[For further information on Slam Latch installation instructions and warnings please visit our website WWW.PROARMOR.COM or contact customer service at 1-888-312-7667.] Slam Latch Installation Instructions, Rev. 2 (02/09/2012) PARTS LIST 25 22 15 10 12 18 10 19 20 23 24 17 16 2 7 8 3
5
Pro Armor believes that safety should always be your FIRST priority, so please follow these important steps in order for your Slam Latch system to work safe and effectively. Slam Latch Installation Instructions, Rev. 2 (02/09/2012) [For further information on Slam Latch installation instructions and warnings please visit our website WWW.PROARMOR.COM or contact customer service at 1-888-312-7667.] ITEM NO. PART NUMBER DESCRIPTION QTY. 1 P101202-37 PEM NUT TAB ASSEMBLY 2 2 HDWN0003 NUT, 3/8-16 NYLOC HEX ZINC 6 3 HDW00009 1" x 2" VIBRATION PAD 4 4 HDWN0037 Jam Nut, 5/8"-11, Zinc Plated 4 5 HDWB0006 BOLT, M6 X 1.0 X 25MM FLANGED HEAD HEX BOLT 2 6 HDWW0003 WASHER, 3/8", NARROW 2 7 HDWB0177 BOLT, M6 X 1.00 X 20MM BUTTON HEAD BOLT, BLACK ZINC 64 8 HDW00050 E-Clip Retaining Ring, 8mm Shaft, Black Oxide 8 9 HDWW0023 WASHER, 7/16 FLAT 2 10 HDWW0013 PLAIN WASHER, 6MM, WIDE (15MM OD), BRIGHT ZINC 64 11 HDWW0000 PLAIN WASHER, 6MM, NARROW 72 12 HDWN0000 NUT, M6 X 1.0 NYLOC HEX ZINC 64 13 HDWN0005 NUT, M6 X 1.0 HEX ZINC 8 14 HDWB0049 BOLT, M6 X 1.00 X 25MM HEX HEAD BOLT 8 15 HDW00073 PUSH-ON RECTANGLE VINYL CAP, 3/32" x 7/16" x 3/4" 4 16 92865A806 SLAM LATCH PIN 4 17 HDW00075 ROTARY LATCH, SINGLE CATCH, DRIVER SIDE 2 18 HDW00076 ROTARY LATCH, SINGLE CATCH, PASSENGER SIDE 2 19 HDWB0091 BOLT, M6 X 1.00 X 20MM BUTTON HEAD BOLT 2 20 P101291-01 REAR LEFT SLAM LATCH BRACKET 1 21 P101291-02 REAR RIGHT SLAM LATCH BRACKET 1 22 HDWN0008 NUT, M6 X 1.0 NYLOC FLANGED HEX 2 23 HDWB0197 BOLT, 3/8-16 x 2.25", FLANGED HEAD HEX BOLT GR. 8 4 24 P081202-41 DRIVER SIDE SLAM LATCH BRACKET 1 25 P081202-40 PASSENGER SIDE SLAM LATCH BRACKET 1 PARTS LIST 23 24 7 15 17 2 25 22 15 14 11 13 7 11 12 1 5 3 8 6 2 10 16 12 18 10 19 20 14MM SOCKET & RATCHET - FOR CAGE BOLTS 14MM WRENCH - FOR CAGE BOLTS 10MM SOCKET & RATCHET - FOR SLAM LATCH BOLTS 10MM WRENCH - FOR SLAM LATCH AND BUTTON HEAD NUTS 5/8" WRENCH - FOR SLAM LATCH PIN 15/16" OR ADJUSTABLE WRENCH - FOR JAM NUT 4MM ALLEN WRENCH - FOR BUTTON HEAD BOLTS TOOL REQUIRED Pro Armor doors DO NOT guarantee safety. YOU MUST ALWAYS WEAR THE PROPER SAFETY GEAR INCLUDING SEAT BELTS AND HELMETS. If any door comes open at any time, you need to stop immediately and determine the cause. If you are unable to determine the cause, DO NOT OPERATE THE VEHICLE. Please contact your dealer or Pro Armor. FRONT PREPARATION AND INSTALLATION: [1] The Slam Latches are designed to fit between the roll cage A - Pillar and the aluminum bracket of the Pro Armor door frame. [2] Lay out all of the components that come in the kit and verify that everything is correct according to the parts list. [3] Take (12 or 13) one of the ROTARY LATCHES (8) two of the HEX HEAD BOLTS M6 X 1.00 X 25MM and (9) two ZINC HEX NUTS M6 X 1.0 installing the latch on one of the (1 or 2) SLAM LATCH BRACKETS (Driver or Passenger). Repeat process for latch in the other side [4] Remove and discard the two flanged head bolts that are currently installed in the Pro Armor door frame at the A-pillar of the vehicle (Driver or Passenger depending on what side you are installing.) Retain the 2 nuts. RZR 4 SLAM LATCH KIT 4 21
Transcript
Pro Armor believes that safety should always be your FIRST priority, so please follow these important steps in order for your Slam Latch system to work safe and effectively.
