BRAUMASTER via Pasubio , 2 - 32032 FELTRE (BL) Web: www.b r aumaster.com E-mail [email protected]Tel. 0439 840910 Mob 348 9020297 CF:MRLNTN55MO5D53OS; PI:00885020255; CCIIAA 3694/1998BL OFFER N ° XXXX / 2017 OF APRIL 2017 FOR A SMALL MALT PILOT PLANT "POWER- PILOT-MALZ" IN THREE VERSIONS 30-50-70 KG FINISH MALTO PER BATCH KIND ATTENTION TO 1. FEATURE OF THE SYSTEM System, made to treat small quantities of cereals, such as barley wheat barley according to the brewing standards. "POWER-PILOT-MALZ (30-50-70)" performs all the malting stages that lasts on average 7 days, excluding the loading and unloading of the cereal that will be manual. The unit consists of the following components designed for continuous use (S1) throughout the working life Main circular tank where take place all the cereal transformations. Special lid with a recirculation valve allows operator mixtures of air from 100% new air to 100% recirculated air Gear motor with special paddle mixer that remove the malt and prevents roots forming a sort of felt. Compressor that oxygenates the water during steeping. Blower that reverses the air: A) Removes carbon dioxide, during the steeping stages in the air, and during subsequent germination. B) Remove the humidity during the final drying phase Air heating system to allow quick drying and light toasting Electric panel that controls all operations and keeps the parameters set (Can be realized in different degrees of automation as per table) Frame that collects all of the components. Waste water collection tank, which permits recovery and pumping 2. GENERAL SYSTEM FEATURES " POWER-PILOT-MALZ (30-50-70)" Types of malt obtainable Pils, blade, light munich , vienna, light caramel, light wheat, Malting cereals All cereals such as barley, rice, spelled, oats, rye, or anything else that have passed the rest period after the harvest (quiescence) Installation area 1 square meter for the unit plus a few meters for the work space Potential kilograms For single batch 30 50 70 Consumption per full kg malting cycle POWER-PILOT-MALZ 30 50 70 Final malt kilogram 30 50 70 Max electric power kw 1,5 1.7 2 Total power consumption per kwh/batch 30 50 70 Total water consumption lt/cycle 150 250 350 Main vessel capacity liters 75 100 150 Auxiliary transformations The Unit separates a good part of roots and dry impurities Autore MA DC 01/05/2017 19:29:00 DuS 05/05/2017 10:43:00 document.docx Pagina 1 di 13
OFFER N ° XXXX / 2017 OF APRIL 2017 FOR A SMALL MALT PILOT PLANT "POWER-PILOT-MALZ" IN THREE VERSIONS 30-50-70 KG FINISH MALTO PER BATCH
KIND ATTENTION TO
1. FEATURE OF THE SYSTEM
System, made to treat small quantities of cereals, such as barley wheat barley according to the brewing standards."POWER-PILOT-MALZ (30-50-70)" performs all the malting stages that lasts on average 7 days, excluding the loading and unloading of the cereal that will be manual.The unit consists of the following components designed for continuous use (S1) throughout the working life
Main circular tank where take place all the cereal transformations.Special lid with a recirculation valve allows operator mixtures of air from 100% new air to 100% recirculated airGear motor with special paddle mixer that remove the malt and prevents roots forming a sort of felt.Compressor that oxygenates the water during steeping.Blower that reverses the air:
A) Removes carbon dioxide, during the steeping stages in the air, and during subsequent germination.B) Remove the humidity during the final drying phase
Air heating system to allow quick drying and light toasting Electric panel that controls all operations and keeps the parameters set (Can be realized in different degrees of automation as per table)Frame that collects all of the components.Waste water collection tank, which permits recovery and pumping
2. GENERAL SYSTEM FEATURES " POWER-PILOT-MALZ (30-50-70)" Types of malt obtainable Pils, blade, light munich , vienna, light caramel, light wheat,
Malting cereals All cereals such as barley, rice, spelled, oats, rye, or anything else that have passed the rest period after the harvest (quiescence)
Installation area 1 square meter for the unit plus a few meters for the work spacePotential kilograms For single batch 30 50 70
Consumption per full kg malting cycle
POWER-PILOT-MALZ 30 50 70Final malt kilogram 30 50 70Max electric power kw 1,5 1.7 2Total power consumption per kwh/batch 30 50 70
Total water consumption lt/cycle 150 250 350Main vessel capacity liters 75 100 150
Auxiliary transformations
The Unit separates a good part of roots and dry impuritiesDrying up gently hop cones to lengthen storage and shelf lifePrepare sprouts of cereals or legumes by applying the correct parameters and avoiding the final drying phase
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1. Contains and collects the grains by allowing the various transformationsB) Main features:Stainless steel cylindrical tank mounted on frame supporting all the technological components.
