+ All Categories
Home > Documents > ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport...

ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport...

Date post: 06-Mar-2018
Category:
Upload: hanguyet
View: 224 times
Download: 4 times
Share this document with a friend
9
ROLLING STOCK MODERNIZATION ENGINEER A NEW LIFE FOR YOUR FLEET
Transcript
Page 1: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

ROLLING STOCK mOdeRNIzaTIONENGINEER A NEW LIFE FOR YOUR FLEET

Page 2: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

2 | Alstom Transport Alstom Transport | 3

Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains, bOOsting yOur results while enhancing the city yOu serve.

the time has cOme

You’ve made your decision: it’s time to modernize your fleet. Your service may have been performing well but to meet new customer requirements, more stringent regulations and environmental challenges, not to mention heavier operational and maintenance costs, you’re going to have to make some significant improvements. Modernizing your rolling stock is a positive, pragmatic choice. It requires less investment and shorter lead times for delivery than new trains, and causes fewer disruptions to operations. You end up with a much-improved fleet providing better operational and maintenance performance while boosting your image. Your costs are lower, your passengers are more comfortable and you can count on additional decades of high-quality service life.

the lOgical answer

Our modernization services are the logical extension of our experience as train manufacturers. We understand where the rail industry is heading and what operators’ needs are likely to be, today and tomorrow. We have the experience and the know-how to propose innovative solutions. Our technologically advanced engineering and industrial capabilities are at your disposal for modernization operations. Possessing dedicated Centers of Excellence, we have the means to work on all types of rolling stock worldwide. Among the possibilities: a dynamic new look inside and out, a highly performing traction system to improve reliability and energy savings, and the latest passenger amenities for greater comfort.

Operators worldwide must meet and anticipate new challenges in capacity, comfort, reliability and costs alstom has the experience, know-how and facilities to modernize fleets and add years to their working lives

Page 3: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

4 | Alstom Transport Alstom Transport | 5

The more complex the modernization, the more important the prototype demonstration

Oriented tO OperatOr needs

We offer two types of modernization to give operators of every kind and situation the widest range of engineering and industrial options.

design/prototype & kitting For the operator or local partner with the desire and industrial capacity to keep the work in-house: we provide the design and deliver equipment and parts to the company carrying out the work. This facilitates industrialization and assures quality control over speed and cost.Alstom engineers work up the technical solutions that will enhance fleet performance while meeting your industrialization requirements. A prototype serves to validate the design. When the local workforce is to carry out the modernization work, Alstom delivers high quality kits on a precision schedule, thanks to a well developed supply chain, along with full technical and industrial support.

Full modernization In addition to the design/prototype & kitting commitments noted above, Alstom acts as the project integrator, carrying out the industrial part of modernization operations, which include series tests and the delivery program.

guaranteed results

We guarantee that all rolling stock modernized by Alstom delivers on projected performance expectations. We have extensive experience with every type of rolling stock. Bringing the product to a team of engineering experts guarantees optimum efficiency: good design from the start saves time, money and avoids trouble-shooting further down the line.

Our cost-effective and reliable, state-of-the-art modernization solutions are tailored to your requirements. Our approach is open-minded and flexible. The scope depends largely on our customers’ needs, which are specific and case by case. We respect the local requirements of the countries where we work.

Our cOmmitments tO yOu

Alstom products and services will: · Improve your fleet in terms of capacity, reliability, energy consumption and operational performance

· Increase your passengers’ comfort and enjoyment· Extend the life of your rolling stock · Improve your fleet’s maintenance performance· Boost your image and passenger service

environmental preservation

environmental respect is a key driver in every

phase of our modernization process, from

energy-efficient design through end-of-life

recycling. Responsible toxic waste removal and

disposal, regenerative braking usage for energy

savings of up to 30%, and lower noise are just

a few examples of our environmental policy at

work. On diesel-electric shunting locomotives, our

newly developed hybrid traction package sets new

standards in terms of environmental friend-liness

and profitability, with fuel consumption reduced

up to 30%.

alstom centers of excellence

Our engineers are dedicated to modernization

operations, concentrated in seven alstom Centers

of excellence, each with its own specialization:

