+ All Categories
Home > Documents > ROBUST TECHNOLOGY TO MEET TOUGH DEMANDSBOLL Automatic Filter TYPE 6.18.2 BWT Application Study...

ROBUST TECHNOLOGY TO MEET TOUGH DEMANDSBOLL Automatic Filter TYPE 6.18.2 BWT Application Study...

Date post: 23-Jan-2021
Category:
Upload: others
View: 2 times
Download: 0 times
Share this document with a friend
4
BOLL Automatic Filter TYPE 6.18.2 BWT Application Study Progress by Innovation Mechanical pre-filtration of sea water for the protection of ballast water treatment systems Application and performance Design and function
Transcript
Page 1: ROBUST TECHNOLOGY TO MEET TOUGH DEMANDSBOLL Automatic Filter TYPE 6.18.2 BWT Application Study Progress by Innovation ROBUST TECHNOLOGY TO MEET TOUGH DEMANDS: HEAVY DUTY FILTER CONSTRUCTION

candles from both ends. Due to their

length and increased diameter the filters

have a particularly large surface area. A

capacity of 3000 m3/h enables single unit

solutions to be used, removing the need

for filter batteries that take up a lot of

space and are far more prone to breaking

down. The capacity of the backflushing

system has been specially designed to

cope with the high filtration capacity of

the system. By this, an excessive blocking

of the filter elements is prevented.

BOLL Automatic FilterTYPE 6.18.2 BWTApplication Study

Progress byInnovation

ROBUST TECHNOLOGY TO MEET TOUGH DEMANDS: HEAVY DUTY FILTER CONSTRUCTION

Even when faced with extreme condi-

tions the BOLL Automatic Filter TYPE

6.18.2 BWT can deal with it without the

risk of malfunctioning. One of the key rea-

sons for this is that the filter is equipped

with ultra robust bipolar filter candles.

These are open at both ends and the

water to be filtered flows through the

When the pump is switched on, the water to be filtered

enters the filter housing through the inlet flange �. Part of

the unfiltered water is fed into the upper half of the filter

via the riser pipe � into the filtration unit. From there it is

fed into the filter candles � from above. In this manner

water flows into both ends of the filter candle. Organic

and anorganic particles are retained inside the candle.

Cleaned water leaves the candle again through the slots

in the candle and is fed to the filter outlet �.

During the backflushing process (which is actuated either

How it works

by differential pressure or time) the filter candles are

cleaned one after the other without interrupting the filte-

ring process. For this purpose the gear motor � rotates

the flushing arms � over the individual candles simulta-

neously the discharge valve � is opened. The pressure

difference between clean and dirt side results in a reverse

flow of clean medium through the filter candle which re-

moves organic and anorganic particles. The particles are

then washed out of the filter by the water flowing along

the length of the candle.

Recipe for constant high performance:Bipolar filtering, bipolar backflushing

The BOLL Automatic Filter TYPE 6.18.2

BWT utilizes the tried and tested bipolar

filtration method in conjunction with an

effective bipolar backflushing function.

Rotating flushing arms are fitted both

above and below the filter unit. The filter

candles are cleaned alternately from

above and below with the filtrate fluid

without interrupting filtration.

Flushing arm

Filter candles open atboth ends

Flushing arm

Due to the high flow speeds that this ge-

nerates, the filter candles are cleaned

particularly thoroughly. In conjunction

with the large quantities of discharge

used for cleaning purposes, the bipolar

backflushing method ensures maximum

performance at maximum speed.

� �

Backflushing Filtration

Mechanical pre-filtration of sea waterfor the protection of ballast water treatment systems

Application and performance �� Design and function

Flushing speed simulationof the bipolar backflushingfunction: The filter candlesopen at both ends are cleaned alternately fromabove and below.

NakazawaKeiko
テキストボックス
ボールフィルタージャパン株式会社
Page 2: ROBUST TECHNOLOGY TO MEET TOUGH DEMANDSBOLL Automatic Filter TYPE 6.18.2 BWT Application Study Progress by Innovation ROBUST TECHNOLOGY TO MEET TOUGH DEMANDS: HEAVY DUTY FILTER CONSTRUCTION

candles from both ends. Due to their

length and increased diameter the filters

have a particularly large surface area. A

capacity of 3000 m3/h enables single unit

solutions to be used, removing the need

for filter batteries that take up a lot of

space and are far more prone to breaking

down. The capacity of the backflushing

system has been specially designed to

cope with the high filtration capacity of

the system. By this, an excessive blocking

of the filter elements is prevented.

