rotaryBP-QX4-TA 4/13/05 11:37 AM Page 2 · ROTARY VANE ACTUATORS with integral unidirectional...

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Turn-Dex (CD) 1-1/4” Series

Unit MaterialsStator/Rotor Seals .UrethaneShaft/Tube Seals ........Buna1

Shaft ........ 1144 G&P SteelBody..........Anodized Alum.Bearings .Full Comp. NeedleMiscellaneousInlets .....................1/8 NPTMin. Pressure .............35psiMax. Pressure ..........200psiCylinder Bore ..........1-1/4"Shaft Load CapacitiesMax. Side Load.......250lbs.Max. End Load..........10lbs.Temperature Range-20°F to 180°F. Consult factoryfor higher temperature.FiltrationAir 25-50 microns

ClutchType ...................Roller, lock inone direction, free overrun inother direction.Max. Torque Rating...143 in. lbs.

Cycle Rates3

Max. non-lubed rate:Double Vane ............40cpmSingle Vane..............20cpmMax. lubed rate:Consult FactoryRotary Motion BacklashAll models.............0 degreeLeak RatesAir 4 cfh or less@100psi

SPECIFICATIONS

1 Viton Optional2 All rotations are nominal +4/-0 actual 3 Cycle = Start position to end of

rotation and returning to the start position.Stroke = 1/2 cycle

TURN-DEX ACTUATOR WITH ADJUSTABLE STROKE CONTROL(STD) SHOWN WITH OPTION 801 (SIDE MOUNTS POS. 2 & 6)

ROTARY VANE ACTUATORSwith integral unidirectional clutch:• 6 base models with torque outputs from 13 in.lbs. to 60 in.lbs.

• Clockwise or Counterclockwise stepped rotations.

• Adjustable Stroke Control as standard.

Turn-dex Stepper Indexer:

– Highly repeatable (+/- 1/2 degree).– Provide instantaneous and continuous full torque.– Produce more torque in less space.– Eliminates gears and pivotpoints that wear, break or strip.

• Turn-Act Patented Urethane seals for:– Long cycle life and Non-lube service.– Actual applications with 25 million cycles and more.

• 100s of standard options and modifications.

Just imagine… How Turn-Act Answer Engineering canwork for you!

180° and 270° Rotations2

Torque Chart (IN. LBS.)

Actuator

Model

321323341343

Actuator Torque at

100 PSI 80 PSI 60 PSI

13

32

10

25

7

19

90° Rotations2


Actuator

Model

Actuator Torque at


2560

2048

1536

322342

Capacity per Stroke3 (IN3)

321341

0.991.99

322342

0.841.68

270° 90°Rotation2 Rotation2

Weights (OZs)

321341

1014

322342

1014


1 www.turn-act.com


How to Order: Turn-Dex (CD) 1-1/4” Series

341

MODEL

1

DRIVEDIRECTION

1

1 2

Model Series - Torque -Rotation

321 CD - 13 - 270322 CD - 25 - 90323 CD - 13 - 180341 CD - 32 - 270342 CD - 60 - 90343 CD - 32 - 180

A02

3

OPTIONS

– – XXX

3

OPTIONS

–

Model 2

1 Clockwise 2 Counter-clockwise

Drive DirectionBased on shaft end view and inlets at 12

O'Clock

3

000 No Options101 Flange Mount - Cap End 700 Stainless Steel Shaft & Trim704 Teflon Impregnate Anodize801 Side Mounts - Positions 2 & 6803 Side Mounts - Positions 4 & 8804 Side Mounts - Positions 2, 4, 6 & 8901 Thrust Protection - Cap End, Pos.5B00 Urethane BumpersT01 5/8" Trantorque® Shaft Coupler

- Carbon Steel T02 5/8" Trantorque® Shaft Coupler

- Stainless Steel Stainless Shaft Coupler has 1/3 the

transmissible torque as T01 (see pg.13)

Switch OptionsAdditional switch options available on pg. 12

All Axx Switch Options are Single End Only

A00 Switch Package - No SwitchesA02 Switch Pkg. - 2 Reed SwitchesA05 Switch Pkg. - 2 Sourcing SwitchesA08 Switch Pkg. - 2 Sinking Switches

