’s Manual - Arctic Cat · Taking Responsibility..... 36 DIVISION II - OPERATION/ MAINTENANCE TRV...

Operato

r’s

Manual

450 TRV550 TRV700 TRV

TRVTRV

SHARE OUR PASSION.TM

2011 700 Cruiser1000 Cruiser

Your 2-Up ATV Can Be Hazardous To Operate.A collision or rollover can occur quickly,even during routine maneuvers such asturning and driving on hills or over obsta-cles, if you fail to take proper precau-tions.

For your safety and the safety of a pas-senger, understand and follow all thewarnings contained in this Operator’sManual and the labels on your ATV.

Keep this Operator’s Manual with yourATV at all times.

FAILURE TO FOLLOW THE WARN-INGS CONTAINED IN THIS MAN-UAL CAN RESULT IN SERIOUSINJURY OR DEATH.

Training is available: Canadian owners,call 1-613-739-1535.

Un cours d’instruction est disponible:pour les propriétaires canadiens, compo-sez le 1-613-739-1535.

Particularly important information is dis-tinguished in this manual by the follow-ing notations:

California Proposition 65

!The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED.

! WARNING Failure to follow WARNING instructions could result in serious injury or death to the operator, a passenger, a bystander, or a person inspecting or repairing the ATV.

CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the ATV.

NOTE: A NOTE provides key information to make procedures easier or more clear.

! WARNINGThis product contains or emits chemicals known to the State of California tocause cancer and birth defects or other reproductive harm.

ForewordCongratulations and thank you from Arc-tic Cat Inc. for purchasing an ARCTICCAT® TRV. Built with American engi-neering and manufacturing know-how, itis designed to provide superior ride, com-fort, and utility.

This Operator’s Manual is furnished tomake sure that the operator and passengerare aware of safe operating procedures. Italso includes information about the gen-eral care and maintenance of your ATV.

Carefully read the following pages. If youhave any questions regarding this ATV,contact an authorized Arctic Cat ATVdealer for assistance. Remember, onlyauthorized Arctic Cat ATV dealers havethe knowledge and facilities to provideyou with the best service possible.

This Arctic Cat TRV Operator’s Manualshould be considered a permanent part ofthe ATV and must remain with the ATV atthe time of resale. If the ATV changesownership more than once, contact ArcticCat Inc., Service Department, P.O. Box810, Thief River Falls, MN 56701, forproper registration information.

You have chosen a quality Arctic Cat TRVdesigned and assembled to give depend-able service. Be sure, as the owner/opera-tor of an Arctic Cat TRV, to becomethoroughly familiar with its basic opera-tion, maintenance, and storage proce-dures. Read, understand, and follow theentire Operator’s Manual before operatingthe ATV to ensure safe and proper use ofyour new Arctic Cat ATV. Always operatethe ATV within your level of skill and cur-rent terrain conditions.

• Know all local, state/provincial ridinglaws,

• Respect your ATV, and• Respect the environment

We also advise you to strictly follow therecommended maintenance program asoutlined. This preventive maintenanceprogram is designed to ensure that allcritical components on this ATV are thor-oughly inspected at various intervals.

All information in this manual is basedon the latest product data and specifica-tions available at the time of printing.Arctic Cat Inc. reserves the right to makeproduct changes and improvementswhich may affect illustrations or explana-tions without notice.

2411-122A

Arctic Cat and the ATV Safety Instituterecommend that all ATV operators ride theappropriate-sized ATV according to age.

Protect Your Sport

Parts and Accessories

When in need of replacement parts, oil,or accessories for your Arctic Cat TRV,be sure to use only GENUINE ARCTICCAT PARTS, OIL, AND ACCESSO-RIES. Only genuine Arctic Cat parts,oil, and accessories are engineered tomeet the standards and requirements ofyour Arctic Cat TRV. For a complete listof accessories, refer to the current Arc-tic Cat Accessory Catalog.

To aid in service and maintenance pro-cedures on this ATV, a Service Manualand an Illustrated Parts Manual areavailable through your local Arctic CatATV dealer.

Category Age (Years)

Speed Limitations

(MPH)Notes

Y-12+ 12 or Older

15 - Limited30 - Maximum

Operate Under Adult Supervision

T-14 14 or Older

20 - Limited30 - Limited

38 - Maximum

Operate Under Adult Supervision

G & S 16 or Older

According to Local Regula-

tions—

1

Table of ContentsForeword.............................................. 1Parts and Accessories........................ 1Limited Warranty................................. 3Warranty Procedure/Owner

Responsibility.................................. 4Arctic Cat ATV Emission Control

Warranty Statement ........................ 5Arctic Cat Emission Control

System Limited Warranty ........... 6U.S. EPA Emission Control Statement/

Warranty Coverage (U.S. Only) ...... 7Declaration of Conformity .................. 8

DIVISION I - SAFETY2-Up ATV Safety Alert ....................... 11Rider Training Course....................... 12Hangtags............................................ 13Warning Labels & Information .... 14-15Warnings....................................... 16-25Prevention..................................... 26-29Safe Riding Clothing and Gear

(Operator and Passenger)........... 26Condition of the TRV........................... 27First Aid and Survival .......................... 29Active Riding ..................................... 30Sound Judgment.......................... 31-35Environment ........................................ 31Those Around You............................... 32Equipment........................................... 33Load Capacity Ratings Chart .............. 34Speedrack ........................................... 34Personal Choices ................................ 34Supervision ....................................... 36Taking Responsibility........................... 36

DIVISION II - OPERATION/MAINTENANCETRV Specifications....................... 37-38Location of Parts and Controls........ 39ATV Operation .............................. 40-50Basic Operating Maneuvers................ 40How to Handle the TRV (Active Riding

Techniques) ................................. 42Tips ..................................................... 48General Information ..................... 51-65TRV Identification Numbers ................ 51Ignition Switch Key.............................. 51

Control Locations And Functions.........51Power Steering (Cruiser) .....................55Speedometer/LCD (Digital) .................56Speedometer/LCD (Analog/Digital) .....58Gas Hoses...........................................60Oil Level Stick ......................................61Windshield (Cruiser) ............................61Mirrors (Cruiser) ..................................61Rear Seat Lock....................................61Front Seat Lock ...................................62Storage Box (Cruiser) ..........................62Safety Flag Bracket..............................62Rack Loading.......................................63Trailering And Towing...........................63Transporting TRV.................................63Gasoline-Oil-Lubricant.........................64Break-In Procedure .............................65General Maintenance ...................66-82Maintenance Schedule ........................67Liquid Cooling System.........................68Oil Cooler (700/1000) ..........................69Shock Absorbers .................................69General Lubrication .............................69Hydraulic Hand Brake..........................71Auxiliary Brake.....................................72Protective Rubber Boots......................72Battery .................................................73Spark Plug(s).......................................76Throttle Cable Adjustment ...................77Air Filter ...............................................77Air Filter Housing Drains......................78Draining V-Belt Cover ..........................78Tires.....................................................79Wheels.................................................80Muffler/Spark Arrester .........................80Light Bulb Replacement ......................80Checking/Adjusting Headlight Aim.......81Fuses...................................................81Electrical Output Terminals..................82Tool Storage Tray/Battery Hold-Down...82Preparation For Storage ...................83Preparation After Storage.................84Maintenance Record .........................85Index ...................................................86Change Of Address, Ownership, Or

Warranty Transfer ..........................87Identification Numbers

Record ................. Inside Back Cover

2

Limited WarrantyArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic CatATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by anauthorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retailpurchaser; however, the balance of the unused warranty may be transferred to another party. Warrantycoverage is only available in the country in which the original retail purchase occurs to the original retailpurchaser resident in that country or to a transferee resident in that country of the balance of theunused warranty.

Arctic Cat warrants only the products it assembles and/or sells and does not warrant that otherproducts will function properly when used with an Arctic Cat ATV or will not damage the ATV. Arctic Catdoes not assume any liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), anyparts that are found to be warrantable in material or workmanship. This repair work MUST be done byan authorized Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costswill be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or anauthorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory forfinal determination if warranty should apply.

The warranty periods are as follows:

1. Six months from the date of sale — for an Arctic Cat ATV used for recreational purposes.

2. Ninety days from date of invoice — for an Arctic Cat ATV used for commercial purposes, includingrental operations (non-transferable).

3. Thirty days from date of sale of ATV on Arctic Cat supplied batteries.

4. Thirty days from date of sale — for all dealer installed genuine Arctic Cat service parts andaccessories.

5. Until expiration of the new product warranty (paragraphs 1 and 2 above) — for all eligiblereplacement parts on new product.

Exclusions to this warranty include normal wear, abuse, or corrosion and the following parts anditems:

Tires CV Boots Torn or Punctured UpholsteryOil Filter Drive Belt Cracks or Gouges in Body PanelsAir Filter Brake Pads Drive/Driven Clutch Wear PartsLight Bulbs Spark Plug(s)

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures(if stored for extended periods), and/or service as recommended in the Operator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ATV dealer.

3. Use of improper carburetor main jets.

4. Use of improper gasoline, lubricating oils, or spark plug.

5. An accident or subjecting the ATV to misuse, abuse, or negligent operation.

6. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.

7. Use of the ATV in any way for racing purposes.

8. Removal of the engine for use in another vehicle.

9. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.

10. Use of parts not sold or approved by Arctic Cat.

11. Damage due to improper transportation.

In consideration of the foregoing, any implied warranty is limited in duration to the various warrantyperiods set forth. This warranty gives you specific legal rights, and you may also have other rightswhich vary from state/province to state/province or country to country. Some jurisdictions do not allowlimitations on how long an implied warranty lasts, so the above limitations may not apply to you.

3

Warranty Procedure/Owner ResponsibilityAt the time of sale, a TRV Owner Registration form is to be completed by the selling dealerand consumer. The receipt of the form by Arctic Cat is a condition precedent to warrantycoverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copiesof the form to the appropriate place(s) to initiate warranty coverage.

The dealer will furnish to the consumer a signed copy of the form which must be pre-sented to the dealer when requesting warranty service. The registration form is the con-sumer’s proof of ownership and warranty eligibility. The form is used by the dealer tovalidate the warranty claim. Retain your copy of the form and keep it in a safe place.

When warranty repair is suspected, the TRV should be taken to the selling dealer, whohas the primary responsibility to perform warranty repairs. Subject to the limitations set forthin the Limited Warranty, in the event the selling dealer has ceased to do business, you havemoved, or you are in a location away from your selling dealer, warranty may be performedby any authorized Arctic Cat ATV dealer.

The authorized Arctic Cat ATV dealer will examine the TRV or part to determine if, in hisopinion, a warrantable condition exists. If a warrantable condition appears to exist, thedealer will repair or replace, at Arctic Cat’s option, free of charge, including any relatedlabor costs, all parts that are found to be warrantable and any other parts which the war-rantable part caused to be damaged. You, the owner, will then be asked to sign a warrantyform to ensure Arctic Cat that the warranty work was actually performed.

It is the owner’s responsibility to maintain and service the TRV in accordance with ArcticCat’s recommendations in the Operator’s Manual. To protect yourself and your TRV, followall safety and service tips. Arctic Cat will NOT warrant repairs required as a result ofnot performing standard operator maintenance, storage procedures, and service asoutlined in the Operator’s Manual.Should you have any questions concerning the warranty, contact an authorized Arctic CatATV dealer.

4

Arctic Cat ATV Emission Control Warranty Statement

Warranty Rights and ObligationsArctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air ResourcesBoard are pleased to explain the emission control system warranty for each new ArcticCat ATV sold in the state of California. In California, a new ATV must be designed, built,and equipped to meet the state’s stringent anti-smog standards.

Arctic Cat warrants the emission control system on the Arctic Cat ATV for the periodslisted below provided there has been no abuse, neglect, or improper maintenance of theATV.

The emission control system may include components such as the carburetor, ignitionsystem, and crankcase ventilation system. Also included may be hoses, belts, connectors,and other emission-related assemblies.

When a warrantable condition exists, Arctic Cat will repair the ATV at no cost to the owner,including diagnosis, parts, and labor.

Emission Control Warranty CoverageA new Arctic Cat ATV manufactured after January 1, 1997 has a two (2) year warranty onits emissions control components.

If an emission-related component on the ATV is defective, the component will be repairedor replaced by any authorized Arctic Cat ATV dealer.

Owner’s Emission Control Warranty Responsibilities

It is the owner’s responsibility to perform the required maintenance listed in the Operator’sManual. Arctic Cat recommends the retention of all receipts covering maintenance per-formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or forfailure to ensure the performance of all scheduled maintenance on the emission controlsystem.

It is the owner’s responsibility to present the ATV to an authorized Arctic Cat ATV dealeras soon as a problem exists. The undisputed warranty repairs should be completed withina reasonable period of time, not to exceed thirty days.

The ATV owner should be aware that Arctic Cat may deny warranty coverage if either theATV or a component has failed due to abuse, neglect, improper maintenance, or anyunapproved modifications.

If you have any questions regarding your warranty rights and responsibilities, contacteither Arctic Cat Inc, P.O. Box 810, Thief River Falls, MN 56701, (218) 681-4999 or theCalifornia Air Resources Board, 9528 Telstar Avenue, El Monte, CA 91731, (818) 575-6800.

5

Arctic Cat Emission Control System Limited Warranty

Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) war-rants that this new Arctic Cat ATV manufactured on or after January 1st, 1997:

A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicableregulations of the California Air Resources Board and

B. Is free from defects in material and workmanship which could cause such ATV to fail to conformwith applicable regulations of the California Air Resources Board for a period of use of two (2)years from the date of initial retail delivery.

CoverageWarranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATVdealer located within the state of California in compliance with applicable regulations of the CaliforniaAir Resources Board. Any component or components replaced under this warranty shall become theproperty of Arctic Cat.In California, emission related warranted components are specifically defined by the state’s EmissionWarranty Parts List. These warranted components are carburetor and internal components, intake man-ifold, fuel injection system, spark advance mechanism, crankcase breather, air cutoff valve, fuel/vaporseparator, canister, igniters, breaker governors, ignition coils, ignition wires, ignition points, condensersand spark plugs if failure occurs prior to the first scheduled replacement, and hoses, clamps, and fittingsused directly in these parts. Since emission related components may vary from model to model, certainmodels may not contain all of these components, and certain models may contain functionally equiva-lent components.In California, emission control system emergency repairs, as provided for in the California Administra-tive Code, may also be performed by other than an authorized Arctic Cat ATV dealer. An emergency sit-uation occurs when an authorized Arctic Cat ATV dealer is not reasonably available, a component is notavailable within thirty (30) days, or a repair is not complete within thirty (30) days. Any replacementcomponent can be used in an emergency repair. Arctic Cat will reimburse the owner for the expenses,including diagnosis, not to exceed suggested retail price as set forth by Arctic Cat for all warranted com-ponents replaced and labor charges based on the recommended time allowance set forth by Arctic Catfor the warranty repair and the geographically appropriate hourly labor rate. The owner may be requiredto keep receipts and failed components in order to receive compensation.

LimitationsThis Emission Control System Warranty shall not cover any of the following:

A. Repair or replacement required as a result of(1) accident,(2) misuse,(3) lack of required maintenance,(4) repairs improperly performed or replacements improperly installed,(5) use of replacement components or accessories not conforming to Arctic Cat specifications

which adversely affect performance, and/or(6) use in competitive racing or related events.

B. Inspections, replacement of components, and other services or adjustments necessary forrequired maintenance.

Limited LiabilityThe liability of Arctic Cat under this Emission Control System Warranty is limited solely to the remedyingof defects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of businessduring customary business hours. This warranty does not cover inconvenience or loss of use of the ATVor transportation of the ATV to or from the Arctic Cat ATV dealer.ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS, OR DAMAGE,WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY, ARISING IN CONNECTIONWITH THE SALE OR USE OF, OR INABILITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE.SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CON-SEQUENTIAL DAMAGES, SO THE ABOVE MAY NOT APPLY TO YOU.NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARCTIC CAT EXCEPT ASSPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIEDBY LAW, INCLUDING ANY WARRANTY OF MERCHANT-ABILITY OR FITNESS FOR A PARTICULARPURPOSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMSSTATED IN THIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVEAND IN LIEU OF ALL OTHER REMEDIES.No dealer is authorized to modify this Arctic Cat Inc. Limited Emission Control System Warranty.

