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Roteq Capability Statement

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Capability Statement Roteq – your first choice for independent turbomachinery services www.roteq.com.au
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Page 1: Roteq Capability Statement

Capability Statement

Roteq – your first choice for independent turbomachinery services

www.roteq.com.au

Page 2: Roteq Capability Statement

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Roteq – We’re a people business where everyone goes the extra mile to meet your needs

In 2004 we established Roteq to fill the need for independent, responsive, accessible and flexible turbomachinery services.

With our practical know-how and technical backgrounds – André’s from Sulzer Diesel and Elliot Turbo and Richard’s from Sulzer Pumps, Sulzer Turbo and Weir Pumps – we cover everything from field services to diagnostics and servicing in our fully equipped workshop.

Our independent status and commitment to safety and quality results are important ways in which we add value for our customers and partners in Australia, New Zealand and the Pacific Islands. But just as important is getting to know the people we are working with.

That’s because we’re a people business, where everyone goes the extra mile and gives their very best.

When a job needs doing, we’re there doing it.

Richard Dixon André Bossert

WELCOME TO ROTEQ

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Roteq ’s continual growth comes by collaborating with our customers, partners and team to find the best solutions

YOU RECEIVE HIGH QUALITY OUTCOMESWhen you work with Roteq, you’ll find that every member of our team plays a vital role in achieving our high standards.

Each Roteq employee has been chosen not only because they demonstrate outstanding on-the-job performance, but because they share our drive to exceed all customer expectations in every aspect of Roteq service.

For our customers, this results in consistently reliable and proactive service from a team that is truly committed to making a difference. Our business is based on developing close, ongoing relationships with our customers and partners through trust, persistence and understanding.

YOU WORK ONLY WITH GENUINE TURBOMACHINERY SPECIALISTSOur cohesive, co-ordinated team of technical consultants are all specialists in their chosen field of turbomachinery, with experience gained in countries as diverse as Pakistan, France, Italy, Switzerland, the United States, the UK and South Africa.

Many built their expertise first hand by working with the European manufacturers of the complex machinery they now service.

This is hugely beneficial to our customers as it means no time is lost on site; our people can immediately apply their exceptional working knowledge and skills to your job at hand.

HOW DOES ROTEQ ADD VALUE?

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Since 2004, customers in the gas, petrochemicals, mining and resources, power generation and industrial sectors from across Australia, New Zealand and the Pacific Islands have been relying on Roteq’s Field, Workshop and Diagnostic services.

In this time we’ve completed hundreds of overhauls, repairs and servicing projects, both at our workshop and in the field.

CUSTOMERSSome of the many companies we work with include:

• APLNG (Origin Energy)• BlueScope Steel• Origin Energy• Queensland Nickel• QCLNG (BG Group)• BHP Billiton• Energy Australia• Queensland Nitrates• GLNG (Santos)

• Porgera• Verve Energy• Incitec Pivot• Conoco Phillips• Vale Nickel• CS Energy• Koniambo Nickel• Woodside• Shell• Solar

• CSR• Exxon Mobil• Caltex• Qenos• Visy• BOC• Viva Energy• Orica• Xstrata

WHO DO WE WORK WITH?

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Roteq is your single source solutions provider for all your turbomachinery needs

Whether you have a scheduled overhaul or an emergency shutdown, there is no room for error; as engineers, we understand how crucial it is that your machinery is back working again swiftly and safely.

That’s why when André and Richard formed Roteq, they did so with clear goals in mind: to deliver outstanding quality workmanship on time, with zero injuries and no environ-mental incidents.

To achieve this, Roteq has well established principles in place for every project.Firstly, you have a single point of contact across our three business divisions – Field Services, Workshop Services and Diagnostics – so it’s easy for you to benefit from our complete range at any time.

Secondly, choosing Roteq means you benefit from our fully audited integrated manage ment system. This three-point system guarantees that every service follows a rigorous and structured set of guidelines.

Whether it’s in our workshop or out in the field, you’ll find that every step of our process is clearly defined and followed by each and every one of our team members, ensuring the service we provide is consistent and compliant in every aspect.

We don’t just believe in the system; we live it.

Roteq processes are audited and certified to ISO 9001:2008 Quality, ISO 14001:2004 Environmental and AS/NZS 4801:2001 OHS.

OUR SERVICES

Page 6: Roteq Capability Statement

No matter how complex your project, our team of specialists will work together with your team to exceed your expectations and deliver on time.

Roteq offers a collaborative field service, working on steam and gas turbines, turbocompressors and associated equipment, including motors, generators, gearboxes, lube oil systems, gas seals and cooling systems.

PLANNED OVERHAULSComplete shutdown planning, including resources, scheduling, development of workpacks including inspection and test plans and documentation, and long term service agreements.

NEW INSTALLATIONSPlanning, execution and commissioning of all critical rotating equipment from construction to hand over.