OptionsAdditional options available on pg. 8

2www.turn-act.com


3

Dimensional Data: Turn-Dex (CD) 1-1/4” Series

Basic Dimensions

Actuator A B C

321 3.84 1.50 1.57322 3.84 1.50 1.57 323 3.84 1.50 1.57341 4.84 2.50 2.57342 4.84 2.50 2.57343 4.84 2.50 2.57

Dimensional Specifications

A

C

B

Ø.625

.75

1.00.78

3/16 SQ. Kwy

.75

Adjustable Stroke ControlAdjustment Screws

1.62

1/8 NPT PORTS

BOTTOM MOUNTS1/4-20 X 3/8 DP.

RADIAL (SIDE)LOAD 250 LBS

THRUST (END)LOAD 10 LBS

5

8

7

4

3

2

1

6

Air Inlet

START OFROTATION

Port & Mounting Position References Shaft Load CapacityNominal Rotations (+4/-0 actual)

90º180º270º

43º

NOTE: The 43º start position is nominal. Tolerances are +/- 2 degrees

Rod End View

AdjustableStroke Control

1.62

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4

Unit Materials

Stator/Rotor Seals ...UrethaneShaft/Tube Seals ..........Buna1

Shaft ...........1144 G&P steelBody............Anodized Alum.Bearings ...Full Comp. NeedleMiscellaneous

Inlets......................1/4 NPTMin. Pressure ...............35psiMax. Pressure ..........200 psi4

Cylinder Bore ............2-1/2"Shaft Load Capacities

Max. Side Load........500 lbs.Max. End Load ..........25 lbs.Temperature Range

-20°F to 180°F. Consult factoryfor higher temperature.Filtration

Air .................25-50 micronsHydraulic .......10-25 microns

ClutchType ...................Roller, lock inone direction, free overrun inother direction.Max. Torque Rating...412 in. lbs.

Cycle Rates3

Max. non-lubed rate:Double Vane ..............40cpmSingle Vane ...............20cpmMax. lubed rate:Consult FactoryRotary Motion Backlash

All models ..............0 degreeLeak Rates

Air........4 cfh or less@100psiHydraulic .....0.5 cim@500psiHydraulic Service

Use of paraffin based hydraulicoil is recommended. DO NOTUSE skydrol, brake fluid, waterbased fluid, S or F type automatic transmission fluid.

ROTARY VANE ACTUATORSwith integral unidirectional clutch:• 10 base models with torque outputs from 87 in.lbs. to 350 in.lbs.

• Clockwise or Counterclockwise stepped rotations.

• Adjustable Stroke Control as standard.

Turn-dex Stepper Indexer:

– Highly repeatable (+/- 1/2 degree).– Provide instantaneous and continuous full torque.– Produce more torque in less space.– Eliminates gears and pivotpoints that wear, break or strip.

• Turn-Act Patented Urethane seals for:– Long cycle life and Non-lube service.– Actual applications with 25 million cycles and more.

• 100s of standard options and modifications.

Just imagine… How Turn-Act Answer Engineering can work for you!

1 Viton Optional2 All rotations are nominal +4/-0 actual 3 Cycle = Start position to end of rotation

and returning to the start position.Stroke = 1/2 cycle

4 Pressure Rating for 11X and 12X is 500psi max.

TURN-DEX ACTUATOR NO OPTIONS SELECTED

Turn-Dex (TD) 2-1/2” Bore Series


Actuator

Model

411413421423431433

Actuator Torque at


87

175

350

70

140

280

52

105

210


Actuator

Model

Actuator Torque at


175

350

140

280

105

210

412414422424

Capacity per Stroke3 (IN3)

411421431

4.528.5017.0

0412422

N/A

2.755.50N/A

Weights (LBS)

