+ All Categories
Home > Documents > ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact...

ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact...

Date post: 28-Oct-2020
Category:
Upload: others
View: 2 times
Download: 0 times
Share this document with a friend
48
® ROLLWASCH barrelling & vibrofinishing since 1950 !
Transcript
Page 1: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

®ROLLWASCHbarrelling & vibrofinishing since 1950 !

Page 2: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

®Who is ROLLWASCH and what’s its main activity field ?

Rollwasch Italiana S.p.a. is a company founded by Mr. Giuseppe Redaelli in Milan in 1950. From then on we produce and sell machines and products for mass metal finishing. Combining the right type of machines and products (finishing media and/or chemical compounds) it is possible to develop several mass metal finishing processes. In the field specific language these processes are named barrelling or vibrofinishing or also tumbling (rumbling) processes. However you name them, these processes are based on the concept of finishing a mass of parts, generally loaded in bulk as loose pieces into the most suitable finishing machine. The pieces to be finished can be of different materials with shapes and volumes going from a roller-pen ball to a boat mould!

Thanks to our incredible experience developed in several fields (mainly industrial ones) today we are able to provide all sorts of surface finishing processes, from deburring or removal of fabrication polluting residuals, to surface smoothing, mirror polishing,

Page 3: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

shading, preparation before painting or plating, ageing of marble and metals as well as other materials, materials washing and cleaning with recycling-aim (environment), cutlery washing (catering field), silverware bright-polishing (hotel industry), and many others...Today Rollwasch Italiana S.p.a. is a company dealing at international levels, with a staff team of approx. 70 persons and three main units (machinery and systems production unit; abrasives and chemical compounds production unit; logistic, warehouse and distribution unit); with an overall units surface of approx. 20.000 sqm. Approx. 10.000 sqm of the total surface has been conceived as sheltered areas.The company head quarter is in Albiate that is located abt. 30 km. to the north of Milan. Here you can find also tests-laboratory, offices and warehouse. The machinery production department can rely on a subcontractors-network of abt. 300 units, which have been selected in decennia of experience. Also this reliable network is contributing to the high standards of quality and reliability of the achieved results and this in a very flexible and competitive way. The chemical facility is a fully automatized factory managed in compliance to ISO-9001 Vision 2000 standards. The whole Company fully belongs to the Redaelli Family. The sales network is managed by Company's specialists coordinating and cooperating with both domestic and foreign agents and distributors. As from the beginning of years '90 the plants production department has developed a complete programme of waste-water treating systems and plants.

Page 4: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Which is the right approach to reachthe best performance ?

1. Define the problem2. Quantify the problem throughput3. Identify the target4. Define the operative methods

Page 5: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Mass metal finishing problems have a high heterogeneity level and a variety, which often depend on specific manufacturing systems and methods, different sales markets and different design requirements. This has brought the company Rollwasch® to deal with each project as it was a single and unique one, thus granting an extreme professionalism. The first step to get the best possible solution for each problem is the finishing process

trial, which is a free of charge test allowing identifying the first solution elements as (f.i.): the batch volumes, the processing times, the compounds and their dosage, the recommendable finishing media, etc. Furthermore this working method offers several additional and parallel advantages like “tangible” results to be evaluated, the opportunity to offer an overall budget and to study also the environmental solutions (noise deadening, waste-water treatments, ergonomics) where needed. All this in a confidential and specific way, absolutely custom made. For an evaluation of your problem it is therefore enough to send us an e-mail, a fax or to call us - we will be glad to let you have all the instructions in order to take all the necessary steps to have your process trial.

Page 6: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Why the customer service offered by ®

Rollwasch is so important and what is it?

Page 7: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Rollwasch® offers a customer service at 360°and includes an important pre-saleservice to give a guidance for the best possible solution choice. During the salephase this important service gives a further support as good financial address (leasing, operational leasing, etc.), assistance to the logistic operations and to the try-out providing also training and information. The after-sale service is always available both for ordinary interventions and for extraordinary maintenances.

