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Co-op Final PresentationSummer 2015
Michael Ross Smith
Michael Ross SmithPaintGreg HowardTroy ChapmanVirginia Commonwealth UniversityJuniorMechanical EngineeringFirst
Introduction:Name:
Department: Supervisor:
Mentor: University:
Academic Level: Major:
Co-op Term:
Projects & Tasks:1) Learn CATIA2) Model and design props, fixtures, and supports3) Update op-standards and safety risks in PDDA for
new models
Learning CATIA:
Friendlier to a new user
Able to model in 3Dand then draw in 2D
Toolbars with large buttons
Less assumptions made when modeling Create assemblies of
multiple partsToolbars with three times as
many smaller buttonsVery similar functions, different
vocabulary
Geometric and dimensional constraints
Similar UI
Default hotkeys
Fixtures & Props:Current Situation:• Lots of associate movement• Lose track of designs, dimensions, and intent
Objective:• Model and create 2D drawings of fixtures, props, and supports in order to allow easy manufacturing and access.
Improvement:• Establish constraints which allow for easy future modification
Result:• 3D models that are designed under the assumption that they will need to be changed in the future. • Fewer lost and non-updated drawings.
Bumper Supports:Current Situation:• Bumpers for new model need to be held securely through the painting process• Steel supports cause deforms and inconsistencies from heat
Objective:• Model and create 2D drawings of prototype bumper supports• Allow top of bumper supports to detach and get cleaned easily
Result:• Mass production of new model bumper plates and supports• Initial design for Delron/steel supports completed
Testing:
PDDA (Process Data Development & Analysis)
Current Situation:• Operation standards need to be
updated for new models• Ergonomic risks need to be reassessed
Objective:• Update operation standards for new
model Accord, ILX, and TLX
Result:• Improved categorization of different
processes• Clear pronunciation of quality
standards• Updated safety risks on line
HART (Honda of America Racing Team)
• Autocross preparation and competition• Meets at AEP (Anna, OH)• Volunteer associates
• Drive• Maintain
• Hands-on technical experience• Improved diagnostic ability• Opportunity to instruct less experienced
members
• Experience on an established, well-funded race team
Lessons learned from co-op:• Familiarized with a professional setting
– Assembly– Design– Communication
• New 3D modeling software
Future interests:• Automotive field
– Motorsport– Aftermarket performance parts– High performance production vehicles
Thanks to:
• Greg Howard• Troy Chapman• Paint - New Model• Honda