C) Components: NR
1. Made of stainless steel AISI 304 12. Satin finish for fast and proper cleaning at the end of the working cycle 1
3. Produced with metal forming process without welding to ensure NO corrosion and easy cleaning 1
4. The only weldings are for drainage and are pickling., crumpled and satinated
5. Polyethylene mattress side insulation, wrapped with PVC velcro straps, easily removable for cleaning. 1
6. Stainless steel false bottom with oblong holes: holds the grains and lets pass air and water; Easily removable for cleaning with two comfortable handles for lifting and cleaning 1
7. Thick bottom plate keep stable the mixer and gear motor under the vessel 1
8. Mixer move gently the grains and preventing and prevents roots forming a sort of felt. Easy pulling out for cleaning 1
9. 220v AC gear motor underneath the tank in a sheltered area for easy maintenance, very low speeds and high torque to uniformly slowly stir the grains without damaging them, 1
10. Stainless steel lid protects malt with ø 40 pipe, knob and lifting handles and seat for temperature and humidity probe 1
11. Removable temperature probe with maximum temperature of 120 ° C and Relative humidity 1-99.9% U.R 1
12. several nozzle placed under the false bottom distribute the air during the wet phase of steeping 113. Manual water filling with ball valve 114. Water outlet, with large diameter ball valve 1D) ADDITIONAL OPTIONS: netto15. Powerful low voltage (24vAC) gear motor, very safe especially in the field of teaching
RIC
HIE
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16. Automatic change from wet phase of steeping to the “in air” period(M) by solenoid valve (only components see electric panel costs)
17. Water filling automation with solenoid valve and level sensors (steeping (M) (only mechanical components: see electrical panel costs)
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A) Function:It change the air, remove carbon dioxide and allows the grain to breathe. Cool and maintains moisture and temperature
B) Main feature:Fan blowing the air through a pipe (where the electric heating element is set) sending it under the main vesselC) Components: NR
1. A Pipe line that conveys the air made of a large diameter all in stainless steel and are supported by brackets removable by hand without the aid of tools. 1
2. The welding are pickling., crumpled and satinated for an easy perfect cleaning 13. Air temperature sensor case are placed on the line4. The air line is provided by DIN connections and clamp for easy removal and cleaning 15. Side insulation in high density glass wool. 1
6.Fan blow air with the right temperature and pressure, for the three phases: Dry phase steeping, (M); Germination (G); Drying /kilning (E), (briefing of malt) and subsequent drying to the desired value.
1
7. Electrical heating apparatus food degree mounted on DIN plug easily removable for cleaning. 18. General drain with large ball valve for easy drip. 19. Rigid stainless steel drain hose with DIN fastening 110. Flexible plastic drain hose with removable PVC fast fitting. 1D) ADDITIONAL OPTIONS:: nett
11. LPG heating system with burner controlled by safety thermocouple, pilot flame and solenoid low voltage valve
ASK
2.3OXYGENING APPARATUSA) Function:
Strip-out carbon dioxide and oxygenates the water in the wet steeping phase (M) allowing the grain to breathe..Moves the cereal avoiding agglomerations
B) Main features:Air compressor pumps the air through a duct and sends it to the small nozzle under the false bottomC) Components: N
R 1. Oil less Air compressor 220v suitable for extended and continuous use 12. Flexible hose made of screened plastic with easily removable stainless steel straps x
replacement or cleaning1
3. Stainless steel diffuser placed in the bottom of the tank, easily removable for periodical sanitation.
1
2.4SPRING APPARATUSA) Function:
Moisten cereal grain allowing regular growth and germinationCools the cereal by avoiding over temperature
B) Main features:A series of sprinkler placed on the top edge of the main vessel finely divided water inside the vessel above the cerealC) Components: N
R 1. Ball valve with Ø 12 mm hose clamp adjust the water flow 12. Flexible plastic hose with easily removable stainless steel straps x replacement for cleaning 13. a Stainless steel pipe ring diffuser placed on the top of the tub easily removable for cleaning
sanitation1
D) ADDITIONAL OPTIONS: netto1) Self-timing solenoid valve for automatic irrigation referred to thermostat and / or hygrostat
2.5DRAIN WASTE WATER TANK (WRF)A) Function:
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It collects water coming from the tank;Avoid the bad smells of civil exhaust pipesAllows the recovery of water to use it i.e. in agricultureIt can receive a boost pump allowing installation even where there is no drain.
