SavatechRubber compounds
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SAVATECH Rubber compounds The company Savatech, d.o.o. is proudly continuing its tradition of more than
95 years in rubber manufacturing, producing a wide range of high-quality
compounds, technical rubber products and motorcycle tyres. Extensive
experience, expertise and technology are utilised in the development and
marketing of rubber compounds.
Rubber compounds represent the core know-how that is incorporated into every
rubber product. The composition and technology determine the final properties
of a product as well as productivity of our business partners’ manufacturing
processes. We always place our business partners and the generation of added
value in long-term partnerships at the forefront of our business.
We invite you to check our range of standard materials and let us know your
requirements. As an attentive partner, we always respect them and jointly
produce an ideal solution.
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SIST EN ISO/IEC 17025:2005
Orientation table of elastomer properties
Orientation diagram for temperature resistance of elastomers
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NR SBR IIR EPDM NBR HNBR CR CSM AEM
Hardness 30-90 35-95 30-80 30-90 30-95 45-90 30-90 45-90 45-90Tensile strength 1 2 3 3 2 1 2 3 3Elongation at break 1 2 2 3 2 2 2 3 3Impact resilience 2 3 5 3 3 3 3 4 3Abrasion resistance 2 2 3 3 2 2 2 3 4Tear-growth resistance 2 3 3 3 3 2 2 4 3Compression set at -40⁰C 3 3 5 4 5 5 5 5 5Compression set at +20⁰C 2 3 4 3 3 2 2 4 3Compression set at +100⁰C 5 5 2 2 5 2 4 5 4Low temperature flexibility 2 3 2 2 3 3 3 5 3Ageing resistance 3 3 2 2 3 1 2 2 2Resistance to ozone 4 4 2 1 3 1 2 2 2Resistance to fuels 5 5 5 5 1 1 2 2 5Oil and grease resistance 5 5 5 5 1 1 2 2 4Resistance to acids 3 3 2 1 4 4 2 2 3Resistance to bases 3 3 2 2 3 3 2 2 4Resistance to hot water 3 2 1 1 3 2 3 3 3Gas permeability 5 4 1 4 2 2 3 3 2
Legend: 1 excellent, 2 very good, 3 good, 4 fair, 5 poor.
50 60 70 80 90 100 110 120 130 140 150 160 170
Continuous temperature resistanceLow temperature resistance
-60 -50 -40 -30 -20 -10 0 10 20 30 40
NR
SBR
IIR
CR
EPDM/S
EPDM/P
NBR/lowACN
NBR/highACN
HNBR
CSM
AEM
Temperature (°C) Short-term temperature resistance
SAVATECH Rubber compounds
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• Intermix VIC 215 L, black, wig-wag, strips, 50 mm• Intermix VIC 95 L, color, wig-wag, strips, 50 mm• Banbury 230 L, black, wig-wag perforated• Open mill 100 kg, endless strips• Calender line 3-roll, plates, max 1800 mm wide• Strainer, gear pump, endless strips
• Automotive industry • Sanitary applications • Home appliances• Food-quality applications • Fire-resistant applications• Construction industry• Abrasion resistance • Vibration damping• Highly conductive or insulating materials
Our well-equipped laboratory has been accredited according to ISO/IEC 17025 and offers: • Mixing of elastomer compounds• Rheological measurements• Physical measurements • Chemical measurements• Reference samples• Inter-laboratory control
• TS 16949• ISO 9001• ISO 14001• OHSAS 18001
Variable intermeshing
clearance mixing
technologyColour compounds –
special mixing line
• EPDM/EPM • SBR/BR • NBR • NR/IR • CR • HNBR • CIIR • BIIR • CSM • AEM
SAVATECH Rubber compounds
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Quickresponse
Long-term cooperation
and trust
Flexibility
Shortdeliveryterms
A partnerwith
solutions
A widerange of
technologiesand raw
materialsProfessional training for customers
Know-how in niche
applications
A wideselection of
recipes Develop-ment and
optimisation of compounds
ISO/IEC17025
laboratory
VIC mixing technology
A team of experienced
compounders
Consulting services
Committedsalesteam
Projectsupport
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Økofjeloøka c. 6, 4502 Kranj, SloveniaTel: +386 (0)4 206 53 24Fax: +386 (0)4 206 64 31e-mail: [email protected]
Industrial Rubber Productsand Tyres
Elastomers Programme
Savatech, d.o.o.
