RJ SPRING RUBBER AND METAL PARTS MFG. CORP.Company Profile Presentation

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CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES & EQUIPMENT

FUTURE PLANS

COMPANY PROFILE

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BUSINESS PROFILE

Business Trade Name : RJ Spring Rubber and Metalparts Mfg. Corp.

Business Address :

Nature of Business :

Plant and Office Area :

Date Established :

Kind of Ownership :

Contact Numbers :

Email :

Website :

171 Nat’l Road, Ortigas Ave. Ext. Brgy. Delapaz, Antipolo City

Manufacturer

Plant : 900 sq.m / Office : 100 sq.m

September 1994

Corporation

(02) 658-19-87 ; (02) 658-19-51 ; (02) 473-04-33 ; (02) 387-93-15Fax : (02) 212-05-31

Sales@rjspringrubber.com / rjspringrubber@yahoo.com

www.rjspringrubber.com

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ABOUT US

As RJ SPRING RUBBER & METAL PARTS MFG., CORP., faces the 21st century, the company takes pride in its work by using the latest and updated technology available.

Since its start of operation (September of 1994) up to this day, RJ SPRING RUBBER & METAL PARTS MFG., CORP., (formerly Iris Spring and Rubber Industries) have been providing rubber, metal and spring components/items to various clients, serving the clients according to their needs.

We believe that we’ll be able to compete globally in the near future since it is the company’s vision to become a highly respected fabricator and producer of various rubber and metal spring components/items.

The company assures its clients of their satisfaction by addressing their needs and requirements in a timely manner. At its early stage, RJ was able to capture almost 75% of the total market requirement for Automotive, Appliances, Electronics, Bottling, Shipping and Mining industries merely because of its COMMITMENT IN TOTAL CUSTOMER SATISFACTION. In this regard, it is thus projected, that it won’t take too long for RJ to rise into prominence and gain the stature as one of the most reliable and prestigious player in the manufacturing industry.

The company safety and product quality. An open communication policy is practiced throughout the company wherein the personnel are encouraged to air their problems and resolve them at the earliest possible time. At the early stage, RJ’s production is strongly determined to lead in this industry by its new management style and system of operation. Its simple organized structure, office procedures, and policies reflect a new enterprising industry, but still concerned on work volume capacity and efficiency already reached a level of about 3 to 4 tons per month with zero accident reported.

As of Today, the company is already ISO 19001:2000 & ISO 14001:2004 Certified under SGS Philippines.

Company History and its Operation

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MISSION AND VISION

QUALITY AND ENVIRONMENTAL POLICY

We, at RJ SPRING RUBBER & METAL PARTS MFG., CORP., believe that the establishment of an effective quality and environmental management system will help our company achieve its vision of becoming a highly respected fabricator and manufacturer of various rubber and metal spring components/items.

The company is strongly determined to lead in this industry by providing satisfaction to our customers and complying with all applicable environmental laws and other requirements that we subscribe to. We will achieve this by:

Addressing the needs and expectations of our customers in a timely manner;

Continually improving our processes and manpower through innovation training

Continually raising quality and environmental awareness within the Company and our customers & suppliers as well;

Developing sound practices for effective waste management and proper consumption of electricity .

It is imperative that all personnel understand this policy and that all relevant objectives/targets formulated are for the continual improvement of the quality and environmental management system.

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Purpose, Scope and Applicable Standards

Purpose and Scope

This Integrated Quality and Environmental Management System Manual documents RJ Spring Rubber & Metal Parts Mfg., Corp., quality and environmental systems as a company engaged in the manufacturing industry, to demonstrate the company’s commitment to consistently provide products and services that meet customer and regulatory requirements, prevent pollution, and continual improvement.

This manual establishes compliance with the standards listed in the Applicable Standards section of this manual. This Quality and EMS Manual applies to all processes and functions within RJ Spring Rubber & Metal Parts Mfg., Corp., in its Rizal office/plant – manufacture of spring and rubber.

Applicable Standards

ISO 9001: 2000, Quality Management System ISO 14001: 2004, Environmental Management Systems

Exclusion: ISO 9001:2000 Section 7.3 –Design and/or Development, including all subsections within these clauses.

ISO 9001:2000 Section 7.5.2 – Validation of Processes for Production and Service Provision and all

subsections within these clauses. Justification: RJ Spring Rubber & Metal Parts Mfg., Corp., does not design or develop the products it

produces. All product specifications are defined by customers.