411421431

2.53.36.0

412422N/A

2.53.5

N/A

SPECIFICATIONS



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45° AND 90° Rotations2

180° and 270° Rotations2


1 Clockwise 2 Counter-clockwise

000 No Options101 Flange Mount - Cap End 700 Stainless Steel Shaft & Trim704 Teflon Impregnate Anodize801 Side Mounts - Positions 2 & 6803 Side Mounts - Positions 4 & 8804 Side Mounts - Positions 2, 4, 6 & 8901 Thrust Protection - Cap End, Pos.5B00 Urethane BumpersT01 1" Trantorque® Shaft Coupler

- Carbon Steel T02 1" Trantorque® Shaft Coupler

- Stainless SteelStainless Shaft Coupler has 1/3 the

TransmissibleTorque as T01 (see pg. 13)

Switch SystemsAdditional switch options available on pg. 12

All Axx Switch Options are Single End Only

A00 Switch System -No SwitchesA02 Switch System -2 Reed SwitchesA05 Switch System -2 Sourcing SwitchesA08 Switch System -2 Sinking Switches

How to Order: Turn-Dex (TD) 2-1/2”

413

MODEL

2

1

1 2

Model Series - Torque -Rotation

411 TD - 87 - 270412 TD - 175 - 90413 TD - 87 - 180414 TD - 175 - 45421 TD - 175 - 270422 TD - 350 - 90423 TD - 175 - 180424 TD - 350 - 45431 TD - 350 - 270433 TD - 350 - 180

200

3

OPTIONS

– – XXX

3

OPTIONS

–

Model 2 Drive DirectionBased on shaft end view and inlets

at 12 O'Clock

3 OptionsAdditional options available on pg. 8

DRIVEDIRECTION

5 www.turn-act.com


Dimensional Data: Turn-Dex (TD) 2-1/2”

Nominal Rotations (+4/-0 actual) Port & Mounting Position References Shaft Load Capacity

A

C

B

2.12

Ø1.00

1.25

1.751.00

5/16-18 UNC THREAD.75 DEEP 3 PLACES

1.22 TYP.

SHAFT PROTRUDES OUT.015 FROM FACE

1/4 Sqr. Kwy

1.50

RADIAL (SIDE) LOAD 100 lbs.

THRUST (END)LOAD 10 lbs.

5

8

7

4

3

2

1

6

Basic Dimensions

Actuator A B C

41X 2.90 1.75 2.1542X 4.40 1.75 3.6443X 7.42 1.75 6.6744X 10.38 1.75 9.63

Dimensional Specifications

START OFROTATION

45º90º180º270º

43º

NOTE: The 43º start position is nominal. Tolerances are +/- 2 degrees

Rod End View

1.75

6www.turn-act.com


Adjustable Stroke Control (ASC)

NOTE: 1. Contact Factory for other adjusting ranges.2. The Thrust Protection Option (see pg 12) can be integrated into the ASC Housing

to minimize the overall length of the actuator.

POSITION REFERENCE DRAWING

METHOD OF OPERATION

NOTE: Specify the position to be tapped for adjustment screws. Example: Option 407 would callout position 4 as the adjustment screw location, as depicted in the drawing above.

DIMENSIONAL DATA

Option # Description

400 ASC Cap End, Position 5401 ASC Rod End, Position 1402 ASC Cap End, Position 6403 ASC Rod End, Position 2404 ASC Cap End, Position 7405 ASC Rod End, Position 3406 ASC Cap End, Position 8407 ASC Rod End, Position 4

** Turn-Dex(TD) Series Only

Actuator Rotation Adjusting Range

**45º 0-45 degrees90º 0-90 degrees

180º 90-180 degrees270º 90-270 degrees

5

8

7

4

3

2

1

6

Adjustable Stroke Control (ASC) Dimension

MODEL/Series (A =max) in. (B) in. (C) in. Sq.

