Roper Corporation

2009 Report Out

The Roper Corp.

Daniel Barvin

10/20/09

Daniel Barvin

• Case Western- Senior• Mechanical Engineering• 1st Term with Roper• Mentor: Metehan Ozkaya• Team: PCTO - CBOS

Roper Corporation

In your face

• IR Oven & Heat Xfer press process/operation manuals• Heat Xfer Label & Asm Dwgs

Process Manuals & DwgsRoper Corporation

Heat Xfer Process + GE Dwgs + eCAD + eBCN

New Returnables• 48”x45” => 32”x15” tote• 80 pcs / container => 5 pcs / tote• Keeping Inventory Low = Lean• New Dunnage to eliminate need for protective bags

Roper Corporation

DST Testing + Test Request System

=>

Heat Xfer Press DOE• “Good transfer” is obtained by combination of die temp, nest temp,

and dwell time on the Heat Xfer press• Upper & lower spec limits• Part of Control Plan

Roper Corporation

DOE

Heat Xfer Press DOE…

Roper Corporation

Minitab + Chi Squared Test

IR Oven Temp Profiles &In-House Steam Test

• Adjusted IR ovens via DataPaq to obtain desired Time @ Temp (temp profile)

• In-House Steam Test used as preliminary test to SPI testing

Roper Corporation

Test Procedure + DataPaq + SPC

Monogram Cooktop Fixtures

• Go-No-Go fixture to verify location of Monogram Logo on Cooktops

• Part of Quality Control/Audit Plan

Roper Corporation

MSR + Model Shop +Assembly

Pre-heat Station

• Current heat x-fer die/fixture changeover time of 45-50min.

• Challenge to reduce change-over time to 5 min.

• OEM proposal too expensive, design & create a SPEC for the pre-heat station

Roper Corporation

Lean + AME + Equipment SPEC

SS Stamping Insourcing

• Heat Xfer Graphics Insourcing 1st Phase• SS Stamping Insourcing 2nd Phase

Roper Corporation

2.5MM Savings

Future Goals

• Earn B.S. of Mechanical Engineering from Case Western

• Travel the world• Find an exciting job in an new

innovative field

Thank you for the Opportunity