C) Main features:Rectangular tank of suitable capacityD) Components: N
R1) Made of plastic suitable for food with comfortable handles for removal 12) tight lid to prevent smells or contamination spills with two snap-on metal clips 13) Large sectional drainage with hose holder for discharge, even in wells far away 14) Entrance with spiral hose and 3-piece joint for easy removal and cleaning 1
2.6TELAIO PORTANTE
A) Function:Stack the various containers and components stably.A) Main feature:Squared tubular frame parallelepiped structure in stainless steel where the various containers are located and the various components are installedOn three levels:
HI supports the electric panel, compressor, blower, and heating resistanceMEDIUM receives the main tank with a motor driveLOW where the water collection tank is.
B) Components NR1) Frame size 1150 x 900 mm 1
2) Counter frame that keeps the power cabinet in a sheltered and accessible position 13) Four anti-slip feet twisting to fit the machine on the tiled floor tilting 44) Square desk where the main vessel is supported and the waste water tank tub 15) Quadrangular plane for fixing air pump 1D) ADDITIONAL OPTIONS:: netto
6) base 900 mm Wide to further increase the established, especially in teaching with young and dynamic students
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2.7CONTROL PANEL (BASIC VERSION) WITH 2 DIGITAL INSTRUMENTS AND 1 TIMER
A) Function: The panel controlsThe air temperature under the pile of corn.The temperature and humidity above the pile of corn.Starting and stopping of the bathtub shaker.Starting and stopping the ventilation unit.Starting and stopping the Oxygenation apparatus.
B) Main features:Control panel with synoptic panel indicating the various functions.C) Components: NR1) Thermostat with high temperature probe for air control under the malt
2) Hygrometer-Thermostat for air control over malt with temperature probe up to 120°C (removable for higher temperatures)
3) Timer adjustable in various time formats: minutes on minutes, minutes on hours to operate the mixer
4) Emergency stop and start switch prevents automatic restart after a power failure
5) On-off auto switch with light to operate the heating element6) On-off-auto-selector with light to operate the mixing7) On-off auto-switch with light to operate the ventilation8) On-off auto-switch with light to operate the air compressor9) fan Socket connection10) Air compressor Socket connection11) gear motor Socket connection12) Power relays and protection devices and various wiring for service and protection of various utilities13) Power supply cable with 16 A industrial type socket (other types available on request)C) VARIOUS DATA OF DIFFERENT VERSIONS OF CONTROLPANEL:
COMMANDS VERSION BASE EVO PROF AUTO
General lever switch: restarts ONLY manually after blackout (low voltage release coil) X X
General pushbutton switches Stop switch Red & green and emergency knob restarts ONLY manually after blackout X X X
ON-OFF-AUTO Timer mixer with time pause adjustment (Minute-Hour) and rotation times (minutes) X X X X
ON-OFF-ON Manual fan control XON-OFF-AUTO fan goes ONLY with compressor OFF plus electr speed controller X X XON-OFF-AUTO Fan goes ONLY with air pump OFF and electr-controlled speed plus timer X X X
ON-OFF-AUTO The fan goes ONLY with the air pump OFF and regulates the electr speed only ARIA phase timing X X
ON-OFF-ON Manual Compressor X XON-OFF-AUTO Compressor goes ONLY with fan OFF X X XON-OFF-AUTO Compress goes only with vent OFF timed only IN-AIR phase X X XManual drain valve opening X XSteeping time control with only opening of the solenoid valve X XFull management, fills and empties the main vessel according to the setting times X XAutomated time and temperature management in the kilning phase XD) ADDITIONAL OPTIONS: netto €
14) From the "BASE" version to the EVO version (only the picture does not include hydro-electro-mechanical parts))
15) From version "BASE" to PROF version (only frame NOT including hydro-electro-mechanical components)
16) From the "BASE" version to the AUTO version (only frame modifications NOT including hydro-electro-mechanical components
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4. SMALL ACCESSORIES AND ANALYSIS INSTRUMENTS (OPTION)
DESCRIPTION NETTO €Electronic hygrometer to check the humidity of the grains at any time composed of
A sampling cell where the grains are placedA battery powered digital apparatus that readsBriefcase Instruction Manual and cleaning accessories
300.00
Two-semi sphere hermetically sealed with one snap-on metal clips with chain, to calculate the humidity by weighting a known quantity of grain sample 75.00
For other control tools and mud analysis we put our experience on mulchers available
5. CONDITIONS OF SUPPLY " POWER-PILOT-MALZ (30-50-70)"OFFER VALIDITY 20 days
DELIVERY TIME 40 working days on receipt of order and payment (August and Christmas holidays excluded).