Turn-Dex (CD) 1.500 0.656 1.63Turn-Dex (TD) 3.250 1.000 3.03

A

B

HOUSING

CONTROLSCREW

NOTE: FLUSH AVAILABLECONSULT FACTORY

CAM

JAMNUT

Standard on all Turn-Dex models, the Adjustable Stroke Control (ASC) allows an actuator to be adjusted to the exact rotational stroke desired. The “ASC” consists of a shaft mounted steel cam, enclosed in a housing with control screws (see method of operation below). Turning the control screws either extends or limits the amount of rotation. The ends of the control screws impact the cam providing a positive and repeatable end of rotation stop. The ASC option is often specified for applications where the stroke required is not within the rotational tolerance. The standard rotational stroke tolerance of an actuator is +4º /-0º. (i.e.: A 90-degree actuator without ASC will have a rotation of 90-94º With the addition of the ASC option a precise 90º rotation is attainable.)

C

NOTE: Rotations greater than 180º are not fully adjustable with a standard 2 screw adjustablestroke control. Consult factory for greater adjustment range.

7 www.turn-act.com


Turn-Dex Options– Flange Mount

.38

1.00

2.38

1.75

.50 .50

1.75

2.443.00

Ø.28 THRU4 PLACES

1.25

3.00

4.50

3.75

Ø.34 THRU4 PLACES

TURN-DEX (CD) 1 1/4" Bore Series

TURN-DEX (TD) 2 1/2" Bore Series

.38

100 Front Flange101 Rear Flange

Option# DescriptionNOTE: The Flange Mount option and Adjustable Stroke Control option may not be ordered on the same end of a unit.

NOTE: ASC is standard on all Turn-Dex models but omitted for clarity.Please refer to page 7 for dimensional information.Side Mounts surface 3 & 7 are standard, but are not shown for clarity.

8www.turn-act.com

NOTE: ASC is standard on all Turn-Dex models but omitted for clarity.Please refer to page 7 for dimensional information.Side Mounts surface 3 & 7 are standard, but are not shown for clarity.


Turn-Dex Options- Side Angle Mounts

A

MM

Ø.344 THRUTYP

4.156

Mounting Surface Reference Drawing

LL

5

8

7

4

3

2

1

6Option # Description

200 Side Angle Brackets, Mounting Surface 3 & 7201 Side Angle Brackets, Mounting Surface 2 & 6202 Side Angle Brackets, Mounting Surface 4 & 8203 Side Angle Brackets, Mounting Surface 1 & 5

NOTE: Specify the surface to be used for mounting. Example: Option 200 would call out surface 3 & 7 as the mounting surface, Option #201 would call out surface 2 & 6 as the mounting surface.

TURN-DEX (TD) Series

41X 2.90 1.625 .638 .12542X 4.39 3.000 .694 .12543X 7.42 6.000 .712 .12544X 10.38 9.125 .626 .188

5.030

Turn-Dex Model A LL MM TT

Option 200 Shown in Drawing

TT

9 www.turn-act.com

NOTE: ASC is standard on all Turn-Dex models but omitted for clarity.Please refer to page 7 for dimensional information.


Turn-Dex Options- Side Mounts


SIDE MOUNTS, SIDES 3 & 7 STANDARD ON ALL MODELS

800 Side Mounts, Sides 1 & 5801 Side Mounts, Sides 2 & 6803 Side Mounts, Sides 4 & 8804 Side Mounts, Sides 2, 4, 6 & 8806 Side Mounts, Sides 6 & 8807 Side Mounts, Sides 2 & 4810 No Side Mounts

1/4-20 UNC THREAD.44 DEEP4 PLACES PER SIDE

.350

D

.750

5/16-18 UNC THREAD.75 DEEP4 PLACES PER SIDE

.258

D

1.50

Position Reference Drawing

5

8

7

4

3

2

1

6

NOTE: Specify the side to be used for mounting. Example: Option 804 would call out sides2, 4, 6 & 8 as the mounting surfaces, as depicted in the drawings below. Mount sides 3 & 7 are standard on all models (CA, TA, BR) but are not shown for clarity.

ASC is standard on all Turn-Dex models but omitted for clarity.Please refer to page 7 for dimensional information.

41X 2.3842X 3.8743X 6.9144X 9.86

Turn-Act Models D

TURN-DEX (TD) Series

TURN-DEX (CD) Series

NOTE: Mounts surface 3 & 7 are standard, but are not shown forclarity. Standard Bottom Mount dimensions shown on page 6.


