RUBBER FENDERING SYSTEMS
& NAVIGATIONAL AIDS
ELASTOMERS LTD.HI-TECH
MA
RIN
EB
UO
YS
!
!
!
!
HI-TECH is the only company to have the manufacturing capability
for all types of Fenders, under one roof in the World.
HI-TECH has manufactured the Largest Diameter Fender, ever used
in the World.
HI-TECH has Designed, Manufactured & Installed the Fendering
System for the Largest capacity (3,50,000 Dwt.) Vessel berthing.
HI-TECH has maintained the record since 1994, as the only company
to have manufactured the Largest Sized Fenders, in INDIA.
The Largest Size of NOVA CONE FENDER / BOLLARD (300T) ever
used in INDIA, & the Largest size of “M” TYPE FENDER ever used in
World, are manufactured, by HI-TECH.
HI-TECH is the only company to Develop & Introduce RUBBER
moulded Marker / Mooring BUOYS.
HI-TECH possesses one of the Largest Load Deflection Testing Press
in World.
HI-TECH has won the Entrepreneur National Award for the year
2000, from the Small Scale Ministry of Industries, Govt. of INDIA.
!
!
!
!
ACHIEVEMENTS & HIGHLIGHTS
We are an ever-propelling company, chiefly expert in the design and
manufacture of a wide range of Marine Rubber & Engineering Products.
We are rapidly expanding, keeping pace with the latest Engineering
Technologies and possess state-of-the art manufacturing infrastructure.
We have crossed barriers, that today, has raised us to pioneering
heights.
The company is backed up by Technocrats, having an experience of
over 30 years in the field of Import Substitution of Rubber & Engineering
Products. The company's three pronged working philosophy is
formulated with parameters of Innovation, Quality Production & Global
reach. These has caused the company to see a very consistent growth-
rate, over the years.
The Plant and Office are located at the Western Coast of INDIA, which
is, one of the most commercially developed zones of the Asian
continent. HI-TECH has a hard core experience in the Corporate and
Government sectors throughout INDIA, and has also developed trade-
links with Foreign majors, as well.
HI-TECH offers its services on turnkey basis, for Marine Fendering
Systems, Channel Marking Buoys, Mooring Buoys and Navigational
Aids. These includes Design, Manufacturing, Testing, Installation,
Commissioning, Maintenance & After-sales services.
The whole range of HI-TECH products conform to all popular
Engineering Standards and Specifications viz. ISI, JIS, ASTM, BS, ISO,
DIN and others. All the products have been inspected & approved by
major Engineering Consultants / Third party inspection agencies like
Lloyds, BVIS, TUV, SGS, IRS, ABS etc. as per customer requirement and
are widely accepted by reputed Multinational Companies.
HI-TECH’s superlative Plant & Manufacturing facilities are capable of
catering to requirements of any Size & Shape. HI-TECH maintains an in-
house Testing Division, which holds WORLD’s largest size Press (L x W
x H :: 12mtr x 8mtrx 5mtr) for Load-Deflection & Energy Absorption
Tests.
PROFILE & INFRASTRUCTURE
WINNER OFSSI NATIONAL AWARD 2000
ISO 9001:2000
U K A SQUALITY
MANAGEMENT
008
ISO CERTIFICATION
HI-TECH has achieved the ISO-9001-2000 certification for Design,
Manufacturing & Installation of Rubber Fendering System &
Navigational Aids.
HPF 3.3mtr dia. x 10.6mtr under load deflection testing.
H{é ©l}æèàæéŠ{è² ÐéÚSÜUæÚ-2004
H{é
©læïxæ
}æ¢~ææH² |ææÚ„ ¨ÚÜUæÚ
MI N
IS
TR
YO
FS
MA
LL
SCALE INDUSTR
IES
GO
VT.
OF
IND
IA
THALSGGHLKNHGLRJJISO 2002 - 2003
Ÿæè ç±ÝæïÎ|ææ§ü ¥¢ÏææHæH ¨æïïÝè}æï. ãæ§ÅïÜU §HæSÅæï}æ ü̈ Hè. ¥ã}æÎæÏææÎ (xæé…Úæ„)
ÜUæï ÐíÎæÝ UçÜU²æ xæ²æ
Ÿæè ç±ÝæïÎ|ææ§ü ¥¢ÏææHæH ¨æïïÝè
Awarded to
M/s. Hi-Tech Elastomers Ltd. Ahmedabad (Gujarat)Shri Vinodbhai Ambalal Soni
QUALITY ASSURANCE
008
U K A SQUALITY
MANAGEMENT
Certificate of ApprovalAwarded to
Bureau Veritas Quality International certify that theQuality Management System of the above organisation
has been assessed and found to be in accordancewith the requirements of the quality
standards details below
HI-TECH ELASTOMERS LTD.,798, RAKANPUR, NEAR SANTEJ,
TAL. KALOL, DIST. MEHSANA, GUJARAT, INDIA.
