+ All Categories
Home > Documents > RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-xx - Operation Manual

Date post: 18-Mar-2022
Category:
Upload: others
View: 3 times
Download: 0 times
Share this document with a friend
41
rram-mcte20-xx_g_en_101 RRAM-MCT/E20-xx Train audio exchange unit according to UIC 568 Operation manual Version 1.01
Transcript
Page 1: RRAM-MCT/E20-xx - Operation Manual

rram-mcte20-xx_g_en_101

RRAM-MCT/E20-xx

Train audio exchange unit according to UIC 568

Operation manual

Version 1.01

Page 2: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 2/41

AMiT, spol. s r.o. does not provide any warranty concerning the contents of this publication and reserves the right to change the documentation without obligation to inform anyone or any authority about it.

This document can be copied and redistributed under following conditions:

1. The whole text (all pages) must be copied without any changes. 2. All redistributed copies must retain the AMiT, spol. s r.o. copyright notice

and any other notices contained in the documentation. 3. This document must not be distributed for purpose of making profit. The names of products and companies used herein can be trademarks or registered trademarks of their respective owners.

AMiT is a registered trademark.

Copyright (c) 2017, AMiT, spol. s r. o.

Producer: AMiT, spol. s r. o. Naskové 1100/3, 150 00 Praha www.amit-transportation.com

Technical support: [email protected]

Page 3: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

3/41 rram-mcte20-xx_g_en_101

Contents

History of revisions ......................................................................................... 5 Related documentation ................................................................................... 5 Used symbols ................................................................................................. 5

1 Introduction .......................................................................................... 6

2 Technical parameters .......................................................................... 7

2.1 Dimensions ................................................................................................... 10 2.2 Design of front panel .................................................................................... 11 2.3 Recommended drawing symbol ................................................................... 13

3 Product marking ................................................................................ 14

4 Conformity assessment .................................................................... 16

4.1 Other tests .................................................................................................... 17

5 Power supply ...................................................................................... 18

6 Ethernet............................................................................................... 19

6.1 Ethernet line state indication ........................................................................ 20

7 UIC interface ....................................................................................... 21

7.1 UIC line state indication ................................................................................ 21 7.2 UIC interface functions ................................................................................. 22 7.2.1 UIC interface hardware functions ................................................................. 24

8 Inputs/outputs .................................................................................... 25

8.1 Digital input ................................................................................................... 25

8.2 Audio input ................................................................................................... 25 8.2.1 Front audio input........................................................................................... 25

8.2.2 Rear audio input ........................................................................................... 26 8.3 Power audio outputs ..................................................................................... 26

8.3.1 Rules for connecting loudspeakers ............................................................... 27 8.3.2 Wiring examples ........................................................................................... 27 8.4 Relay ............................................................................................................ 30

9 Indications and settings .................................................................... 31

9.1 System LEDs ................................................................................................ 31 9.2 Factory setting .............................................................................................. 32

10 Phone handset ................................................................................... 33

11 Mounting and installation rules ........................................................ 34

11.1 Mounting apertures ....................................................................................... 35 11.2 Installation rules............................................................................................ 36

12 Ordering information, package contents ......................................... 37

12.1 Ordering Information ..................................................................................... 37 12.2 Package contents ......................................................................................... 37

12.3 Connectors ................................................................................................... 37

13 Packing ............................................................................................... 38

14 Storing................................................................................................. 39

Page 4: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 4/41

15 Maintenance ....................................................................................... 40

16 Waste disposal ................................................................................... 41

Page 5: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

5/41 rram-mcte20-xx_g_en_101

History of revisions

Document name: rram-mcte20-xx_g_en_101.pdf

Revision Date Author of change Changes

100 14.07.2017 Jan Škoch New document

101 11.10.2017 Jan Škoch Drawing symbol corrected

Related documentation

1. UIC 558 standard

2. Norma UIC 568

Used symbols

Check documentation mentioned above

Important note Electronic equipment is intended for recycling in the collection point