Slam Latch Installation Instructions, Rev. 2 (02/09/2012)
[For further information on Slam Latch installation instructions and warnings please visit our website WWW.PROARMOR.COM or contact customer service at 1-888-312-7667.]
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 P101202-37 PEM NUT TAB ASSEMBLY 22 HDWN0003 NUT, 3/8-16 NYLOC HEX ZINC 63 HDW00009 1" x 2" VIBRATION PAD 44 HDWN0037 Jam Nut, 5/8"-11, Zinc Plated 45 HDWB0006 BOLT, M6 X 1.0 X 25MM FLANGED HEAD HEX BOLT 26 HDWW0003 WASHER, 3/8", NARROW 27 HDWB0177 BOLT, M6 X 1.00 X 20MM BUTTON HEAD BOLT, BLACK ZINC 648 HDW00050 E-Clip Retaining Ring, 8mm Shaft, Black Oxide 89 HDWW0023 WASHER, 7/16 FLAT 2
10 HDWW0013 PLAIN WASHER, 6MM, WIDE (15MM OD), BRIGHT ZINC 6411 HDWW0000 PLAIN WASHER, 6MM, NARROW 7212 HDWN0000 NUT, M6 X 1.0 NYLOC HEX ZINC 6413 HDWN0005 NUT, M6 X 1.0 HEX ZINC 814 HDWB0049 BOLT, M6 X 1.00 X 25MM HEX HEAD BOLT 815 HDW00073 PUSH-ON RECTANGLE VINYL CAP, 3/32" x 7/16" x 3/4" 416 92865A806 SLAM LATCH PIN 417 HDW00075 ROTARY LATCH, SINGLE CATCH, DRIVER SIDE 218 HDW00076 ROTARY LATCH, SINGLE CATCH, PASSENGER SIDE 219 HDWB0091 BOLT, M6 X 1.00 X 20MM BUTTON HEAD BOLT 220 P101291-01 REAR LEFT SLAM LATCH BRACKET 121 P101291-02 REAR RIGHT SLAM LATCH BRACKET 122 HDWN0008 NUT, M6 X 1.0 NYLOC FLANGED HEX 223 HDWB0197 BOLT, 3/8-16 x 2.25", FLANGED HEAD HEX BOLT GR. 8 424 P081202-41 DRIVER SIDE SLAM LATCH BRACKET 125 P081202-40 PASSENGER SIDE SLAM LATCH BRACKET 1
PARTS LIST
23
24
715
17
2
25
22
15
1411
13
7
1112
15
3
8
62
10
16
12
18
10
19
20
14MM SOCKET & RATCHET - FOR CAGE BOLTS14MM WRENCH - FOR CAGE BOLTS
10MM SOCKET & RATCHET - FOR SLAM LATCH BOLTS10MM WRENCH - FOR SLAM LATCH AND BUTTON HEAD NUTS
5/8" WRENCH - FOR SLAM LATCH PIN15/16" OR ADJUSTABLE WRENCH - FOR JAM NUT
4MM ALLEN WRENCH - FOR BUTTON HEAD BOLTS
TOOL REQUIRED
Pro Armor doors DO NOT guarantee safety. YOU MUST ALWAYS WEAR THE PROPER SAFETY GEAR INCLUDING SEAT BELTS AND HELMETS. If any door comes open at any time, you need to stop immediately and
determine the cause. If you are unable to determine the cause, DO NOT OPERATE THE VEHICLE. Please contact your dealer or Pro Armor.