BOLL Automatic FilterTYPE 6.18.2 BWTApplication Study

Progress byInnovation

ROBUST TECHNOLOGY TO MEET TOUGH DEMANDS: HEAVY DUTY FILTER CONSTRUCTION

Even when faced with extreme condi-

tions the BOLL Automatic Filter TYPE

6.18.2 BWT can deal with it without the

risk of malfunctioning. One of the key rea-

sons for this is that the filter is equipped

with ultra robust bipolar filter candles.

These are open at both ends and the

water to be filtered flows through the

When the pump is switched on, the water to be filtered

enters the filter housing through the inlet flange �. Part of

the unfiltered water is fed into the upper half of the filter

via the riser pipe � into the filtration unit. From there it is

fed into the filter candles � from above. In this manner

water flows into both ends of the filter candle. Organic

and anorganic particles are retained inside the candle.

Cleaned water leaves the candle again through the slots

in the candle and is fed to the filter outlet �.

During the backflushing process (which is actuated either

How it works

by differential pressure or time) the filter candles are

cleaned one after the other without interrupting the filte-

ring process. For this purpose the gear motor � rotates

the flushing arms � over the individual candles simulta-

neously the discharge valve � is opened. The pressure

difference between clean and dirt side results in a reverse

flow of clean medium through the filter candle which re-

moves organic and anorganic particles. The particles are

then washed out of the filter by the water flowing along

the length of the candle.

Recipe for constant high performance:Bipolar filtering, bipolar backflushing

The BOLL Automatic Filter TYPE 6.18.2

BWT utilizes the tried and tested bipolar

filtration method in conjunction with an

effective bipolar backflushing function.

Rotating flushing arms are fitted both

above and below the filter unit. The filter

candles are cleaned alternately from

above and below with the filtrate fluid

without interrupting filtration.

Flushing arm

Filter candles open atboth ends

Flushing arm

Due to the high flow speeds that this ge-

nerates, the filter candles are cleaned

particularly thoroughly. In conjunction

with the large quantities of discharge

used for cleaning purposes, the bipolar

backflushing method ensures maximum

performance at maximum speed.

� �

Backflushing Filtration

Mechanical pre-filtration of sea waterfor the protection of ballast water treatment systems

Application and performance �� Design and function

Flushing speed simulationof the bipolar backflushingfunction: The filter candlesopen at both ends are cleaned alternately fromabove and below.

yamazoekumiko
海水ポンプが起動されると被濾過水がフィル ター入口フランジ①より流入し、二分されま す。半分は下部開口部より、残り半分はセン ターチューブ②を経由し上部開口部よりそれ ぞれエレメント③に入り、内側スリット部で 夾雑物が捕捉され、清浄された水は出口フラ ンジ部④より吐出されます。 差圧の上昇もしくはタイマーにて逆洗工程が
yamazoekumiko
起動されますと、濾過工程を中断することな く、エレメントが順次洗浄されます。逆洗工 程はドレン弁⑦を開くと同時にフラッシング アーム⑥をギヤモーター⑤により回転させ、 フラッシングアーム開口部と合致したエレメ ントのみが、ライン圧力とドレンライン圧力 との差を利用して洗浄される際、エレメント 内側に堆積した夾雑物は除去・排出されます。
yamazoekumiko
BOLL製自動逆洗フィルター 型式6.18.2 BWTはクロスフロー キャンドルエレメントの採用に より過酷な使用条件において、 故障すること無く確実な濾過を 行います。
yamazoekumiko
クロスフロー式 フィルターキャンドル 高効率の秘訣
yamazoekumiko
当該エレメントは両端が開口 した円筒形状をしており、両 側から水が流入し、濾過され ます。エレメントを円周上に 複数配列しコンパクト設計に も係わらず最大流量3,000m3/h を単体で処理できる機種まで ラインアップしております。
yamazoekumiko
クロスフローキャンドルエレメント における逆洗時流速模式図: 両端開口部、上・下交互に逆洗され ます。
yamazoekumiko
BOLL製自動逆洗フィルター 型式:6.18.2 BWTは長年にわた り培ってきたクロスフロー技 術を集大成し、クロスフロー キャンドルエレメントの有す る特性(両端から被濾過水が 流入する、両端において逆洗 が行われる)を最大限に利用 した設計がなされています。
yamazoekumiko
クロスフローにより発生する 大量の逆洗流量、高流速によ りエレメント全域隈なく洗浄 されます。即ちクロスフロー 逆洗方式よる最高速の逆洗流 により最効率の逆洗効果が得 られます。
Page 3: ROBUST TECHNOLOGY TO MEET TOUGH DEMANDSBOLL Automatic Filter TYPE 6.18.2 BWT Application Study Progress by Innovation ROBUST TECHNOLOGY TO MEET TOUGH DEMANDS: HEAVY DUTY FILTER CONSTRUCTION