Page 6: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 6/41

1 Introduction

RRAM-MCT/E20-xx is a train audio exchange unit with UIC interface, audio input, built-in power audio amplifier, one Ethernet interface, digital input, and relay outputs. Hereinafter it will be referred to as exchange unit. 1 × UIC interface 2 × shared audio input 1 × Ethernet 100 Mbps interface 2 × power audio output 2 × digital input 24 V DC 2 × relay output 24 V DC Power supply voltage 24 V DC Mounting into panel Handset with magnetic holder 7 × / 8 × illuminated control button Foil with button labels Button LED indication Functionality according to UIC 568 Rolling stock electronic device Design according to EN 50155:2007

Basic features

Page 7: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

7/41 rram-mcte20-xx_g_en_101

2 Technical parameters

Number of outputs 2 ×

Number of independent channels 2 ×

Permanent output sinus power (THD=1 %) 1)

2 × 30 W

Peak music power output 2 × 48 W

Minimum load impedance 6 Ω / channel

Frequency range 80 Hz to 16 kHz

Overcurrent protection Yes (7 A)

Thermal protection Yes (120 °C)

Signal-to-noise ratio 70 dB

Connection point WAGO 769-675/003-000

Cable counterpart WAGO 769-115/021-000

Wire cross section 0.5 mm2 to 4 mm2

1) At 4 Ω load impedance, with power supply voltage VIN = 24 V DC and ambient temperature +25 °C.

Quantity 2) 1 ×

Input range 0.707 Vef

Input impedance 20 kΩ

Frequency range 80 Hz to 16 kHz

Connection point Jack 3.5 mm stereo socket

Quantity 2) 1 ×

Input range 0.707 Vef

Input impedance 20 kΩ

Frequency range 80 Hz to 16 kHz

Connection point 3) WAGO 769-675/003-000

Cable counterpart WAGO 769-115/021-000

Wire cross section 0.5 mm2 to 4 mm2

Quantity 2 ×

Maximum input voltage 30

Maximum input level for Log. 0 9 V

Minimal input level for Log. 1 10 V

Galvanic isolation 4) Yes, 1000 V AC / 1 minute

Connection point 3) WAGO 769-671/003-000

Cable counterpart WAGO 769-111/021-000

Wire cross section 0.5 mm2 to 4 mm2

2) Front and rear audio input share one codec input channel. 3) Rear audio input and digital input share one connector outlet. 4) Galvanic isolation must not be used for dangerous voltage separation.

Audio output

Note

Front audio input

Rear audio input

Digital input

Note

Page 8: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 8/41

Quantity 2 ×

Relay type Switching, SPDT

Isolation strength 1000 V AC

Nominal switched voltage 250 V AC / 24 V DC

Maximum switched current 8 A

Contact making time 10 ms

Contact opening time 5 ms

Contact lifetime 20×106 cycles

Outputs protection External circuit-breaker

Connection point WAGO 769-675/003-000

Cable counterpart WAGO 769-115/021-000

Wire cross section 0.5 mm2 to 4 mm2

Number of UIC interfaces 1 ×

UIC functionality According to UIC 568

Galvanic isolation Only the UIC 1-2 pair

Connection point WAGO 769-671/003-000

Cable counterpart WAGO 769-111/021-000

Wire cross section 0.5 mm2 to 4 mm2

Max. number of devices on bus. 20

Cable maximum length 100 cm

Handset fixation Magnetic holder

Handset detection Magnetic contact

Button 1 ×

Number of button presses 106

Number of lines 1 ×

Data transmission rate 100 Mbps

Galvanic isolation Yes

Isolation strength 4) 1000 V AC / 1 min

Connection point M12 connector, socket, 4 pins D coding

Recommended cabling Min. STP CAT5

Maximum segment length 100 m

Nominal power supply voltage 24 V DC

Power supply voltage range 16.8 V to 30 V DC

Power consumption Max. 6.2 A at 24 V DC

Inrush current 310 A / < 200 µs

Galvanic isolation No

Connection point WAGO 769-675/003-000

Cable counterpart WAGO 769-115/021-000

Wire cross section 0.5 mm2 to 4 mm2

Under-foil button 5) 7 × / 8 ×

Backlight Yes, adjustable intensity

Number of operations 106

Acoustic indication 1 × Internal speaker

4) Galvanic isolation must not be used for dangerous voltage separation. 5) Telephone button (intercom) is customizable by foil variant