FRONT PREPARATION AND INSTALLATION:[1] The Slam Latches are designed to fit between the roll cage A - Pillar and the aluminum bracket of the Pro Armor door frame. [2] Lay out all of the components that come in the kit and verify that everything is correct according to the parts list. [3] Take (12 or 13) one of the ROTARY LATCHES (8) two of the HEX HEAD BOLTS M6 X 1.00 X 25MM and (9) two ZINC HEX NUTS M6 X 1.0 installing the latch on one of the (1 or 2) SLAM LATCH BRACKETS (Driver or Passenger). Repeat process for latch in the other side [4] Remove and discard the two flanged head bolts that are currently installed in the Pro Armor door frame at the A-pillar of the vehicle (Driver or Passenger depending on what side you are installing.) Retain the 2 nuts.
RZR 4 SLAM LATCH KIT
421
SIDE VIEW [Slam Latch, Pin, and door are aligned straight with no binding. The Rotary Latch is fully locked and engaged when the door is shut with no play in the release lever.]
[Slam Latch, Pin, and door are NOT aligned straight causing binding. (Door and latch are installed to far DOWN.) The Rotary Latch is NOT fully locked and engaged when door is shut creating play in the release lever.]
[Slam Latch, Pin, and door are NOT aligned straight causing binding. (Door and latch are installed to far UP.) The Rotary Latch is NOT fully locked and engaged when door is shut creating play in the release lever.]
Slam Latch Installation Instructions, Rev. 2 (02/09/2012)
[For further information on Slam Latch installation instructions and warnings please visit our website WWW.PROARMOR.COM or contact customer service at 1-888-312-7667.]
[5] Place the SLAM LATCH BRACKET between the door and the A-pillar loosely installing (7) two of the FLANGED HEX HEAD BOLTS 3/8-16 X 2.25" from your Slam Latch kit, re-using the nuts from the A-pillar[6] Take (3) one SLAM LATCH PIN and (4) one 5/8" JAM NUT then screw the nut all the way on the pin leaving it loose. (Repeat for other pin.)[7] Install the Slam Latch pin into the welded tab on the door until the door is able to close with out the pin interfering with the door frame bracket.[8] WARING: Close the door so that the latch pin is fully locked and engaged making sure there is no play in the release lever. [9] With the Slam Latch loosely installed you can now start to align the latch pin with the Slam Latch.
TOP VIEW
[10] If needed move the slam latch bracket forward or backwards to align the latch pin.
[11] With the door shut and no binding of the Slam Latch & pin begin tightening the (7) two FLANGED HEX HEAD BOLTS 3/8-16 X 2.25" at the A-pillar.
[12] Tighten all of the hardware making sure to tighten the jam nut on the latch pin and all the hardware connecting the rotary latch to the slam latch bracket. Cycle the door open and shut to verify that the latch fully engages when the door is shut and that there is no binding. Once the final position of the bracket has been determined and the door functions properly you can drill a 1/4" hole into the aluminum door frame bracket at the A - pillar to match the hole provided in the slam latch bracket.
[13] Once the hole is drilled take (5) one BUTTON HEAD BOLT M6 1.00 X 25MM and (6) one NYLOC FLANGED HEX NUT M6 X 1.0 installing them through the door frame bracket and the Slam Latch bracket.
ADJUST THE LATCH PIN BY SCREWING IT EITHER IN OR OUT UNTIL THE LATCH PIN HEAD PROTRUDES THROUGH THE SLAM LATCH BUT DOES NOT INTERFERE WITH THE DOOR FRAME OR THE SLAM LATCH ITSELF.
[Slam Latch, Pin, and door are aligned straight with no binding. The Rotary Latch is fully locked and engaged when the door is shut with no play in the release lever.]
[Slam Latch, Pin, and door are NOT aligned straight causing binding. (Door and latch are installed to far RIGHT.) The Rotary Latch is NOT fully locked and engaged when door is shut creating play in the release lever.]