31X 1.0032X 1.50 33X 2.0034X 2.5036X 4.05

Comp-Act Models D

NOTE: Mounts surface 3 & 7 are standard, but are not shown forclarity. Standard Bottom Mount dimensions shown on page 10.

Center drill omitted from shaft details for clarity.


10www.turn-act.com


Turn-Dex Options-Thrust Protection

Excessive thrust load will cause premature seal wear and shortenactuator cycle life (See chart below). Applications that produce high linear/thrust loads, such as when the shaft is vertical, with the load set on or hanging from the shaft may require the ThrustProtection option.

This option consists of a series of internal thrust bearings and a shaftcollar enclosed in a machined aluminum housing. This system effective-ly isolates the load from the actuator vane, permitting higher thrust load limits (See chart).

NOTE: The Adjustable Stroke Control (ASC) Option (see pg xx) can be integrated into the ThrustProtection Housing to minimize the overall length of the actuator. (See pg 23).

900 Cap End901 Rod End

Option # PositionTURN-DEX SERIES ACTUATOR WITH OPTIONALTHRUST PROTECTION.

11 www.turn-act.com

APPLICATION CONSIDERATIONS

Overrun: The output shaft can be manually rotated only in its drive direction. large loads may coast after the actuator has stopped. The output shaft cannot be reverse rotated. Forcing it backwards could damage the Turn-Dex.

Accurate & Repeatable Positioning: Due to the overrun nature of the clutch, external stops, brakes, roller and detents or shot-pins are required for accurate and repeatable positioning.

Special Options: Turn-Act will provide customized units to fit your specific application needs.Modifications include special shafting, special mounts, clutch housings with shot-pin cylinders, disc brakes and thrust protection. Consult your Turn-Act distributor for additional information.


Caution: Switches will be permanently damaged if operated without a load. Consult factory if lead length is lead length will exceed 20 ft.

TURN-DEX (CD) SERIES SWITCHES TURN-DEX (TD) SERIES SWITCHES

1.51

1.61

A00 Switch Ready – – – – – –No Switches

A05 PNP/Sourcing Normally 22 gauge 6-24 VDC 0.5 Amp N/A 0.5 VoltsOpen Output Max

A08 NPN/Sinking Normally 22 gauge 6-24 VDC 0.5 Amp N/A 0.5 VoltsOpen Output Max

A02 AC/DC Reed SPST 22 gauge 5-120 VDC/VAC 0.5 Amp Max 10 watts 3.5 VoltsNormally Open 50/60 Hz 0.005 Amp min. Max

A25 PNP/Sourcing Normally 8mm Type - B 6-24VDC 0.5 Amp Max N/A 0.5 VoltsOpen Output QD

A28 NPN/Sinking Normally 8mm Type - B 6-24VDC 0.5 Amp Max N/A 0.5 VoltsOpen Output QD

A22 AC/DC Reed SPST 8mm Type - B 5-120 VDC/VAC 0.5 Amp Max 10 watts 3.5 VoltsNormally Open QD 50/60 Hz 0.005 Amp min. Max

Lead Switching Switching Switching Max.

Option #* Switch Type Function Type Voltage Current Power Voltage Drop

SWITCH PACKAGE (CAP END)

Includes a Cap End Mounted Switch Ready Housing

SWITCH SYSTEM WITH 9 FT. LEADSSWITCH SYSTEM WITH 8MM QUICK DISCONNECT

Turn-Dex Options- Cap Switch SystemsTurn-Dex Actuators are available with electronic position sensing switches. The switches have LED lamps that light when in sensing posi-tion. If adjusted for end of stroke indication, the LED will remain lit as long as the stroke position is maintained. A small shaft mountedmagnet in the switch housing operates the switches (See drawings).