Relay outputs

UIC interface

Phone handset

Ethernet

Power supply

Controls

Page 9: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

9/41 rram-mcte20-xx_g_en_101

Mechanical design Panel, to be built into panel

Surface finish – cover – panel

Komaxit Komaxit

Colour – cover RAL 9005 – panel RAL 9005 – foil RAL 7016 – foil print RAL 9010

Mounting 4 × hole 7 mm

Ingress protection rate – front panel – back cover

IP40 IP20

Weight – – netto – brutto

2.61 kg ±5 % 3.00 kg ±5 %

Dimensions (w × h × d) (140 × 330 × 149) mm

Package dimensions (w × h × d) (160 × 360 × 170) mm

Unit overall mass of plastics Max 500 g

Included mass of self-extinguishing plastics

Max 500 g

Exchange unit does not contain PUR, PVC, Asbestos

Exchange meets 2011/65/EU (ROHS) 1907/2006EU (REACH)

Under-foil buttons 106 touches

Operating temperature range -40 °C to 70 °C

Storage temperature range -40 °C to 70 °C

Maximum ambient humidity < 95 % non-condensing

Reliability (MTBF) min. 300 000 h, with 45 °C of ambient temperature

Expected lifetime 15 years

Exchange unit is supplied with loader, which enables software uploading via Ethernet line by service application provided for free.

Exchange unit is intended to operate up to 1 400 m above the sea level.

Exchange unit is designed to meet the Temperature Class TX.

According to EN 61373 standard, exchange unit is classified in terms of vibrations into Category 1, Class B (mounting to vehicle body).

Permissible supplying voltage drop-out duration: max 10 ms (Class S2 according to Chapter 3.1.1.2 of EN 50155:2007 standard 3).

For supply voltage switching are permissible conditions of C1 and C2 Class.

The device is not classified according to EN 50128:2011 Railway applications – Communications, signalling and processing systems – Software for railway control and protection systems.

The device is not classified according to EN 50129:2003 Railway applications – Communication, signalling and processing systems – Safety related electronic systems for signalling.

Mechanics

Dangerous materials

Components with reduced

lifetime

Temperatures

Others

Software equipment

Claims of EN 50155:2007

Safety classification

Page 10: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 10/41

2.1 Dimensions

149

85

68

330

290

108

68

20

140

110

310

120

11

D7

Fig. 1 – RRAM-MCT/E20-xx mechanical dimensions

Page 11: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

11/41 rram-mcte20-xx_g_en_101

2.2 Design of front panel

Fig. 2 – Front view (without the handset, foil in English)

Page 12: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 12/41

1

2

3

4

Fig. 3 – Design of RRAM-MCTE/E20-xx front panel

Number Description Colour

1 Panel RAL 9005

2 Foil RAL 9005

3 Foil print RAL 9010

4 Illuminated elements of foil print RAL 9010

Legend

Page 13: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

13/41 rram-mcte20-xx_g_en_101

2.3 Recommended drawing symbol

Following drawing symbol is recommended for RRAM-MCT/E20-xx.

RRAM-MCT/E20

X3 ETH

M12

X4 LINE IN

Jack 3.5 mm

X11

2

WAGO769-115/021-000

PE

GND

Vcc3SPKB+4SPKB-5SPKA-6SPKA+7

C18NO19NC110C211NO212NC213

AGND14AIN15

X21

2

3

4

5

6

7

8

9

10

11

UIC8

DGND

DI0

DI1

WAGO769-111/021-000

UIC1

UIC2

UIC3

UIC4

UIC5

UIC6

UIC7

Fig. 4 – Recommended drawing symbol for RRAM-MCT/E20-xx

Page 14: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 14/41

3 Product marking

Type label is located on the side of the unit. Contained data is summarized in the table below (values are illustrative):