Legal RightsTHIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS WHICH VARY FROM STATE TO STATE.THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC. LIMITED ATV WARRANTY.

Additional InformationAny replacement component that is equivalent in performance and durability may be used in the perfor-mance of any maintenance or repairs. However, Arctic Cat is not liable for these components. Theowner is responsible for the performance of all required maintenance. Such maintenance may be per-formed at a service establishment or by any individual. The warranty period begins on the date the ATVis delivered to the owner.

6

U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission ControlRegulations. Please read the following information completely.

Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-related componentat no cost to you during the warranty period. You may have non-warranty service performed by anyrepair establishment that uses equivalent components. The regulations provide significant civilpenalties for tampering that causes your ATV to no longer meet U.S. EPA emission standards.

Arctic Cat further warrants that the engine and its emission-related components are free from defects inmaterials or workmanship that could cause the engine to fail to comply with applicable regulationsduring the warranty period.

If you have any questions about this information, or the emission warranty coverage statement, contactyour local authorized Arctic Cat ATV dealer.

WARRANTY PERIODThe emission warranty period for this ATV begins on the same date as the standard warranty coverageand continues for 30 months or 3100 miles, whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components and emission-related componentslisted as follows:

Engine Management and Sensors Fuel/Air SystemBarometric Pressure Sensor Fuel InjectorsCamshaft Position Sensor Fuel Pressure RegulatorEngine Control Unit (ECU) Fuel PumpEngine Coolant Temperature Sensor Carburetor(s)Intake Air Temperature Sensor Turbocharger AssemblyManifold Absolute Pressure Sensor Air Bypass ValveOxygen Sensor Turbo Waste Gate Control ValveThrottle Position Sensor Crankcase Ventilation SystemCrankshaft Position Sensor ISC ValveExhaust Temperature SensorIgnition System Miscellaneous Items Used in Ignition Coil Aforementioned SystemsKnock Sensor System ConnectorsSpark Plugs SwitchesCapacitive Discharge Ignition (CDI) Module GrommetsMagneto Pick-Up Clamps

HosesTiesGasketsWiring

OWNER’S RESPONSIBILITIESThe owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible forthe proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenancegenerally includes replacement and service, at the owner's choosing, such items as air filter, oil and oilfilter, or any other part, item, or device related to emissions control as specified in the Operator'sManual. It is the owner's responsibility to ensure that the ATV is used in a manner for which it wasdesigned.

7

Declaration of ConformityApplication of council directives: EMC Directive 2004/108/EC

Date of Issue: December, 2004EC Machinery Directive 98/37/ECDate of Issue: June, 1993

Issued by European Commission.

Type of Equipment: All-Terrain Vehicles

Brand Name: Arctic Cat

Model: 450 H1 TRV

550 H1 TRV

700 H1 TRV

700 H1 Cruiser

1000 H2 Cruiser

Standards to which conformity is declared: IEC 801-2:1991IEC 801-3:1984EN 55012

Manufacturer (if not issuing agent): Arctic Cat Inc.601 Brooks Ave S.Thief River Falls, MN56701 USA

8

DIV

ISIO

N I

- SA

FETY

DIVISION I - SAFETYA 2-UP ATV Is Not A Toy And Can Be Hazardous To Operate.

• Always go slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating the ATV.

• Never operate on excessively rough, slippery, or loose terrain.• Always follow proper procedures for turning as described in this manual. Practice

turning at slow speeds before attempting to turn at faster speeds. Do not turn atexcessive speed.

• Always have the ATV checked by an authorized Arctic Cat ATV dealer if it hasbeen involved in an accident.

• Never operate the ATV on hills too steep for the ATV or for your abilities. Practiceon smaller hills before attempting larger hills. Never operate up or down hillssteeper than 25°.

• Always follow proper procedures for climbing hills as described in this manual.Check the terrain carefully before you start up any hill. Never climb hills with slip-pery or loose surfaces. Shift your weight forward. Never open the throttle suddenlyor make sudden gear changes. Never go over the top of any hill at high speed.

• Always follow proper procedures for going down hills and for braking on hills asdescribed in this manual. Check the terrain carefully before you start down anyhill. Shift your weight backward. Never go down a hill at high speed. Avoid goingdown a hill at an angle which would cause the ATV to lean sharply to one side.Go straight down the hill where possible.

• Always follow proper procedures for crossing the side of a hill as described in thismanual. Avoid hills with slippery or loose surfaces. Shift your weight to the uphillside of the ATV. Never attempt to turn the ATV around on any hill until you havemastered the turning techniques described in this manual on level ground. Avoidcrossing the side of a steep hill if possible.

• Always use proper procedures if you stall or roll backward when climbing a hill.To avoid stalling, maintain a steady speed when climbing a hill. If you stall or rollbackwards, follow the special procedure for braking described in this manual.Dismount on the uphill side or to either side if pointed straight uphill. Turn the ATVaround and mount following the procedure described in this manual.

• Always check for obstacles before operating in a new area. Never attempt tooperate over large obstacles, such as large rocks or fallen trees. Always followproper procedures when operating over obstacles as described in this manual.

• Always be careful of skidding or sliding. On slippery surfaces, such as ice, goslowly and be very cautious in order to reduce the chance of skidding or slidingout of control.

• Never operate the ATV in fast flowing water or in water deeper than the footrests.Remember that wet brakes may have reduced stopping capability. Test yourbrakes after leaving water. If necessary, apply them lightly several times to letfriction dry out the pads.

• Always be sure there are no obstacles or people behind you when you operate inreverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharpangles in reverse.

• Always use the size and type tires specified in this manual. Always maintainproper tire pressure as described in this manual.

• Never improperly install or improperly use accessories on this ATV.• Never install a twist grip throttle on this ATV.• Never exceed the stated load capacity for this ATV. Cargo should be properly dis-

tributed and securely attached. Reduce speed and follow instructions in this man-ual for carrying cargo or pulling a trailer and allow greater distance for braking.

• No one under the age of 16 should operate this ATV. Some operators at the ageof 16 may not be able to operate the ATV safely. Parents should supervise theuse of the ATV at all times. Parents should permit continued use only if theydetermine that the operator has the ability to operate the ATV safely.

! WARNING Indicates a potential hazard that could result in a serious injury or death. 9

A 2-Up ATV Is Not A Toy And Can Be Hazardous To Operate.

• Never carry a passenger under theage of 12.

• Never carry a passenger who can-not place both feet on the footrestsand who cannot securely hold ontothe handholds.

FOR MORE INFORMATIONABOUT TRV SAFETY, contact yourlocal Arctic Cat ATV dealer or 1-613-739-1535 (Canada).

TRV PASSENGER INSTRUCTIONSOperator, tell your passenger to:

• Hold firmly onto the handholds.• Keep both feet on the footrests even

when stopped.• Stay directly behind you leaning as

you lean.


DIV

ISIO

N I

- SA

FETY

2-Up ATV Safety AlertYou should be aware that A 2-Up ATV ISNOT A TOY AND CAN BE HAZARD-OUS TO OPERATE. A TRV handles dif-ferently from other vehicles, includingmotorcycles and cars. A collision or roll-over can occur quickly, even during rou-tine maneuvers such as turning anddriving on hills and over obstacles, if youfail to take proper precautions.

TO AVOID DEATH OR SEVERE PERSONAL INJURY:

* Always read the Operator’s Manualcarefully and follow the operatingprocedures described. Pay specialattention to the warnings containedin the manual and on all labels.

* Never operate the ATV or ride as apassenger without proper instruc-tion. Take a training course. Begin-ners should complete a trainingcourse.

* Never allow anyone under 16 yearsold to operate an Arctic Cat TRV.

* Never carry a passenger under theage of 12 on the ATV.

* Never operate the ATV on pave-ment. The ATV is not designed to beused on paved surfaces and may bedifficult to control.

* Never operate the ATV on a publicroad, even a dirt or gravel one,because you may not be able toavoid colliding with another ATV.Also, operating the ATV on a publicroad may be against the law.

* Never operate the ATV or ride as apassenger without an approvedmotorcycle helmet, eye protection,boots, gloves, long pants, and along-sleeved shirt or jacket.

* Never consume alcohol or drugsbefore or while operating the ATVor riding as a passenger.

* Never operate the ATV at excessivespeeds. Go at a speed which isproper for the terrain, visibility con-ditions, and your experience.

* Never attempt to do wheelies,jumps, or other stunts.

* Always be careful when operatingthe ATV, especially when approach-ing hills, turns, and obstacles andwhen operating on unfamiliar orrough terrain.

* Never lend the ATV to anyone whohas not taken a training course.

* Always inspect the ATV each timeyou use it to make sure it is in safeoperating condition. Always followthe inspection and maintenance pro-cedures and schedules described inthis manual.

* Always keep both hands on the han-dlebar grips (operator)/handholds(passenger) and both feet firmlyplanted on the footrests of the ATVduring operation.


Rider Training CourseArctic Cat sponsors a free Rider TrainingCourse to teach ATV riding skills or toreinforce current riding skills. First-timepurchasers without any previous ATVriding experience will receive a $100.00coupon from Arctic Cat through theSVIA/ASI after completing the trainingcourse (U.S. owners only, one incentive,and free rider training courses for appro-priate immediate family members perATV purchase). See an authorized ArcticCat ATV dealer for details or call (800)887-2887 for training course information.

In Canada, the Canada Safety Council(CSC) provides an ATV Rider’s Courseto teach safe ATV operating skills. Theyalso provide a special ATV Rider’sCourse for children under 14 years of agewith parental supervision. Call the CSCat 1-613-739-1535 ext. 227 for moredetails. Also available is a bilingual com-puter-based safety training program on aCD-ROM from CATV - call toll-free at1-877-470-2288.

Au canada, le conseil canadien de lasécurité (CSC) offre un cours de conduitede VTT pour enseigner les habiletésd’opération sécuritaires de VTT. Uncours spécial de conduite de VTT estégalement offert aux enfants de moins de14 ans avec la surveillance d’un parent.Communiquez avec le CSC en com-posant le: 1-613-739-1535, poste 227pour de plus amples informations. Unprogramme de formation bilingue infor-matisé sur la sécurité est aussi disponiblesur disque optique compact par CATV;composez sans frais le: 1-877-470-2288.

FOR MORE INFORMATION ABOUT ATV SAFETY, in the U.S., call the Consumer Product Safety Commission at (800) 638-2772 or the ATV Distibutors’ Safety Hotline at (800) 852-5344 or in Canada, call the Canada Safety Council at 1-613-739-1535 ext. 227.Visit the Arctic Cat Inc. website atwww.arcticcat.com for additional prod-uct information.


DIV

ISIO

N I

- SA

FETY

Hangtags This Arctic Cat TRV comes with hang-tags containing important safety informa-tion. Anyone who rides the ATV shouldread and understand this informationbefore riding.

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant deautorisé VTT Arctic Cat pour le numéro de pièce 1436-344.

2258-417


Warning Labels & InformationAn Arctic Cat ATV comes with several labels containing important safety informa-tion. Anyone who rides the ATV should read and understand this information beforeriding.

The labels should be considered as permanent parts of the ATV. If a label comes offor becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.

NOTE: The location and content of labels on the ATV you have pur-chased may differ from those shown on these two pages.

CR041B


DIV

ISIO

N I

- SA

FETY

Warning Labels & Information (cont)

CR040A


Warnings

NOTE: The illustrations in this Warnings sub-section apply to an oper-ator and a passenger even though some may show only the operator.

! WARNINGPOTENTIAL HAZARD Operating this ATV without proper instruction.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know howto operate the ATV properly in different situations and on different types of ter-rain.

HOW TO AVOID THE HAZARDBeginning and inexperienced operators should complete the certified trainingcourse offered. They should then regularly practice the skills learned in thecourse and the operating techniques described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 16 to operate this ATV.

WHAT CAN HAPPENUse of the ATV by children can lead to severe injury or death of the child.Children under the age of 16 may not have the skills, abilities, or judgmentneeded to operate the ATV safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARDA child under 16 should never operate this ATV.

! WARNINGPOTENTIAL HAZARDOperating this ATV on paved surfaces.

WHAT CAN HAPPENThe ATV’s tires are designed for off-road use only,not for use on pavement. Paved surfaces may seri-ously affect handling and control of the ATV andmay cause the ATV to go out of control.

HOW TO AVOID THE HAZARDNever operate the ATV on any paved surfaces, including sidewalks, driveways,parking lots, and streets.


DIV

ISIO

N I

- SA

FETY

Warnings

NEVER CARRY MORE THAN ONE PASSENGER.

! WARNINGPOTENTIAL HAZARDCarrying a passenger under the age of 12 onthis ATV.

WHAT CAN HAPPENCould cause an accident, resulting in injuryor death to you and/or your passenger.

HOW TO AVOID THE HAZARDNever carry a passenger under the age of12. The passenger must allow the operatorto shift positions as needed during operation,must always keep feet on the footrests, andmust always keep hands on handholds.

! WARNINGPOTENTIAL HAZARDOperating this ATV on public streets, roads, or high-ways.

WHAT CAN HAPPENYou can collide with another ATV.

HOW TO AVOID THE HAZARDNever operate this ATV on any public street, road,or highway, even a dirt or gravel one.In many states it is illegal to operate the ATV on public streets, roads, or high-ways.

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, and other stunts.

WHAT CAN HAPPENIncreases the chance of an accident including arollover.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps.Don’t try to show off.


Warnings

! WARNINGPOTENTIAL HAZARDOperating this ATV after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving this ATV.

! WARNINGPOTENTIAL HAZARDOperating or riding as a passenger on this ATV withoutwearing an approved helmet, eye protection, and pro-tective clothing.

WHAT CAN HAPPENOperating or riding as a passenger on this ATV withoutan approved helmet increases your chances of asevere head injury or death in the event of an accident.Operating or riding as a passenger on this ATV withouteye protection can result in an accident and increasesyour chances of a severe injury in the event of an accident.Operating or riding as a passenger on this ATV withoutprotective clothing increases your chances of severeinjury in the event of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear: Eye protection (goggles or face shield)

GlovesBootsLong sleeved shirt or jacketLong pants

! WARNINGPOTENTIAL HAZARDOperating this ATV at excessive speeds.

WHAT CAN HAPPENIncreases your chances or losing control of the ATV, which can result in an acci-dent.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility and operating con-ditions, and your experience.


DIV

ISIO

N I

- SA

FETY

Warnings

! WARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to make sure the ATV is in safeoperating condition.Always follow the inspection and maintenance procedures and schedulesdescribed in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDRemoving hands from handlebar grips (operator)/handholds (passenger) orfeet from the footrests during operation.

WHAT CAN HAPPENRemoving even one hand or foot can reduce your ability to control the ATV orcould cause you to lose your balance and fall off the ATV. If you remove a footfrom the footrest, your foot or leg may come into contact with the wheels, whichcould injure you or cause an accident.

HOW TO AVOID THE HAZARDAlways keep both hands on the handlebar grips (operator)/handholds (passen-ger) and both feet on the footrests of your ATV during operation.

! WARNINGPOTENTIAL HAZARDGoing down a hill improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for going downhills as described in this Operator’s Manual.Always check the terrain carefully before you start down any hill.Shift your weight backward.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the ATV to lean sharply toone side. Go straight down the hill where possible.


Warnings

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating the ATV onunfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks, bumps, or holeswithout enough time to react.Could result in the ATV overturning or going out ofcontrol.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating the ATV.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating on rough,slippery, or loose terrain.

WHAT CAN HAPPENCould cause loss of traction or control, which couldresult in an accident including a rollover.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrainuntil you have learned and practiced the skills necessary to control the ATV onsuch terrain.Always be especially cautious on these kinds of terrain.

! WARNINGPOTENTIAL HAZARDTurning improperly.

WHAT CAN HAPPENThe ATV could go out of control, causing a collision or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in this Operator’sManual.Practice turning at slow speeds before attempting to turn at faster speeds.Do not turn at excessive speed.


DIV

ISIO

N I

- SA

FETY

Warnings

Never Operate Up Or Down Hills Steeper Than 25°.

! WARNINGPOTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThe ATV can overturn more easily on steep hills thanon level surfaces or small hills.

HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for the ATVor for your abilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills asdescribed in this Operator’s Manual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Shift your weight forward.Never open the throttle suddenly or make sudden gear changes. The ATVcould flip over backwards.Never go over the top of any hill at high speed. An obstacle, a sharp drop, oranother ATV or person could be on the other side of the hill.


Warnings

! WARNINGPOTENTIAL HAZARDImproperly operating in reverse.

WHAT CAN HAPPENYou could hit an obstacle or person behind you, resulting in serious injury.

HOW TO AVOID THE HAZARDBefore you engage reverse gear, make sure there are no obstacles or peoplebehind you. When it is safe to proceed, go slowly.

! WARNINGPOTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the ATV to overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocks or fallen trees.When you go over obstacles, always follow proper procedures as described inthis Operator’s Manual.

! WARNINGPOTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou may lose control of the ATV.You may also regain traction unexpectedly, which may cause the ATV to overturn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slow speeds and onlevel, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and be very cautious inorder to reduce the chance of skidding or sliding out of control.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper tires or with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the ATV, or operation of the ATV with improper oruneven tire pressure, may cause loss of control increasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’s Manual for thisATV.Always maintain proper tire pressure as described in this Operator’s Manual.


DIV

ISIO

N I

- SA

FETY

Warnings

! WARNINGPOTENTIAL HAZARDStalling, rolling backwards, or improperly dismount-ing while climbing a hill.

WHAT CAN HAPPENCould result in the ATV overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed whenclimbing a hill.If you lose all forward speed:

Keep weight uphill.Apply the brakes.Engage the brake lever lock after you are stopped.

If you begin rolling backwards:Keep weight uphill.Apply the brakes while rolling backwards.When fully stopped, engage the brake lever lock.Have the passenger dismount on uphill side or to a side if pointed straightuphill; then the operator should dismount on uphill side or to a side ifpointed straight uphill.Turn the ATV around and mount following the procedure described in thisOperator’s Manual.

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or towing cargo improperly.

WHAT CAN HAPPENCould cause changes in handling, which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity for the ATV.Cargo should be properly distributed and securely attached.Reduce speed when carrying cargo or pulling a trailer. Allow greater distancefor braking.Always follow the instructions in this Operator’s Manual for carrying cargo orpulling a trailer.


Warnings

! WARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead toan accident.

HOW TO AVOID THE HAZARDNever operate the ATV in fast flowing water or in water deeper than the foot-rests.Remember that wet brakes may have reduced stopping capability.Test your brakes after leaving water. If necessary, apply them several times todry out the pads.

! WARNINGPOTENTIAL HAZARDApplication of excessive throttle.

WHAT CAN HAPPENMay cause wheelies, flip-overs, or loss of controlresulting in serious injury or death.

HOW TO AVOID THE HAZARDDo not accelerate rapidly or in an uncontrolled man-ner on any terrain. Use extra care when going uphill.Slowly apply throttle in a controlled manner. Release throttle lever as necessaryto maintain control.

! WARNINGPOTENTIAL HAZARDImproperly crossing hills or turning on hills.WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any hilluntil you have mastered the turning technique asdescribed in this Operator’s Manual. Practice firston level ground. Be very careful when turning on any hill.Avoid crossing the side of a steep hill, if possible.When crossing the side of a hill:Always follow proper procedures as described in this Operator’s Manual.Avoid hills with slippery or loose surfaces.Shift your weight to the uphill side of the ATV.


DIV

ISIO

N I

- SA

FETY

Warnings

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the ATV may causechanges in handling which, in some situations, could lead to an accident.

HOW TO AVOID THE HAZARDNever modify the ATV through improper installation or improper use of acces-sories. All parts and accessories added to this ATV should be genuine ArcticCat components designed for use on the ATV and should be installed and usedaccording to instructions. Never install a twist grip throttle. If you have ques-tions, consult an authorized Arctic Cat ATV dealer.


PreventionOverviewWhen using this ATV, prevention is thename of the game. “Had you onlyknown” something could go wrong, youwould have prevented it. If you don’tnotice your conditions and surroundingsbefore riding your ATV, you give up con-trol over the situation. Using ATV pre-vention techniques helps you forecastpotential hazards before they injure youor damage your ATV.

Following the safety instructions andwarnings in this manual will help you“P.A.S.S.” the safety test. P.A.S.S. standsfor “Prevention,” “Active Riding,”“Sound Judgment,” and “Supervision.”Remembering P.A.S.S. and what it standsfor will help you have a safe, predictableride every time you go out on your ATV.

Always wear clothing suited to the typeof riding you are doing. TRV ridingrequires special protective clothingwhich will make you feel more comfort-able and reduce chances of injury.

You’ll find it important to dress correctlyfor riding in order to prevent scraped skinand serious head injuries. It’s easy andcould save you time in the long run nothaving to contend with an injury. Ofcourse, it also makes sense to rememberthe seasons. Wear a hat under your hel-met and a snowmobile suit in the winterand lighter, protective clothing in thesummer. Following is the minimum pro-tection you need to wear during everyride:

ATV-0004

Gloves

Your hands are targets for flying objects andbranches. Along with providing skin pro-tection, gloves will shield your hands fromharsh weather. Wear gloves that are weatherresistant and have a gripping surface tokeep them from sliding off the handlebars.Off-road style gloves with knuckle pads arethe best for comfort and protection.

Boots/Ankle Protection

Wear a boot that covers the largest possi-ble area of your leg (preferably up toyour knee) and can handle significantimpact. Choosing boots with low heelsand a good tread will help prevent yourfeet from slipping off the footrests in wetor rugged conditions or getting hurt ifthey get hit by rocks, dirt, or branches.

Helmet

Your helmet is the most important pieceof protective gear for safe riding. A hel-met can prevent a severe head injury.There are several types of helmets on themarket, but make sure you wear a helmetthat complies with the current standardsof the U.S. Department of Transportation(DOT), The Snell Memorial Foundation,or the American National StandardsInstitute (ANSI). Helmets that complywith one or more of these agency’s stan-dards have a sticker on the inside or out-side of the helmet.

Safe Riding Clothing and Gear (Operator and Passenger)


DIV

ISIO

N I

- SA

FETY

Prevention

These helmets should provide full-faceprotection.

If you drop or damage your helmet, get anew one immediately. Your helmet maynot protect your head from injury if it hascracks, fissures, or other damage to itsoutside or core padding.

Remember, your helmet won’t do youany good if the chin strap isn’t fastened.

Eye Protection

Wear eye protection, such as goggles, tocompletely surround your eyes to preventgetting dirt or other items in your eyes.Do not depend on sunglasses for propereye protection. Sunglasses are not recom-mended; they don’t prevent objects fromflying in through the sides.

Long Pants and Long Sleeved Shirt

The goal is to protect your body frombranches, long grass, airborne objects, oranything else that could scrape your skin.The more thick and durable the material,the better protection it’ll provide. Ridingpants with kneepads, a jersey, and shoul-der pads provide the best protection.

The second step in Prevention is checking the condition of your ATV. Chances aregood that you’ll be using your ATV in some rough terrain, and there’s no way youwant your brakes to go out when riding downhill. You need to check the followingparts on your ATV before every ride.

1. Tires and Wheels

2. Controls and Cable

3. Lights and Electrical

4. Oil and Fuel

5. Chassis and Drive Train

6. Miscellaneous Items

One easy way to remember what parts you need to check is by using the acronym “T-CLOC.” It stands for:

1. TIRES AND WHEELSCorrect tire pressure is crucial. Consultthe General Maintenance section of thisOperator’s Manual for tire pressureguidelines. Incorrect tire pressure cancause poor handling, instability, and aloss of ATV control.

While checking the tire pressure, inspectthe tread and sidewalls of the tires forcracks, cuts, or other damage that couldindicate they need to be replaced.

Helmets should have one of these:1. DOT label2. Snell label3. ANSI Z90.1 label

Condition of the TRV

T C L O CTIRES AND WHEELS

CONTROLS AND CABLE

LIGHTS AND ELECTRICAL

OIL AND FUEL

CHASSIS AND DRIVE TRAIN

Check:1. Tire pressure2. Tire surface (tread and sidewalls)


Prevention2. CONTROLS AND CABLEWith the engine running and brakeapplied, check all transmission posi-tions: forward, neutral, and reverse.

A. BrakesSqueeze your hand brake lever. If it feelssoft or “squishy,” it could be low on fluidor have a leak — refer to the General Main-tenance section of this Operator’s Manualfor instructions. Don’t use the ATV untilthe brakes are operating normally.

Test the brake lever lock and see if it locksthe hand brake lever into position; thendisengage it to release the brake. Be surethat the auxiliary brake near the footrest isworking; your brakes could fail during aride if they’re not maintained.

B. ThrottleThe throttle should have a free, smoothrange of motion. If it seems to “stick” atany point, refer to the General Mainte-nance section of this Operator’s Manualfor instructions. Driving your ATV with asticking throttle can turn your leisurelyride into an unwelcome accident. Don’tdrive your ATV if the throttle sticks.

3. LIGHTS AND ELECTRICALTurn the hi-beam and lo-beam on and offto make sure they work. At the sametime, check that the taillight and brake-light work. Also, check the status/warn-ing indicators (reverse, neutral, and HI-LO beam) on the LCD when you start theATV. Don’t drive the ATV unless all sys-tems are working. Check the ignitionswitch and engine stop switch.

4. OIL AND FUELStart with a full tank of gas before everyride, and while you’re at it, top off the oil.Don’t forget to check for fluid leaks aroundthe ATV. Watch the overheat lamp toensure the engine coolant level is adequate.

5. CHASSIS AND DRIVE TRAINGrass and leaves can gum-up your sus-pension and shocks. Clear and clean thesuspension arms, shock springs, andfenders. Check smoothness by turningthe handlebar full-left and full-right.Check that there is no binding, restric-tions, free-play, or looseness in steeringcomponents.

Check:1. Forward2. Neutral3. Reverse

Check:1. Hand brake lever2. Auxiliary brake pedal3. Brake lever lock

Check:1. Free, smooth range of motion

Check:1. Hi-beam2. Lo-beam3. Taillight/brakelight4. Status/warning indicators5. Ignition switch6. Stop switch

Check:1. Gas2. Oil3. Fluid leaks

Check:1. Suspension arms2. Shock springs3. Fenders4. Steering


DIV

ISIO

N I

- SA

FETY

Prevention6. MISCELLANEOUS ITEMSInspect your air filter. Look for debris ordamage that may indicate you need toreplace it. A clogged filter can stop anengine. Check your battery terminals forcorrosion. Also, be sure to tighten anyloose parts, nuts, or bolts.

You need to prepare for the unexpected.Emergencies and accidents are traumaticenough, but they’re even worse whenyou’re not prepared for them. At the min-imum during every ATV ride, you shouldhave the following items on board:

• Tools• Water• Identification• First Aid Kit

For rides that are longer in duration anddistance, the following additional itemsare recommended:

• Cellular Phone• Maps/GPS• Emergency Kit with Flashlight and

First Aid Kit

Tools

Routine maintenance will generally elim-inate the need for emergency repairs.Riding on rough terrain could cause loos-ening of nuts, bolts, and fasteners. Espe-cially on long rides, carrying the righttools can prevent an inconvenience frombecoming a crisis.

Water

Water is so important that you need tocarry it regardless of the duration of yourride. Heat exhaustion and heat stroke cancreep up suddenly and can take you outof commission. If you become dehy-drated, you could find yourself physi-cally unable to safely operate your ATV.

Identification

If something does happen to you, theemergency personnel will want to knowwho you are and whom to contact. It’spossible you may be in no condition togive them that information. Put your I.D.in your pocket before you ride. Withoutit, you’re anonymous.

Cellular Phone

It may be necessary to make an urgentphone call.

Maps/GPS (Global Positioning System)

Maps may be unnecessary when you’refamiliar with the area. But when you’reriding on unfamiliar trails, it’s good toknow where you are, what’s coming up,and how to get back.

Emergency Kit with Flashlight and First Aid Kit

You’ll need several items in your Emer-gency Kit including a flashlight. Thematches will come in handy if you needto start a fire to stay warm. Flares areappropriate for signaling help. A first aidkit is very important if an injury of sometype should happen. A good First Aid Kitshould include bandages, antisepticspray, gauze, tape, etc.

Check:1. Air filter2. Battery3. Tighten parts, nuts, and bolts

First Aid and Survival

Carry these items on your ATV:1. Bulbs2. Duct tape3. Rope4. Spark plugs5. Spare parts6. Tool Kit

Carry these items:1. Flashlight2. Matches3. Flares4. First Aid Kit5. Money


Active RidingOverview“Active Riding” is the second part of “P.A.S.S.” It involves an understanding of howyour body weight, balance, gravity, and physical forces affect the handling of theATV. For example, when you drive a car quickly into a sharp turn, your body is pulledto the outside of the turn by centrifugal force. Although a car is relatively stable,enough centrifugal force can cause the ATV to overturn. Constantly shifting operatorand passenger weight is one major difference between driving a car and riding theATV. Knowing how to shift your weight is necessary to avoid rolling or flipping theATV.

For complete operating instructions, see ATV OPERATION section in this manual.


DIV

ISIO

N I

- SA

FETY

Sound JudgmentOverviewYou are not invincible. Knowing that thefirst “S” in “P.A.S.S.” stands for “SoundJudgment” means you need to use yours.

Do you consider yourself to be prettyconservative, or are you a heavy risk-taker? Before continuing with this sec-tion on sound judgment, check your RiskFactor by doing this short survey:

1. Do you drive over the speed limit?1 2 3

Never Sometimes Often

2. Are you more daring around yourfriends than you are when alone?

1 2 3Never Sometimes Often

3. Do you drive your car when thegas gauge is on empty?


4. Do you feel that no matter whatyou do, you won’t get hurt?


5. Do you drink or use drugs beforeyou drive your car?


6. Do you drive your car even if ithas a major problem with thebrakes, tires, or engine?


7. Do you thrive on the adrenalinerush you get from speeding anddangerous situations?


8. Do you hurt yourself because youdo things that are out of yourability range?


9. Do you tailgate other drivers whenyou think they’re driving tooslow?


10. Do you ignore weather reportsbefore you do outside activitieslike swimming, camping, fishing,or boating?


Add the totals from lines 1-10. YOURRISK FACTOR IS:

10-15: You’re pretty conservative.Chances are good that the consistentlysafe choices you make will help youavoid hurting yourself and the peoplearound you.

16-20: You’re straddling the fence.Depending on your mood or whomyou’re with, the choices you make mayhelp you or hurt you.

21-30: You’re taking your chances. Timeto reconsider a lot of the judgments youmake. You’re destined to put yourself indangerous situations and potentially hurtyourself and the people around you.

The environment you operate an ATV inis often harsh and sometimes dangerousif you don’t take proper precautions.

Weather

You need to consider the weather. It isdangerous to ride your ATV when theweather is bad or potentially bad. Keepabreast with weather forecasts.

Environment


Sound JudgmentTerrain

Always pay close attention to the terrainyou’re on, even if it is familiar to you. Youcan’t assume that the landscape you’reused to doesn’t change. Changes to land-scape can happen at nearly any time.Fences can be constructed and excavationsdug in a short period of time. Weather, cli-mate, and development take their toll.

Night Riding

Riding at night can be very hazardous.Obstacles and other hazards (that are eas-ily identified during daytime) are muchmore difficult to see and avoid. Whennight riding, make sure the lights areproperly adjusted and in good workingorder. Reduce speed; do not over-drivethe headlights. Never travel in an unfa-miliar area or blaze a new trail at night.Always carry a flashlight or flare for sig-naling an emergency.

Paved Surfaces

Don’t do it! The ATV isn’t designed forpavement. Its handling becomes moredifficult on paved surfaces.

Trail Riding

Use sound judgment when trail riding;that means riding on a trail that fits yourability level. If the trail is pretty rugged,standing up on your footrests will make iteasier for you to endure the rough terrain.

Make yourself visible by using head-lights and taillights, and pull completelyoff the trail if you need to stop.

Outsloped trails (trails that slant to allowrain to run off) make trail riding a bitmore challenging.

It also helps to know which trails you canride and who else might be on those sametrails. These are signs currently used insome areas to designate trail types andrestrictions.

ATV-0068A

People do all kinds of things that youcan’t predict or control.