QUALITY STANDARDS
SCOPE OF SUPPLY
MANUFACTURE, SUPPLY, AND SERVICING - INSTALLATION OFRUBBER FENDERING SYSTEMS AND NAVIGATIONAL AIDS.
Subject to the continued satisfactory operation of the organisation'sQuality Management System, this Certificate is valid for a period of three years from:
ISO 9001:2000
Original approval date: 29TH SEPTEMBER 2002
29TH SEPTEMBER 2002
Date : 23RD OCTOBER 2002
Certificate No : 117323
BVQI (Holding) S.A. using UKAS accredimoon covered by the accreditation certificate number 008
Managing Office:Bureau Veritas Quality International
The Leela Galleria, 5th Floor,Andheri - Kurla Road, Andheri (East),
Mumbai - 400 059, India
For Bureau Veritas QualityInternational (Holding) S.A.,2nd Floor, Tower Bridge Court224-226 Tower Bridge RoadLondon SE1 2TX
ELASTOMERS LTD.HI-TECH
We at Hi-Tech, are committed to
always Innovete and Excel,
thereby providing our customers reliable Quality,
on-time delivery, satisfactory after-sales service
for entire range of our products.
We will continue to endeavor this spirit,
by sustaining an effective
Quality Management system with continual improvement
by adopting Modernization, Research & Development
with a team of committed employees.
Quality Policy
V. A. SoniChairman, Managing Director
HI-TECH Pneumatic Fender uses the elasticity of the compressed air,
which has no variation or deterioration in performance for years of
usage. HPF provides more safety against excess loads by absorbing very
high energy without any considerable increase in Reaction Force, like in
other solid fenders. HPF keep floating over the water surface and are
adaptable to high and low tide levels; this facilitates low and uniform
surface pressure at any time of berthing.
HI-TECH PNEUMATIC FENDERS (HPF)
The HI-TECH Sling Pneumatic Fender, has no harnessing mass like that of the chain-net type,
and hence the handling and maintenance is easier and faster. HSPF are most widely used for
naval applications, passenger vessels an d where abrasion due to metal harnessing is not
acceptable. These are also available in grey colour, as non-marking fenders.
HI-TECH SLING PNEUMATIC FENDERS (HSPF)
Length
(500 to 12000 mm)
Dia
mete
r
(50
0to
45
00
mm
)
Length
(500 to 12000 mm)
Dia
mete
r
(50
0to
45
00
mm
)
SIZE RANGE :
SIZE RANGE
HHPF are partially filled up with water and then pressurised with air . This hydro-
reinforncement provides better stability during loading. Additional stability is made possible
by mounting a ballast at the bottom end of the fender.
HI-TECH HYDRO PNEUMATIC FENDERS (HHPF)
SIZE RANGE
Lengt
h
(50
0to
12
00
0m
m)
Diameter
(500 to 4500 mm)
These fenders are primarily used
for applications where the contact is
below water level, as that in
berthing of submarines and under-
water / special vessels. The air to
water volume ratio is altered to
meet specific energy absorption
requirements.
These Fenders makes an effective use of its cone shaped section in
taking up angular berthing loads, upto 10 berthing angle, without any
change in its Energy Absorption capacity.
It withstands the shearing action of angular load and thus are more
durable, strong & stable. The unique feature of lesser throw distance
allows more and faster loading operations.
The Fenders are normally installed with a UHWMPE lined frontal frame
which helps in reducing the frictional forces and hull pressure.
0
HI-TECH NOVA CONE FENDER (HNC)
The hollow cylindrical shaped section of these fenders
buckles radially and causes multidirectional dispersion of
the relatively higher amount of the absorbed energy with
low reaction force.
These Fenders are installed with a Frontal Frame with
UHMWPE cladding providing more surface contact, lesser
surface pressure and less friction.