EMERGENCY RESPONSE Immediate Roteq response to your unexpected maintenance requirements, wherever and whenever they may be.

PRE-SHUT DOWN PLANNINGDetailed scope development, overhaul pre-planning, inspection of stocked spare parts and detailed comprehensive reporting, including recommendation for repairs and shortfalls.

LUBE OIL FLUSHINGComplete system flushing following construction or oil conditioning during scheduled maintenance activities. Using our purpose-built mobile centrifuge filter system, we ensure maximum cleanliness and de-watering. Oil sampling and reporting is undertaken to ISO standards.

ONSITE AND OFFSITE TRAININGFully customised training programmes for your staff, covering all aspects of turbo-machinery operations and maintenance.

Roteq ’s enthusiastic service teams work with yours to deliver on time

FIELD SERVICES

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Page 7: Roteq Capability Statement

Roteq ’s workshop teams have thetechnology to deliver

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By combining our in-house skills with our highly specialised subcontractor partners, we add value to repairs and overhauls, ensuring all your turbomachinery related inspection, repair and re-engineering needs are met quickly, safely and cost effectively.

EQUIPMENT OVERHAULA complete overhaul, focused on the rotating and stationary components of compressors, turbines and their sub-assemblies. Our technical “as left” report is immediately available online.

RE-ENGINEERINGUpgrades of mechanical components of compressors, turbines, pumps and control systems to comply with modern standards and to an OEM-supported superior price / value solution.

WORKSHOP AND ON-SITEDYNAMIC BALANCINGRanging from 1 kg to 8 000 kg, our Schenk balancing machines are balanced to international standards and deliver a comprehensive balancing report.

ROTOR STORAGEIn-house manufacture of custom made, nitrogen-buffered storage boxes to ensure your rotor remains in perfect condition. Same day shipping guaranteed.

WORKSHOP SERVICES

Page 8: Roteq Capability Statement

Roteq ’s diagnostic teams resolve even the most complex technical challenges

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Not only will our experienced technicians expertly diagnose the performance of your equipment, they will troubleshoot to find the root cause of any problems and provide a workable solution. We also analyse dynamic behaviours in relation to process variables, vibrations, temperatures, imbalance and shaft alignment.

VIBRATION ANALYSISState of the art measurement technologies that measure and evaluate torsional vibrations and static torsion in the range of 5 - 100,000 rpm. We also offer online remote monitoring and analysis.

LASER ALIGNMENTWe use the latest Rotalign Ultra IS Shaft Alignment devices and alignment centre software to report exact results. Vertical and horizontal machine levelling, including pipe strain measurements on any size machine frame in any location, form part of our standard procedure.

ON-SITE DYNAMIC BALANCINGThe latest Schenk SmartBalancer2 at full operational speed balances equipment up to 50 tons rotor weight, including compressors, turbines, motors, generators and couplings. Our field balancing capabilities include both single and multi-plane balancing.

DIAGNOSTICS

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Roteq focuses on delivering outstanding quality workmanship on time, with zero injuries and no environmental incidents

QUALITY MANAGEMENT The outstanding level of collaboration you experience from Roteq is documented through our established procedures and commitment to exceeding your expec tations. We are dedicated to quality and continuous process improvement for our customers, our partners and our team.

HEALTH & SAFETY MANAGEMENT It is our moral and legal responsibility to provide a safe and healthy working environment for employees, contractors, customers and visitors. This commitment extends to ensuring that our operations do not place our local community at risk of injury, illness or property damage. Roteq is committed to continuous improvement in WHS management in order to eliminate the risk of workplace injury and illness.

ENVIRONMENTAL MANAGEMENT At all levels of our operation, we plan and conduct our activities with a view to protecting and conserving the natural environment. We do this by complying with legal and other requirements, our Environmental Management System and meeting community expectations.

INTEGRATED MANAGEMENT SYSTEM

Page 10: Roteq Capability Statement

CONTACT US

SYDNEY HEAD OFFICE & WORKSHOPRoteq Australia Pty LtdUnit 17176 South Creek RoadCROMER NSW 2099 AUSTRALIAPhone: +61 2 9984 0700Fax: +61 2 9984 0755

BRISBANE OFFICE Unit 108.2, 2-6 Leonardo DriveBRISBANE AIRPORT QLD 4007 AUSTRALIAPhone: +61 7 3860 6185Fax: +61 7 3319 6696

MAILING ADDRESSRoteq Australia Pty LtdPO Box 6109FRENCHS FOREST NSW 2086AUSTRALIA

TECHNICAL SUPPORT & OPERATIONS Andre BossertPhone +61 408 656 712Email: [email protected]

SALES & BUSINESS DEVELOPMENTRichard DixonPhone: +61 424 468 855Email: [email protected]

ADMINISTRATIONEmail: [email protected]: www.roteq.com.au

ABN 48 111 577 907


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