Passenger

Never carry a passenger under the age of12. Never carry a passenger who cannotplace both feet on the footrests and whocannot securely hold onto the handholds.

You are responsible for the passenger andyou must instruct the passenger on thecorrect procedures for riding.

Those Around You

Trail Signs


DIV

ISIO

N I

- SA

FETY

Sound JudgmentRiding Companions

Leave a lot of space between you andother riders, especially in dusty and dirtyconditions, because it’ll be difficult to seethe riders in front of you stopping.

Riding with companions on several vehi-cles is not the same as riding one ATVwith a passenger.

Other Vehicles

Depending on where you’re riding, youmight encounter ATV’s, bikes, or motorvehicles on public lands. Respect the pres-ence of cars if you’re crossing roads orriding in public areas and make yourselfbe seen. If you can’t see other vehiclescoming, that means you’re invisible, too.

Hikers

With the renewed interest in hiking,camping, and other outdoor activities,people can show up in remote areaswhere you would never expect them. Fortheir sake, keep your eyes open.

Animals and Nature

Respect the outdoors that you love. Don’tuse your ATV to chase animals or birds.Drive around young trees rather thanover them. Keep clear of streams andditches with standing water.

Tread Lightly and leave it as youfound it.

The last thing you expected was that yourATV would break down in the middle of thefield... it’s usually so reliable that some-times you forget the ATV has its limits.

Maintenance

You have to maintain your ATV. TheGeneral Maintenance section of thisOperator’s Manual tells you about takingcare of your ATV. If, at any time, abnor-mal noises, vibrations, or improper func-tioning of any component of this ATV isdetected, DO NOT OPERATE THEATV. Take the ATV to an authorized Arc-tic Cat ATV dealer for inspection andadjustment or repair.

Cargo Limitations

Limit the ATV to the load capacity rat-ings identified in the Load Capacity Rat-ings chart. So if you and your passengercombined weigh in at over 500 lb (226kg), leave some of that extra cargo athome. The combined weight limit,including you, your passenger, your rackcargo, and your trailer, is a specifiedamount, so consult the chart and monitorit carefully.

Extra weight on the ATV will also throwyou off balance if it’s not distributedevenly, side-to-side and front-to-rear.

Cargo has such a huge affect on handlingthat you need to pay a lot of attention toyour speed. Even on really level areas,you should keep it under 10 mph (16kph) if you’ve got a trailer attached.Avoid uneven terrain. Also, consider thatyour braking distance is going to increasewith the more weight you carry.

Equipment Think about these when dealing with cargo:

1. Rack weight limit2. Trailer weight limit3. Weight distribution4. Speed


Sound JudgmentLoad Capacity Ratings Chart

Max Load Capacity - Total weight ofoperator and passenger, accessoryweight, tongue weight, and cargo on thefront and rear rack.

Tongue Weight - Weight on trailertongue.

Towing Capacity - Total weight oftrailer and all cargo in the trailer.

SpeedrackWhen installing Speedrack accesso-ries, make sure to read and carefullyfollow the instructions provided ineach kit including all weight restric-tions as noted on placards and decals.

NOTE: Use extra caution whenoperating this ATV with additionalloads such as passenger, accesso-ries, and/or cargo. Handling of theATV may be adversely affected.Reduce speed when adding addi-tional loads.

A safe, enjoyable ride is dependent onmany personal choices. An ATV, like allmotorized vehicles, can be dangerous tooperate if you choose to ignore safetyprecautions, take unnecessary chances, orride beyond your ability or your vehicle’scapability. Don’t allow the thrill of free-dom or adventure to affect your ability tomake good, safe choices.

Alcohol and Drug Consumption (Operator and/or Passenger)

Alcohol is related to a high percentage ofall hospital admissions due to accidentsin the U.S. It’s extremely dangerous todrink alcoholic beverages and ride... it’salso very foolish.

ARCTIC CAT LOAD CAPACITY RATINGS

Item Specifications

(lb) (kg)

Max Load Capacity 600 272

Front Rack (Max) 100 45

Rear Rack (Max) 50 23

Storage Box (Max) 35 16

Tongue Weight 35 16

Rear Rack, Storage Box, and Tongue Weight (Max)

50 23

Towing Capacity 1050 477

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or tow-ing cargo improperly.

WHAT CAN HAPPENCould cause changes in handling,which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity.Cargo should be properly distributedand securely attached.Reduce speed when carrying cargo orpulling a trailer. Allow greater distancefor braking.Always follow the instructions in thisOperator’s Manual for carrying cargo orpulling a trailer.

Personal Choices

Substances to avoid when riding:1. Alcohol2. Over-the-counter or prescription drugs3. Illegal/mood altering drugs

34

DIV

ISIO

N I

- SA

FETY

Sound JudgmentBe aware of prescription and over-the-counter medications. Drowsiness andimpaired judgment can be caused by awide variety of medications. The same istrue of allergy, cold, flu, and headachemedications. Your physical size andweight can’t protect you... just one anti-histamine tablet can affect your judgment.

If your sense of adventure persuades youto do illegal drugs when you’re ridingyour ATV, this is a reality check. Some-thing to think about—there can be legalconsequences that will take away all thatfreedom you love. Don’t use alcohol ordrugs before or during your ride.

Your Physical Condition

Being physically exhausted is like beingdrunk. Try to do something that’s detail-oriented when you’re really tired, andyou’ll feel totally uncoordinated.

Reckless Riding

If you are involved in an accident whenyou’re speeding, you have a 25% chanceof landing yourself in the hospital. Thefaster you go, the more likely you are todestroy your head and internal organs,and skip the wheelies, jumps, stunts, andany other showboating.

Laws and Regulations

Any police officer will tell you that igno-rance of the law is no defense. Your bestdefense is to check out your local, state,or provincial laws before riding. It’ll alsomake sure that you can continue to ride inyour favorite areas. The quickest way tohave a land area closed is by riding overthe regulations.

Group Behavior

People always do crazier and riskierthings in a group than they would con-sider doing by themselves. When you’reriding with others and things start to getout of hand, decide whether you’re will-ing to be injured or see your friendsinjured.

SIPDE

By themselves, none of these safe behav-iors and sound judgments will go veryfar. But when you put them all together...when you’re paying attention to how youfeel, when you’re monitoring the move-ments of your ATV, and when you’reconstantly evaluating your environment,then you’re practicing SIPDE. SIPDE isan acronym that stands for:

THE EFFECTS OF ALCOHOL*

The Number of Drinks that Impair Mental and Physical Abilities

1-2 DRINKS

Mental processes such as restraint,awareness, concentration, and judg-ment affected; reaction time slowed;inability to perform complicated tasks.

3-4 DRINKS

Depth perception, glare recovery, eyemovement, and focus affected;decreased judgment and control.

5+ DRINKS

Coordination deteriorates, loss of crit-ical judgment, and impaired memoryand comprehension.

*According to the ATV Safety Institute.

Don’t ride:1. When you’re tired

S I P D ESCAN/

SEARCHIDENTIFY HAZARDS

PREDICT WHAT WILL HAPPEN

DECIDE WHAT TO DO

EXECUTE THE DECISION


SupervisionOverviewYou’re responsible for supervising thosewho ride your ATV. Your wisdom is valu-able... it’ll bring them all back safely—your friends, your family, your relatives,and your ATV. It’s crucial that you con-sider yourself a supervisor for all ridersof your ATV. Whether you accept respon-sibility or not, the truth is that you areresponsible for others riding your ATV.

You’re to the last letter in “PASS”...“Supervision.” You’ve just gone throughthe manual, and you’ve seen what’sinvolved. That puts you in a good posi-tion to be confident about what youknow. So now it’s time to use yourknowledge and supervise others who rideyour ATV.

Inexperienced/Untrained Riders

You can’t let people ride your ATV whodon’t know what they’re doing. Unlessthey’ve had over a year of experiencewith riding an all-terrain ATV or taken atraining course, it’s your responsibility tokeep them off your ATV. It can be dan-gerous (especially for underaged chil-dren)—all the more reason for you to befirm.

Experienced/Trained Riders

If anyone is going to borrow your ATV,you are responsible for their supervision.Before they ride, have them take thetraining course, have them watch thesafety video, and have them read theOperator’s Manual. You train them. Itdoesn’t matter how you do it, as long asyou do it.

TRV’s are a little different from the han-dling to the stability to the controls. Soregardless of how much experience yourfamily members have, they don’t haveexperience with your ATV. Let experi-enced riders get familiar with yourATV—show them the basics before theytake off. You don’t want it on your con-science that someone got hurt becauseyou didn’t tell them how to use yourATV.

Remember that regardless ofexperience, you should never letanyone under the age of 16 oper-ate your ATV.

2411-257

Taking Responsibility

36

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

DIVISION II - OPERATION/MAINTENANCETRV Specifications

Specifications subject to change without notice.

ENGINE AND DRIVE 450 H1 550 H1 700 H1Type Four-Cycle/Liquid Cooled

Bore x Stroke 89.0 mm x 71.2 mm(3.50 x 2.80 in.)

92 mm x 82 mm (3.62 x 3.22 in.)

102 mm x 85 mm (4.01 x 3.35 in.)

Displacement 442 cc (27 cu in.) 545 cc (33.3 cu in.) 695 cc (42.4 cu in.)

Spark Plug Type NGK CR8E NGK CPR8E NGK CPR8E

Spark Plug Gap 0.53-0.63 mm (0.021-0.025 in.) 0.7-0.8 mm (0.028-0.032 in.)

Brake Types Hydraulic Disc Service/Hydraulic Disc Auxiliary

Hydraulic w/Brake Lever Lock and Auxil-iary Brake

CHASSISLength (Overall) 250.4 cm (98.6 in.)

Height (Overall) 127.8 cm (50.3 in.)

Width (Overall) 120.6 cm (47.5 in.)

Suspension Travel 25.4 cm (10.0 in.)

Tire Size (Front) AT25 x 8-12

Tire Size (Rear) AT25 x 10-12

Tire Inflation Pressure 0.35 kg/cm² (5.0 psi)

MISCELLANYDry Weight (Approx) 315.7 kg (696 lb) 326 kg (719 lb) 328 kg (724 lb)

Gas Tank Capacity 20.1 L (5.3 U.S. gal.)

Coolant Capacity 2.9 L (3.0 U.S. qt)

Differential Capacity 275 ml (9.3 fl oz)

Rear Drive Capacity 250 ml (8.5 fl oz)

Engine Oil Capacity 2.8 L (3.0 U.S. qt) 2.5 L (2.6 U.S. qt) 2.5 L (2.6 U.S. qt)

Gasoline (Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)

Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid

Taillight/Brakelight 12V/8W/27W

Headlight 12V/27W (4)

Starting System Electric

37

TRV Specifications

Specifications subject to change without notice.

ENGINE AND DRIVE 700 H1 Cruiser 1000 H2 CruiserType Four-Cycle/Liquid Cooled Four-Cycle/Liquid-Cooled

V-Twin

Bore x Stroke 102 mm x 85 mm (4.01 x 3.35 in.)

92 mm x 71.6 mm (3.66 x 2.81 in.)

Displacement 695 cc (42.4 cu in.) 952 cc (58 cu in.)

Spark Plug Type NGK CPR8E NGK CPR8E (2)

Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.)

Brake Types Hydraulic w/Brake Lever Lock and Auxiliary Brake

CHASSISLength (Overall) 256.5 cm (101.0 in.)

Height (Overall) 139.7 cm (55.0 in.)

Width (Overall) 120.6 cm (47.5 in.)

Suspension Travel 25.4 cm (10.0 in.)

Tire Size (Front) AT25 x 8-12

Tire Size (Rear) AT25 x 10-12

Tire Inflation Pressure 0.35 kg/cm² (5.0 psi) 0.5 kg/cm² (7.0 psi)

MISCELLANYDry Weight (Approx) 354.7 kg (782 lb) 362 kg (798 lb)

Gas Tank Capacity 20.1 L (5.3 U.S. gal.)

Coolant Capacity 2.9 L (3.0 U.S. qt) 3.3 L (3.5 U.S. qt)

Differential Capacity 275 ml (9.3 fl oz)

Rear Drive Capacity 250 ml (8.5 fl oz)

Engine Oil Capacity 2.5 L (2.6 U.S. qt) 2.8 L (3.0 U.S. qt)

Gasoline (Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)

Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid



Starting System Electric

38

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Location of Parts and Controls

CR037A

CR036A

CR028C

1. Battery

2. Headlights

3. Hand Brake Lever

4. Passenger Seat Latch Handles

5. Reverse Override Switch

6. Seat Lock Lever

7. Storage Compartment

8. Auxiliary Brake Pedal

9. Taillight/Brakelight

10. Brake Lever Lock

11. Key Switch

12. Shift Lever

13. Throttle Limiter

14. Throttle Lever

15. Operator’s Manual Location

16. Drive Select Switch

17. Handwarmer/Thumbwarmer Switch(Cruiser)

18. Headlight HI/LO Switch

19. Emergency Starter Button

20. Engine Stop Switch

21. Digital Gauge

NOTE: The ATV you have pur-chased may differ slightly fromthose shown in the figures of thismanual.

39

ATV Operation

Active riding and basic maneuvers arethe foundation of your ride. Withoutbasic skills, it’s impossible to move tothis level — active riding. These are yourbasic maneuvers:

• Mounting the TRV (Operator)• Mounting the TRV (Passenger)• Starting the Engine• Starting a Cold Engine• Varying Temperature Adjustments• Shifting• Braking/Stopping• Parking• Dismounting the TRV

Mounting the TRV (Operator)

1. From the left side, grab the left-sidehandlebar, apply the brake, and putyour left foot on the footrest.

2. Grab the right-side handlebar.

3. Swing your leg over the seat and setyour right foot down on the right-side footrest.

4. Get seated in a comfortable position.

5. Always keep your feet planted onthe footrests.

Mounting the TRV (Passenger)

1. After the operator is seated and hasthe brake firmly applied, with yourleft hand, grasp the left shoulder ofthe operator, and with your righthand grasp the backrest; then swingyour leg over the seat and set yourright foot down on the right-sidefootrest.

2. Get seated in a comfortable positionand keep hands firmly on the hand-holds.

3. Always keep your feet planted onthe footrests.

Starting the Engine

Always start with the ATV on a flat, levelsurface. Carbon monoxide poisoning cankill you, so keep your ATV outside whileit’s running. Follow these steps to start itup:

1. Mount the ATV and sit down.

2. Engage the brake lever lock.

3. Turn on the ignition.

4. Shift into neutral.

5. Move the emergency stop switch toRUN.

6. Press the starter button.

7. Let the engine warm up.

Another way to remember the startingprocedure is by using the acronym“BONE-C.” It stands for:

Basic Operating Maneuvers

CAUTIONDo not run the starter motor formore than eight seconds per start-ing attempt. The starter motor mayoverheat causing severe startermotor damage. Allow 15 secondsbetween starting attempts to allowthe starter motor to cool.

B O N E CBRAKES LOCKED

ON KEY SWITCH

NEUTRAL TRANSMISSION

ENGINE STOP SWITCH ON

CHOKE AUTO-MATIC

40

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV OperationStarting A Cold Engine

NOTE: It is very important not totouch or compress the throttlelever during the starting proce-dures.

1. Turn off all electrical accessories(hand warmer, lights, etc.); thenrotate the ignition switch key to thefirst position (ON) leaving the head-lights OFF. Note that the N is indi-cated on the LCD.

2. Press the starter button.

NOTE: Do not touch the throttlelever until the engine has run for atleast 3 minutes.

3. Allow the engine to warm up forapproximately 2-3 minutes or untilthe ATV will accelerate without hes-itating.

Varying Temperature Adjustments

To ensure proper starting and operatingperformance, adjustments should be madefor varying ambient temperatures. See anauthorized Arctic Cat ATV dealer for rec-ommended temperature adjustments.

NOTE: These recommendedadjustments are the owner’sresponsibility.

Shifting

CF130B

The automatic transmission has a dual-range transmission with reverse. To shiftthe transmission, follow these steps:

1. To engage the high range from neu-tral, move the shift lever forward.

2. To engage the low range from highrange, move the shift lever outwardand forward.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loadsor trailer towing. Compared toHIGH range, the LOW range posi-tion provides slower speed andgreater torque to the wheels.

