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Rubber compounds · 2018. 1. 25. · Rubber compounds The company Savatech, d.o.o. is proudly...

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Savatech Rubber compounds An attentive partner with solutions
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  • SavatechRubber compounds

    An attentive partner with solutions

  • SAVATECH Rubber compounds The company Savatech, d.o.o. is proudly continuing its tradition of more than

    95 years in rubber manufacturing, producing a wide range of high-quality

    compounds, technical rubber products and motorcycle tyres. Extensive

    experience, expertise and technology are utilised in the development and

    marketing of rubber compounds.

    Rubber compounds represent the core know-how that is incorporated into every

    rubber product. The composition and technology determine the final properties

    of a product as well as productivity of our business partners’ manufacturing

    processes. We always place our business partners and the generation of added

    value in long-term partnerships at the forefront of our business.

    We invite you to check our range of standard materials and let us know your

    requirements. As an attentive partner, we always respect them and jointly

    produce an ideal solution.

    An attentive partner with solutions

    SIST EN ISO/IEC 17025:2005

  • Orientation table of elastomer properties

    Orientation diagram for temperature resistance of elastomers

    An attentive partner with solutions

    NR SBR IIR EPDM NBR HNBR CR CSM AEM

    Hardness 30-90 35-95 30-80 30-90 30-95 45-90 30-90 45-90 45-90Tensile strength 1 2 3 3 2 1 2 3 3Elongation at break 1 2 2 3 2 2 2 3 3Impact resilience 2 3 5 3 3 3 3 4 3Abrasion resistance 2 2 3 3 2 2 2 3 4Tear-growth resistance 2 3 3 3 3 2 2 4 3Compression set at -40⁰C 3 3 5 4 5 5 5 5 5Compression set at +20⁰C 2 3 4 3 3 2 2 4 3Compression set at +100⁰C 5 5 2 2 5 2 4 5 4Low temperature flexibility 2 3 2 2 3 3 3 5 3Ageing resistance 3 3 2 2 3 1 2 2 2Resistance to ozone 4 4 2 1 3 1 2 2 2Resistance to fuels 5 5 5 5 1 1 2 2 5Oil and grease resistance 5 5 5 5 1 1 2 2 4Resistance to acids 3 3 2 1 4 4 2 2 3Resistance to bases 3 3 2 2 3 3 2 2 4Resistance to hot water 3 2 1 1 3 2 3 3 3Gas permeability 5 4 1 4 2 2 3 3 2

    Legend: 1 excellent, 2 very good, 3 good, 4 fair, 5 poor.

    50 60 70 80 90 100 110 120 130 140 150 160 170

    Continuous temperature resistanceLow temperature resistance

    -60 -50 -40 -30 -20 -10 0 10 20 30 40

    NR

    SBR

    IIR

    CR

    EPDM/S

    EPDM/P

    NBR/lowACN

    NBR/highACN

    HNBR

    CSM

    AEM

    Temperature (°C) Short-term temperature resistance

  • SAVATECH Rubber compounds

    An attentive partner with solutions

    • Intermix VIC 215 L, black, wig-wag, strips, 50 mm• Intermix VIC 95 L, color, wig-wag, strips, 50 mm• Banbury 230 L, black, wig-wag perforated• Open mill 100 kg, endless strips• Calender line 3-roll, plates, max 1800 mm wide• Strainer, gear pump, endless strips

    • Automotive industry • Sanitary applications • Home appliances• Food-quality applications • Fire-resistant applications• Construction industry• Abrasion resistance • Vibration damping• Highly conductive or insulating materials

    Our well-equipped laboratory has been accredited according to ISO/IEC 17025 and offers: • Mixing of elastomer compounds• Rheological measurements• Physical measurements • Chemical measurements• Reference samples• Inter-laboratory control