BALLAST WATER FILTRATION:A TASK FOR BOLLFILTER

How it works

BACKGROUND

The IMO agreement – dates of introduction and limits

BOLL & KIRCH Filterbau GmbHP. O. Box 14 20 • D-50143 KerpenSiemensstr. 10-14 • D-50170 KerpenPhone: (+49) (0) 2273-562-0Fax: (+49) (0) 2273-562-223e-mail: [email protected]://www.bollfilter.de 20

00/0

9/20

06

PERSUASIVE DATA FOR A PERSUASIVE PERFORMANCE

The treaty prescribes the following maximum contamina-

tion levels:

• 10 viable organisms/m3 >= 50 μm,

• 10 viable organisms/ml >= 10 μm,

• 1 cfu/100 ml vibrio cholera,

• 250 cfu/100 ml escherichia coli,

• 100 cfu/100 ml intestinal enterococci.

Invasive aquatic organisms are one of the four biggest

threats facing the world’s oceans today and they can

have profound environmental, economic and health

implications.

On 13th February 2004 the International Maritime Orga-

nization (IMO) signed a new treaty for monitoring and

treating ballast water and sediments on ships. All ships

built as from 2009 must meet the BWT standards laid

down in the agreement. As from 2014 all existing ships

will have to meet these standards.

The sea water destined for the BWT system initially

flows through a coarse-mesh strainer before being pre-

filtered by the BOLL Automatic Filter Type 6.18.2 BWT

with a grade of filtration of 50 micron. The waste

discharge containing organic and anorganic particles

drained from the sea water is fed overboard by a suction

pump attached to the filter discharge valve.

Tried and tested in practiceand ready for use:The BOLL Automatic Filter TYPE 6.18.2 BWT

As well as having all the qualities that you would

expect from leading-edge BOLLFILTER technology

the new BOLL Automatic Filter Type 6.18.2 BWT

also has some extra features specifically designed

to cater for the special needs of the shipping

industry. The filter housing is made of carbon steel

and only has a small footprint thanks to its compact

design.

Open housing with strai-ner and flushing arm thatrotates across the strainer -full functionality despitemussel infestation.

BOLLFILTERs have been the first choice for filte-

ring fuel and lubricants at sea for decades. BOLL-

FILTERs have also been in the forefront of water fil-

tration systems on land based applications in areas

like water and sewage treatment as well as heavy

industries.

As a result of the IMO agreement of 13th February

2004 prescribing the treatment of ballast water

(BWT) on board ship as from 2009 it will soon be

compulsory to have systems in place of which fil-

tration will play an important part. Due to close in-

volvement in the shipbuilding and shipping indus-

tries, BOLL & KIRCH have already perfected a

BOLLFILTER for this new application: the BOLL

Automatic Filter Type 6.18.2 BWT, a product which

combines BOLL & KIRCH’s two traditional areas of

expertise in one filtration system. With a grade of

filtration of 50 μm the filter removes both organic

and anorganic particles from ballast water, prepa-

ring the water for treatment in BWT systems. Thanks

to close co-operation between BOLL & KIRCH and

manufacturers of BWT systems during the deve-

lopment phase it will be possible to incorporate

the new filter 6.18.2 BWT into all available BWT

systems.

The filter has already undergone field-testing since

2003. Over this period neither the corrosive nature

of seawater nor the organic particles that stub-

bornly adhere to the filter elements, nor even the

fouling caused by mussel infestation inside the fil-

ter housing have affected the filter’s functionality.