3. To engage reverse gear from neutral,move the shift lever outward andrearward into the R position.

CAUTIONDo not run the starter motor formore than eight seconds per start-ing attempt. The starter motor mayoverheat causing severe startermotor damage. Allow 15 secondsbetween starting attempts to allowthe starter motor to cool.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain,when towing or pushing heavy loads,and when using a plow. Failure to fol-low this caution may result in prema-ture V-belt failure or in damage torelated drive system components.

CAUTIONAlways come to a complete stop beforeattempting to shift from one range tothe other or into reverse. Always shifton level ground, or engage the brakelever lock before shifting into anotherrange or into reverse.

41

ATV Operation

Braking/Stopping

Always allow plenty of room and time tostop safely. Sometimes quick stops areinevitable, so always be prepared.Whether you’re stopping slowly or stop-ping quickly, do this:

1. Squeeze the brake lever on the lefthandlebar to apply both the front andrear brakes.

2. If your wheels lock, release them fora second; then apply them again.

3. Never “ride” the brake. Even main-taining minimal pressure on thebrake lever will cause the brake padsto drag on the disc and may overheatthe brake fluid.

Parking

Parking involves following the previousrules for braking; then:

1. After the ATV stops, shift into neu-tral.

2. Stop the engine using the enginestop switch.

3. Turn off the ignition.

4. If you have to park on a hill, shift theATV into low gear; otherwise, try topark only on level surfaces.


Dismounting the TRV

After you’ve followed the procedure forparking, it’s time to dismount:

1. The operator should double checkthat the brake lever lock is engaged.

2. The passenger should grasp the leftshoulder of the operator with theright hand and with the left handgrasp the left-side handhold; thenswing the right leg over the seat andstep to the ground on the left side ofthe ATV.

3. The operator should swing the rightleg over to the left side of the seat.

4. The operator should step to theground on the left side of the ATV.

Active riding involves moving yourbody. You and your passenger must learnto lean and shift body weight into turns tomaintain control.

Safe riding techniques include:

• Riding• Leaning, Weight Shift, and Balance• Wide Turns• Sharp Turns• Quick Turns• K-Turns• Riding Uphill• Riding Downhill• Sidehilling/Traversing• Swerving• Crossing Obstacles

! WARNINGDo not start the engine or operatethis ATV with the clutch shieldremoved. Severe injury could result.

! WARNINGExcessive repetitive use of thehydraulic brake for high speed stopswill cause overheating of the brakefluid and premature brake pad wearwhich will result in an unexpectedloss of brakes.

! WARNINGUse only Arctic Cat approved brakefluid. Never substitute or mix differ-ent types or grades of brake fluid.Brake loss can result. Check brakefluid level and pad wear before eachuse. Brake loss can result in severeinjury or even death.

How to Handle the TRV (Active Riding Techniques)

42

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV OperationRiding

Once the engine’s warm, the ATV isready to go.

ATV-0012

1. Keep your feet on the footrests andboth hands on the handlebar.

2. Hold the brake lever, and release thebrake lever lock.

3. Shift into gear.

4. Release the brake slowly and applythe throttle.

Leaning, Weight Shift, and Balance

When you turn, the trick is to move for-ward and slide over to the side of the seatthat’s on the inside of the turn. Supportyour body weight on the outside footrest.At the same time, lean your body and thepassenger body to the inside of the turn.Pay attention to the handling—if you feelthe tires coming off the ground, reducespeed, shift more of your body weightand passenger’s body weight to the sidethat’s lifting, and make the turn wider ifpossible.

ATV-0013

ATV-0024

ATV-0025

Wide Turns

Many accidents happen during turns. Ifyou don’t understand turning techniques,it’s easy for the ATV to get away fromyou by losing traction, plowing, or tip-ping. Use this method for wide turns:

ATV-0046

ATV-0045

43

ATV Operation

ATV-0044

1. Ease off the throttle as you approachthe turn to slow down.

2. Use the principles of leaning, weightshifting, and balancing—shift yourbody weight and passenger’s bodyweight to the inside of the turn.

3. Gradually increase your speed asyou come out of the turn.

Sharp Turns

After mastering wide turns, practice theadvanced skill of sharp turns.

ATV-202


2. Use the principles of leaning, weightshifting, and balancing—shift yourbody weight to the inside of the turn.

3. You might have to lean into the turnmore than you do in a wide turn.

4. If shifting your weight and balancearen’t enough to keep the ATV tireson the ground, straighten out thehandlebar as much as you can.

5. Gradually increase your speed asyou come out of the turn.

Quick Turns

Quick turns are the most difficult turnsand should only be done after you areexperienced with your ATV.

ATV-203


2. Turn the handlebar and shift weightand balance at the same time as youenter the turn (use the principles ofleaning, weight shifting, and balanc-ing—shift your body weight andpassenger’s body weight to theinside of the turn).

3. Follow this with slight acceleration.

4. For multiple turns, repeat this move-ment as needed.

44

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV Operation5. To make your turn quicker, try rais-

ing yourself off the seat a few inchesas you shift your weight.

K-Turns

Use K-turns if you accidentally stallwhile riding uphill; you need to takeaction before the ATV rolls backwarddown the hill.

ATV-204

1. Stop where you are, apply thebrakes, and shift to neutral.

2. Shut off the engine.

3. Keep your body weight shifted for-ward.

4. Ask the passenger to dismount.

5. Get off the ATV on the uphill side.

6. If you’re to the left of the ATV, turnthe handlebar all the way left.

7. Partially release the brake, butlightly hold the brake lever.

8. Let the ATV roll to your right sideuntil it faces slightly downhill.

9. Reapply the brakes.

10. Get back on the ATV from the uphillside, have your passenger mount theATV from the uphill side, and keepyour body weight and the passen-ger’s body weight shifted uphillwhen you sit down.

11. Start the engine and follow themethod for riding downhill.

Riding Uphill

Many accidents happen while riding onhills and as a result of the ATV rolling orflipping. So, obviously, use extreme cautionand follow this method for riding uphill.

45

ATV Operation

ATV-207

1. Accelerate before you start climb-ing; then maintain a steady pace.

2. Both the operator and the passengershould lean as far forward as possi-ble. For steeper hills, the operatorshould come off the seat to stand andlean forward.

3. If you lose speed, release the throttle(so your front tires don’t lift), OR

4. If that doesn’t work and you stillhave forward motion and the terrainpermits, do a U-turn, go back down,and try climbing again, OR

5. If you have lost all forward motion,follow the K-turn procedure.

Never Operate Up Or Down Hills Steeper Than 25°

Riding Downhill

Success in riding downhill depends onhow well you know your brakes—take iteasy on them, or you could flip over.

1. Shift your body weight and passen-ger’s body weight as far back on theseat as possible.

2. Keep it in a gear; stay out of neutral.

3. Lightly apply the brake and ease upon the throttle.

ATV-208

Sidehilling/Traversing

Sidehilling is considered an advancedskill; it’s really tricky and unpredictable.So, whether your skills are advanced ornot, try to avoid this kind of riding. Ifyou’re in a situation where you abso-lutely have to sidehill, follow thismethod:

46

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV Operation

ATV-0017

ATV-0028

ATV-0029

1. Keep your speed low and consistent.

2. Shift all your body weight and pas-senger’s body weight to the uphillside of the seat; also, support weighton the uphill footrest.

3. Steer like you’re driving into the hill.

4. If the ATV feels like it’s tipping,turn the handlebar downhill. If that’snot possible because of the terrain orother conditions or if it just doesn’twork, stop and get off. Have the pas-senger dismount on the uphill sidefirst; then you should dismount onthe uphill side.

Swerving

Swerving is usually an emergency reac-tion to avoid an obstacle but is similar toquick turns. The difference is that quickturns involve slight acceleration in theturn; don’t accelerate if you swerve.

ATV-0043

ATV-0042

ATV-0041

1. Ease off the throttle as you approachthe obstacle.

2. Turn the handlebar. At the sametime, shift weight and balance asyou swerve. Use the principles ofleaning, weight shifting, and balanc-ing—shift your body weight and thepassenger’s body weight to theinside of the turn.

3. Keep your hand off the brake untilthe emergency is over and you’reback in control.

47

ATV OperationCrossing Obstacles

Crossing obstacles is risky; avoid it ifpossible. Riding over logs, rocks, andruts means combining all the active rid-ing skills into one big motion. Your ATVwill respond differently for differentobstacles (logs, ruts, etc.), but these aregeneral guidelines for overcoming two-track (both tires contacting the obstacle atthe same time) obstacles:

ATV-0016

ATV-0026

ATV-0027

1. Stop the ATV.

2. Have the passenger dismount.

3. Keep your speed way down; lessthan 5 mph.

4. Approach the obstacle head-on.

5. Come up off the seat.

6. Keep your weight on the footrests.

7. Apply a little throttle when the fronttires make contact with the obstacle.

8. Lean forward and release the throttlewhen the front tires clear the obsta-cle.

9. Keep your body loose to absorb anyshock.

10. If the ATV starts tipping, shift yourbody weight to keep it in balance.

To clear a single-track (only one tire con-tacts) obstacle, follow the same rulesexcept:

1. Use the ATV’s momentum to clearthe obstacle.

2. Don’t pull up on the handlebar.

3. Don’t apply the throttle.

Driving an ATV and a car have somesimilarities; however, there are alwaysexceptions to the rules. Here are a fewsituations that require special attention:

• Reversing• Skidding or Sliding• Parking on a Hill• Stalling on a Hill• Crossing Water• Crossing Roads• Cold Weather Driving• Stopping the TRV• Stopping the Engine

Reversing

It’s tough to see things behind you.

1. Go slowly. It’s hard to see behindyou.

2. Keep your handlebar straight.

3. Backing down hills is a bad idea; doa U-turn or K-turn instead to turnaround.

Skidding or Sliding

If you lose control after hitting sand, ice,mud, or water:

Tips

48

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV Operation1. Turn your handlebar into the direc-

tion of the slide.

2. Keep your hand off the brakes untilyou’re out of the skid.

3. Shift your weight forward.

Sometimes your ATV may not respondand goes straight ahead instead of lettingyou turn. Here’s how to handle it:

1. Slow down.

2. Move forward on the seat.

3. Lean to inside of turn and have yourpassenger lean to the inside of theturn.

4. Turn handlebar.

Parking on a Hill

This shouldn’t be necessary, but if it is:

1. Keep it in gear.


3. Find something to block the reartires.

Stalling on a Hill

If you use the right method for ridinguphill, this shouldn’t happen. But if youhave a problem, do this:

1. If the ATV hasn’t started rollingbackwards yet, follow the proce-dure for the K-turn, OR

2. If the ATV is already rolling back-ward, both the operator and the pas-senger should lean as far forward aspossible and the operator can bestanding up on the footrests.

3. Nice and easy, apply the hand brakelever.

4. When you come to a stop, follow theprocedure for the K-turn.

Crossing Water

This ATV can only handle water up to itsfootrests. Any more than that and yourisk engine damage and/or personalinjury. Stay away from fast moving riv-ers. Tires can be buoyant, so if the wateris too deep, you might find the ATV sud-denly afloat.

1. Physically check the depth and cur-rent of the water, especially if youcan’t see the bottom. You’re alsochecking for boulders, logs, or anyother hidden obstacles.

2. Keep ATV speed slow.

3. Make sure you have a way out onthe other side of the water.

4. If you get stuck in the sludge ormud, try rocking the ATV from sideto side.

5. Once you’ve cleared the water,briefly apply the brakes to make surethey work.

Crossing Roads

Crossing roads on your ATV is also a badidea, so avoid it. If you can’t:

1. Stop completely on the shoulder ofthe road.

2. Check both directions for traffic.

3. Crossing near a blind corner or inter-section is dangerous; don’t do it.

4. Drive straight across to the oppositeshoulder.

5. Take into account that your ATVcould stall while crossing; giveyourself and your passenger enoughtime to get off the road.

6. You have to assume that oncomingcars don’t see you, and if they do,they won’t be able to predict youractions.

7. It’s illegal to cross public roads insome places. Know your local laws.

49

ATV OperationCold Weather Driving

NOTE: Check that all controllevers move freely. Make sure thatthe footrest, shift lever, and auxiliarybrake pedal are free of ice and snow.

1. With the transmission in neutral,move the ATV forward and back-ward to check that the wheels rollfreely. If the ATV will not roll, thetires may be frozen to the ground orthe brake pads may be frozen to thediscs.

2. If the tires are frozen to the ground,pour warm water around them tomelt the ice.

3. If the brakes are frozen, use a suit-able heating device to thaw out thebrakes.

NOTE: After the brakes thaw, drythem by applying them severaltimes while riding slowly.

NOTE: After riding throughwater, mud, snow, or slush, it isimportant to dry both brake sys-tems before parking the ATV.

4. Practice driving in an open snow-covered or ice-covered area at slowspeeds before driving on snow-cov-ered or ice-covered trails.

5. Learn how the ATV responds tosteering and braking on the type ofterrain to be encountered on the ride.

Stopping The ATV

To stop the ATV, first release the throttlelever. Next, apply the brake.

Stopping The Engine

To stop the engine, turn the ignitionswitch key to the OFF position or set theemergency stop switch to the OFF posi-tion.

! WARNINGFor your personal safety, it is veryimportant to wear the type andamount of cold-weather clothingaccording to the coldest anticipatedtemperatures.

CAUTIONBefore riding, manually move theATV forward and backward to makecertain that all wheels roll freely.

! WARNINGDo not attempt to free frozen brakesby pouring warm water on the brakepads and housings.

! WARNINGGo slowly and be extra careful whenriding on snow-covered or ice-cov-ered terrain. Always be alert tochanging terrain conditions whenoperating the ATV.

50

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

General InformationTRV Identification NumbersThis ATV has two identification num-bers: Vehicle Identification Number(VIN) and Engine Serial Number (ESN).

The VIN is located on the frame supportrail.

AF968B

The ESN is located on the left-side of theengine crankcase.

CF109N

GZ001D

These numbers are required by the dealerto complete warranty claims properly. Nowarranty will be allowed by Arctic Cat ifthe VIN or ESN is removed or mutilatedin any way.

Always provide the ATV name, VIN, andESN when contacting an authorized Arc-tic Cat ATV dealer for parts, service,accessories, or warranty. If a completeengine must be replaced, ask the dealer tonotify Arctic Cat for correct registrationinformation.

Ignition Switch KeyTwo keys come with the ATV. Keep thespare key in a safe place. An identifyingnumber is stamped on each key. Use thisnumber when ordering a replacementkey.

Control Locations And FunctionsIgnition Switch

The ignition switch has three positions.

ATV-0056

OFF position — All electrical circuitsexcept the accessory plug are off. Theengine will not start. The key can beremoved in this position.

NOTE: The accessory plug ispowered by the battery at all times.

ON position — The ignition circuit iscomplete and the engine can run. The keycannot be removed in this position.

51

LIGHTS position — The ignition circuitis complete and the headlights and tail-light are on. The key cannot be removedin this position.

Shift Lever

This ATV has a dual-range automatictransmission with reverse. To shift theATV, follow these steps:

CF130A

1. To engage the high range from neu-tral, move the shift lever forward.

2. To engage the low range from highrange, move the shift lever outwardand forward.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loadsor trailer towing. Compared toHIGH range, the LOW range posi-tion provides slower speed andgreater torque to the wheels.

3. To engage reverse gear from neutral,move the shift lever outward andrearward into the R position.

Drive Select Switch

FI475A

This switch allows the operator to operatethe ATV in either 2-wheel drive (rearwheels) or 4-wheel drive (all wheels). Fornormal riding on flat, dry, hard surfaces,2-wheel drive should be sufficient. In situ-ations of aggressive trail conditions, 4-wheel drive would be the desired choice.

To either engage or disengage the frontwheels, move the switch to the 4WDposition or to the 2WD position.

The 4WD lock allows the operator tomechanically lock the front differential toapply equal power to both front wheels.

To engage the lock from 4WD, slide theswitch up and move it fully to the left. Todisengage the lock, move the switchlever to the right.

CAUTIONLeaving the ignition switch in the ONor LIGHTS position for a long periodof time when the engine is not run-ning may cause the battery to dis-charge. Always leave the ignitionswitch in the OFF position whenengine is not running.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain,when towing or pushing heavy loads,and when using a plow. Failure to fol-low this caution may result in prema-ture V-belt failure or in damage torelated drive system components.