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Certification, Awards and Recognition

Certified by ISO : 14001:2004 and 9001:2000

2006 Outstanding Local Suppliers – Isuzu Philippines Corporation

Best in Quality Award – Sharp Philippines Corporation

2004 Appreciation Award for Excellence – Sharp Philippines Corporation

2009 ZERO Delay in Delivery – Isuzu Philippines Corporation

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BUSINESS PROCESS CHART

Customer

Order Handling

Manufacturing

Inspection & Delivery

Customer

Business Planning

Admin

Subcon Plating & Testing

Warehousing & Maintenance

Review and ImprovementManagement Responsibility &

Resource Management Plan

Product/Service Realization (Do)

Monitoring & Measurement (Check-Act)

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PRODUCT SALES CONTRIBUTION

Spring30%

Rubber30%

Fabrication20%

Stamping Parts20%

Spring

Rubber

Stamping Parts

Fabrication

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PART SALES CONTRIBUTION

0

5

10

15

20

25

30

35

40

45

50

AutomotiveCompanies

BottlingCompanies

ElectronicsCompanies

Pharmaceuticals Food Companies Others

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CUSTOMER SALES AND CONTRIBUTIONS

50%

10%

10%

5%

5%

10%

10%

Isuzu

Toyota

Winterpine

AsiawideRefreshments

SMC

Suzuki

YY Industrial

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MAJOR CUSTOMERS

Autoventions Marketing Corp.OE Works

Interphil Laboratories.

France

Thailand

It’s Precision Ltd. Singapore

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TARGET CLIENTS

1

2

3

4

5

6

7

Automotive Industries

Electronics Industries

Bottling Companies

Food Companies

Construction Industries

Pharmaceuticals

Hardware

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CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES & EQUIPMENTS

FUTURE PLANS

PRODUCTS

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PRODUCT CATEGORIES

Spring

Fabrication

Rubber

Stamping Parts

BENDED WIRES

Springs

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SPRING PRODUCTS

Tension Spring

Compression Spring

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SPRING PRODUCTS

Coil Spring

Danly Spring

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SPRING PRODUCTS

Torsion Spring

Hose Clips

Special Type Spring

Extension Spring

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PRODUCTS CATEGORIES

Spring

Fabrication

Rubber

Stamping Parts

BENDED WIRESBENDED WIRES

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BENDED WIRES PRODUCTS

Seat Frames

Doorlinks Star Type Ring

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PRODUCT CATEGORIES

Spring

Fabrication

Rubber

Stamping Parts

BENDED WIRES

Stamping Parts

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STAMPING PARTS PRODUCTS

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PRODUCTS CATEGORIES

Spring

Fabrication

Rubber

Stamping Parts

BENDED WIRES

Rubber

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RUBBER PRODUCTS

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RUBBER PRODUCTS

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PRODUCT CATEGORIES

Spring

Fabrication

Rubber

Stamping Parts

BENDED WIRES

Fabrication

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FABRICATION

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CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES & EQUIPMENTS

FUTURE PLANS

PRODUCT APPLICATION

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PRODUCT APPLICATION

Seat Frames

Adjuster Spring

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PRODUCT APPLICATION

Bracket for Step Board

Battery Clamp

Star Type Ring

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PRODUCT APPLICATION

Battery Clamp and Tension Rod Battery Carrier

Rubber for Assist Grip (Finisher Assist Grip)

Doorlinks

Buffer DoorRubber Mud Guard Skirt

Hoseclip and Rectagular Washer

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CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES & EQUIPMENTS

FUTURE PLANS

STRATEGIES, MACHINES & EQUIPMENTS

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STRATEGIES

QUALITY

COST

DELIVERY

TECHNICAL

SAFETY

ISO 9001ISO 14001

CHEAPER COSTREDUCE

RE-USE,RECYCLEV.A.V.E

ACCURATE & ONTIME

DELIVERY

RESPONSE TO CUSTOMERS COMPLAIN

TOOLS AND EQUIPMENT SUPPORT

TECHNICAL SUPPORT

Completely Check Completely Find Out

5’S

Safety First=

S U C C E S S

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STRATEGIES

Category Potential Risk Containment Plan Preventative Measures

Material

Material shortage due to:

1. Delivery Delay

2. Uncontrollable Reason

Maintain Stock Level Finish Goods

1 month Buffer Stock

1. Give 3 months forecast to suppliers

2. Regular Visits to local suppliers

3. Monitor suppliers performance on a monthly basis

Machine Machine Breakdown1. Conduct Trial for alternative machine

2. Keep back up sub con incase alternative machine is available

1. Strictly follow machine preventive maintenance program

2. Maintain stock of commonly used spare parts of machines

Mold Mold DamageConduct Immediate mold repair

1. Rj spring has internal mold repair capability

Conduct mold preventative maintenance after each production

ManLine Stoppage due to labor problem

1. Strengthen labor management council activities.

2. Regular LMC meetings (twice a month) to discuss LMC concerns and to address labor issue

Power Outage

Electrical Supply breakdown

Standby Generator is available incase of power outage

1. Continue conducting substation preventative maintenance

2. Quarterly check up of electrical circuit breakers to check for any abnormality

Fire Occurrence of FireImplement Emergency Response Procedure

1. Continue to implement monthly 5’s & safety patrol to verify that all safety measures are implemented.

2. Strictly follow external audit advise and improvement suggestions.

Contingency Plan

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Machines and Equipments

Mechanical Power Press

BrandDate

PurchasedTons Type Die Clearance

Die Size

Machine Qty.Min Max

Japan Jan. 2002 10 Mech. Power Press 8” 6” 8” 2

Japan Jan. 2002 25 Mech. Power Press 14” 11” 14” 2

Japan Nov. 2008 60 Mech. Power Press 29” 15” 17” 1

Japan Nov. 2008 30 Mech. Power Press 16” 12” 14” 1

Taiwan Nov. 2008 80 Mech. Power Press 20” 16” 18” 1

Japan Jan. 2009 150 Mech. Power Press 1

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Machines and Equipments

BrandDate

PurchasedCapacity Type

Mould Size

Machine Qty.Min Max

Japan May. 2001 3 HP Hydraulic 8x8 14x14 2

Japan May. 2001 3 HP Hydraulic 8x8 14x14 1

Assembled May. 2001 3 HP Semi -Hydraulic

6x6 12x12 2

Rubber Press

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Machines and Equipments

BrandDate

PurchasedCapacity Type/Kind

Die Size

Machine Qty.Min Max

Germany Nov. 2008 3 HP Wafios 0.8mm 3.0mm 1

Germany Nov. 2008 3 HP Wafios 1.0mm 3.0mm 1

Germany Nov. 2008 3 HP Wafios 1.0mm 5.0mm 1

Germany Nov. 2008 1 HP Hokuyo 0.3mm 1.0mm 1

Automatic Coiling Machines

- It can produce hundred thousands of spring per day.

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Machines and Equipments

BrandDate

PurchasedCapacity Type/Kind Clearance

Die Size

Machine Qty.Min Max

Assembled Jan. 2002 1 HP Manual 0.3mm 1.2mm 2

Assembled Jan. 2002 1 HP Manual 1.0mm 3.0mm 4

Assembled Jan. 2002 1 HP Manual 3.0mm 8.0mm 5

Assembled Jan. 2002 3 HP Manual 8.0mm 12.0mm 3

Assembled Jan. 2002 3 HP Manual 12.0mm 50.0mm 1

Manual Coiling Machines

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Machines and Equipments

Brand Date Purchased Size/Capacity Type/Kind Machine Qty.

Japan Nov. 2008 3 FT/3 HP Conventional Lathe Machine 1

Japan Nov. 2008 6 FT/4 HP Conventional Lathe Machine 1

Japan Jan. 2001 3 FT/3 HP Conventional Lathe Machine 1

Japan Jan. 2004 3HP Vertical Milling Machine 1

Japan Nov. 2008 3HP Conventional Lathe Machine 1

Germany May. 2004 3HP Migweld 1

China Nov. 2008 3HP Power Saw 1

Japan Nov. 2009 Surface Grinder 1

Machines for Fabrication (In-House)

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Technical Support Equipments

Digital Caliper

Vernier Height Gauge

Durometer (Hardness Tester)

Digital Weighing ScaleMicrometer

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CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES & EQUIPMENTS

FUTURE PLANSFUTURE PLANS

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Future Plans

ACTIVITY 2010 2011 2012

Allocation of budget for plant construction at

laguna plant

Start of plant construction

Transfer of machine & production line

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Future Plans

LOAD TESTING MACHINES

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Future Plans

CNC SPRING MAKING AND COILING MACHINE

CNC WIRE BENDING MACHINE

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