Description Data Note

– Logo AMiT Producer logo

– QR code Product QR code

TYPE RRAM-MCT/E Product type designation

S/N AAddddd Serial number

MAC 00-09-54-0C-xx-xx MAC address

FW APP x.xx / LDR x.xx.x Version of FW from production

POWER 24 V DC / 5.5 A Power supply voltage

WEIGHT m.mm kg Weight netto

TEST OK-xx Routine testing result

HiPot HiPot-OK HiPot test result

DATE dd.mm.yyyy Production date in day/month/year format

– Logo CE Unit was assessed and complies with EU legislative requirements

– Crossed out dustbin logo with a full stripe

The disposal of electronic equipment is subject to the regulations on handling electrical waste.

TYPE

S/N

MAC

FW

POWER

WEIGHT

TEST

HiPot

DATE

RRAM-MCT/E

AA00000

00-09-54-0C-FF-FF

APP 0.15 / LDR 1.10.0

24 V DC / 5.5 A

2.00 kg

OK-AM

HiPot-OK

01.04.2015

Fig. 5 – Illustrative example of type label

Page 15: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

15/41 rram-mcte20-xx_g_en_101

TYPE

S/N

MAC

FW

POWER

WEIGHT

TEST

HiPot

DATE

RRAM-MCT/E20

AA00000

00-09-54-0C-FF-FF

APP 0.15 / LDR 1.10.0

24 V DC / 5.5 A

2.56 kg

OK-AM

HiPot-OK

01.04.2015

Fig. 6 – Location of type label (illustrative picture)

Page 16: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 16/41

4 Conformity assessment

Providing, that device is correctly used, it complies with the requirements of Czech governmental decree NV117/2016. The compliance assessment with NV117/2016 has been performed in accordance with harmonized standard EN 50121-3-2:2006.

Tested in accordance with standard

Type of test Classification

EN 55011:2009 Industrial, scientific and medical equipment – Radio-frequency disturbance characteristics – Limits and methods of measurement

Complies

EN 61000-4-2:2009 Electromagnetic compatibility (EMC) – Part 4-2:Testing and measurement techniques – Electrostatic discharge immunity test

Complies

EN 61000-4-3:2006 Electromagnetic compatibility (EMC) – Part 4-3:Testing and measurement techniques - Radiated, radio-frequency, electromagnetic field immunity test

Complies

EN 61000-4-4:2012 Electromagnetic compatibility (EMC) – Part 4-4:Testing and measurement techniques - Electrical fast transient/burst immunity test.

Complies

EN 61000-4-5:2006 Electromagnetic compatibility (EMC) – Part 4-5:Testing and measurement techniques – Surge immunity test

Complies

EN 61000-4-6:2009 Electromagnetic compatibility (EMC) – Part 4-6:Testing and measurement techniques – Immunity to conducted disturbances, induced by radio-frequency fields

Complies

Page 17: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

17/41 rram-mcte20-xx_g_en_101

4.1 Other tests

Exchange unit has been assessed and approved for use in railway applications according to standards:

Tested in accordance with standard

Type of test Result

EN 50155:2007 Railway applications – Electronic equipment used on rolling stock

Complies

EN 50121-3-2:2006 Railway applications – Electromagnetic compatibility – Part 3-2:Rolling stock – Apparatus

Complies

EN 61373:2010 Railway applications – Rolling stock equipment – Shock and vibration tests

Category 1, Class B

EN 60068-2-1:2007 Environmental testing – Part 2-1:Tests – Test A:Cold

Complies

EN 60068-2-2:2007 Environmental testing - Part 2-2:Tests – Test B:Dry heat

Complies

EN 45545-2:2013 Railway applications – Fire protection on railway vehicles – Part 2: Requirements for fire behaviour of materials and components

HL3

UIC 558 ed. 1 Remote control and data cable – Standard technical features for the equipping of RIC coaches

Complies

UIC 568 ed. 3 Loudspeaker and telephone systems in RIC coaches Standard technical characteristics

Complies

Page 18: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 18/41

5 Power supply

The RRAM-MCT/E20-xx unit can be powered only by DC power supply +24 V. The power supply conductor's cross-section must be at least 0.75 mm2.