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Rubber compoundsfor rubber products and tyres
Rubber profilesSolid and sponge profilesfor the construction industry
Offset rubber blanketsfor the printing industry
Rubber productsfor environmental protectionand rescue interventions
Tyresfor scooters, motorcycles,mopeds, mini motors, go-karts, ATV,industrial vehicles, trailers and bicycles
Moulded rubber productsfor the automotive and constructionindustry, home appliances
Conveyor beltsfor use in various industrial applications
Savatech d.o.o., August 2015, photo: company archive, design: Nimbus Kranj
Savatech Rubber compounds
Standard Elastomer Hardness Code Compound Colour Technology Density TS E
DBL 5556.29 EPDM 50 207263 EPDM/P 50 ČR VW 281-G50T130; DBL 5556 Black IM/CM/TM 1.09 7 250 - 550
DBL 5556.30 EPDM 60N45642 EPDM/P 60 SI DBL 5556.30 Grey IM/CM/TM 1.18 10 400
21490 EPDM/S 60 DBL 5556 -30, DBL5571-10 Black IM/CM/TM 1.12 8 200
DBL 5561.22 CR50 207507 CR 50 DBL 5561.22 Black IM/CM/TM 1.3 8 350
55 207505 CR 55 DBL 5561.22 Black IM/CM/TM 1.33 8 350
DBL 5571.10 EPDM 53 214742 EPDM/S 53 ČR I.S. Black IM/CM/TM 1.07 10 600
DBL 5556.10 EPDM 65 214041 EPDM/S 65 ČR VW 281.G65,DBL 5556.10 Black IM/CM/TM 1.18 6 250 - 550
DBL 5565.02 and DBL 5581.10 HNBR 70 213101
HNBR/P 70 DBL 5565.02, DBL 5581.10 Black IM/CM/TM 1.18 15 200
Hella N 38 014 60-1 EPDM 60215061 EPDM/S 60 Hella 60-1 conduct. Black IM/CM/TM 1.09 7 300
215077 EPDM/P 60 SI Hella 60-1 Grey IM/CM/TM 1.17 7 300
Hella N 38 014 60-5
EPDM 60215072 EPDM/P 60 HELLA 60-5 non-cond. Black IM/CM/TM 1.23 6 300-550
215076 EPDM/P 60 RAL7011HELLA 60-5 Grey IM/CM/TM 1.18 6 300
EPM 68 214171 EPM 68 HELLA 60-5 Black IM/CM/TM 1.06 10 350
MAN 305-6 EPDM 70 207142 EPDM/P 70 MAN 305-6 Black IM/CM/TM 1.2 10.5 300
PN 705 S60 EPDM 60 20762 EPDM/P 60 VW 281G60 T140, PN 705 S60 Black IM/CM/TM 1.10 12 250
PSA B620300 EPDM 60 214531,214533EPDM/S 60 PSA B620300
EPDM/S 60 PSA B620300-N Black IM/CM/TM 1.07 10 550
PSA S227102 NBR/PVC 80 213057 NBR/PVC 80 PSA S227102 Black IM/CM/TM 1.25 10 200
SAE J200EPDM 53 214742 EPDM/S 53 ČR I.S. Black IM/CM/TM 1.07 10 600
EPDM 60 21453 EPDM/S 60 ČR VW 281,SAE j200 Black IM/CM/TM 1.16 6 250
NBR/PVC 80 213053 NBR/PVC 80 SAE J200 Black IM/CM/TM 1.25 10 125
VW 2.8.1-G35 EPDM 35 213886 EPDM/P 35 VW 2.8.1 Black IM/CM/TM 1.04 6 250-550
VW 2.8.1 G40 EPDM 40 20726 EPDM/P 38 VW 2.8.1 G40 T130°C Black IM/CM/TM 1.06 6 250
VW 2.8.1 G40 EPDM 40 213883 EPDM/P 40 ČR - EN681 WC,VW 281 Black IM/CM/TM 1.04 9 400
VW 2.8.1 G40 EPDM40 20709 EPDM/S 40 SH ČR VW 281-G40 Black IM/CM/TM 1.11 6 250
45 213885 EPDM/P VW 2.8.1 G-45 T150 Black IM/CM/TM 1.07 6 250
VW 2.8.1-G50 EPDM 50
21436 EPDM/S 50 VW 2.8.1-G50 Black IM/CM/TM 1.09 10 400
213887 EPDM/P 50 VW 2.8.1 G-50 T130 Black IM/CM/TM 1.08 15 450
207263 EPDM/P 50 VW 2.8.1 G50 T130 Black IM/CM/TM 1.07 6 250 - 550
VW 2.8.1-G55 EPDM 55 214328 EPDM/S 55 RD VW 281-G55 Red IM/CM/TM 1.13 6 250 - 550