Page 8: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

A production programme among the most complete in the world.A production programme among the most complete in the world.

Page 9: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Rollwasch Italiana S.p.A.® offers one of the most complete production and sales programme all over the world in the barrelling and the vibrofinishing field. This programme includes a wide-range of solutions, from the single stand-alone machine of any size and type, to the more automated and sophisticated turn-key plants, to the filtering systems and the industrial waste-water treatment pants, to an unbelievable line of chemical compounds, plastic and ceramic abrasive “chips” and so many other finishing "media".

Page 10: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Manual and automatic circular vibratory finishing machines

Orbital is a manual type series of circular vibratory finishing machines (for articles of big dimensions, delicate ones or for self-barrelling processes), while Softsiever is a machine series with automatic or semiautomatic separation of the finished articles from the chips or finishing "media".

Page 11: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation
Page 12: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Circular vibratory finishing machines ofany size and capacity, from 12 up to 1900 lt.

Page 13: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

The Rollwasch programme of circular vibratory finishing machines offers a wide choice of solutions, both for versions type and for machine capacity, from the small SUPERMINOR model RWO-D-12 to the bigger ORBITAL model RWO-D-1900,but while you are reading this leaflet we are working to widen even more the possible choices! Get-in touch with our commercial department or with our distributors to receive further and more detailed information and to learn more about novelties.

Page 14: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Rollwasch Italian S.p.a. realizes all over the world automatic systems operating at continuous cycle, achieving excellent productive and finishing results. The increasing diffusion all over the world of our systems is due to three main reasons:

� excellent performances with contained costs

� reliability and duration� excellent after-sales service (also in case of great distances as f.i. for extra-

European countries)

Automatic plants with linear machinesat continuous cycle.

Page 15: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation
Page 16: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Vibratory dryers and other alternative drying solutions

Our Vibratory dryers series SICOR with absorbing grit and our hot-air drying belt-tunnel type DRYTUN RWE either with electric or with gas heating. We also have a complete range of centrifugal dryers series HYDROMETAL.

Page 17: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation
Page 18: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

In other words, specific dryingsolutions at 360° degrees

Our vibratory dryers of the SICOR series with absorbing grit are also available in the full-automatic version and with special hardwearing linings - our hot-air drying tunnels of the DRYTUN series are also available equipped with screw conveyor, and in the wash-dry combined version.

Page 19: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation
Page 20: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Rollturbo disc finishing machines for centrifugal force barrelling

Page 21: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

The Rollturbo machine series is divided in two separate programmes: the series named HI-TECH is considered as the top of this machines type thanks to its high level of integrated automation; the series named BASIC offers a good solutions range of semi-automatic and basic models for wet finishing processes.

Page 22: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

RDF disc finishing machines for DRY or WET centrifugal barrelling

The RDF (Rollwasch Disc Finishing) series differs from the classic Rollturbo series for the reduced capacity of the machines (from 70 to 8 lts.) and for the possibility to effect either DRY or WET processes.

Page 23: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Thanks to the "Diamond Microgap" solution the RDF series can treat very thin articles. Thanks finally to some specific adjustments made on this extremely "technical" series it is really possible to adopt highly innovative finishing techniques.

Page 24: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

ROLLSPIN satellitic barrels at centrifugal force

Page 25: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation
Page 26: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Drag finishing machinesseries IPERMATIC

Rollwasch has a drag-finishing machines series named IPERMATIC, for processes by means of polytrophic fixture. The heterogeneity of the articles that can be finished with this type of machines has brought this series to a high development level with more and more complete and technological models.

Page 27: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation
Page 28: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

From the standard tanks with and without ultrasounds series USW, to the newest automatic KTR system

From the standard tanks with and without ultrasounds series USW, to the newest automatic KTR system

Page 29: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation area. The KTR is a microprocessors- full-automatic series and is manufactured in compliance with the most recent and innovative technologies and is entirely realized in special stainless steel.Limited edition only for some European countries.

