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m arter s CHIST-ERA Project Seminar 2014 Istanbul, March 5, 2014 m a rter s Jean-Marie Dilhac, Marise Bafleur in response to 2 nd (2011) call
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m a rter s

CHIST-ERA Project Seminar 2014 Istanbul, March 5, 2014

marters

Jean-Marie Dilhac, Marise Bafleur

in response to 2nd (2011) call

m a rter s

Outline

o Scientific background, potential impact & key challenges

o Presentation of consortium

o Structure of the project, work plan and deviation

o Project management:

• internal project meetings

• student/scientist exchange

• financial reporting

• Industrial advisory board

o Main results

o Dissemination

m a rter s

Outline

o Scientific background, potential impact & key challenges

o Presentation of consortium

o Structure of the project, work plan and deviation

o Project management:

• internal project meetings

• student/scientist exchange

• financial reporting

• Industrial advisory board

o Main results

o Dissemination

m a rter s

SMARTER

Smart Multifunctional Architecture & Technology

for Energy-aware wireless sensoRs

m a rter s Structural Health Monitoring through deployment of wireless

and battery-free sensor network

© Holger Speckmann, Airbus Germany, IWSHM 2007

Potential impact: predictive maintenance is a major challenge and is linked to

Clean Sky, a Public Private Partnership between the European Commission and the

Aeronautical Industry. It was set up to bring significant step changes regarding the

environmental impact of aviation.

m a rter s

Signal processing

Wireless communication

Energy management

DC power

generator

Sensing

Energy transducer

Storage

RF

Multi functional

device

RF Wireless

communication

single flexible substrate

Signal processing

Energy management

DC power generator

Smart storage

single Si chip

IR-UWB Wireless communication

Scientific background &

key challenges

Objective: two single chips

m a rter s

Sensor / harvester location: wing root

Sensor / harvester target performance:

o 1.2-15mW at 1-10 Hz

o 230-570 micro strain for 20 cm2

Photos issues du site http://www.pilotlist.org/dispo/_docs/jd8/page.htm

m a rter s

Outline

o Scientific background, potential impact & key challenges

o Presentation of consortium

o Structure of the project, work plan and deviation

o Project management:

• internal project meetings

• student/scientist exchange

• financial reporting

• Industrial advisory board

o Main results

o Dissemination

m a rter s

Participant Main activities / skill availability of chist-era funding

Cranfield University +

Exeter University (as of November 2013)

harvesting and sensing device, simulation, tests

1st of October 2012

University of Barcelona full-custom integrated circuit not yet

LAAS-CNRS management, adaptive storage, communication

15th of March 2013

Presentation of consortium

m a rter s

Outline

o Scientific background, potential impact & key challenges

o Presentation of consortium

o Structure of the project, work plan and deviation

o Project management:

• internal project meetings

• student/scientist exchange

• financial reporting

• Industrial advisory board

o Main results

o Dissemination

m a rter s

m a rter s Sm

art

er: s

tru

ctu

re o

f th

e p

roje

ct

University of Exeter

m a rter s

2012 2013 2014 2015 2016

10 09

11

05 06*

04

* provisional starting date

Project synchronisation issues

Request for an extension of the project

m a rter s

Outline

o Scientific background, potential impact & key challenges

o Presentation of consortium

o Structure of the project, work plan and deviation

o Project management:

• internal project meetings

• student/scientist exchange

• financial reporting

• Industrial advisory board

o Main results

o Dissemination

m a rter s

Internal meetings

m a rter s

Exchanges

Jordi Colomer (University of Barcelona) stay at LAAS-CNRS scheduled for July-August 2014.

m a rter s

Financial Reporting

* Due to the funding issues of our Spanish partner, LAAS did not hire yet the PhD student who was supposed to start working in tight cooperation with them on the design of the UWB communication chip. ** Please note that Meiling Zhu previously working at Cranfield University has relocated her job to the University of Exeter since 01/11/2013 and she has requested to transfer the funding to the University of Exeter (an on-going process). *** Funding not arrived at University of Barcelona at the date of this presentation.

m a rter s

Industrial Advisory Board

. Diffusion of a first newsletter

. First feedbacks received

m a rter s

Outline

o Scientific background, potential impact & key challenges

o Presentation of consortium

o Structure of the project, work plan and deviation

o Project management:

• internal project meetings

• student/scientist exchange

• financial reporting

• Industrial advisory board

o Main results

o Dissemination

m a rter s

POWER HARVESTER

m a rter s

Testing Set-up

Testing set-up is using Instron machine is used to produce vibration, where the MFC ( macro fibre composite material ) is the piezoelectric energy harvesting element.