VW 2.8.1-G60 EPDM 60 21453 EPDM/S 60 ČR VW 281,SAE j200 Black IM/CM/TM 1.16 6 250
VW 2.8.1-G65 EPDM 65 214041 EPDM/S 65 ČR VW 281.G65,DBL 5556.10 Black IM/CM/TM 1.18 6 250 - 550
VW 2.8.1-G70 EPDM 70
215032 EPDM/P 70 VW 2.8.1 G70 non-conductive Black IM/CM/TM 1.28 6 250 - 550
21412 EPDM/S 70 VW 2.8.1-G70 Black IM/CM/TM 1.22 7.5 250
214551 EPDM/S 70 VW 2.8.1-G70 non-conductive Black IM/CM/TM 1.24 6 250 - 550
VW 2.8.1-G75 EPDM 75 207141 EPDM/P 75 VW 2.8.1-G75 T120 Black IM/CM/TM 1.22 6 250 - 550
VW 2.8.1 G80 EPDM 80 214881 EPDM/S 80 VW 2.8.1 G80 Black IM/CM/TM 1.24 6 250 - 550
VW 2.8.1-U40 CR 40 207441 CR 40 VW 2.8.1-U40 Black IM/CM/TM 1.35 6 250 - 550
VW 2.8.1-L50 CR 50 20746 CR 50 VW 2.8.1-C50 Black IM/CM/TM 1.28 10 420
GS 93010-3 CR 50 207462 CR 50 ČR GS 93010 Black IM/CM/TM 1.30 6 250 - 550
SAVATECH d.o.o. – member of the CGS Group
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Compounds for automotive market
www.savatech.eu/rubber-compounds
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Savatech Rubber compounds
BfR XXI
Elasto- mer
Hard-ness Colour
Techno- logy Density TS E Number
FDA 21 CFR 177.2600 Remark
Dry Aqueous Fatty
Category3
EPDM 45 black IM/CM/TM 1.23 10 600 456022
45 black IM/CM/TM 1.23 11 600 456024
NR
42 red IM/CM/TM 1.15 14 700 21085 Test report (NZLOH.si)
45 black IM/CM/TM 1.05 17 600 21321 Test report (NZLOH.si)
57 black IM/CM/TM 1.09 20 450 21320 Test report (NZLOH.si)
SBR/NR 46 green CM 1.15 10 450 21092 Test report (NZLOH.si)
SBR/IR57 white CM 1.16 8 300 21057 Test report (NZLOH.si)
55 green CM 1.16 8 300 210573 Test report (NZLOH.si)
50 green CM 1.10 12 400 21044 Test report (NZLOH.si)
SBR 55 black IM/CM/TM 1.11 13 400 212331 Test report (NZLOH.si)
SBR/NBR 52 blue CM 1.18 10 450 21075 Test report (NZLOH.si)
52 blue CM 1.18 12 450 210752 Test report (NZLOH.si)
SBR/EPDM 55 green CM 1.10 14 400 210574 Test report (NZLOH.si)
SBR/EPDM 55 green CM 1.10 12 400 210441 Test report (NZLOH.si)
NBR/SBR 52 black IM/CM/TM 1.24 7 350 214471 Test report (NZLOH.si)
NBR
40 black CM 1.12 6 700 20770
50 black CM 1.15 12 500 20766 Test report (NZLOH.si)
55 white CM 1.17 11 440 210652 Test report (NZLOH.si)
55 grey CM 1.17 11 440 21065 Test report (NZLOH.si)
60 white IM/CM/TM 1.19 14 400 20776 Test report (NZLOH.si)
60 black IM/CM/TM 1.16 16 450 214411 Test report (NZLOH.si)
NBR/PVC 70 white CM 1.39 10 400 21077 Test report (NZLOH.si)
Category 4
EPDM/P70 black IM/CM/TM 1.11 11 200 21406 Test report (NZLOH.si)
80 black IM/CM/TM 1.16 14 150 214061 Test report (NZLOH.si)
NR 43 red IM/CM/TM 1.07 17 650 21457 Test report (NZLOH.si)
NBR65 black IM/CM/TM 1.16 15 400 21441
70 black IM/CM/TM 1.18 15 400 214421 Test report (NZLOH.si)
Rubber Compounds for food applications Rubber compounds are listed according to BfR XXI and FDA 21 CFR 177.2600 requirements.All listed rubber compounds meet requirements of EU regulation (EC) No. 1935/2004.
