Connect to future technologies!

... with TÜV NORD solutions.

road toThe safe

e-mobility

OUR MISSION

Developing electromobility solutions, supporting safe implementation ...

... with these core services: Supporting technological innovations Accelerating and securing market success

for manufacturers and suppliers Analyzing sources of error Improving vehicle and traffic safety,

reducing environmental impact Ensuring adequate infrastructure

Promoting education and further training

Intelligent mobility protects the environment. The keys to success are modern

vehicle and engine concepts combined with our practical knowledge – forming a

sound basis for innovative technologies.

Driven by positive developments in chemo-electrical storage technology, hybrid

and electric vehicles are steadily gaining importance.

TÜV NORD is the right partner for all questions regarding safety risk issues in

electric or hybrid vehicles and the associated infrastructure.

Our consulting services are with you all the way from planning to production,

helping to put your ideas into practice.

CURRENT PROJECTS

TÜV NORD is a valued partner for automotive manufacturers and suppliers - now also in the innovative field of e-mobility.

Participation in scientific projects such as:

- Electromobility “shop window” (Federal Government project in the metropolitan region Hanover Brunswick Göttingen Wolfsburg)- BOmobil (small electric transport vehicle, ready for series production)- Green eMotion (EU funded project for e-mobility)- FRECC0 (Fraunhofer E-Concept Car Type 0)

TÜV NORD expertise:

- Consulting- Consideration of safety aspects- Measurement and licensing- Comparative study of climate influence on range and efficiency- Conceptual and safety examination - Advice, implementation of approval procedure - Real-life trials and optimization- Recuperation algorithms

Homologation / Certifica-tion support (Volkswagen, Mercedes, Porsche, Audi, Volvo, Mitsubishi, Opel)

Occupational safety in the installation of high voltage components

Comparative measuring of hybrid and diesel buses

EMC measurement, range evaluation

... based on these services and more:

Valued by clients and institutions as a reliable partner for greater safety and innovation in e-mobility ...

The perfect match: TÜV NORD stands for

safety and environ mental benefits in e-mobility ...

CONSULTING AND TESTING

... we advise, we diagnose and we ensure functional safety.

Technologies such as power electronics, high voltages and currents and also high-performance batteries are relatively new to the automotive industry, and present particular challenges for vehicle safety. Additional requirements arise through the need for lightweight construction of electric cars. In short: the more safety conditions change with the electrification of road traffic, the more important it is to have TÜV NORD as an experienced and trusted partner.

Consulting

Environmental protection - Battery recycling - Sustainability analysis throughout the life cycle - Efficiency testing of electric and hybrid vehicles

Parallel environmental research

Active participation in committees and panels

Advisory partner to the German Federal Government for regula- tory development

The perfect match: TÜV NORD stands for

safety and environ mental benefits in e-mobility ...

Functional Safety

Analysis and evaluation of existing safety concepts, support of all activities required by ISO 26262 (hazard and risk analysis, verification and validation, production of documents, safety planning, and many more)

Safety evaluation of development processes, entire systems, sub-systems and components

Testing

Determination of key data for range, energy consumption and driving resistance

Testing according to ECE-R100 and ECE-R101

Electromagnetic tolerance

CERTIFICATION

... TÜV NORD: First in the business with a certification program for safety of lithium-ion batteries.

High energy density, as is present in lithium-ion batteries, can cause danger if a malfunction occurs.

With TÜV NORD certifi-cation, manufacturers prove that their products have been tested by inde-pendent experts based on the latest state of technology.

For testing and certification of batteries and charging systems you should

work with the first in class and not the first that comes along ...

Proven safety of battery cells for use in electric vehicles is therefore of vital importance, and will be a decisive factor in winning public acceptance for this new form of mobility. Working with us in the technical analysis and certification of traction batteries means you are sure of playing it safe.

Testing and more

Electrical safety

Functional safety

Electromagnetic tolerance

For testing and certification of batteries and charging systems you should

work with the first in class and not the first that comes along ...

... TÜV NORD: Use the know-how of our own eSTaTiON for certification of conductive charging systems.

As electromobility becomes more widespread, charging stations for electric vehicles will become a common sight in public places. It is therefore extremely important

that these charging stations comply with the highest safety standards.We perform certification of conductive charging systems which provide cable-based vehicle charging using alternating current. As our customer, you also benefit from in-depth knowledge and experience gained from our own eSTATION.

- 2004/104/EC and 2005/83/EC (Electromagnetic tolerance)

Charging method

IP rating

Electrical safety

Reaction to environ- mental or mechanical influences

The basis of the certification includes:

Standards and directives

- DIN EN 61851 (Electrical equipment of electric vehicles) - 2006/95/EC (Low voltage directive)

TÜV NORD - the right partner for homolo gation of electric vehicles – at home and abroad ...

... use our network and country-specific know-how from planning to production.

How does a new vehicle successfully enter the market? An impossible task without comprehensive technical testing and consultation. We have a worldwide network of qualified specialists to align technical capabilities and legal requirements in each country so as to achieve an optimum result. During the entire project you will be sup-ported by your own personal consultant, who provides advice on the necessary methods and measures.

in the planning phase

Comprehensive infor- mation on legal require- ments worldwide

During development

Competent clarification of the licensing capabili- ty of prototypes

National and interna- tional approval service

HOMOLOGATION SERVICES

TÜV NORD - the right partner for homolo gation of electric vehicles – at home and abroad ...