    • TS 16949• ISO 9001• ISO 14001• OHSAS 18001

    Variable intermeshing

    clearance mixing

    technologyColour compounds –

    special mixing line

    • EPDM/EPM • SBR/BR • NBR • NR/IR • CR • HNBR • CIIR • BIIR • CSM • AEM

  • SAVATECH Rubber compounds

    An attentivepartner

    Quickresponse

    Long-term cooperation

    and trust

    Flexibility

    Shortdeliveryterms

    A partnerwith

    solutions

    A widerange of

    technologiesand raw

    materialsProfessional training for customers

    Know-how in niche

    applications

    A wideselection of

    recipes Develop-ment and

    optimisation of compounds

    ISO/IEC17025

    laboratory

    VIC mixing technology

    A team of experienced

    compounders

    Consulting services

    Committedsalesteam

    Projectsupport

    An attentive partner with solutions

  • Økofjeloøka c. 6, 4502 Kranj, SloveniaTel: +386 (0)4 206 53 24Fax: +386 (0)4 206 64 31e-mail: [email protected]

    Industrial Rubber Productsand Tyres

    Elastomers Programme

    Savatech, d.o.o.

    An attentive partner with solutions

    Rubber compoundsfor rubber products and tyres

    Rubber profilesSolid and sponge profilesfor the construction industry

    Offset rubber blanketsfor the printing industry

    Rubber productsfor environmental protectionand rescue interventions

    Tyresfor scooters, motorcycles,mopeds, mini motors, go-karts, ATV,industrial vehicles, trailers and bicycles

    Moulded rubber productsfor the automotive and constructionindustry, home appliances

    Conveyor beltsfor use in various industrial applications

    Savatech d.o.o., August 2015, photo: company archive, design: Nimbus Kranj

  • Savatech Rubber compounds

    Standard Elastomer Hardness Code Compound Colour Technology Density TS E

    DBL 5556.29 EPDM 50 207263 EPDM/P 50 ČR VW 281-G50T130; DBL 5556 Black IM/CM/TM 1.09 7 250 - 550

    DBL 5556.30 EPDM 60N45642 EPDM/P 60 SI DBL 5556.30 Grey IM/CM/TM 1.18 10 400

    21490 EPDM/S 60 DBL 5556 -30, DBL5571-10 Black IM/CM/TM 1.12 8 200

    DBL 5561.22 CR50 207507 CR 50 DBL 5561.22 Black IM/CM/TM 1.3 8 350

    55 207505 CR 55 DBL 5561.22 Black IM/CM/TM 1.33 8 350

    DBL 5571.10 EPDM 53 214742 EPDM/S 53 ČR I.S. Black IM/CM/TM 1.07 10 600

    DBL 5556.10 EPDM 65 214041 EPDM/S 65 ČR VW 281.G65,DBL 5556.10 Black IM/CM/TM 1.18 6 250 - 550

    DBL 5565.02 and DBL 5581.10 HNBR 70 213101

    HNBR/P 70 DBL 5565.02, DBL 5581.10 Black IM/CM/TM 1.18 15 200

    Hella N 38 014 60-1 EPDM 60215061 EPDM/S 60 Hella 60-1 conduct. Black IM/CM/TM 1.09 7 300