www.savatech.eu/rubber-compounds
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SAVATECH d.o.o. – member of the CGS Group
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201
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Savatech Rubber compounds
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Compounds for cold drinking water applications (microbiological, physical and chemical requirements)
Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark
EPDM 60 EN681-1 WA, W270, KTW black 1.21 9 300 peroxide IM/CM/TM 213987 WRAS - test report
EPDM 70 EN681-1 WA, W270, KTW black 1.24 9 300 peroxide IM/CM/TM 213986Certificate EN 681 WC
and W 270
EPDM 80 EN681-1 WA, W270, KTW black 1.28 9 200 peroxide IM/CM/TM 213988
Compounds for sanitary water applications (physical requirements)
Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark
EPDM 40 EN681-1 WC black 1.11 12 600 sulphur Extr. UHF 45838
EPDM 40 EN681-1 WC black 1.07 10 550 sulphur IM/CM/TM 214087 Certificate EN 681-1 WC
EPDM 50 EN681-1 WC black 1.09 10 500 sulphur IM/CM/TM 214086 CertificateEN 681-1 WC
EPDM 50 EN681-1 WC black 1.11 10 500 sulphur Extr. UHF 21961
EPDM 60 EN681-1 WC black 1.16 9 400 sulphur IM/CM/TM 214085 Certificate EN 681-1 WC
EPDM 60 EN681-1 WC black 1.14 9 500 sulphur Extr. UHF 214085-E55
EPDM 60 EN681-1 WC colour 1.13 12 300 sulphur IM/CM/TM 45700/98
EPDM 70 EN681-1 WC black 1.18 9 300 sulphur Extr. UHF 214088
EPDM 70 EN681-1 WC black 1.18 9 300 sulphur IM/CM/TM N_214088
SBR 40 EN681-1 WC black 1.09 8 400 sulphur Extr. UHF 212381
SBR 45 EN681-1 WC black 1.15 10 400 sulphur IM/CM/TM 21238 Certificate EN 681-1 WC
SBR 50 EN681-1 WC black 1.16 11 400 sulphur Extr. UHF 212382
SBR 55 EN681-1 WC black 1.20 10 350 sulphur Extr. UHF 212386
SBR 60 EN681-1 WC black 1.18 10 300 sulphur IM/CM/TM 212387
Compounds for gas applications according to EN 682
Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark
NBR 50 DIN EN682 - GADVGW VP 406-A 7 black 1.16 12 500 sulphur IM/CM/TM 213059
NBR 60 DIN EN682 - GADVGW VP 406-A 7 black 1.26 11 450 sulphur IM/CM/TM 213052Certificate EN 682
(expiring date 4th Dec 2018)
NBR 70 DIN EN682 - GADVGW VP 406-A 7 black 1.31 10 300 sulphur IM/CM/TM 213050
Compounds for sanitary and gas applications
www.savatech.eu/rubber-compounds
SAVATECH d.o.o. – member of the CGS Group
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201
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Savatech Rubber compounds
Compounds for fire-resistant applications Rubber compounds according to CEN TS 45545-2(Railway application - Fire protection on railway vehicles - Part 2: Requirements for fire behaviour of material and components)
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Elastomer Hardness LOI Colour Density TS E Vulcanisation Technology Code Remark
EPDM 60 28 black 1.35 8 500 sulphur extr. LCM/UHFIM/CM/TM 209707Certificate
HL 2: R 22, R 23Halogen-free compound
Rubber compounds according to DIN 4102-1-B2(Reaction to fire tests - Ignitability of building products subjected to direct impingement of flame)
Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark
EPDM 60 DIN 4102-1-B2 black 1.37 10 600 sulphur Extr. UHF 20970 Halogen-free compound
EPDM 70 DIN 4102-1-B2 black 1.41 7 400 sulphur Extr. UHF 209702 Halogen-free compound
EPDM 75 DIN 4102-1-B2UL 94
black /non-black
1.48 4 350 sulphur IM/CM/TM 213971 to 8 Halogen-free compound
Rubber compounds according to ISO 340 (Conveyor belts)
Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark
NR/SBR 60 ISO 340 black 1.27 13 350 sulphur CM 210682210683 Halogen as retarder
NBR/BR 60 ISO 340 black 1.29 13 400 sulphur CM 21078 Halogen as retarder
Rubber compounds according to UIC method A
Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark
CR 68 UIC black 1.47 14 200 sulphur CM 209411 Halogen as retarder
CR 73 UIC black 1.49 14 150 sulphur CM 209412 Halogen as retarder
Basic fire tests of rubber compounds for automotive industry
Standard Contents of standard Remark
FMV SS 302 Federal Motor Vehicle Safety Standard 302: Flammability of Interior materials
Compounds, developed in Savatech for auto-motive applications, meet the requirements for speed of burning for the materials in the
interior of vehicles
DIN 75200 Determination of burning behaviour of interior materials in motor vehicles
TL 1010 VOLKSWAGEN AG: Materials for Vehicle Interiors: Burning Behaviour, material requirements
D45 13333 Renault: Flammability, Horizontal Burn
GMI 60261 General Motors International: Flammability of interior trim materials
www.savatech.eu/rubber-compounds
SAVATECH d.o.o. – member of the CGS Group
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201
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