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7/27/2019 Rubber Belt Conveyor
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Application
Rubber belt conveyors are used for hori-zontal and inclining transport of loose, bulk
materials.
The FLS rubber belt conveyors are nor-mally supplied with EP fabric rubber belt-ing to DIN 22102 specifications and areequipped with the special FLS supportingidlers with sealed- for-life ball bearings andgrease packed labyrinth seals.
The loading and transfer points are de-signed for trouble-free operation of the con-veyors. Dust filters are fitted where required.
The supporting structure is manufacturedof tubular framework. This construction fa-
cilitates the mounting and adjustment of theidlers.
The belt conveyors are equipped with ef-fective scrapers for belt and pulleys andwith special self-cleaning idlers for the re-turn side of the belt when transporting stickymaterials.
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Design and operation
Belt conveyors with centre distance >100 m
are equipped with sets of self-adjusting sup-porting idlers on the return part to ensure thecorrect training of the belt.
The FLS rubber belt conveyor is driven ei-ther by separate motor and gear or bymotorised driving pulley.
Belt tension is maintained by screw type take-up (centre distance < 30 m) or by gravitytype take-up (centre distance > 30 m).
The maintenance requirements of the FLSrubber belt conveyors are negligible. Theidlers with sealed-for-life ball bearings aremaintenance free. The labyrinth seals can
be recharged.
The FLS rubber belt conveyor can be sup-plied troughed, flat or flat with raised edges.FLS also manufacture long distance belt con-veyors and have supplied rubber belt con-veyors up to 22.5 km in length divided into2.5 km sections.
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Dimensioning
Data in this brochure is intented forpreliminary project planning only. Manufacturer reserves the right to modify equipment details and/or specifications without notice.
DENMARK: F.L.Smidth & Co. AIS, 77,Vigerslev All, DK-2500 Valby Copenhagen P.R. CHINA: F. L.Smidth & Co. AIS, Beijing Representative Office,BRAZIL: F. L.SMIDTH COMRCIO E INDSTRIA LTDA. Rua Nebraska, 443, Scite Tower, Room 1307,22 ji,anguo Men Wai Dajie, Beijing 100004Brooklin Paulista-CEP 04560, Caixa Postal 3506,01051 So Paulo-SP SPAIN: F. L.SMIDTH & CIA ESPANOLA, S.A.FEDERAL REPUBLIC OF GERMANY: F. L.SMIDTH - FULLER GMBH Carretera de La Coruda, km. 17,8,28230 Las Rozas (Madrid)Rheinstern Haus, Emanuel Leutze Strasse 17,4000 Dsseldorf 11 TURKEY.. F.L.Smidth & Co. AIS. Liaison Office, clo Trakttr ve Makine Ticaret A.S.ITALY: F.L.SMI DTH & C. ITALIANA S.r.L. Sakir Kesebir Sok No. 30, Plaza 1, DI, 80700 Balmumeu-Besiktas, IstanbulVia Aterno, 26,1-66020 S. Giovanni Teatino (CH) UNITED KINGDOM. F.L. SMIDTH-FULLER LTD. 17, Lansdowne Road, Croydon, CR9 2JTMEXICO: F.L.SM IDTH & CIA., S.A. de C.V. EMPRESAS FULLERM EX, S.A. de C.V. INDIA: Larsen & Toubro Ltd.Ave. Campos Eliscos, 385,5o piso,Torre B, Chapultepee Polanco, 11550 Mexico City, D.F. Cement Machinery Division, Powal Works, PO. Box 8901, Bombay 400072
Example :Centre distance C = 150 m Solution : Choice of machinery Minimum motor size : 82x1.1 = 90kWDesired capacity 460m3/h (1.4 kg/I) 1000 mm rubber belt conveyor. Weights :Height difference H = 39 m ~ 15O Belt speed : 1.5 m/s x 1.10 = 1.65 m/s. min. : 510 + 280 + (150 x 95) = 15.040 kg
Theoretical power consumption : Max. : 1800 + 920 + (150 x 95) = 16,970 kg(14 + 68) = 82 kW
Beltwidth(mm)
Angle
Dimensions (mm) Weights
A B C D*) Emin.
F G K L M N P RDrive
Station(kg)
Take-upStation
(kg)
Belt andframe(kg/m)
400 25o 1000 400 700 200 -> 570 45
500 25o 1000 415 730 220 -> 600 50
650 25o 1000 430 560 500 1200 3000 1200 800 180 890 400 -> 1430 240 -> 780 65
800 45O 1200 440 1620 260 -> 850 80
1000 45O 1200 500 1800 280 -> 920 95
1200 45O 1500 565 2160 305 ->1020 115
1400 45O 1500 585 2450 330 -> 1110 160
< 630800
500630
1200
1000Seediagramabove
*) D = 400, 500, 630 or 800