- Reichshoffen, France; Hornell, USa; and Lapa, Brazil: integration of rolling stock solutions

• Neuhausen, Switzerland: bogies

• Preston, UK; and Ridderkerk, the Netherlands: traction, auxiliaries and motors

• Villeurbanne, France: electronics

Our modernization teams have expertise on every type of rolling stock

Page 4: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

6 | Alstom Transport Alstom Transport | 7

Our modernization of the Spanish very high speed AVE fleet had the benefit of our unparalleled technical understanding as its manufacturer and maintainer

a mexico City metro car en route to the Netherlands to serve as a modernization prototype

beating ObsOlescence

Modern rolling stock integrates an ever-increasing amount of electronics. Limited volumes, reduced inventories for such parts and changing standards have turned obsolescence from a risk to a near-certainty over the 30-40 year life of rolling stock. Combating this, our Electronics Center of Excellence is responsible for the global process: entering all the components to be monitored in a database (of 80,000 items today), collecting “last availability” information, analyzing technical solutions offered by original equipment manufacturers and defining optimized treatments. Our strategy is to provide efficient support to our customers’ maintainers and our maintenance teams.

tractiOn fOr success

Underperforming or unreliable traction systems routinely lead to low availability or service delays. For EMUs, metros, trams and electric locomotives, Alstom proposes a complete range of solutions using the most up-to-date technology, with IGBT* modules and digital control either as inverters and new AC motors or as chopper if DC motor use can be extended for an additional 20 years. Both solutions guarantee improved reliability and availability, obsolescence-proofing, energy savings via regenerative braking, significant reductions in maintenance costs and a short-term return on investment.

* Insulated Gate Bipolar Transistors

fOur reasOns tO always cOnsult alstOm

1. Proven engineering: from Day One of your project, time and costs are cut from standard modernization operations. Huge gains in efficiency are made by sending a train to one of our 7 engineering sites for due diligence and prototyping by dedicated engineering experts.

2. experience and expertise: drawing on years of experience in modernizing all types of rolling stock, our engineering experts are available to work on a project basis with local partners.

3. Integrated design & styling: Alstom has an in-house dedicated team to create tailored interior and exterior designs.

4. Proactive, knowledgeable support: our manufacturer and service provider perspective allows us to help our customers optimize the scope of their modernization.

prOtOtype fOr efficiency

The first step in the modernization process for Mexico City’s fleet of 25 metro trains was to send one of its motor cars to the Netherlands. At our Center of Excellence in Ridderkerk, our engineering experts used this car as a prototype to find the optimized solution: replacement of the DC chopper by one using IGBT technology, replacement of braking resistor and re-use of DC motors. With the power modules and traction control supplied by the Dutch site, the installation and commissioning of the fleet is being carried out in Mexico.

Page 5: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

8 | Alstom Transport Alstom Transport | 9

Optimizing fleet perfOrmance arOund the wOrld

sOuth africa transnet: full mOdernizatiOn Of 9e lOcOmOtives

South African freight operator Transnet has significantly increased its iron-ore hauling capacity, thanks to our modernization of its 31 locomotives, which had been in service for 20 years. The contract with Alstom, signed in 2000, guaranteed results: the objective of 40,000 mean km between failures was met by July 2007, well within the warranty period. The scope covered a new electronic control system, new gear cases, cab redesign, multiple-unit operation, and performance-related upgrades. New equipment was designed and manufactured in our Preston Center of Excellence. Integration was performed by our local partners.

the netherlandsdutch railways: emu tractiOn mOdernizatiOn

In 2003, Alstom began modernizing 60 three-car and 30 two-car EMU trains for Dutch Railways. The fleet, in regional service since 1975, had been incurring relatively high maintenance costs due to aging power control and auxiliary generator components. Along with the general overhaul, Alstom replaced the dated resistor-controlled DC drive by our advanced technology IGBT chopper and upgraded the auxiliary supply system. This chopper system greatly reduced the need for preventive maintenance. The new traction enabled the fleet to recuperate brake energy, decreasing energy costs by over 25%. By switchgear reduction, maintenance costs were also lowered. Modernized trains returned to service in 2005, their availability and reliability significantly improved. Other deliveries follow throughout 2009. Alstom is also guaranteeing repair and spare parts service for three years.

venezuelacaracas metrO: redesigning equipment and electrOnics fOr reliability

Under this modernization contract for Caracas’ 378 metro cars built between 1973 and 1981, Alstom guaranteed from the outset that it would deliver a fleet with three times the overall reliability. A promise it kept. The work scope covered the renovation of traction equipment and motors, auxiliaries, HVAC*, pneumatic and brake equipment as well as the replacement of traction electronics, auxiliary converter control unit, and battery charger.