HI-TECH CELL FENDER (HCF)
The EXCEL AT fenders are an improvised design of AT Fenders. A
steel frontal frame duly mounted with UHMWPE is bolted on to the
loading face of the fender. This provides lesser friction to the fender
body and hence reduced wear and tear. This frontal frame distributes
the load evenly on the length of the fender and provides better safety
to the fenders against the point loads.
This design also provides an increased energy absorption ratio, as a
larger contact surface area is available with higher resistance to static
and dynamic shear loads.
HI-TECH EXCEL AT FENDER (HXAT)
SIZE RANGE
Length
(500 to 3500) mm
Heig
ht
(25
0to
10
00
)m
m
SIZE RANGE
HI-TECH "Z" type fenders have a combination of
economical & stable sectional structure, with a possibility
of varying dimensions in modular installations, to suit
custom requirements. These fenders are versatile in
nature and suit to a wide range of applications.
They have very high resistance to shearing loads and are
durable even in high loading applications. These are
normally installed in pairs and mounted with an UHMWPE
clad steel plate on the surface incident to loads.
Alternatively, the UHMWPE clading is also done directly
on the rubber surface of the fender to reduce steel
corrosion problems and easier handling.
HI-TECH "Z" TYPE FENDER (HZF)
SIZE RANGE
SIZE RANGE
Height
(400 to 3000) mm
Height
(300 to 2000) mm
Heig
ht
(25
0to
18
00
)m
m
Length
(500 to 3000) mm
HI-TECH MT Fender is a very efficient design amongst the range of
available solid dock fenders. The special "M" shaped section of the
fender allows a very high Energy Absorption with comparatively lower
Reaction forces.
Its typical section allows a larger contact area compared to the AT
Fenders and thus reduces the hull pressure. Also, the shape is designed
to distribute the stress multidirectionally which ensures more
durability.
HAT Fender by its virtue, is both economical & having excellent
functional performance. The fender design shows excellent shear
resistance, in most applications. A large choice of length variation is
possible to suit various energy absorption requirements.
This ensures high performance characteristic with longer fender life.
HI-TECH Trapezoid Fenders are very compact in design compared to
the AT Fenders and are preferred in applications where mounting space
is the major criteria. A large choice of length variation is possible to suit
various energy absorption requirements.
The simplicity in design ensures high performance characteristic with
longer fender life.
HI-TECH Cylindrical Fenders are the most common of all and are
available in various combination of length & diameter. These are used
for general applications as well as for corner protection.
The fenders are installed using chain / bracket assembly in various
positions as per the requirement. Cylindrical fender installations are
one of the most simple and economical among the other types of
Marine fenders.
HI-TECH MT FENDER (HMT)
HI-TECH AT FENDER (HAT)
HI-TECH TRAPEZOID FENDER (HTF)
HI-TECH CYLINDRICAL FENDER (HCT)
Length (500 to 3500) mm
SIZE RANGE
SIZE RANGE
SIZE RANGE
SIZE RANGE
Heig
ht
(25
0to
10
00
)m
m
Length (500 to 3500) mm
Heig
ht
(15
0to
10
00
)m
m
Oute
rD
iam
ete
r
(10
0to
20
00
)m
m
Length
(500 to 3500) mm
Length (500 to 3500) mm
Heig
ht
(15
0to
10
00
)m
m
KEY HOLE TYPE
(HKF)
“D” TYPE
(HDF)
SQUARE TYPE
(HSF)The HI-TECH TUG-BARGE Fenders,
resists the heavy pushing and rubbing
forces subjected on them.
HI-TECH has developed a Corner Protection system using some of the more suitable fender
types from within its own range. The selection of fender types depend on the application and
specific changes are incorporated in the installation of such fenders, so as to protect the
vulnerable areas and corners of the jetty. Special fixtures and fastners are also developed to
take up such typical installation.
!
!!!!!!
Tugs, Barges & other small berthing
vessels.
Cargo jetties, Roll on - Roll off berth
Concrete capped wharves
Caisson or pile based jetties
Ladder and Corner protection
Passenger ferry berths
General protection purpose
applications on Marine structures
RANGE : Fenders are also available
in other custom shapes & sizes.
