
Disqualification ofsuppliers
Environment, Health & Safety (EHS)
Our suppliers comply with our quality management requirements and act in
accordance with the Principles of the Global Responsible Care® initiative.
10
1. BASF has a high risk exposure because we directly spend ~1/3of our turnover for raw materials.
2. A capable Risk Management helped us to make profit evenduring the financial crisis.
3. BASF Raw Materials Procurement implemented acomprehensive Risk Management system to be prepared forsuch uncertainties.
4. Risk Management is an integral part of our procurementstrategies which helps us to reduce unacceptable risks.
Risk ManagementGood reasons to thoroughly analyze risks
11
Crude Oil
Recovery
Petroleum
Refining
Fluid
Catalytic
Cracking
Gasoline
Production
Distribution
to filling
stations
Consumer
Access
Rare Earths
MineralsMetal
Oxides
Magnet
Powders
Magnet
Production
Motors &
Generators
Vehicle
Assembly
Sales
Showroom
Dependence on
Middle East
Dependence on
China
Source: Molycorp Minerals Llc. / Prof. Kausch
Risk ManagementLimits of Risk Management
Crude Oil Value Chain
Rare Earths Value Chain
12
Developing a sourcing strategy for Rare EarthsSupply/demand balance 2020
Yttrium
Erbium
Dysprosium
Terbium
Gadolinium
Europium
Samarium
Neodymium
Praesodymium
Cerium
Lanthanum
RoW BalanceChinese BalanceGlobal Balance
There will be a battle for Dysprosium and Europium
The Chinese will start buying some elements from outside China
A relocation of production to China might not help to solve the problem
13
A task force from all affected businesses analyzed short- and long-term options.
Developing a sourcing strategy for Rare Earths