    215077 EPDM/P 60 SI Hella 60-1 Grey IM/CM/TM 1.17 7 300

    Hella N 38 014 60-5

    EPDM 60215072 EPDM/P 60 HELLA 60-5 non-cond. Black IM/CM/TM 1.23 6 300-550

    215076 EPDM/P 60 RAL7011HELLA 60-5 Grey IM/CM/TM 1.18 6 300

    EPM 68 214171 EPM 68 HELLA 60-5 Black IM/CM/TM 1.06 10 350

    MAN 305-6 EPDM 70 207142 EPDM/P 70 MAN 305-6 Black IM/CM/TM 1.2 10.5 300

    PN 705 S60 EPDM 60 20762 EPDM/P 60 VW 281G60 T140, PN 705 S60 Black IM/CM/TM 1.10 12 250

    PSA B620300 EPDM 60 214531,214533EPDM/S 60 PSA B620300

    EPDM/S 60 PSA B620300-N Black IM/CM/TM 1.07 10 550

    PSA S227102 NBR/PVC 80 213057 NBR/PVC 80 PSA S227102 Black IM/CM/TM 1.25 10 200

    SAE J200EPDM 53 214742 EPDM/S 53 ČR I.S. Black IM/CM/TM 1.07 10 600

    EPDM 60 21453 EPDM/S 60 ČR VW 281,SAE j200 Black IM/CM/TM 1.16 6 250

    NBR/PVC 80 213053 NBR/PVC 80 SAE J200 Black IM/CM/TM 1.25 10 125

    VW 2.8.1-G35 EPDM 35 213886 EPDM/P 35 VW 2.8.1 Black IM/CM/TM 1.04 6 250-550

    VW 2.8.1 G40 EPDM 40 20726 EPDM/P 38 VW 2.8.1 G40 T130°C Black IM/CM/TM 1.06 6 250

    VW 2.8.1 G40 EPDM 40 213883 EPDM/P 40 ČR - EN681 WC,VW 281 Black IM/CM/TM 1.04 9 400

    VW 2.8.1 G40 EPDM40 20709 EPDM/S 40 SH ČR VW 281-G40 Black IM/CM/TM 1.11 6 250

    45 213885 EPDM/P VW 2.8.1 G-45 T150 Black IM/CM/TM 1.07 6 250

    VW 2.8.1-G50 EPDM 50

    21436 EPDM/S 50 VW 2.8.1-G50 Black IM/CM/TM 1.09 10 400

    213887 EPDM/P 50 VW 2.8.1 G-50 T130 Black IM/CM/TM 1.08 15 450

    207263 EPDM/P 50 VW 2.8.1 G50 T130 Black IM/CM/TM 1.07 6 250 - 550

    VW 2.8.1-G55 EPDM 55 214328 EPDM/S 55 RD VW 281-G55 Red IM/CM/TM 1.13 6 250 - 550

    VW 2.8.1-G60 EPDM 60 21453 EPDM/S 60 ČR VW 281,SAE j200 Black IM/CM/TM 1.16 6 250

    VW 2.8.1-G65 EPDM 65 214041 EPDM/S 65 ČR VW 281.G65,DBL 5556.10 Black IM/CM/TM 1.18 6 250 - 550

    VW 2.8.1-G70 EPDM 70

    215032 EPDM/P 70 VW 2.8.1 G70 non-conductive Black IM/CM/TM 1.28 6 250 - 550

    21412 EPDM/S 70 VW 2.8.1-G70 Black IM/CM/TM 1.22 7.5 250

    214551 EPDM/S 70 VW 2.8.1-G70 non-conductive Black IM/CM/TM 1.24 6 250 - 550

    VW 2.8.1-G75 EPDM 75 207141 EPDM/P 75 VW 2.8.1-G75 T120 Black IM/CM/TM 1.22 6 250 - 550

    VW 2.8.1 G80 EPDM 80 214881 EPDM/S 80 VW 2.8.1 G80 Black IM/CM/TM 1.24 6 250 - 550

    VW 2.8.1-U40 CR 40 207441 CR 40 VW 2.8.1-U40 Black IM/CM/TM 1.35 6 250 - 550

    VW 2.8.1-L50 CR 50 20746 CR 50 VW 2.8.1-C50 Black IM/CM/TM 1.28 10 420

    GS 93010-3 CR 50 207462 CR 50 ČR GS 93010 Black IM/CM/TM 1.30 6 250 - 550

    SAVATECH d.o.o. – member of the CGS Group

    An attentive partner with solutions

    Compounds for automotive market

    www.savatech.eu/rubber-compounds

    July,

    201

    5

  • Savatech Rubber compounds

    BfR XXI

    Elasto- mer

    Hard-ness Colour

    Techno- logy Density TS E Number

    FDA 21 CFR 177.2600 Remark

    Dry Aqueous Fatty

    Category3

    EPDM 45 black IM/CM/TM 1.23 10 600 456022

    45 black IM/CM/TM 1.23 11 600 456024

    NR

    42 red IM/CM/TM 1.15 14 700 21085 Test report (NZLOH.si)