12www.turn-act.com


ActuatorShaft Component Max. Transmissible Dimensions

Style Trantorque Series Part # diameter (d) Bore (D) Tq. Thrust L1 L2 A1 A2 B1 B2Imperial Turn-Dex (CD) 6980120 5/8" 1-1/2" 1225 in.lbs. 2310 lbs. 1-21/32" 11/16" 1-1/4" 1-1/2" 5/16" 5/16"Series

Turn-Dex (TD) 6980240 1” 1-3/4” 2450 in.lbs. 4620 lbs. 2-1/32" 13/16" 1-1/2" 1-3/4" 7/16" 3/8"Non-Traversing

Turn-Dex Options- Trantorque®

TrantorqueTrantorque keyless shaft couplings eliminates:

• The need for keys, keyways and setscrews.• Simplifies synchronization.• Allows for infinite radial adjustments.• Mounts hubless devices.

The Trantorque coupling uses 2 opposing tapers thatexpand into the OD and contract on the ID to attach andhold shaft loads.

NON-TRAVERSING

GT SERIES

Dd A1

B1L2

L1

dA1A2

L1L2

MINI SERIES

Dd A1

B1L2

L1

B1

B2

D

13 www.turn-act.com



Turn-Dex (TD) 6980240 1” 1-3/4” 3500 in.lbs. 6600 lbs. 1-7/8" 7/8" 1-1/2" 1-3/4" 7/16" 3/8"

StandardModels



Turn-Dex (TD) 6980240 1” 1-3/4” 1050 in.lbs. 1980 lbs. 1-7/8" 7/8" 1-1/2" 1-3/4" 7/16" 3/8"

StainlessModels

D


Turn-Dex Options- Hub Adapter

This option provides an alternative to theconventional output shaft. The Hub Adapteroption allows for easy mounting of grippers,tooling, actuators, cylinders and other endeffectors that require a flat mounting surface.

The Hub is manufactured of aluminum with4 counter bored through holes on one sideand threaded holes on other. Trantorque (seeTrantorque section) is used in mounting ofthe Hub Adapter to the actuator shaft. Thisattachment method provides infinitehub/hole orientation.

TRANTORQUE WITH ADAPTOR HUB

A 0.438" 0.750"B 1.563" 2.500"C 1.156" 2.000"D #10-24 1/4-20

Hub Adapter

Dimensions

Turn-Dex

(CD) Series

Turn-Dex

(TD) Series

Note: Contact Factory for other hub diameters, bolt hole patterns, etc.

C’BORED FOR FAS-TENER “D”

45º

Ø”C” BOLT CIRCLE

TAP FORFASTENER “D”

Ø”B”

A

M10 W/Carbon Steel TrantorqueM20 W/Stainless Steel Trantorque


14www.turn-act.com


CAP0400B 02/05 5M

Determination of the suitability of any information or product forthe application contemplated by any user or the manner of thatuse is the sole responsibility of the user.

Turn-Act, reserves the right to improve or change designswithout notice.

All orders are subject to acceptance by the factory sales department.

Turn-Act, agrees to repair or replace to the original purchaser any standard parts or products for a period of 12 months fromdate of shipment which Turn-Act determines upon inspection to be defective in workmanship or material. Wear componentsincluding but not limited to seals and bearings are excluded from this warranty.

Under no circumstance may merchandise be returned without written authorization from the factory.

This warranty is void in the event the product has been tamperedwith, altered, or serviced by unauthorized personnel.

Turn-Act’s, total responsibility for any claims, damages, losses or liabilities related to the product covered thereunder shall not exceed the purchase price of such product. in no event shall Turn-Act be liable for any special, indirect, incidental or consequential damages of any character, including but not limitedto loss of use of productive facilities or equipment, lost profit,property damage, transportation, installation or removal or lostproduction whether suffered by purchaser or third party. Turn-Actdisclaims all liability for any and all cost, claims demands,charges, expenses, and other damages, either direct or indirect,incident to all property damage arising out of any cause of action based on strict liability. this warranty gives you specificlegal rights and you may have other rights, which vary from state to state.

Special Conditions and Limited Warranty

Turn-Ac tWes tmins te r, SCUSATe l : 864.647.9521Fax: 864.647.9574 www. turn-ac t . com

Jus t imagine . . .How Turn-Ac t ’s Answer Engineer ing can work for you!


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