* Heating, Ventilation and Air-conditioning

alstom can provide a highly trained and experienced workforce for modernization or work with local partners and operators' staff modernization of the Caracas metro fleet; reliability was greatly improved

Redesigned driver’s cab in freight locomotives, South africa

Page 6: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

10 | Alstom Transport Alstom Transport | 11

A new livery for Spain’s high speed AVE fleet, part of its total modernization

Inside the AVE's new buffet car An inviting new look for Paris commuters on the RER B

franceratp & sncf: reJuvenating parisian cOmmuter trains

Alstom is modernizing the interior of 119 Paris region commuter trains manufactured by our company in 1979, giving them a “like-new” life extension of 20 years. For RER B operators RATP and SNCF, Alstom will first carry out studies and supply an upgrade kit (air-conditioning equipment, cabling and seats) for a pre-series trainset before delivering kits for the other 118 trainsets. The renovated trains will be more comfortable for passengers, with new seats, grab poles, ceilings, lighting and passenger information system. Certain access doors will be fitted for an automatic, retractable lift to help disabled people board. Under another contract, Alstom will also equip the entire fleet (476 cars) with a video surveillance system and an optional system for transmitting images to a control centre via Wi-Fi. Car interiors will be viewable in real time in the driver's cab and images stored on digital recorders.

reviving brand identity: imprOving passenger service and cOmfOrt

spainrenfe: mOdernizatiOn Of very high speed fleet with renOvatiOn Of interiOrs

After 15 years of successful service at 300 km/h, it was time for the AVE to re-polish its commercial image. Spanish operator Renfe chose Alstom, the fleet’s manufacturer and maintainer, to modernize its 18 AVE very high speed trains. The scope included a full renovation of the trains’ interiors, seats, passenger infotainment, and mobility impaired access as well as exterior painting. The work started in 2006 at our maintenance depot in La Sagra, Spain, and is to be completed in 2009.

Page 7: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

12 | Alstom Transport Alstom Transport | 13

eXtending the life Of rOlling stOck

A 30-year old Portuguese commuter train ...and after, good as new for another 20 years of commercial service

pOrtugalcp: mOdernizatiOn Of cOmmuter trains

After 30 years in service, the 57-train commuter fleet run by Portugal’s CP needed an image overhaul as well as a technical one to increase its attractiveness and reduce global operating costs. Alstom was chosen in December 2000 to modernize the three-car EMUs built in 1970 by another manufacturer. This modernization added 20 years to its service life. The scope of work included a full overhaul of the steel car bodies and couplers; and addition or replacement of: the front end, seats and internal fittings, lighting, access doors, air conditioning, passenger information system and digital driver’s desk, IGBT traction system, motor bogie and train control monitoring system.

freight wagOn mOdernizatiOn center

Alstom has produced all types of new freight wagons over the years and this experience serves us well for modernization projects. In addition to manufacturing rolling stock, our state-of-the-art Salzgitter (Germany) facility also employs 200 people specialized in modernizing, overhauling and maintaining all kinds of freight wagons, coal hoppers and tankers for transporting gas, chemicals, oil and food. The highly trained staff offers a full range of services including updating braking equipment and other wheelset work to reduce noise and improve performance, sandblasting for anticorrosion tanks, painting cabin with drying, brake, bogie, buffer workshops, internal and external cleaning of tanks and wagons, nitrogen-gas cleaning for tankers.