    45 black IM/CM/TM 1.05 17 600 21321 Test report (NZLOH.si)

    57 black IM/CM/TM 1.09 20 450 21320 Test report (NZLOH.si)

    SBR/NR 46 green CM 1.15 10 450 21092 Test report (NZLOH.si)

    SBR/IR57 white CM 1.16 8 300 21057 Test report (NZLOH.si)

    55 green CM 1.16 8 300 210573 Test report (NZLOH.si)

    50 green CM 1.10 12 400 21044 Test report (NZLOH.si)

    SBR 55 black IM/CM/TM 1.11 13 400 212331 Test report (NZLOH.si)

    SBR/NBR 52 blue CM 1.18 10 450 21075 Test report (NZLOH.si)

    52 blue CM 1.18 12 450 210752 Test report (NZLOH.si)

    SBR/EPDM 55 green CM 1.10 14 400 210574 Test report (NZLOH.si)

    SBR/EPDM 55 green CM 1.10 12 400 210441 Test report (NZLOH.si)

    NBR/SBR 52 black IM/CM/TM 1.24 7 350 214471 Test report (NZLOH.si)

    NBR

    40 black CM 1.12 6 700 20770

    50 black CM 1.15 12 500 20766 Test report (NZLOH.si)

    55 white CM 1.17 11 440 210652 Test report (NZLOH.si)

    55 grey CM 1.17 11 440 21065 Test report (NZLOH.si)

    60 white IM/CM/TM 1.19 14 400 20776 Test report (NZLOH.si)

    60 black IM/CM/TM 1.16 16 450 214411 Test report (NZLOH.si)

    NBR/PVC 70 white CM 1.39 10 400 21077 Test report (NZLOH.si)

    Category 4

    EPDM/P70 black IM/CM/TM 1.11 11 200 21406 Test report (NZLOH.si)

    80 black IM/CM/TM 1.16 14 150 214061 Test report (NZLOH.si)

    NR 43 red IM/CM/TM 1.07 17 650 21457 Test report (NZLOH.si)

    NBR65 black IM/CM/TM 1.16 15 400 21441

    70 black IM/CM/TM 1.18 15 400 214421 Test report (NZLOH.si)

    Rubber Compounds for food applications Rubber compounds are listed according to BfR XXI and FDA 21 CFR 177.2600 requirements.All listed rubber compounds meet requirements of EU regulation (EC) No. 1935/2004.

    www.savatech.eu/rubber-compounds

    An attentive partner with solutions

    SAVATECH d.o.o. – member of the CGS Group

    July,

    201

    5

  • Savatech Rubber compounds

    An attentive partner with solutions

    Compounds for cold drinking water applications (microbiological, physical and chemical requirements)

    Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark

    EPDM 60 EN681-1 WA, W270, KTW black 1.21 9 300 peroxide IM/CM/TM 213987 WRAS - test report

    EPDM 70 EN681-1 WA, W270, KTW black 1.24 9 300 peroxide IM/CM/TM 213986Certificate EN 681 WC

    and W 270

    EPDM 80 EN681-1 WA, W270, KTW black 1.28 9 200 peroxide IM/CM/TM 213988

    Compounds for sanitary water applications (physical requirements)

    Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark

    EPDM 40 EN681-1 WC black 1.11 12 600 sulphur Extr. UHF 45838

    EPDM 40 EN681-1 WC black 1.07 10 550 sulphur IM/CM/TM 214087 Certificate EN 681-1 WC

    EPDM 50 EN681-1 WC black 1.09 10 500 sulphur IM/CM/TM 214086 CertificateEN 681-1 WC

    EPDM 50 EN681-1 WC black 1.11 10 500 sulphur Extr. UHF 21961

    EPDM 60 EN681-1 WC black 1.16 9 400 sulphur IM/CM/TM 214085 Certificate EN 681-1 WC