CAUTIONAlways come to a complete stopbefore attempting to shift from onerange to the other or into reverse.Always shift on level ground, orengage the brake lever lock beforeshifting into another range or intoreverse.

CAUTIONDo not attempt to either engage ordisengage the 4WD lock while theATV is moving.

52

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Handwarmers/Thumbwarmer (Cruiser)

The operator’s handwarmers/thumb-warmer are controlled by a rocker-typeswitch on the instrument pod. There arethree positions on the switch (Low/Off/High).

CR027C

The passenger’s handwarmers are con-trolled by a rocker-type switch locatedbeneath the right-side handgrip. Thereare three positions on the switch (Low/Off/High).

CR009A

NOTE: Operating handwarmers,lights, and/or other accessories at lowengine RPM for extended time maycause excessive battery dischargeresulting in erratic engine operation.

Hand Brake

The hand brake is considered to be thenormal operating (main) brake. It shouldbe applied whenever a braking situationis needed.

Apply the brake by compressing thebrake lever toward the handlebar.

Brake Lever Lock

To engage and release the brake leverlock, use the following procedure.

738-420B

1. Squeeze the hand brake two or threetimes and release it.

2. Depress and hold the brake leverlock.

3. While holding in on the brake leverlock, squeeze the brake lever.

NOTE: It will click as it engagesand the brake lever will not returnto its released position.

4. Release the brake lever lock bysqueezing the brake lever. It willreturn to its released position.

! WARNINGThe 4WD lock is intended for usewhere minimum traction is available.NEVER EXCEED 10 MPH (16 kph)with the lock engaged. Maneuverabil-ity and handling characteristics willdiffer with the lock engaged. ALWAYSshift into four-wheel drive prior toengaging the front differential lock.Failure to follow this procedure mayresult in loss of control. Control losscan result in severe injury or evendeath.

CAUTIONAlways charge a discharged batteryprior to storage or severe batterydamage may occur (See GENERALMAINTENANCE - BATTERY in thismanual.

53

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, takethe ATV to an authorized Arctic CatATV dealer for service.

Headlight HI/LO Switch

Use the headlight HI/LO switch to selectthe high or low headlight beam when theignition switch is in the LIGHTS posi-tion. When the switch is in the HI posi-tion, the high beam will illuminate. Whenthe switch is in the LO position, the lowbeam will illuminate.

CF245A

Engine Emergency Stop Switch

OFF position — The ignition circuit is off.The engine cannot be started or will notrun. If the emergency stop switch is usedto stop engine without turning off ignitionswitch, the battery may discharge.

RUN position — The ignition circuit ison. The engine can start and run.

Electric Starter Button

Pushing in on this button activates thestarter motor. Before starting the engine,make sure the ignition switch is in the ONposition, the transmission is in neutral, thereverse shift lever is in the forward posi-tion, and the brake lever lock is engaged.

NOTE: This ATV has safety inter-lock switches which prevent thestarter motor from activating whenthe transmission is not in neutral.To start the ATV while in gear,depress the auxiliary brake pedalor compress the brake lever; thendepress the starter button.

Reverse Override Switch

This ATV is equipped with a reversespeed limiter system. When additionalRPM is needed in reverse, depress andhold the override switch.

NOTE: On the EFI models, theoverride is active only when 4WDis selected.

! WARNINGAlways check to be sure that thebrake lever lock has been disengagedbefore operating the ATV. An accidentcould result if the brake lever lock isleft engaged while the ATV is oper-ated. The brake may relax if leftengaged for a long period of time.This could cause an accident; there-fore, do not leave the ATV on a hilldepending on the brake lever lock.Always block the downhill side of thewheels if leaving the ATV on a hill orpark the ATV in a sidehill position.

! WARNINGNever activate the override switchwhile the throttle is open as a loss ofcontrol may result.

54

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Throttle Lever

FI475B

Control engine RPM with the position ofthe throttle lever. Operate this lever withthe thumb. Pushing it forward increasesengine RPM and allowing it to retractdecreases engine RPM.

Throttle Limiter Screw

Throttle lever travel may be limited byadjusting the throttle limiter screw. Thethrottle limiter should be adjustedaccording to the operator’s skill andexperience. To adjust the throttle limiter,use the following procedure.

1. Loosen the jam nut.

ATV-0053

2. Turn the throttle limiter screw clock-wise to decrease engine RPM maxi-mum or counterclockwise toincrease engine RPM maximum.

3. Tighten the jam nut securely.

NOTE: This ATV is equipped withan RPM limiter that retards ignitiontiming when maximum RPM isapproached. When the RPM lim-iter is activated, it could be misin-terpreted as a high-speed misfire.

Auxiliary Brake Pedal

CF223

Pressing the auxiliary brake pedal down-ward will apply the brake to the rearwheels.

Power Steering (Cruiser)Some ATV’s were produced with anElectronic Power Steering (EPS) systemto reduce steering effort and rider fatigueover a broad range of operating condi-tions.

The EPS system engages when the igni-tion switch is turned to the ON positionand disengages after approximately fiveminutes (to conserve battery power) ifthe engine is not running.

This system is entirely maintenance-free:no adjustment or servicing is required.There are no fluids to check or change,and the EPS system is entirely self-con-tained and sealed to protect it from theelements.

The EPS system is battery system pow-ered; therefore, the battery must be ingood condition and fully charged. Powerdelivery and overload protection is pro-vided by an EPS relay and 30-amp fuselocated under the seat in the Power Dis-tribution Module (PDM).

The system is self-monitored and willdisplay a “P0635” malfunction code onthe LCD gauge/speedometer should anEPS system control circuit problemoccur. Do not operate the ATV with a“P0635” malfunction code displayed.

55

NOTE: Turn the key switch to theOFF position then back to the ONposition to reset the malfunctioncode. If the code continues to be dis-played, take your ATV to an authorizedArctic Cat Dealer for EPS system ser-vicing before resuming operation.

In the event of electrical power failure,the EPS system becomes disabled (simi-lar to an automobile with the engine shutoff). Steering effort increases but steeringcontrol can be maintained.

Speedometer/LCD (Digital)

CF236A

1. Clock/Engine Hour Meter - Theclock function indicates time in the12-hour mode; the hour meter indi-cates the total time the ATV has runand cannot be reset to zero. To setthe clock, use the following proce-dure.

A. With the ignition switch ON,press and release the Mode But-ton (3) until the Clock/EngineHour Meter (1) is displayed; then(if necessary) press and releasethe Set/Reset Button (4) to selectthe clock display.

B. Press and hold the Set/Reset But-ton (4) until the minutes stopscrolling and the hour displaystarts to scroll. Momentarilyrelease when the correct hour isdisplayed; then repeatedly pressand release the Set/Reset Button(4) until the correct minutes aredisplayed.

NOTE: Clock memory power issupplied through the 15-ampaccessory fuse and verified duringgauge “power-up” and reset. In theevent of clock memory power fail-ure (blown fuse, etc.), the gaugewill “power-up,” reset, and shutdown repeatedly until clock mem-ory power is restored. Alwayscheck the 15-amp accessory fuseif this gauge condition is noted.

NOTE: The engine hour meterwill not activate until engine speedexceeds 500 RPM.

2. Temperature Indicator - If the enginecoolant temperature exceeds the nor-mal operating range, the temperatureicon will begin flashing and theLCD will go blank for 30 seconds;then the LCD will return to normal.However, the temperature icon willcontinue to flash.

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature. Decreas-ing engine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the tempera-ture.

CAUTIONNever operate this ATV with a“P0635” code indicated on the LCDgauge/speedometer. This indicates amalfunction in the EPS system con-trol circuit and could result in a lossof power steering assist.

CAUTIONContinued operation with highengine temperature may result inengine damage or premature wear.

56

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

NOTE: Debris in front of theengine (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using agarden hose, wash the radiatorand the engine to remove anydebris restricting air flow.

3. Mode Button - Shifts the gaugethrough three set-up modes: speed-ometer/tachometer, distance, andtime.

NOTE: The Mode Button must bepressed and released to shiftmodes. Approximately two sec-onds after the Mode Button isreleased, the digital gauge willreturn to full display.

4. Set/Reset Button - In conjunctionwith the Mode Button, sets andresets various displays on the digitalgauge. Also used to shift fromspeedometer function to tachometerfunction on the speedometer/tachometer gauge.

5. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom seg-ment flashes, approximately 3.5 L(0.92 U.S. gal.) of gasoline remainsin the tank.

6. Low Oil Pressure - Will be displayedduring self-test at start-up. It will notbe displayed during normal opera-tion as oil pressure is not monitoredon these models.

7. Odometer/Trip Meter - Odometerregisters the total distance the vehi-cle has traveled. The trip meter isresetable and can be used to measuretrip or trip legs. The odometer can-not be reset.

NOTE: To shift between theodometer (ODO) or trip meter(TRIP), press the Mode Button (3)to select the distance mode; thenpress the Set/Reset Button (4) toselect the desired display. Hold theSet/Reset Button down to reset thetrip meter.

8. Gear Position Indicator - Indicateswhich gear is selected.

• R (reverse)/N (neutral)/L (lowrange)/H (high range).

NOTE: An E will be displayed ifthere is an error caused by a no-shift position signal.

9. High Beam Indicator - The HighBeam icon will appear only whenthe headlights are on high beam.

10. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

11. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WD lockis engaged. The display is blankwhen in 2WD.

12. Speedometer - Indicates the approxi-mate vehicle speed in miles per hour(MPH) or kilometers per hour (km/h).

NOTE: To change mph/km/h dis-play, press and release Mode But-ton (3) until the icon (MPH/km/h)appears; then press the Set Button(4) to change the display.

Condition Warning Display - Uses odom-eter/trip meter display of the LCD towarn of a system error condition requir-ing attention.

CAUTIONArctic Cat does not recommendusing a pressure washer to cleanthe radiator core. The pressure maybend or flatten the fins causingrestricted air flow, and electricalcomponents on the radiator couldbe damaged. Use only a gardenhose with spray nozzle at normal tappressure.

57

A. Volt - The LCD will go blankexcept the word VOLT will flashon the LCD whenever a low volt-age (< 9 DC volts) or a high volt-age (> 16 DC volts) is detected.When voltage returns to normal,the gauge must be reset by turningthe ignition key to the OFF posi-tion and then to the ON position.

B. EFI - On the 550/700 models, theLCD will go blank except the let-ters EFI will flash on the LCDwhenever an electronic fuel injec-tion error is detected. After 30seconds, the LCD will return tonormal; however, the letters EFIwill continue to flash until thecause of the error is corrected.

C. EFI - On the 450/1000 models, theLCD will go blank except a mal-function code will flash on theLCD and a wrench icon will bedisplayed whenever an electronicfuel injection malfunction isdetected. After 30 seconds, theLCD will return to normal; how-ever, the malfunction code andwrench icon will continue to bedisplayed until the malfunction iscorrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe EFI error corrected and to havethe ECU reset as soon as possible.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe EFI error corrected and to havethe gauge reset as soon as possible.

Speedometer/LCD (Analog/Digital)

CF094A

1. Clock/Engine Hour Meter - Theclock function indicates time in the12 hour mode; the hour meter indi-cates the total time the ATV has runand cannot be reset to zero. To set theclock, use the following procedure.

A. With the ignition switch ON,press and release the Mode But-ton (3) until the Clock/EngineHour Meter (1) is displayed; then(if necessary) press and releasethe Set/Reset Button (4) to theclock display.

B. Press and hold the Set/Reset But-ton (4) until the minutes stopscrolling and the hour displaystarts to scroll. Momentarilyrelease when the correct hour isdisplayed; then repeatedly pressand release the Set/Reset Button(4) until the correct minutes aredisplayed.

NOTE: Approximately two secondsafter releasing either Button, the LCDwill return to normal operation.

NOTE: Clock memory power issupplied through the 15-ampaccessory fuse and verified duringgauge “power-up” and reset. In theevent of clock memory power fail-ure (blown fuse, etc.), the gaugewill “power-up,” reset, and shutdown repeatedly until clock mem-ory power is restored. Alwayscheck the 15-amp accessory fuseif this gauge condition is noted.

NOTE: The engine hour meterwill not activate until engine speedexceeds 500 RPM.

2. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom seg-ment flashes, approximately 3.5 L(0.92 U.S. gal.) of gasoline remainsin the tank.

3. Mode Button - Shifts the gaugethrough three set-up modes: speedom-eter/tachometer, distance, and time.

58

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

NOTE: The Mode Button must bepressed and released to shiftmodes. Approximately two sec-onds after the Mode Button isreleased, the digital gauge willreturn to full display.

4. Set/Reset Button - In conjunctionwith the Mode Button, sets andresets various displays on the digitalgauge. Also used to shift fromspeedometer function to tachometerfunction on the speedometer/tachometer gauge.

5. Odometer/Trip Meter (T1 and T2) -Odometer registers the total distancethe vehicle has traveled. Trip meterscan register two distances (forinstance, T1 could register trip dis-tance and T2 could register distancebetween stops). The trip meters canbe reset while the odometer onlyregisters accumulated miles/kilome-ters and the odometer cannot bereset to zero.

All distances correspond to speedometerfunction selected (MPH or km/h).

NOTE: To select the odometer(ODO), trip #1 (T1), or trip #2 (T2),press the Mode Button (3) to selectthe distance mode; then press theSet/Reset Button (4) to select thedesired display. Hold the Set/Resetbutton down to reset trip meters.

6. Gear Position Indicator - Indicateswhich gear is selected.

• R (reverse)/N (neutral)/H (highrange)/L (low range).

NOTE: An E will be displayed ifthere is an error caused by a no-shift position signal.

7. Speedometer/Tachometer - A nee-dle indicates approximate vehiclespeed in mph or km/h when speed-ometer function is selected or rpmwhen tachometer function isselected.

8. Needle Indicator Display - Displayswhich speedometer function (MPHor km/h) or tachometer function(RPM) is selected.

NOTE: The speedometer andtachometer functions may beswitched by pressing the Set/Reset Button.

9. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

10. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WD lockis engaged. The display is blankwhen in 2WD.

11. High Beam Indicator - The HighBeam icon will appear only whenthe headlights are on high beam.

CF101A

12. Battery Condition Indicator - Thespeedometer/tachometer needle willnot function and the LCD will goblank except the word VOLT willflash on the LCD whenever a lowvoltage (< 9 DC volts) or high volt-age (>16 DC volts) is detected. Whenvoltage returns to normal, the gaugemust be reset by turning the ignitionkey to OFF; then back to ON.

CF098A

59

13. Temperature Indicator - The speed-ometer/tachometer needle willsweep full scale and the LCD will goblank except the high temperatureicon will flash. After 30 seconds, thespeedometer/tachometer needle andLCD will return to normal, but thetemperature icon will continue toflash. The icon should not be visibleduring normal operation.

CF099A

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

NOTE: Debris in front of theengine (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using agarden hose, wash the radiatorand the engine to remove anydebris restricting air flow.

14. EFI Error Indicator - On the 550/700models, The speedometer/tachome-ter needle will sweep full scale andthe LCD will go blank except theletters EFI will flash on the LCDwhenever an electronic fuel injec-tion error code is detected. After 30seconds, the LCD and speedometer/tachometer needle will return to nor-mal, but the letters EFI will continueto flash on the LCD until the causeof the error is corrected.

15. EFI Malfunction Indicator - On the450/1000 models, the speedometer/tachometer needle will sweep fullscale and the LCD will go blankexcept a malfunction code andwrench icon will be displayed on theLCD whenever an electronic fuelinjection malfunction code isdetected. After 30 seconds, the LCDand speedometer/tachometer willreturn to normal, but the malfunc-tion code and wrench icon will con-tinue to be displayed on the LCDuntil the malfunction is corrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe error corrected and the systemerror reset as soon as possible.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe error corrected and the systemerror reset as soon as possible.

FI001B

Gas HosesReplace the gas hose every two years.Damage from aging may not always bevisible.

CAUTIONContinued operation with highengine temperature may result inengine damage or premature wear.

CAUTIONArctic Cat does not recommendusing a pressure washer to cleanthe radiator core. The pressure maybend or flatten the fins causingrestricted air flow, and electricalcomponents on the radiator couldbe damaged. Use only a gardenhose with spray nozzle at normal tappressure.