Page 30: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Belt or screw type machines and plants forwashing at continuous cycle type Drytun WSH

Page 31: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation
Page 32: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Rolldepur the right choice, the best technique for industrial waste water treatment

Page 33: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Rolldepur is an advanced programme of ready-to-use machines and standard system solutions, from which it is possible to develop various custom-made solutions that can be adjusted for different application fields.

Page 34: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

®Rollwasch finishing productsfrom an environmental viewpoint

Since 1990 Rollwasch Italiana S.p.A. has renewed its production programme including a series of chemical compounds and finishing media with low environmental impact (without "strong polluting substances” difficult to be purified), named “Europeseries".

Page 35: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Today the programme of machines, systems and filters for the industrial waste water treatment, named Rolldepur, is so wide as to require a 40 pages catalogue. This combination of machines and products offers an environment respectful programme with competitive and excellent finishing results.

Page 36: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Our high quality logistic and production ability is always at Your service

Rollwasch produces abrasive media, chemical compounds and other finishing media with a high productive potentiality and high stocking and distribution ability. Quality and relative controls, which are operated from the raw-materials stage, to the final product and to the packing one, are executed with particular care.

Page 37: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation
Page 38: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Our "chips", the best choice and the right technique to get an ideal result

Page 39: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

A successful products finishing depends on the use of the right ceramic as well as porcelain, steatite or plastic "chips" type. Very often the right choice in the "chips" type is highly affecting and reducing the waste water treatment side as well as the filtering, the separation, the sieving and the disposal ones. The series Rollmedia Plastic (plastic abrasive chips), Rollmedia Ceramic (ceramic, porcelain, allumina and steatite abrasive chips) and Rollmedia World (grits, wood-chips, and stainless-steel, metallic and glass media) always provide the suitable solution to an endless variety of finishing problems.

Page 40: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Which is the right chemical compoundto get the required finishing result ?

The chemical compounds of the Rollkemik series offers three levels of combined action with good results and high compatibility:

Page 41: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

� Rollkemik Process for the finishing processes

� Rollkemik Depur for the waste water treatments� Rollkemik Complement for the support of the waste

water processes (filtering bags, active carbons, etc.)

� Rollkemik Process for the finishing processes

� Rollkemik Depur for the waste water treatments� Rollkemik Complement for the support of the waste

water processes (filtering bags, active carbons, etc.)

Page 42: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

The Rollwasch mass surface finishingoffers over 5.000 listed process

Page 43: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Rollwasch Italiana S.p.a. è attrezzata con un laboratorio di c.ca 1000 mq. interamente dedicato alla realizzazione di prove di finitura, dimostrazioni pratiche e studi di fattibilità .

Page 44: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Qualitative, economical and "value-added"-advantages for your workpieces

Page 45: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Thanks to the Rollwasch most modern barrelling and vibrofinishing techniques your manufactured articles will achieve very high level results and, in the meantime, you will get:� high quality and finishing results at reduced costs� low manpower's employment, and sometimes not at all� constant and repeatable quality levels on different batches, competitiveness

and good presentation

Page 46: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

Ask for our catalogues, and the documentation you are interested in

Page 47: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

In order to get further pieces of information get in touch with us, our address and other details are in the back cover of this brochure!

Page 48: ROLLWASCH barrelling & vibrofinishing since 1950€¦ · The KTR plant is a real hyper-compact system, designed to contain a whole series of tanks in just one full-automatic operation

®ROLLWASCH ITALIANA S.p.a. Via S.Carlo, 21 - I-20042 Albiate (MI) - Italy

Offices and logistic center :Via San Carlo, 21I-20042 Albiate Brianza (MI)

Tel. +39 0362 930334 Fax +39 0362 931440

web : www.rollwasch.ite-mail : [email protected]


Recommended