X1

1

Fig. 7 – X1 connector location and designation of pin n. 1

The PE terminal is internally connected with exchange unit cover and panel as well as with metal caps of all connectors. Connector type WAGO 769-675/003-000

Connector Pin Signal Description

X1 1 PE Chassis, grounding

2 GND Power supply, ground

3 Vcc Power supply input, +24 V DC

4 SPKB+ Output of channel B +

5 SPKB- Output of channel B –

6 SPKA- Output of channel A –

7 SPKA+ Output of channel A +

8 C1 Relay 1, common pole

9 NO1 Relay 1, switching pole, normal open

10 NC1 Relay 1, switching pole, normal connect

11 C2 Relay 2, common pole

12 NO2 Relay 2, switching pole, normal open

13 NC2 Relay 2, switching pole, normal connect

14 AGND Ground for analogue input

15 AIN Rear audio input

Power supply voltage is connected to power supply terminals Vcc and GND of X1 connector.PE terminal is used for connection of chassis.

When installing, it is recommended to connect the PE terminal to a single point of switchboard with chassis of equipment where the exchange unit is installed.

Connecting to PE

Connector wiring

Page 19: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

19/41 rram-mcte20-xx_g_en_101

6 Ethernet

Ethernet interface allows communication with 100 Mbps speed. Connector is located on the rear side of the unit’s cover.

X3

1

Fig. 8 – Ethernet connector location and designation of pin n. 1

M12 connector type, socket 4 pins, D coding

Connector Pin Signal Description

X3 1 Tx+ Data transmission positive signal

2 Rx+ Data reception positive signal

3 Tx- Data transmission negative signal

4 Rx- Data reception negative signal

5 SHLD Cable shielding

1

4

3

2

4

1

3

2

5

Fig. 9 – Wiring of M12 Ethernet connector, front view

Connectors wiring

Page 20: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 20/41

6.1 Ethernet line state indication

Ethernet line status is indicated by one LED located on the unit cover rear side, under connectors. Following table describes meaning of the individual LEDs:

LED Colour

LNK/ACT Green

LED Status Description

LNK/ACT ON Exchange unit connection to Ethernet network

Blinks Data frame receiving or transmitting

11

LINK/ACT

Fig. 10 – Ethernet LED indication

Page 21: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

21/41 rram-mcte20-xx_g_en_101

7 UIC interface

Unit is equipped with UIC interface according to UIC 558 and UIC 568 standards.

X2

1

Fig. 11 – Location of connector X2 with UIC interface and designation of pin n. 1

Connector type WAGO 769-671/003-000

Connector Pin Signal Description

X2 UIC

1 UIC1 Audio signal of announcement +

2 UIC2 Audio signal of announcement –

3 UIC3 Phone line +

4 UIC4 Phone line –

5 UIC5 Indication of program announcement +

6 UIC6 Indication of program announcement –

7 UIC7 Indication of priority announcement +

8 UIC8 Indication of priority announcement –

X2 DI

9 DGND Ground for digital inputs

10 DI00 Digital input n. 0

11 DI01 Digital input n. 1

7.1 UIC line state indication

State of UIC line is indicated by three LEDs on front panel. Following table describes meaning of individual LEDs.

LED Colour When ON

AOC Yellow Priority announcement in progress

TOC Yellow Phone call in progress

POC Yellow Program announcement in progress

Connector wiring

Page 22: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 22/41

AOCTOCPOC

Fig. 12 – UIC line state indication

7.2 UIC interface functions

UIC interface functions meets UIC 558 and UIC 568 standard.