60

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Oil Level Stick

There is an oil level stick for checkingthe engine oil level. To check the oillevel, use the following procedure.

NOTE: The ATV should be onlevel ground when checking theengine oil level.

1. Unscrew the oil level stick and wipeit with a clean cloth.

2. Install the oil level stick and thread itcompletely into the engine case.

3. Remove the oil level stick; the engineoil level should be within the operat-ing range but not above the FULLmark.

GZ461A

Windshield (Cruiser)

To remove the windshield, loosen the leftand right plastic knobs and remove thewindshield assembly. Tighten the knobssecurely or remove them completely toprevent loss.

CR003

To install the windshield, loosen the leftand right plastic knobs; then install thetapered windshield pins into the mountsand tighten knobs securely.

Mirrors (Cruiser)The mirrors can be adjusted to thedesired viewing angle or moved to astowed position when operating in treesor brush.

Rear Seat Lock1. To remove the rear seat, pull the two

latch handles to the rear and rotatethem to the vertical position.

CR017D

2. Lift the rear of the seat up; then pullslightly to the rear and lift the seatoff the mountings.

CAUTIONDo not overfill the engine with oil.Always make sure the oil level iswithin the operating range.

CAUTIONRemove the windshield before traile-ring the ATV or damage to the wind-shield may occur.

! WARNINGAlways adjust the mirrors to a posi-tion that will not catch tree branchesor under-brush which could cause aloss of control and severe injury ordeath.

61

3. To lock the seat into position,engage the two front mounting lugsinto the mounting rack; then, hold-ing down firmly on the front of theseat, push the seat forward until therear tabs engage the rear mountinglatches.

4. Lock the seat into position by rotat-ing the latch handles to the horizon-tal position; then push the handlesforward to lock.

CR017E

Front Seat LockNOTE: On the TRV models, therear seat must be removed prior toremoving the front seat. On theCruiser models, it is necessaryonly to elevate the front of the rearseat.

CR010A

1. To remove the front seat, pull theseat lock lever up (located at the rearof the seat). Raise the rear end of theseat and slide it rearward.

2. To lock the seat into position, slidethe front of the seat into the seatretainers and push down firmly onrear of seat. The seat should auto-matically lock into position.

Storage Box (Cruiser)To open the storage box, unlock the stor-age box latch and turn the knob clock-wise; then open the lid by lifting up onthe rear.

CR011A

To close the storage box, close the lidcompletely; then rotate the knob counter-clockwise and lock with the key.

1411-877

Safety Flag BracketA bracket is provided for mounting a flagat the rear of the ATV.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

CAUTIONDo not operate or trailer the ATVwith lock unlocked or damage to thebox will occur.

62

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Rack LoadingThe racks are designed to carry specifiedload capacity. Always refer to the LoadCapacity Ratings Chart for proper capacity.

Trailering And Towing

The TRV is equipped with a frame-mounted receiver for a standard 5.1 cm (2in.) receiver hitch. The standard receiverhitch must be purchased separately.

738-424A

When loading a trailer properly, twoitems are critical: Gross Trailer Weight(the weight of the trailer plus cargo) andTrailer Tongue Weight.

Trailer Tongue Weight is the downwardforce exerted on the hitch by the trailer cou-pler when the trailer is fully loaded and thecoupler is at its normal towing height.

Always maintain a slow speed whentrailering and towing and avoid suddenaccelerations, quick maneuvers, and sud-den stops. Braking distance will beaffected when towing a trailer. Whentowing a trailer, always maintain slowspeed and allow more stopping distancethan when not towing a trailer.

Transporting TRVWhen transporting the ATV, Arctic Catrecommends that the ATV be in its normaloperating position (on all four wheels) andthe following procedure be used.


2. Secure the ATV with load ratedhold-down straps.

! WARNINGMake sure the load on the rack willnot interfere with the controls orobstruct the view of the operator.Also, make sure the load is evenlydistributed, properly secured, andwill not shift while operating the ATV.

! WARNINGNever use the front rack or rear back-rest support as towing or traileringpoints.

! WARNINGMake sure that the load in the traileris properly secured and will not shiftwhile moving. Also, do not overloadthe trailer.

! WARNINGNever exceed any of the recom-mended weight restrictions.

! WARNINGRiding an ATV without extra cautionwhen towing a trailer will be hazard-ous. Trailer towing can affect the han-dling and braking of the ATV. Nevertow a trailer without a rigid tongueand never exceed 10 mph. Avoid sud-den accelerations and stopping ofthe ATV. Do not make quick maneu-vers. Avoid uneven surfaces and donot tow on hills. Never carry passen-gers in a trailer unless the trailer isdesigned for such use. Allow morestopping distance than when not tow-ing a trailer.

63

NOTE: Suitable hold-down strapsare available from your Arctic CatATV dealer. Ordinary rope is not rec-ommended because it can stretchunder load.

Gasoline-Oil-Lubricant

Recommended GasolineThe recommended gasoline to use is 87minimum octane regular unleaded. Inmany areas, oxygenates (either ethanol orMTBE) are added to the gasoline. Oxy-genated gasolines containing up to 10%ethanol, 5% methane, or MTBE areacceptable gasolines.

When using ethanol blended gasoline, it isnot necessary to add a gasoline antifreezesince ethanol will prevent the accumula-tion of moisture in the fuel system.

Recommended Engine/Transmission Oil

The recommended oil to use is Arctic CatACX All Weather synthetic engine oil,which has been specifically formulatedfor use in this Arctic Cat engine. AlthoughArctic Cat ACX All Weather syntheticengine oil is the only oil recommended foruse in this engine, use of any API certifiedSM 5W-50 oil is acceptable.

OILCHARTI

Recommended Front Differential/Rear Drive Lubricant

NOTE: Arctic Cat recommendsthe use of genuine Arctic Cat lubri-cants.

The recommended lubricant (front differ-ential and rear drive) is SAE approved80W-90 hypoid. This lubricant meets allof the lubrication requirements of theATV.

CAUTIONWhen using hold-down straps, caremust be taken not to damage theATV.

CAUTIONWhen transporting the ATV, makesure the brake lever lock is engagedand the ATV is properly secured.

CAUTIONDo not use white gas. Only ArcticCat approved gasoline additivesshould be used.

CAUTIONAny oil used in place of the recom-mended oil could cause seriousengine damage. Do not use oilswhich contain graphite or molybde-num additives. These oils canadversely affect clutch operation.Also, not recommended are racing,vegetable, non-detergent, and cas-tor-based oils.

CAUTIONAny lubricant used in place of therecommended lubricant could causeserious front differential/rear drivedamage.

64

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Filling Gas Tank

Since gasoline expands as its temperatureincreases, the gas tank must be filled toits rated capacity only. Expansion roommust be maintained in the tank particu-larly if the tank is filled with cold gaso-line and then moved to a warm area.

ATV-049D

Allow the engine to cool before filling thegas tank. Care must be taken not to over-fill the tank. If overfilled, gas may leakonto the engine creating a fire hazard.

Tighten the gas tank cap securely afterfilling the tank.

Break-In ProcedureAfter the completion of the break-inperiod, the engine oil and oil filter shouldbe changed. Other maintenance afterbreak-in should include checking of allprescribed adjustments and tightening ofall fasteners. At the discretion andexpense of the owner/operator, the ATVmay be taken to an authorized Arctic CatATV dealer for this initial service.

Engine

New vehicles and renewed enginesrequire a “break-in” period. The firstmonth is most critical to the life of thisATV. Proper operation during this break-in period will help assure maximum lifeand performance from the ATV.

During the first 10 hours of operation,always use less than ½ throttle. Varyingthe engine RPM during the break-inperiod allows the components to “load”(aiding the engine/transmission compo-nent mating process) and then “unload”(allowing components to cool). Althoughit is essential to place some stress on theengine components during break-in, careshould be taken not to overload theengine too often. Do not pull a trailerduring the break-in period.

When the engine starts, allow it to warmup properly. Idle the engine several min-utes until the engine has reached normaloperating temperature. Do not idle theengine for excessively long periods oftime.

Brakes

Brake pads must be burnished to achievefull braking effectiveness. Braking dis-tance will be extended until brake padsare properly burnished.To properly bur-nish the brake pads, use the followingprocedure:

! WARNINGAlways fill the gas tank in a well-venti-lated area. Never add gasoline to thegas tank near any open flames or withthe engine running or hot. DO NOTSMOKE while filling the gas tank.

! WARNINGDo not overfill the gas tank.

CAUTIONTO PROPERLY BURNISH THEBRAKES, USE FOLLOWING PROCE-DURE:• Choose an area sufficiently large

to safely accelerate to 30 mph andbrake to a stop.

• Accelerate to 30 mph; then com-press brake lever to decelerate to0-5 mph.

• Repeat procedure twenty timesuntil brakes are burnished.

! WARNINGDo not attempt sudden stops or putyourself into a situation in which asudden stop will be required until thebrake pads are properly burnished.

65

General MaintenanceNOTE: Proper maintenance ofthis ATV is important for optimumperformance. Follow the Mainte-nance Schedule and all ensuingmaintenance instructions/informa-tion.

If, at any time, abnormal noises, vibra-tions, or improper functioning of anycomponent of this ATV is detected, DONOT OPERATE THE ATV. Take theATV to an authorized Arctic Cat ATVdealer for inspection and adjustment orrepair.

If the owner/operator does not feel quali-fied to perform any of these maintenanceprocedures or checks, take the ATV to anauthorized Arctic Cat ATV dealer forprofessional service.

NOTE: The following instruc-tions and information refer to spe-cific items in the maintenance andcare of this ATV.

66

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

I=Inspect and clean, adjust, lubricate, replace as necessary* = Dealer maintenanceT=Tighten R = Replace C = Clean

Maintenance Schedule

Item Page After break-in 1 month 3 months 6 months

Battery 73 I I

* Engine nuts and bolts — I I

* Valve clearance — I I

Spark plug(s) 76 I I I

76 Replace every 18 months

Liquid cooling system 68 I I

Throttle cable 77 I Inspect every time before riding

Gas hoses 60 I Inspect every time before riding

60 Replace every 2 years

Engine/transmission oil and filter 69 R R

Air filter 77 I I C

Gear lubricant (Front differential - rear drive)

70 I I

70 Replace every 4 years

V-Belt Cover 78 I I

Muffler/spark arrester 80 C

Tires/air pressure 79 I Inspect every time before riding

37-38 I Inspect every time before riding

* Brake components 71/72 I Inspect every time before riding

Brake fluid 71 I *Replace every 2 years

Brake hoses 71 I *Replace every 4 years

* Steering — I Inspect every time before riding

* Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differential and rear drive bellows)

— I Inspect every time before riding

* Chassis nuts and bolts — I T

Frame/welds/racks — I I

Electrical connections — I I

Headlights/taillight-brakelight 80 I Inspect every time before riding

67

Liquid Cooling SystemThe cooling system should be inspecteddaily for leakage and damage. If leakageor damage is detected, take the ATV to anauthorized Arctic Cat ATV dealer for ser-vice. Also, the coolant level should bechecked periodically.

When filling the cooling system, use acoolant/water mixture which will satisfythe coldest anticipated weather condi-tions of the area in accordance with thecoolant manufacturer’s recommenda-tions. While the cooling system is beingfilled, air pockets may develop; there-fore, run the engine for five minutes afterthe initial fill, shut the engine off, andthen fill the cooling system to the bottomof the stand pipe in the radiator neck.

NOTE: Use a good quality, biode-gradable glycol-based, automo-tive-type antifreeze.

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature.Decreasing engine RPM, reducingload, and selecting an appropriatetransmission gear can lower thetemperature.

To check/add coolant, use the followingprocedure.

1. Remove the two reinstallable rivetsfrom the front of the radiator accesspanel.

CF134A

2. Lift the front of the access panel;then slide the panel forward to dis-engage the two rear tabs.

CF133A

3. Move the panel rearward until freeof the rack.

4. Carefully rotate the radiator capcounterclockwise to release pres-sure; then remove the cap.

CF142A

5. Add coolant as necessary; theninstall the radiator cap and accesspanel.

CAUTIONAfter operating the ATV for the initial5-10 minutes, stop the engine, allowthe engine to cool down, and checkthe coolant level. Add coolant asnecessary.

! WARNINGNever check the coolant level whenthe engine is hot or the cooling sys-tem is under pressure.

68

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Oil Cooler (700/1000)

KC0083

NOTE: Dirt and debris must becleaned from the cooling fins regu-larly to ensure proper engine oilcooling.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

Shock AbsorbersEach shock absorber should be visiblychecked weekly for excessive fluid leak-age (some seal leakage may be observedbut it does not indicate the shock is inneed of replacement), cracks or breaks inthe lower case, or a bent shock rod. If anyone of these conditions is detected,replacement is necessary.

NOTE: When the ATV is operatedin extremely cold weather (-23°C/-10°F or colder), a small amount ofleakage may be present. Unlessthe leakage is excessive, replace-ment is not necessary.

The shock absorber has a spring forceadjustment sleeve with five adjustmentpositions to allow the spring to beadjusted for different riding and loadingconditions. If the spring action is too softor too stiff, adjust it according to the chart.

CD453

NOTE: Before attempting toadjust suspension, clean dirt anddebris from the sleeve and removeload from the suspension; thenuse the spanner wrench to adjustthe sleeve to the desired position.

NOTE: It is recommended that allATV weight be taken off the sus-pension prior to adjusting shockabsorber sleeves.

General LubricationCables

None of the cables require lubrication;however, it is advisable to lubricate theends of the cables periodically with agood cable lubricant.

Engine/Transmission Oil and Filter

Change the engine oil and oil filter at thescheduled intervals. The engine shouldalways be warm when the oil is changedso the oil will drain easily and completely.

1. Park the ATV on level ground.

2. Remove the oil level stick/fillerplug. Be careful not to allow con-taminates to enter the opening.

CAUTIONContinued operation of the ATV withhigh engine temperature may resultin engine damage or prematurewear.

Position Spring Force Setting Load

1

Stronger

Soft

Stiff

Light

Heavy

2

3

4

5

69

CF109P

GZ007C

3. Remove the drain plug from the bot-tom of the engine and drain the oilinto a drain pan.

733-441A

4. Using the oil filter wrench and aratchet handle (or a socket or box-end wrench), remove the old oil fil-ter and dispose of properly. Do notre-use oil filter.

NOTE: Clean up any excess oilafter removing the filter.

5. Apply oil to the new filter seal andcheck to make sure it is positionedcorrectly; then install the new oil fil-ter. Tighten securely.

6. Install the engine drain plug andtighten it securely. Pour the recom-mended oil in the filler hole. Install thelevel stick/filler plug.

7. Start the engine (while the ATV isoutside on level ground) and allow itto idle for a few minutes.

8. Turn the engine off and wait approx-imately three minutes. Recheck theoil level.

9. Inspect the area around the drainplug and oil filter for leaks.

Front Differential And Rear Drive Gear Lubricant (Inspecting/Changing)

Check and change the gear lubricant ineach according to the MaintenanceSchedule. When changing the lubricant,use approved SAE 80W-90 hypoid oiland use the following procedure.

NOTE: To check each, removeeach filler plug. The oil levelshould be at the threads of eachplug.

1. Place the ATV on level ground.

2. Remove each oil filler plug.

3. Drain the oil into a drain pan byremoving in turn the drain plug fromeach.

CF107B

CF106C

70

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

4. After all the oil has been drained,install the drain plugs and tightensecurely.

5. Pour recommended oil into eachfiller hole.

CF113A

6. Install the filler plugs.

Hydraulic Hand Brake

Brake Fluid

Check the brake fluid level in the brakefluid reservoir. If the level in the reser-voir is not visible in the sight glass, addDOT 4 brake fluid.

738-420A

NOTE: If the sight glass appearsdark, there is a sufficient amountof fluid in the reservoir.

Brake Lever Lock

738-420B

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, takethe ATV to an authorized Arctic CatATV dealer for service.

Brake Hoses

Carefully inspect the hydraulic brakehoses for cracks or other damage. Iffound, take the ATV to an authorizedArctic Cat ATV dealer to have the brakehoses replaced.

