Table of ContentsIntroductionIN-1IN-2IN-3IN-4IN-5IN-6IN-7IN-8IN-9IN-10IN-11IN-12IN-13IN-14IN-15IN16IN17IN18IN-19IN-20IN-21IN-22IN-23IN-24IN-25 AbbreviationsIN-26 Abbreviations

PreparationPP-1 EnginePP-2PP-3PP-4PP-5PP-6PP-7

PP-8 TurboPP-9PP-10

PP-11 ElecPP-12PP-13

PP-14 Eng FuelPP-15PP-16PP-17

PP-18 CoolingPP-19PP-20PP-21

PP-25 LubricantPP-26

PP-27 StartingPP-28PP-29

PP-30 ChargingPP-31PP-32

Service SpecificationsSS-1SS-2SS-3SS-4SS-5SS-6SS-7SS-8SS-9SS-10SS-11SS-12SS-13SS-14SS-15SS-16SS-17SS-18SS-19SS-20SS-21SS-22

DiagnosticsDI-1DI-2Engine ECU PrecheckDI-4DI-5DI-6DI-7DI-8DI-9DI-10DI-11

Trouble Code ChartDI-13

Parts LocationTerminalsDI-16

Problem ChartDI-18

Engine Speed SensorDI-20DI-21

Timing ControlDI-23DI-24

Water Temp. SensorDI-26DI-27

Intake Air Temp SensorDI-29

Injection PunpDI-32

Turbo Pressure SensorDI-34DI-35

Fuel Temp. Sensor CircuitDI-37DI-38

Throttle Position Sensor CircuitDI-40

Vehicle Speed Sensor Signal CircuitDI-42

Starter Signal Circuit MalfunctionDI-44

First Gear Position Switch CircuitDI-46

Engine ECU Power Source CircuitDI-50DI-51DI-52

Back Up Power Source CircuitDI-48

TE1, TE2 Terminal CircuitDI-54

Pre-Heating Control CircuitDI-56DI-57DI-58DI-59

Spill Control Relay CircuitDI-61DI-62DI-63

Engine MechanicalAir FilterCompression TestEM-3

Valve ClearanceEM-5EM-6EM-7

Injection TimingIdle Speed & Max SpeedIntake Constrictor ControlEM-11

Timing BeltRemovalEM-14EM-15

InspectionEM-17

InstallationEM-19EM-20EM-21

Timimg GrearEM-23RemovalEM-25EM-26EM-27EM-28EM-29

InspectionEM-30

ReplacementEM-32EM-33

InstallationEM-35EM-36EM-37EM-38EM-39EM-40

Cylinder HeadEM-42EM-43RemovalEM-45EM-46EM-47EM-48

DisassemblyEM-50

InspectionEM-52EM-53EM-54EM-55EM-56EM-57EM-58

ReplacementEM-60

ReassemblyEM-62EM-63

InstallationEM-65EM-66EM-67EM-68EM-69EM-70EM-71

Cylinder BlockEM-73EM-74DisassemblyEM-76EM-77EM-78EM-79EM-80EM-81EM-82

InspectionEM-84EM-85EM-86EM-87EM-88EM-89EM-90

ReplacementEM-92EM-93

ReassemblyEM-95EM-96EM-97EM-98EM-99EM-100

Turbo ChargingTrouble ShootingTurbo PrecautionsOn Vehicle InspectionComponentsTC-5

RemovalDisassemblyTC-8TC-9

InspectionTC-11

ReassemblyTC-13TC-14TC-15

InstallationTC-17

Emission ControlEC-1 PCV

Electronic Control DieselECD System PrecautionECD-2

Throttle BodyComponentsRemovalInspectionInstallation

Timing ControlSpill Control ValveECD Main RelaySpill Control RelayInspection

VSV for Intake Constrictor ControlInspection

Water Temp SesorFuel Temp SensorIntake Air SensorTurbo Pressure SensorED-19

Engine Speed SensorCrankshaft Position SensorFirst Gear Position SwitchReplacement

Injection Pump Correction ResistorEngine ECU ComponentsInspection

Engine FuelFuel Filter ReplacementFU-2

Injection Nozzle ComponentsFU-4RemovalFU-6

DisassemblyInspectionFU-9

ReassemblyTestFU-12

InstallationFU-14

Injection PumpComponentsFU-17

RemovalFU-19

DisassemblyFU-21

InspectionReassemblyFU-24

InstallationFU-26

CoolingCoolant InspectionReplacement

Water Pump ComponentsCO-4RemovalCO-6

InspectionInsallationCO-9

Termostat ComponentsRemovalInspectionInsallation

RadiatorInspectionComponentsDisassemblyReassemblyCO-19CO-20

LubricationOil & FilterReplacementLU-3

Oil Pump ComponentsLU-5LU-6RemovalLU-8

DisassemblyInspectionReassemblyInstallationLU-13LU-14LU-15

Oil Cooler ComponentsLU-17RemovalLU-19

InspectionInstallationLU-22

Oil Nozzle ComponentsRemovalInspectionInstallation

StartingPre-Heating ComponentsInspectionST-3

ReplacementST-5

Starter ComponentsDisassemblyST-8

InspectionST-10ST-11

ReplacementST-13ST-14ST-15

ReassemblyST-17ST-18

TestST-20

ChargingPrecautionInspectionCH-3CH-4

Alternator ComponentsDisassemblyCH-7

InspectionCH-9

ReplacementCH-11

ReassemblyCH-13

Index A - SIndex T - W