All 8 conductors of UIC connector must be connected on UIC exchange unit for UIC bus correct functionality. Buttons with train icons have following function:

12

Fig. 13 – Switching between local car and complete train

Number Icon Function

1 1 car Announcement only in one car

2 3 cars Announcement in the whole train

Legend

Page 23: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

23/41 rram-mcte20-xx_g_en_101

1

2

3

4

5

6

78

Fig. 14 – Buttons (Telephone button is not fitted on all versions)

Button Name Function

1 Select Switches between announcement to one car or to the whole train

2 Centre Call to the Centre

3 Locomotive Call to the driver in a control locomotive

4 Announcement Priority announcement to one car or to the whole train

5 Program Run announcement from audio input 1)

6 Telephone Calls between exchange units 1) 3)

7 Volume + Increase volume of active element 2)

8 Volume – Decrease volume of active element 2)

1) Is not covered by UIC 568. 2) Does not apply for priority announcement, which is always with maximum

volume. 3) Button is not fitted in all versions of the exchange unit

Legend

Page 24: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 24/41

7.2.1 UIC interface hardware functions

Conductors 1 and 2 transmit audio signal.

Conductors 3 and 4 indicate function by DC level and transmit audio signal.

Conductor 3 positive (+) and conductor 4 negative (-): Connection to the Centre

Conductor 3 negative (-) and conductor 4 positive (+): Connection to the driver.

Conductor 5 positive (+) and conductor 6 negative (-): Announcement to the whole train.

Conductor 7 positive (+) and conductor 8 negative (-): Priority announcement.

Power supply voltage DC levels are given by UIC 558 standard (18 V DC to 33 V DC).

Page 25: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

25/41 rram-mcte20-xx_g_en_101

8 Inputs/outputs

8.1 Digital input

The exchange unit has two digital inputs. Digital inputs are galvanically isolated from the rest of electronics.

X2

DI01

9

DI00

GND

+24 V

10

11

DGND

+24 V

RRAM-MCT/E20Output unit

Fig. 15 – Analogue / digital input wiring scheme

Connector type WAGO 769-671/003-000

Connector PIN Signal Description

X2 9 DGND Ground for digital inputs

10 DI00 Digital input n. 0

11 DI01 Digital input n. 1

Maximum input level for Log. 0 9 V

Minimal input level for Log. 1 10 V

8.2 Audio input

8.2.1 Front audio input

Exchange unit is equipped with audio input for Jack 3.5 mm connector. Left and right channel are internally merged.

Front audio input is shared with rear audio input, i.e. both audio signals are summed up in the result.

Wiring digital input

Input decision-

making levels

Page 26: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 26/41

JACK 3.5

Fig. 16 Location of an external audio input

132

Fig. 17 – JACK connector diagram

Connector type: 3.5 mm jack socket

Connector Pin Signal Alternative label Description

X4 1 L T – TIP Audio signal, left channel

2 R R – RING Audio signal, right channel

3 GND S – SLEEVE Ground (interconnected with PE terminal)

8.2.2 Rear audio input

Front audio input is shared with rear audio input, i.e. both audio signals are summed up in the result. Connector type WAGO 769-675/003-000

Connector Pin Signal Description

X1 14 AGND Ground for analogue input

15 AIN Analogue input

8.3 Power audio outputs

The exchange unit has two independent channels A and B with common input and each channel has its own amplifier. The nominal power output is valid for 6 Ω load impedance. Outputs are located in connector X1 (see chapter 5. Power supply).

Connector wiring

Wiring digital input

Page 27: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

27/41 rram-mcte20-xx_g_en_101

Connector type WAGO 769-675/003-000

Connector PIN Signal Description

X1 4 SPKB+ Output of channel B +

5 SPKB- Output of channel B –

6 SPKA- Output of channel A –

7 SPKA+ Output of channel A +

8.3.1 Rules for connecting loudspeakers

The amplifier outputs can be connected to a different number of loudspeakers. Rules for connecting: Ensure the total minimum impedance 6 Ω for each channel by combination

of serial and parallel wiring of loudspeakers. Overall power of combination of speakers must be equal or greater than

amplifier maximum output power. When needed, whichever loudspeaker from the combination can be

substituted by resistor with the same impedance (resistance) and power. Keep the polarity of speakers, so that the output signal from all speakers is

kept in phase.