    EPDM 60 EN681-1 WC black 1.14 9 500 sulphur Extr. UHF 214085-E55

    EPDM 60 EN681-1 WC colour 1.13 12 300 sulphur IM/CM/TM 45700/98

    EPDM 70 EN681-1 WC black 1.18 9 300 sulphur Extr. UHF 214088

    EPDM 70 EN681-1 WC black 1.18 9 300 sulphur IM/CM/TM N_214088

    SBR 40 EN681-1 WC black 1.09 8 400 sulphur Extr. UHF 212381

    SBR 45 EN681-1 WC black 1.15 10 400 sulphur IM/CM/TM 21238 Certificate EN 681-1 WC

    SBR 50 EN681-1 WC black 1.16 11 400 sulphur Extr. UHF 212382

    SBR 55 EN681-1 WC black 1.20 10 350 sulphur Extr. UHF 212386

    SBR 60 EN681-1 WC black 1.18 10 300 sulphur IM/CM/TM 212387

    Compounds for gas applications according to EN 682

    Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark

    NBR 50 DIN EN682 - GADVGW VP 406-A 7 black 1.16 12 500 sulphur IM/CM/TM 213059

    NBR 60 DIN EN682 - GADVGW VP 406-A 7 black 1.26 11 450 sulphur IM/CM/TM 213052Certificate EN 682

    (expiring date 4th Dec 2018)

    NBR 70 DIN EN682 - GADVGW VP 406-A 7 black 1.31 10 300 sulphur IM/CM/TM 213050

    Compounds for sanitary and gas applications

    www.savatech.eu/rubber-compounds

    SAVATECH d.o.o. – member of the CGS Group

    July,

    201

    5

  • Savatech Rubber compounds

    Compounds for fire-resistant applications Rubber compounds according to CEN TS 45545-2(Railway application - Fire protection on railway vehicles - Part 2: Requirements for fire behaviour of material and components)

    An attentive partner with solutions

    Elastomer Hardness LOI Colour Density TS E Vulcanisation Technology Code Remark

    EPDM 60 28 black 1.35 8 500 sulphur extr. LCM/UHFIM/CM/TM 209707Certificate

    HL 2: R 22, R 23Halogen-free compound

    Rubber compounds according to DIN 4102-1-B2(Reaction to fire tests - Ignitability of building products subjected to direct impingement of flame)

    Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark

    EPDM 60 DIN 4102-1-B2 black 1.37 10 600 sulphur Extr. UHF 20970 Halogen-free compound

    EPDM 70 DIN 4102-1-B2 black 1.41 7 400 sulphur Extr. UHF 209702 Halogen-free compound

    EPDM 75 DIN 4102-1-B2UL 94

    black /non-black

    1.48 4 350 sulphur IM/CM/TM 213971 to 8 Halogen-free compound

    Rubber compounds according to ISO 340 (Conveyor belts)

    Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark

    NR/SBR 60 ISO 340 black 1.27 13 350 sulphur CM 210682210683 Halogen as retarder

    NBR/BR 60 ISO 340 black 1.29 13 400 sulphur CM 21078 Halogen as retarder

    Rubber compounds according to UIC method A

    Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark

    CR 68 UIC black 1.47 14 200 sulphur CM 209411 Halogen as retarder

    CR 73 UIC black 1.49 14 150 sulphur CM 209412 Halogen as retarder

    Basic fire tests of rubber compounds for automotive industry

    Standard Contents of standard Remark

    FMV SS 302 Federal Motor Vehicle Safety Standard 302: Flammability of Interior materials

    Compounds, developed in Savatech for auto-motive applications, meet the requirements for speed of burning for the materials in the

    interior of vehicles

    DIN 75200 Determination of burning behaviour of interior materials in motor vehicles

    TL 1010 VOLKSWAGEN AG: Materials for Vehicle Interiors: Burning Behaviour, material requirements

    D45 13333 Renault: Flammability, Horizontal Burn

    GMI 60261 General Motors International: Flammability of interior trim materials

    www.savatech.eu/rubber-compounds

    SAVATECH d.o.o. – member of the CGS Group

    July,

    201

    5


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