During production

Overviews concerning changes in legislation

COP monitoring and documentation

Final inspection accor- ding to the manu- facturer’s specification

Efficient analysis of required testing

Individual consulting for the production of techni- cal documents Provision of modules for technical documents

Prompt processing of inspection orders, also as general contractor

Objective and fast drafting of expert reports

at production start-up

Installation of quality control measures

Initial evaluation of QM systems, compliant with licensing guidelines for first time applicants

Verification and certifica- tion of QM systems according to DIN EN ISO 9001/KBA

Feedback from tests and analyses during production

For all those seeking an accredited testing laboratory for battery safety ...

TÜV NORD AND CETECOM

... safety without compromise: TÜV NORD and partner CETECOM.

Together we offer comprehensive testing of battery safety.

The effect of impact on lithium-ion batteries is tested on the crash slide

Equipment:

Secure room with crash slide

Vibration system (shaker) with climatic overlay

Large climate cabinets, with inert gas atmosphere option Vacuum chamber

Power charge/dis- charge facilities Fireproof testing facilities

Salt spray chamber

Laboratory for battery forensics

Safety tests

CETECOM tests compli-ance with minimum safety standards according to guidelines and recommen-dations of industry and regulatory authorities.

FreedomCAR

USABC (U.S. Advanced Battery Consortium)

China QC/T743/2006

Testing according to BATSO requirements

Customer-specific requirements

For all those seeking an accredited testing laboratory for battery safety ...

abuse tests

CETECOM offers further abuse tests for high per-formance batteries, where extreme physical condi-tions can be simulated in order to analyze safety and stress limits. All the tests can be individually com-bined to the customer’s requirements.

Electrical Overcharging, dischar- ging, short-circuiting

Mechanical Vibration, shock, crush tests, penetration by foreign bodies, roll-over

Crash slide Extreme acceleration up to impact

Climatic Heat, cold, temperature cycling, humidity, sub- mersion

External fire (fuel fire)

UN transport tests

CETECOM tests accor-ding to UN transport regulations. These special regulations were issued by the United Nations and apply to the transport of lithium-ion batteries by land, sea and air.

UN 38.3

Simulation of high altitudes and air trans- port (altitude tests)

Extreme temperature variations

Vibration and mechanical shock

Attempted overcharging

External short-circuit

Our IT Security offers

e-mobility 2.0 right now ...

IT SECURITY

In-car

V2X

eCall

Payment services

Automotive security

Localization services

Smart grid

Web services

Virtual keys

Downloadable apps

Navigation

Parking

... with the leading service provider towards a safer future.

Intelligent vehicle control systems, which are partly based on software, are on the increase. Comprehensive communication technologies are used for internal com-munication as well as in vehicle-to-infrastructure (V2X)

concepts, which require Internet access. This means that the threat potential from hacking and other attempted manipulation attempts is also growing.This applies especially to e-mobility. Data exchange between cars and charging stations is necessary for all charging and billing processes. TÜViT, a company of TÜV NORD Group, is a leading provider of testing services and is also involved in the establishment of standards and test requirements that protect data exchange systems against attacks. The protection profiles developed for Smart Metering systems are a current example.

IT SECURITY

Smart grid

Charging infrastructure

Standardization services

Smart metering for electric vehicles

Get your team ready for the future of e-mobility ...

KNOWLEDGE TRANSFER & QUALIFICATION

... TÜV NORD: Safety for society and the environment.

Working with high voltage electric or hybrid vehicles and also their design and development involve hazard

potential. Our TÜV NORD training facilities offer a wide range of courses in the safe handling of this new technology.

Function and system integration

Chassis electronicsBody electronics

Control systemsPower train

Lighting

Energy management

On-board network

Onboard diagnosis (OBD)

Driver assistance systems

Communication / networking

GNSS based systems

Alternative drives

Get your team ready for the future of e-mobility ...

Qualification:

Technical qualification for working with high voltage systems

- in design and production - for work on production vehicles

Storage and transport of lithium-ion batteries

Briefing on HV systems for emergency services

Know-how for service and sales personnel

Special training on HV systems according to customers’ needs

Workshops:

Functional safety

Individual project- specific workshops on ISO 26262

Working with HV systems: BGI/GUV-1 8686 (high voltage)

CONTACT

TÜV NORD GroupKai SporckmannAdlerstraße 7D-45307 EssenTel.: +49 (0)201 825-4133Fax: +49 (0)201 825-4185E-mail: ksporckmann@tuv-nord.com

TÜV NORD GroupPamela KratzkeAm TÜV 1D-30519 HanoverTel.: +49 (0)511 986-2041Fax: +49 (0)511 986-28995832E-mail: pkratzke@tuv-nord.com

TÜV NORD GroupAnnika BurchardGroße Bahnstraße 31D-22525 HamburgTel.: +49 (0)40 8557-1421Fax: +49 (0)40 8557-19018325E-mail: aburchard@tuv-nord.com

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