Power harvester characterization

Harvester: Macro Fiber Composite MFC M8528-P2 PZT piezoelectric element operating in d31 mode Size: 105x34 mm2 - Active area: 85x28mm2

Thickness: 300 µm

m a rter s

Modelling of Power Output based on Finite Element Analysis

Developed CPC-FEM Model of EHD

Epoxy Layer Thickness (mm)

Frequency (Hz) 0 50 100 200

Percentage Power Loss

2.5 0 35.4 51.5 69.8

5.0 0 35.4 51.5 69.8

7.5 0 35.4 51.5 69.8

10.0 0 35.4 51.5 69.9

Percentage of Power loss with Epoxy Layer Thickness vs Frequency

Coupled Piezoelectric Circuit-Finite Element Model , which is able to connect to a resistor element to calculate the power output. Model used to study how the epoxy layer thickness affects the power output ( see below).

Power harvester modelling

m a rter s

MFC Power harvester results

Theoretical and experimental average harvested power as a function of resistive load for different frequencies and strain levels

Strainp-p= 1170 µe Strainp-p= 710 µe

MFC harvester allows powering a wireless sensor node performing data acquisitions and wireless transmissions at intervals of 4.9–0.4 s

m a rter s

MICRO-SUPERCAPACITOR TECHNOLOGY

m a rter s

Micro-supercapacitor Technology Challenges

• Silicon integration:

– Co-integration with control circuitry for adaptive storage

– Expected improved performance regarding self-discharge

• Targeted specific energy: 1J/cm2

• Electrode material is key

• Need for innovative solid electrolyte

• Need for wafer-level airtight sealing

m a rter s

Micro-supercapacitor Technology

Electrode Electrolyte

(liquid / solid)

Potential

Window Capacitance Specific Energy

Further

developments

Activated

Carbon Liquid 2.3 V 2 mF/cm2 (cell)

5 mJ/cm2

(cell) Encapsulation

hRuO2 Liquid or solid 0.9 V 5 mF/cm2 (cell) 2 mJ/cm2

(cell) Encapsulation

hRuO2/CNW Liquid or solid 0.9 V > 1000 mF/cm2

(electrode)

405 mJ/cm2

(electrode)

- Integration in a

micro-device

- Encapsulation

hRuO2

Ti/Au/Ti substrate

Thermal SiO2

hRuO2 thickness ~ 200 nm

CNW

1 micron

CNW

m a rter s

Micro-supercapacitor Encapsulation

• Two alternative wafer-level technologies:

Glass sealing Parylene passivation

m a rter s Encapsulation Technologies

Glass sealing Parylene passivation

SU8

Activated carbon

Electrode material deposition

SU8 cavities for electrolyte deposition

Critical step: contact opening

m a rter s

• Constraints in fabrication: use of sensitive electrolytes < 1 ppm H2O required

• Realization of sample transfer system from Glove Box (Jacomex) to parylene deposition system (Comelec)

Microsupercapacitors: encapsulation

Transportable glove box

m a rter s

Micro-supercapacitor Encapsulation Results

Glass sealing Parylene passivation

Successful wafer-level glass sealing Delamination of glass sealing upon dicing Solution: appropriate hard-baking of SU8 to improve adherence

Deposition of a uniform layer of parylene Issue upon subsequent photolithography for contact opening Solution: Increase SU8 cavities height

m a rter s

Meetings

Report Industrial Advisory Board

Dissemination

System spec

MFC design Model

Techno SC

University of Exeter

First silicon tape out with basic building blocks planned in September 2014

System architecture

m a rter s

Outline

o Scientific background, potential impact & key challenges

o Presentation of consortium

o Structure of the project, work plan and deviation

o Project management:

• internal project meetings

• student/scientist exchange

• financial reporting

• Industrial advisory board

o Main results

o Dissemination

m a rter s

http://emps.exeter.ac.uk/engineering/research/smarter/

m a rter s

m a rter s

Thank you


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