shunting lOcOmOtive mOdernizatiOn center

Our modernization center, located in Stendal, Germany, has a 125-year tradition of overhauling locomotives and other rolling stock. Today, it is a leader in creating revenue-enhancing, environmentally sound solutions for our customers. Our comprehensive modernization service for shunting locomotives relies on state-of-the-art technology to transform aging fleets into practical, high-performance units at affordable prices. Lifecycle assessments provide ecological comparative data such as energy consumption figures. Among the many options are: a new, high-performance diesel engine with accessory air intake and emissions system, self-cleaning particle filter, rebuilt dynaflow drive, new cooling system, state-of-the-art pressurized air brake system and electronic locomotive control and monitoring with optional radio remote control.

a diesel-hydraulic locomotive awaits transformation at our Stendal (Germany) facilities ... and after full modernization

Page 8: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

14 | Alstom Transport

Through its know-how and the excellence of its products, Alstom is

shaping the future of energy and transport infrastructure and contributing

to improving the living and working conditions of people throughout the

world. Today, more than 65,000 people in 70 countries are making an active

contribution to the growth and sustainable development of its business.

rOlling stOck mOdernizatiOn within Our glObal Offer

Alstom is dedicated to accompanying your fleet throughout its lifespan.

Modernization is a logical continuation of our rolling stock activities, as leading manufacturers of all types of passenger and freight rolling stock. Our modernization teams draw directly from our continuously updated technological know-how and field experience.

Alstom’s rolling stock modernization activity is part of our global Train Life Service, which covers every aspect of fleet care. Our strategically located Centers of Excellence provide a full range of services for operators worldwide, including maintenance, product supply chain and technical support services for spare parts and repair, as well as crash repairs.

We also specialize in the modernization of rail infrastructure, including tracks, electrification and signalling, such as CBTC* upgrades.

* Communications Based Train Control

alstom also specializes in the modernization of rail infrastructure including electrification (pictured here), tracks and signalling

Page 9: ROLLING STOCK mOdeRNIzaTION ENGINEER A NEW · PDF file2 | | Alstom Transport Alstom Transport 3 Our rOlling stOck mOdernizatiOn can imprOve the design and perfOrmance Of yOur trains,

TRAN

S/RS

MO

DER

NIZ

ATIO

N/e

ng/0

3.09

/FR©

- AL

STO

M 2

009.

ALS

TOM

, the

ALS

TOM

logo

and

any

alte

rnat

ive

vers

ion

ther

eof a

re tr

adem

arks

and

ser

vice

mar

ks o

f ALS

TOM

. The

oth

er n

ames

men

tione

d, re

gist

ered

or n

ot, a

re th

e pr

oper

ty o

f the

ir re

spec

tive

com

pani

es.

The

tech

nica

l and

oth

er d

ata

cont

aine

d in

this

docu

men

t is

prov

ided

for i

nfor

mat

ion

only.

ALS

TOM

rese

rves

the

right

to re

vise

or c

hang

e th

is da

ta a

t any

tim

e w

ithou

t fur

ther

not

ice.

Grap

hic

Des

ign:

See

nk®. A

utho

r: Ru

th P

avan

s. P

hoto

cre

dits

: © A

LSTO

M /

ALS

TOM

Tran

spor

t / D

ESIG

N&S

TYLI

NG

/ M

BD D

esig

n /

M.H

ui /

M.R

affin

i / B

. Ros

enth

al /

M. S

anto

nja

/ M

. Sfre

ddo

/ TO

MA

- C. S

asso

/ C

OE

Ridd

erke

rk. P

rinte

d on

PEF

C (P

rogr

amm

e fo

r End

orse

men

t of F

ores

t Cer

tific

atio

n)

cert

ified

pap

er.

Europe, Middle East and AfricaAlstom Transport48, rue Albert Dhalenne93482 Saint-Ouen Cedex FrancePhone: +33 1 57 06 90 00

Latin America, Spain & PortugalAlstom TransportPaseo de la Castellana 257 -6°Madrid 28046 SpainPhone: +34 9 1334 5800

Asia-PacificAlstom Transport24 Raffles Place #27-01Clifford CentreSingapore 048621 SingaporePhone: +65 6220 1138

North AmericaAlstom Transportation353 Lexington Ave.Suite 1100 New YorkNY 10016 USAPhone: +1 607 281 2481

www.transport.alstom.com


Recommended