HI-TECH TUG / BARGE FENDERS
CORNER PROTECTION FENDERS
HI-TECH OFFSHORE PRODUCTS
APPLICATIONS
L
... using HCT FENDERS
... using HAT FENDERS
... using HITECH ROTOR FENDERS (HRF)
Barge Bumper
with SHOCK CELL
RUBBING STRIPSHEAR MOUNT
ZIP-OUT CLOSURE
GROUT PACKER BUMPER RING PILE PROTECTORS
The deep footed experience of the promoters of HI-TECH has endorsed
its present footage in the industry by developing Offshore rubber
products which are widely used in installation and protection of Offshore
platforms.
H I -T E C H o f f e r s s e r v i c e s a n d
manufacturing of all existing offshore
a p p l i c a t i o n s , w i t h c u s t o m i s e d
requirements and also cater to those, that
requires new product development.
HI-TECH’s range of products for offshore
platforms, structures & rigs, has evaluated
the company’s versatile performance in
the industry.
"W' TYPE FENDER
(HWF)
MA
RIN
EB
UO
YS
HI-TECH MARINE BUOYS
OTHER PRODUCTS
HI-TECH has brought about a technological breakthrough by
developing Steel-reinforced Rubber Buoys over the conventional MS,
GRP & FRP fabricated buoys.
The HI-TECH Rubber Buoys have a resilient surface which make it an
ideal installation in the navigational system. The Buoys are typically
designed to take up mooring loads & bending moments induced during
its operation. The significant advantage of the HI-TECH rubber buoys
lies in its elastomer molded structure, which imparts excellent
resistance to water, oil, ice, sunlight, Marine fouling, abrasive surfaces
and are completely resistant to the effects of corrosion.
All IALA recommended Topmarks, Daymarks, Radar Reflectors and
Lanterns are provided optionally. HI-TECH Rubber Buoys & Floats are
available in all Standard and special colours also.
The buoys are
rugged, lightweight stable and can be easily deployed.
Buoys are supplied with IALA recommended and other
Attachments & Accessories for Navigational Aids, viz.
Marine Signal Lantern
Solar Panels & Charge controllers
Power Storage battery bank
Bulb changer, Flasher
Photo cell switch, Radar reflectors
Day markers, Top markers
Bird spikes, Fenders, sinkers, Chain shackle, swivel etc.
!
!
!
!
!
!
!
RANGE :
!
!
!
!
!
!
!
!
!
!
!
Channel Marking Buoys
Mooring Buoys
Anchor Pendant Buoys
Navigational Aid Buoys
Marker Buoys
Chain Support Buoys
Utility Buoys
Hose Pick-up and End Marker Buoys
Spar Buoys
Offshore applications like pipe laying
Semi-submersible drilling works on Rigs
!!!
Radio Aids
Support Structures
Monitor & Control
NAVIGATIONAL AIDS :
ATTACHMENTS & ACCESSORIES
MOORING BUOYCHAIN SUPPORT BUOYHOSE SUPPORT BUOY
CARDINAL MARKER BUOY
CHANNEL MARKER BUOY
INSTALLATION, REPAIRS & MAINTENANCE
HI-TECH has now extended its services to Repairs of damaged Fenders and are the first to offer
Maintenance Contracts of Fendering Systems as well as for Buoys. The outstanding advantage
of this facility lies in its ability to revive life in such fenders and thereby providing an extended
working life to the Fendering system and a substantial cost-effectiveness for any project.
Nevertheless, these repairs are Quality Assured.
Buoy Installation Cell Fender InstallationDamaged Hose Repaired Hose Damaged Fender Repaired Fender
Apart from the existing Product Line, HI-TECH offers a range of Accessory Engineering products for
Marine & Navigational Use. These include, BOLLARDS, RUBBERISED LADDER, DREDGER
HOSES, BRIDGE BEARINGS & many other Large Sized Rubber / Engineering Products.
FAIRWAY BUOY
ELASTOMERS LTD.HI-TECHPresented by
WORKS :
798, Rakanpur, Near Santej,
Sola-Kalol State Highway, Ta. Kalol,
Dist. Gandhinagar - 384 002. INDIA.
TeleFax: (+91-2764) 286010, 286806, 268112
REGD. OFFICE :
2, Chirag Apartments,
Behind Govt. Polytechnic, Gulbai Tekra,
Ambawadi, Ahmedabad - 380 015. INDIA.
TeleFax : (+91-79) 6303078,
Email : [email protected]
6303079
w w w . h i t e c h e l a s t o m e r s . c o mcata
logu
e#
03
09
28