8.3.2 Wiring examples

Number of speakers and their layout must be determined by project designer.

Any of the speakers in parallel connection (if there is more than 1 speaker) can be in regards to spatial requirements substituted with a resistor with equal impedance and power as the substituted speaker.

+

-

+A

-A

Fig. 18 – Example of single speaker wiring 8 Ω, min. 30 W

+

-

+

-

+A

-A

Fig. 19 – Example of two speakers wiring 16 Ω, min. 15 W

Wiring digital input

Page 28: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 28/41

+

-

+

-

+

-

+A

-A

+

-

Fig. 20 – Example of wiring 4 speakers 8 Ω, min. 8 W

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+A

-A

+

-

Fig. 21 – Example of wiring 8 speakers 16 Ω, min. 4 W

Page 29: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

29/41 rram-mcte20-xx_g_en_101

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+A

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

-A

+

-

Fig. 22 – Example of wiring 16 speakers 8 Ω, min. 2 W

+

-

+

-

+

-

+A

+

-

+

-

-A

R

X1

SPKA+

SPKA-6

7

9

8

NC1

NO1

C1

10

Fig. 23 – Example of 5 speaker wiring 16 Ω, min. 4 W, one speaker substituted with resistor min. 4 W, one speaker branch turned on through relay output

Page 30: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 30/41

8.4 Relay

Relay outputs must be externally protected, and maximum switching current cannot exceed 8 A. Connector type WAGO 769-675/003-000

Connector Pin Signal Description

X1 8 C1 Relay 1, common pole

9 NO1 Relay 1, switching pole, normal open

10 NC1 Relay 1, switching pole, normal connect

11 C2 Relay 2, common pole

12 NO2 Relay 2, switching pole, normal open

13 NC2 Relay 2, switching pole, normal connect

Connector wiring

Page 31: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

31/41 rram-mcte20-xx_g_en_101

9 Indications and settings

9.1 System LEDs

State of exchange unit is indicated by 2 LEDs on the front panel.

PONERR

Fig. 24 – System LEDs on front panel

Following table describes meaning of individual LEDs.

LED Colour

PON Green

ERR Red

LED Status Description

PON ON Exchange unit is functioning

OFF Exchange unit is malfunctioning

ERR ON Error state

OFF Operation state

Application program is loaded in to exchange unit, device works faultlessly. Possible error states:

Too low impedance is connected to amplifier output.

Amplifier is in the overheated state (amplifier deactivates itself, until it’s temperature drops down).

Malfunctioning communication

Start of application failed. To remove the failure, it is necessary to reload the application using MCTE_Configurator.

Operation state

Error state

Page 32: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 32/41

9.2 Factory setting

Factory settings are restored by the RESTORE button, located on the upper side of the cover. To push the button, use a tool with diameter max. 1.5 mm. To restore factory setting press and hold RESTORE button during the start-up of the unit. Factory settings restore is indicated by LEDs on the front panel blinking sequentially from top to bottom.

After restoring factory setting unit goes to operation and the PON LED is permanently on. Exchange unit factory settings:

Parameter Default value

IP address 192.168.1.1

Network mask 255.255.0.0

Default gateway 192.168.1.254

RESTORE

Fig. 25 – RESTORE button on the upper side of the cover

Factory setting

Page 33: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

33/41 rram-mcte20-xx_g_en_101

10 Phone handset

The earphone rests in magnetic holder and has automatic detection of picking up / hanging up.

Earphone transmits and receives signal only when picked up.

If the exchange unit is called, ringing tone can be heard.

Telephone button has variable function according to customer.

221,2

98,4

34,0

1

3

23,7

13,3

2

55,0

Fig. 26 – Earphone, dimensions (in mm) and description

Number Name Description

1 Loudspeaker Sound listen in

2 Button Button with function

3 Microphone Sound capture

Legend

Page 34: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 34/41

11 Mounting and installation rules

Audio exchange unit is intended to be mounted into the panel. Four holes with 7 mm diameter are used for installation. Exchange unit can be mounted only in positions shown below.