BOLLFILTER TYPE 6.18.2 BWT / Automatic filter using filtrate fluid backflushing

Quantity of ballast water Weight of filter Size of footprint In- / Outlet Integrable steam heaterfor disinfection

250 m3/h 400 kg 0,2 m2 DN 250 optional

500 m3/h 560 kg 0,3 m2 DN 300 optional

750 m3/h 800 kg 0,45 m2 DN 400 optional

1.000 m3/h 1.200 kg 0,65 m2 DN 500 optional

1.500 m3/h 1.400 kg 0,8 m2 DN 600 optional

2.000 m3/h 2.000 kg 0,95 m2 DN 700 optional

2.500 m3/h 2.300 kg 1,15 m2 DN 800 optional

3.000 m3/h 2.800 kg 1,55 m2 DN 900 optional

BOLLFILTERStrainer

BOLLFILTERStrainer

Sea Chest

Draft: 6 to 14m

BW Treatment Unit

Seawater Pump(s)BW Pump

Water Line

Ballast Water

Water Line

Ballast Water

Sludge Pump

Sea Chest

BOLL Automatic FilterTYPE 6.18.2 BWT

NakazawaKeiko
BOLLFILTERは当初数十年間にわたり舶用 燃料油、潤滑油用フィルターを主として 事業を展開してきましたが、水フィルタ ーを陸上プラントにおいて重工業向けの みならず、上・下水道水処理分野にも進 出しております。 2004年2月13日IMO会議において、2009年 からバラスト水処理装置を船舶に搭載す ことが義務付けられました。水フィルタ ーが重要な役割を果たす事は否めません。 造船所にも船舶産業にも深いつながりを 有するBOLL&KIRCH社ではこの用途に技 術の粋を集め、新機種 6.18.2 BWTを完成 し市場投入致しました。 バラスト水中の夾雑物を生物、無機物に 係わらず50μmの精度で濾過しバラスト 水処理装置の前処理の役割を担います。
NakazawaKeiko
BOLL&KIRCHはバラスト水処理装置製造 各社と協力し製品開発してきた経緯よ り、どの装置にも組込可能な技術が反 映されています。
NakazawaKeiko
船底より海水を取り入れ、先ず目の粗いス トレーナーを通した後、50μm濾過精度の 自動逆洗フィルター 6.18.2 BWTで精密濾過 した後バラスト水処理装置に送られます。  
NakazawaKeiko
濾過により生成された海性生物、無機物に よる夾雑物を含有したドレンは排出ポンプ で船外に投棄されます。
NakazawaKeiko
BOLL社の技術の粋を集めて開発された 最新自動逆洗フィルター 6.18.2 BWTは 船舶産業で要求される鋼製ハウジング の採用、コンパクト設計による最小限 の据付面積等、要求を反映した設計が 施されています。
yamazoekumiko
Open housing with strainer and flushing arm that rotates across the strainer - full functionality despite mussel infestation. The filter has already undergone field-testing since 2003. Over this period neither the corrosive nature of seawater nor the organic particles that stubbornly adhere to the filter elements, nor even the fouling caused by mussel infestation inside the filter housing have affected the filter’s functionality.
NakazawaKeiko
BOLL Automatic Filter,  Type 6.18.2 BWT
Page 4: ROBUST TECHNOLOGY TO MEET TOUGH DEMANDSBOLL Automatic Filter TYPE 6.18.2 BWT Application Study Progress by Innovation ROBUST TECHNOLOGY TO MEET TOUGH DEMANDS: HEAVY DUTY FILTER CONSTRUCTION

BALLAST WATER FILTRATION:A TASK FOR BOLLFILTER

How it works

BACKGROUND

The IMO agreement – dates of introduction and limits

BOLL & KIRCH Filterbau GmbHP. O. Box 14 20 • D-50143 KerpenSiemensstr. 10-14 • D-50170 KerpenPhone: (+49) (0) 2273-562-0Fax: (+49) (0) 2273-562-223e-mail: [email protected]://www.bollfilter.de 20

00/0

9/20

06

PERSUASIVE DATA FOR A PERSUASIVE PERFORMANCE

The treaty prescribes the following maximum contamina-

tion levels:

• 10 viable organisms/m3 >= 50 μm,

• 10 viable organisms/ml >= 10 μm,

• 1 cfu/100 ml vibrio cholera,

• 250 cfu/100 ml escherichia coli,

• 100 cfu/100 ml intestinal enterococci.

Invasive aquatic organisms are one of the four biggest

threats facing the world’s oceans today and they can

have profound environmental, economic and health

implications.

On 13th February 2004 the International Maritime Orga-

nization (IMO) signed a new treaty for monitoring and

treating ballast water and sediments on ships. All ships

built as from 2009 must meet the BWT standards laid

down in the agreement. As from 2014 all existing ships

will have to meet these standards.