[Slam Latch, Pin, and door are NOT aligned straight causing binding. (Door and latch are installed to far LEFT.) The Rotary Latch is NOT fully locked and engaged when door is shut creating play in the release lever.]
Slam Latch Installation Instructions, Rev. 2 (02/09/2012)
[For further information on Slam Latch installation instructions and warnings please visit our website WWW.PROARMOR.COM or contact customer service at 1-888-312-7667.]
** A video of Pro Armor’s installation instructions can be found at our website (www.proarmor.com) or one of our skilled technicians
(1-888-312-7667) will be happy to assist you if you have any questions. **
Due to variances in vehicle chassis. Some Adjustment may be required to the latch pin mount. Using an adjustable wrench make minor adjustments to the mounts angle until the latch pin is perpendicular to the slam latch and fully engages with no binding when the door is shut.
NOTE:
LEAVE LOOSEFOR ALIGNMENT
TIGHTEN ALL BOLTSWHEN LATCH IS ALIGNEDAND SHUT.
Slam Latch Installation Instructions, Rev. 2 (02/09/2012)
[For further information on Slam Latch installation instructions and warnings please visit our website WWW.PROARMOR.COM or contact customer service at 1-888-312-7667.]
REAR PREPARATION AND INSTALLATION:
[14] The slam latches are designed to tie in the Roll cage B-pillars and the alumi-num bracket of the Pro Armor RZR 4 rear door frame.
[15] Remove the factory seat belt assemblies from the roll cage B-pillar locations and retain the mounting hardware. Retain the washer used at the B-pillar mounting location.
[16] Install (1) slam latch onto the left and right slam latch brackets.
[17] Loosely install the pre-assembled left slam latch bracket in place.
[18] Begin loosening the jam nut on the latch pin located on the door. Back the latch out of the welded tab until the door is able to close without the latch pin interfering with the door frame bracket. Adjust the slam latch bracket so that the latch pin is aligned with the slam latch. [19] Close the door so that the latch pin fully engages the slam latch. Adjust the latch pin by screwing it either in or out until the pin protrudes through the slam latch by 1/4”. If needed, adjust the slam latch bracket to align the latch pin and achieve the 1/4” stick-out.
[20] REFER TO PAGE 2 & 3 FOR LATCH PIN ALIGNMENT
[20] Tighten all hardware. Cycle the door to verify that the latch fully engages when the door is shut and that there is no binding. Repeat procedure for the right side slam latch bracket on the right side of the vehicle.
** A video of Pro Armor’s installation instructions can be found at our website (www.proarmor.com) or one of our skilled technicians
(1-888-312-7667) will be happy to assist you if you have any questions. **
Due to variances in vehicle chassis. Some Adjustment may be required to the latch pin mount. Using an adjustable wrench make minor adjustments to the mounts angle until the latch pin is perpendicular to the slam latch and fully engages with no binding when the door is shut.
NOTE:
• Check to be sure that the doors and vehicle frame are correctly aligned. If the doors and frame are not aligned properly, that latch pin and Slam Latch body may not be aligned and the latch pin may not fully engage and/or the door may not close completely. Inspect the doors and check to see that the latch pin and Slam Latch body are aligned properly and that the latch pin fully engages when the door shuts completely before each use.
• All screws and bolts should be tightened. Do not over-torque or bolts and screws may weaken or break.
• Inspect the Slam Latch, pin and parts to see that they are not cracked, bent, corroded, or otherwise damaged. Inspect the pin and latch to check that they are both fully operational. • Have an authorized dealer or trained technician inspect the door alignment and Slam Latch after a collision or in the event of any damage.
• Always wear your seat harness during vehicle use. The doors are not designed to keep you inside the vehicle during collisions, sharp or unexpected movements, inclines, declines, rollovers or rough or extreme riding conditions.
• Off-road riding requires skill and can be dangerous. Always wears all of your protective gear, including helmet, seat harness, protective clothing and other safety items.
• Failure to follow all of these instructions and warnings may result in serious injury or death.
Slam Latch Installation Instructions, Rev. 2 (02/09/2012)
[For further information on Slam Latch installation instructions and warnings please visit our website WWW.PROARMOR.COM or contact customer service at 1-888-312-7667.]