TESTING Performed in the factory before delivery.DELIVERY Ex work Feltre (BL)TRANSPORT Excluding.PACKAGING ExcludingASSEMBLY OF PLANT ExcludingROOM AND BOARD Excluding
PAYMENTS 50% on order,50%on notice of readiness for shipment .
TOTAL PRICE KG / batch 30 50 70EURO 4950 5450 6450
VAT Not includedCUSTOMS DUTIES Not included
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ANNEX "A"EXECUTIVE MALTHOUSE PROJECT SYSTEMIt is defined as "semi-processed ready for beer production" type barley malt PILS; LIGHT MUNICH; LIGHT CARAMEL, VIENNA.This processing is divided into three phases (A) Steeping, (B) germinating, (C) drying/kilning.These phases follow in a single machine that manages all three (A; B; C)At the end of the work, insisting with the agitator, the root can be removed and can be separated by simple ventilation
STEEPINGPURPOSE : Provide the grain, with the water and the air necessary for the future germination The plant provides barley water and air, conditioned to the humidity and temperature required for the germination of grain.The maceration process lasts 1 day and is completed when the grain has a moisture content close to 50%.v AchievementOPERATIONS:
Barley load with 10-15% humidityLoad the plant with water at a temperature of about 15 ° C up to 20 ° C;Steeping alternating "soaking" phases where the barley is in the water and is continuously oxygenated at "dry" stages where the barley, after damping the water, is ventilated.Mixing and homogenizing the grains by the action of the air in then water and rotation of the paddleEnd of Steeping at Achievement of the desired moisture content (close to 50%).Duration of the phase is about one day and depends on the type of cereal, humidity, and so on.
NOTES: The various parameters of this phase, easily set and managed by an analog panel Here we setting electronic timers rotating a wheel and sets the various pause and work times
GERMINATIONPURPOSE:
Awaken the sleeping grainMake it grow until it emits the roots.Form a small leaflet that remains almost always inside the skin if it is present in the cereal..To free hormones, that activate the enzymes ,that make starch cells easily accessible from the sprout in Malthouse, and from brewers in brewery
OPERATIONS:The system combines air conditioned at right humidity, temperature , time to germinate the grain.Blade rotation according to the predetermined times and modes set by the operator and managed by the electric panel with very intuitive electronic timers. This prevents the roots from intertwining forming a compact block (felt forming) that reduces gaseous and thermal exchanges (heating)The germination process lasts about 5 days and is completed when the grain has reached a proper modification of the starch accompanied by a proper growth of roots and leaves Germination takes place in a grain in air with ventilation cycles to remove CO2 and heat.Air humidity is adjusted to prevent the product from drying.
KILNING/ DRYNGPURPOSE
Interrupt germination (enzymatic activity) by lowering the humidity at values that allow it to be stored. Develop the aroma and classic beer color
OPERATIONS:The plant blows and / or recycles hot air while maintaining the required temperature for grain drying.Paddle mixer rotations (with times and modes that can be easily set by the operator and operated by the control panel) avoid the formation of lumps.Drying process lasts about 1 day and is completed when the grain has reached a proper degree of moisture and toasting.If the grain is heated to 65-70 ° when it is still very moist ,the starch converts into sugar into the grain (Liquefaction) and the next toasting sugar caramels itself by becoming caramel malt
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