Fig. 27 – Exchange unit possible operating positions

Page 35: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

35/41 rram-mcte20-xx_g_en_101

11.1 Mounting apertures

120 mm

118 mm

296 m

m

310 m

m

1 mm

7 m

m

4 x D 7

mm

Fig. 28 – Mounting apertures

Page 36: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 36/41

5,0 mm

D 1

1,0

mm

D 7

,0 m

m

2,5 mm

Fig. 29 – Detail of exchange unit panel screw hole

11.2 Installation rules

PE terminal of power supply connector must be connected with local installation earthing terminal.

Minimum cross-section of supplying conductors must be at least 0.5 mm2.

Data communications interconnections must be done with shielded cables. Shielding must be connected either to metal connector caps or to PE terminal.

It is very important to ensure that ambient temperature does not exceed the allowed limits. Together with it must be ensured that heat radiating equipment located nearby does not cause exceeding of these maximum temperatures.

Page 37: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

37/41 rram-mcte20-xx_g_en_101

12 Ordering information, package contents

12.1 Ordering Information

RRAM-MCT/E20-xx Complete, see chapter 12.2 Package contents

xx marks language version of front foil and is on demand

12.2 Package contents

Part Quantity

Train audio UIC exchange unit 1

Connector counterpart WAGO 769-115/021-000 1

UIC interface connector counterpart WAGO 769-111/021-000 1

Certificate of product quality and completeness 1

Routine testing protocol 1

Insulation testing protocol 1

12.3 Connectors

M12M04D-MC/A M12 connector counterpart, 4 pins, D-coding, plug

Connector counterparts are not included in the delivery, and must be ordered separately.

Exchange unit

RRAM-MCT/E20-xx

Connector counterparts

Page 38: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 38/41

13 Packing

Unit is wrapped into bubble foil, and packed into paper box together with documentation (see chapter 12.2 Package contents). Package dimensions are listed in chapter 2. Technical parameters. Sticker on the box contains following information (values are illustrative).

Item Description

TYPE Unit type

NETTO Weight of separate unit

BRUTTO Weight of packaged unit

QTY Quantity of units inside package

S/N Serial number

AMiT logo Producer logo

QR code QR code with data regarding package

CE logo CE logo

TYPE

NETTO

BRUTTO

QTY

S/N AA12345

1 PC

Y.YY kgX.XX kg

RRAM-MCT/E

WH

D

Fig. 30 – Package dimensions and label design (illustrative only)

Box

Label

Page 39: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

39/41 rram-mcte20-xx_g_en_101

14 Storing

To prevent damage of the device, follow these rules. Device in original packaging must be stored under the conditions specified in chapter 2. Technical parameters. Device must not come into contact with water, oil or any other liquids, that can damage the packaging.

Box with the device can be stored in any position.If boxes are stockpiled - weight acting on the top side of the box must not exceed 10 kg.All load must be evenly spread over the entire upper side of the box. Unpacked device must be stored only under the conditions specified in chapter 2. Technical parameters. The device may not come into contact with water or any other liquids, and must be placed in a clean environment without excessive dust, sawdust, etc.

If storing rules are not respected, the warranty might be lost.

Device in a package

Device without

package

Page 40: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

rram-mcte20-xx_g_en_101 40/41

15 Maintenance

The exchange unit requires no periodic control or maintenance. Regarding to way the exchange unit is used, time to time, it is necessary to clean the dust from the inside of the device. Exchange unit can be cleaned in cut-off state and disassembled, by dry paintbrush or fine brush, alternatively by vacuum cleaner. The maintenance mentioned above can be performed by manufacturer or authorized service only!

Cleaning

Note

Page 41: RRAM-MCT/E20-xx - Operation Manual

RRAM-MCT/E20-XX

41/41 rram-mcte20-xx_g_en_101

16 Waste disposal

The disposal of exchange unit is subject to the regulations on handling electrical waste. Exchange unit must not be disposed together with common public waste. It must be delivered to places specified for that purpose and recycled.

Electronics disposal


Recommended