The sea water destined for the BWT system initially

flows through a coarse-mesh strainer before being pre-

filtered by the BOLL Automatic Filter Type 6.18.2 BWT

with a grade of filtration of 50 micron. The waste

discharge containing organic and anorganic particles

drained from the sea water is fed overboard by a suction

pump attached to the filter discharge valve.

Tried and tested in practiceand ready for use:The BOLL Automatic Filter TYPE 6.18.2 BWT

As well as having all the qualities that you would

expect from leading-edge BOLLFILTER technology

the new BOLL Automatic Filter Type 6.18.2 BWT

also has some extra features specifically designed

to cater for the special needs of the shipping

industry. The filter housing is made of carbon steel

and only has a small footprint thanks to its compact

design.

Open housing with strai-ner and flushing arm thatrotates across the strainer -full functionality despitemussel infestation.

BOLLFILTERs have been the first choice for filte-

ring fuel and lubricants at sea for decades. BOLL-

FILTERs have also been in the forefront of water fil-

tration systems on land based applications in areas

like water and sewage treatment as well as heavy

industries.

As a result of the IMO agreement of 13th February

2004 prescribing the treatment of ballast water

(BWT) on board ship as from 2009 it will soon be

compulsory to have systems in place of which fil-

tration will play an important part. Due to close in-

volvement in the shipbuilding and shipping indus-

tries, BOLL & KIRCH have already perfected a

BOLLFILTER for this new application: the BOLL

Automatic Filter Type 6.18.2 BWT, a product which

combines BOLL & KIRCH’s two traditional areas of

expertise in one filtration system. With a grade of

filtration of 50 μm the filter removes both organic

and anorganic particles from ballast water, prepa-

ring the water for treatment in BWT systems. Thanks

to close co-operation between BOLL & KIRCH and

manufacturers of BWT systems during the deve-

lopment phase it will be possible to incorporate

the new filter 6.18.2 BWT into all available BWT

systems.

The filter has already undergone field-testing since

2003. Over this period neither the corrosive nature

of seawater nor the organic particles that stub-

bornly adhere to the filter elements, nor even the

fouling caused by mussel infestation inside the fil-

ter housing have affected the filter’s functionality.

BOLLFILTER TYPE 6.18.2 BWT / Automatic filter using filtrate fluid backflushing

Quantity of ballast water Weight of filter Size of footprint In- / Outlet Integrable steam heaterfor disinfection

250 m3/h 400 kg 0,2 m2 DN 250 optional

500 m3/h 560 kg 0,3 m2 DN 300 optional

750 m3/h 800 kg 0,45 m2 DN 400 optional

1.000 m3/h 1.200 kg 0,65 m2 DN 500 optional

1.500 m3/h 1.400 kg 0,8 m2 DN 600 optional

2.000 m3/h 2.000 kg 0,95 m2 DN 700 optional

2.500 m3/h 2.300 kg 1,15 m2 DN 800 optional

3.000 m3/h 2.800 kg 1,55 m2 DN 900 optional

BOLLFILTERStrainer

BOLLFILTERStrainer

Sea Chest

Draft: 6 to 14m

BW Treatment Unit

Seawater Pump(s)BW Pump

Water Line

Ballast Water

Water Line

Ballast Water

Sludge Pump

Sea Chest

BOLL Automatic FilterTYPE 6.18.2 BWT

yamazoekumiko
 海洋生物汚染は環境、経済、健康に係わる世界的    4大海洋問題の一つとなっております。  2004年2月13日、国際海事機関(IMO)は船上に於け  るバラスト水及び沈殿物のモニター、並びに処理  に関する新しい条約に調印しました。それにより  2009年から起工する船舶及び2014年からは既存船  も含む全船舶において、関連する船舶は全てバラ  スト水処理を行い、排出基準値に適合する義務が  生じます。
yamazoekumiko
 その規約では最大許容汚損基準は下記となります。  ・最小サイズ50μm以上の増殖可能な生物10個/m3以下  ・最小サイズ10μm以上の増殖可能な生物10個/ml以下  ・病毒性コレラ菌 1cfu/100ml未満  ・大腸菌 250cfu/100ml未満  ・腸球菌 100cfu/100ml未満
yamazoekumiko
ボールフィルタージャパン株式会社
yamazoekumiko
〒651-0085 神戸市中央区八幡通4-2-14 トロア神戸ビル7F Phone : 078-242-8550   Fax : 078-242-8515 E-mail : [email protected] URL : http://www.bollfilter.jp

Recommended