Brake Pads

The clearance between the brake padsand brake discs is adjusted automaticallyas the brake pads wear. The only mainte-nance that is required is replacement ofthe brake pads when they show excessivewear. Check the thickness of each of thebrake pads as follows:

1. Remove a front wheel.

CAUTIONInspect the oil for any signs of metalfilings or water. If found, take theATV to an authorized Arctic Cat ATVdealer for servicing.

! WARNINGBe sure to inspect the hydraulicbrake system before each use.Always maintain brakes according tothe Maintenance Schedule.

CAUTIONBe careful not to spill any fluid whenfilling the brake fluid reservoir. Wipeaway spilled fluid immediately.

71

2. Measure the thickness of each brakepad.

3. If thickness of either brake pad isless than 1.0 mm (0.039 in.), take theATV to an authorized Arctic CatATV dealer to have brake padsreplaced.

PR376B

4. Install the wheel and tighten using acrisscross pattern to 40 ft-lb.

Auxiliary BrakeThe auxiliary brake must be properlymaintained to be fully functional.

1. Check the brake fluid level in thereservoir. The fluid level must bemaintained between the MAX andMIN level marks. If the level in thereservoir is low, add DOT 4 brakefluid.

CD474A

NOTE: The brake fluid reservoiris located on the electrical panelbeneath the operator’s seat.

2. Press the auxiliary brake pedal sev-eral times to check for firmness.

3. If the pedal is not firm, the systemmust be bled.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer for thisservice.

Protective Rubber BootsThe protective boots should be inspectedperiodically according to the Mainte-nance Schedule.

Ball Joint Boots (Upper and Lower/Right and Left)

CC791

1. Secure the ATV on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four ball joint boots forcracks, tears, or perforations.

4. Check the ball joint for free-play bygrasping the steering knuckle andturning it from side to side and upand down.

5. If boot damage is present or balljoint free-play seems excessive, con-tact an authorized Arctic Cat ATVdealer for service.

! WARNINGBe sure to inspect the auxiliary brakesystem before each use. Alwaysmaintain brakes according to theMaintenance Schedule.

72

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Tie Rod Boots (Inner and Outer/Right and Left)

CC792

1. Secure the ATV on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four tie rod boots forcracks, tears, or perforations.

4. Check the tie rod end free-play bygrasping the tie rod near the end andattempting to move it up and down.

5. If boot damage is present or tie rodend free-play seems excessive, con-tact an authorized Arctic Cat ATVdealer for service.

Drive Axle Boots

CC793

NOTE: This ATV has four driveaxles and eight boots.

1. Inspect all drive axle boots forcracks, tears, or perforations.

2. If boot damage is present, contact anauthorized Arctic Cat ATV dealerfor service.

BatteryThe battery is located under the seat.

After being in service, batteries requireregular cleaning and recharging in orderto deliver peak performance and maxi-mum service life. The following proce-dures are recommended for cleaning andmaintaining sealed batteries. Always readand follow instructions provided withbattery chargers and battery products.

NOTE: Battery maintenance canbe performed by the ATV owner ifqualified to do so. If the ownerdoes not feel qualified, take theATV to an authorized Arctic CatATV dealer for this service. Thisservice is at the discretion andexpense of the ATV owner.

1. With the seat removed, remove thebattery hold-down; then disconnectthe battery cables (negative cablefirst).

2. Remove the battery from the batterycompartment; then thoroughly washthe battery and battery compartmentwith soap and water.

NOTE: If battery posts, cableends, or the battery case has abuild-up of white/green powderresidue, apply water and bakingsoda to neutralize acid; then flushoff with warm soapy water.

3. Using a wire brush, clean the batteryposts and cable ends removing allcorrosive buildup. Replace dam-aged cables or cable ends.

! WARNINGAny time service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handling abattery. When servicing battery inenclosed space, keep the area well-ventilated. Make sure battery ventingis not obstructed.

73

4. Using a multimeter, test the batteryvoltage. The meter must read at least12.5 DC Volts for a fully chargedbattery.

NOTE: At this point, if the meterreads as specified, the battery maybe returned to service (see step 8).

5. If the meter reads less than specifiedvoltage, charge the battery using thefollowing guidelines.

A. When using an automatic batterycharger, always follow the char-ger manufacturer’s instructions.

B. When using a constant-currentbattery charger, use the follow-ing Battery Charging Chart.

NOTE: If the battery voltage is11.5 DC Volts or less, some char-gers may “cut off” and fail tocharge. If this occurs, connect afully charged booster battery inparallel (positive to positive andnegative to negative) for a shortperiod of time with the chargerconnected. After 10-15 minutes,disconnect the booster batteryleaving the charger connected andthe charger should continue tocharge. If the charger “cuts off,”replace the battery.

6. After charging the battery for thespecified time, remove the batterycharger and allow the battery to sitfor 1-2 hours.

7. Connect the multimeter and test thebattery voltage. The meter shouldread at least 12.5 DC Volts. If thevoltage is as specified, the battery isready for service.

NOTE: If voltage in step 7 is belowspecifications, charge the battery anadditional 1-5 hours; then retest.

8. Place the battery in the battery com-partment; then coat the battery postsand cable ends with a light coat ofmulti-purpose grease.

9. Connect the battery cables (positivecable first); then install the batteryhold-down.

! WARNINGBattery acid is harmful if it contactseyes, skin, or clothing. Care must betaken whenever handling a battery.

CAUTIONNever exceed the standard chargingrate.

! WARNINGAn overheated battery could explodecausing severe injury or death.Always monitor charging times andcharge rates carefully. Stop chargingif the battery becomes very warm tothe touch. Allow it to cool beforeresuming charging.

Battery Charging Chart (Constant-Current Charger)

Battery Voltage (DC)

ChargeState

Charge Time Required(at 1.5-2.0

Amps)

12.5 or more 100% None

12.2-12.4 75%-99% 3-6 hours

12.0-12.2 50%-74% 5-11 hours

11.0-11.9 25%-49% 13 hours (minimum)

11.5 or less 0-24% 20 hours (minimum)

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

CAUTIONConnecting cables in reverse (posi-tive to negative and negative to pos-itive) can cause serious damage tothe electrical system.

74

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

NOTE: Arctic Cat highly recom-mends all ATV batteries be con-nected to a maintenance chargerduring storage or any extendedperiod of non-use. The chargerMUST have an automatic float,storage-safe, or pulse mainte-nance mode to avoid battery dam-age due to long-termovercharging. To connect themaintenance charger, use any ofthe following procedures.

A. Remove the battery cover;then connect the charger leads(positive cable first) directly tothe battery.

B. Locate the rear accessory con-nector and connect the chargerleads (positive cable first)directly to the connector.

C. Using an appropriate adapter,connect the charger to any DCpower outlet.

Jump-Starting

NOTE: Arctic Cat does not rec-ommend jump-starting a vehiclewith a dead battery but rather toremove the battery, service it, andcorrectly charge it; however, in anemergency, it may be necessary tojump-start a vehicle. If so, use thefollowing procedure to carefullyand safely complete this procedure.

1. On the vehicle to be jump-started,remove the battery cover and anyterminal boots.

2. Inspect the battery for any signs ofelectrolyte leaks, loose terminals, orbulging sides. Leaking or bulgingbattery cases may indicate a frozenor shorted battery.

3. Inspect the vehicle to be used forjump-starting to determine if voltageand ground polarity are compatible.The vehicle must have a 12-volt DC,negative ground electrical system.

4. Move the vehicle to be used for thejump-start close enough to ensurethe jumper cables easily reach; thenshift into neutral, set and lock thebrakes, shut off all electrical acces-sories, and turn the ignition switchOFF.

NOTE: Make sure all switches onthe vehicle to be jump-started areturned OFF.

! WARNINGImproper handling or connecting of abattery may result in severe injuryincluding acid burns, electrical burns,or blindness as a result of an explo-sion. Always remove rings andwatches.

! WARNINGAny time service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handling abattery. When servicing a battery inan enclosed space, keep the areawell-ventilated. Make sure batteryventing is not obstructed.

! WARNINGIf any of these conditions exist, DONOT attempt a jump-start, boost, orcharge the battery. An explosioncould occur causing serious injury.

CAUTIONAlways make sure the electrical sys-tems are of the same voltage andground polarity prior to connectingjumper cables. If not, severe electri-cal damage may occur.

75

5. Disconnect all external accessoriessuch as cell phones, GPS units, andradios on both vehicles.

6. Attach one clamp of the positive(red) jumper cable to the positive (+)terminal (1) of the dead battery (C)being careful not to touch any metalwith the other clamp; then attach theother clamp of the positive (red)jumper cable to the positive (+) ter-minal (2) of the good battery (B).

0744-527

NOTE: Some jumper cables maybe the same color but the clampsor ends will be color-coded redand black.

7. Attach one clamp of the negative(black) jumper cable to the negative(-) terminal (3) of the good battery(B); then attach the other clamp ofthe negative (black) jumper cable (4)to an unpainted metal surface (A) onthe engine or frame well away fromthe dead battery and fuel systemcomponents.

8. Stand well away from the dead bat-tery and start the vehicle with thegood battery. Allow the vehicle torun for several minutes applyingsome charge to the dead battery.

9. Start the vehicle with the dead bat-tery and allow it to run for severalminutes before disconnecting thejumper cables.

10. Remove the jumper cables in oppo-site order of hook-up (4, 3, 2, 1). Becareful not to short cables againstbare metal.

NOTE: Have the battery and elec-trical system checked prior tooperating the vehicle again.

Spark Plug(s)This ATV comes equipped with a speci-fied spark plug. See the appropriate spec-ifications chart for the correct spark plug.A light brown insulator indicates that theplug is correct. A white or dark insulatorindicates that the engine may need to beserviced. Consult an authorized ArcticCat ATV dealer if the plug insulator isnot a light brown color. To help preventcold weather fouling, make sure to thor-oughly warm up the engine before oper-ating.

To maintain a hot, strong spark, keep theplug free of carbon.

Before removing the spark plug, be sureto clean the area around the spark plug. Ifyou do not, dirt could enter engine whenremoving or installing the spark plug.

ATV-0051

Adjust the gap to specification for properignition (see appropriate specificationchart). Use a feeler gauge to check thegap.

CAUTIONFailure to disconnect electronicaccessories during jump-startingmay cause system damage due topower spikes.

! WARNINGNever make the final connection to abattery as a spark could ignite hydro-gen gases causing an explosion ofthe battery resulting in acid burns orblindness.

76

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV-0052

When installing the spark plug, be sure totighten it securely. A new spark plugshould be tightened 1/2 turn once thewasher contacts the cylinder head. Aused spark plug should be tightened 1/8 -1/4 turn once the washer contacts the cyl-inder head.

Throttle Cable AdjustmentTo adjust the throttle cable free-play:

1. Loosen the jam nut from the throttlecable adjuster.

2. Slide the rubber boot away and turnthe adjuster until the throttle leverhas proper free-play of 3-6 mm (1/8-1/4 in.).

ATV-0047

3. Tighten the knurled nut against thethrottle cable adjuster securely; thenslide the rubber boot over theadjuster.

Air FilterThe air filter inside the air filter housingmust be kept clean to provide goodengine power and gas mileage. If theATV is used under normal conditions,service the filter at the intervals speci-fied. If operated in dusty, wet, or muddyconditions, inspect and service the filtermore frequently. Use the following pro-cedure to remove the filter and inspectand/or clean it.

1. Remove the reinstallable rivets atthe rear of the steering post cover;then unlatch the storage compart-ment lid.

CF260A

2. Lift up on the rear of the steeringpost cover and slide the storage com-partment cover assembly forward todisengage the mounting lugs; thenlift and remove the cover assemblyfrom the storage compartment.

FI467

3. Lift out the storage box; then unsnapthe four spring-clips and remove theair filter cover.

CAUTIONFailure to inspect the air filter fre-quently if the ATV is used in dusty,wet, or muddy conditions can dam-age the engine.

77

FI468

CD675A

4. Remove the air filter assembly andseparate the foam filter from theframe.

CD747

5. Fill a wash pan larger than the ele-ment with a non-flammable cleaningsolvent; then dip the element in thesolvent and wash it.

NOTE: Foam Air Filter Cleanerand Foam Air Filter Oil are avail-able from Arctic Cat.

6. Squeeze the element by pressing itbetween the palms of both hands toremove excess solvent. Do not twistor wring the element or it willdevelop cracks.

7. Dry the element.

8. Put the element in a plastic bag; thenpour in air filter oil and work the oilinto the element.

9. Squeeze the element to removeexcess oil; then install in the frame.

10. Clean any dirt or debris from insidethe air filter housing.

11. Place the filter in the air filter hous-ing making sure it is properly inposition and seated; then install thecover and secure with the fasteners.

Air Filter Housing Drains

Inspect the “duck bill” drain beneath themain housing for debris and for propersealing.

PR141A

Draining V-Belt CoverNOTE: If the ATV has been driventhrough water, the V-belt covermust be drained of any water.

1. Place the ATV on a level surface.

2. Remove the drain bolt from the coverand allow the water to drain out.

CAUTIONA torn air filter can cause damage tothe engine. Dirt and dust may getinside the engine if the element istorn. Carefully examine the elementfor tears before and after cleaning it.Replace the element with a new oneif it is torn.

78

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

CF110A

3. Shift the range lever to the neutralposition; then start the engine.

4. Increase and decrease engine RPMseveral times to “blow out” anywater; then stop the engine.

5. Install the drain bolt and tightensecurely.

NOTE: The V-belt and clutchesshould be inspected every 500miles and the belt replaced (if nec-essary).

Tires

Tire Tread Condition

0732-649

The use of worn-out tires on a ATV isvery dangerous. A tire is considered to beworn out when the depth of the tread isless than 3 mm (1/8 in.). Be sure toreplace the tires before reaching this min-imum specification.

Tire Replacement

This ATV has low-pressure tubeless tires.Air is sealed by the contact surfaces ofthe inner wheel rim and the tire bead. Ifeither the inner wheel rim or tire bead isdamaged, air may leak. Be extremelycareful not to damage these areas whenreplacing tires.

It is very important to use the propertools when repairing or replacing tires toprevent damage to the tire bead or wheelrims. If proper tools and related items arenot available, have this maintenance per-formed by an authorized Arctic Cat ATVdealer or a qualified tire repair station.

Tire Repair (Tubeless)

Should a leak or flat tire occur due to apuncture, the tire may be repaired using aplug-type repair. If the damage is from acut or if the puncture cannot be repairedusing a plug, the tire must be replaced.When operating the ATV in areas wheretransportation or service facilities are notreadily available, it is strongly recom-mended to carry a plug-type repair kitand a tire pump along.

! WARNINGAlways use the size and type of tiresas specified. Refer to the specifica-tions chart for proper tire inflationpressure, and always maintain propertire inflation pressure.

! WARNINGThe use of worn-out tires can be dan-gerous and can increase the risk ofan accident.

CAUTIONWhen breaking the tire bead loosefrom the wheel, be extremely carefulnot to damage the inner wheel sur-face or the tire bead.

! WARNINGUse only Arctic Cat approved tireswhen replacing tires. Failure to do socould result in unstable operation.

79

Wheels1. Park the ATV on level ground and

engage the brake lever lock.

2. Loosen the lug nuts on the wheel tobe removed.

3. Elevate the ATV.

4. Remove the lug nuts.

5. Remove the wheel.

6. Install the wheel and install the lugnuts.

7. Tighten the nuts in a crisscross pat-tern to 40 ft-lb.

8. Remove the jack.

Muffler/Spark ArresterThe muffler has a spark arrester whichmust be periodically cleaned. At theintervals shown in the MaintenanceSchedule, clean the spark arrester usingthe following procedure.

1. Remove the three cap screws secur-ing the spark arrester assembly tothe muffler.

CF105A

2. Using a suitable brush, clean the car-bon deposits from the screen takingcare not to damage the screen.

CF104

NOTE: If the screen or gasket isdamaged in any way, it must bereplaced.

3. Install the spark arrester assemblyand secure with the three cap screws.Tighten cap screws to 48 in.-lb.

Light Bulb ReplacementThe wattage rating of each bulb is shownin the chart. When replacing a burnedbulb, always use the same wattage rating.

NOTE: The bulb portion of theheadlight is fragile. HANDLE WITHCARE. When replacing the head-light bulb, do not touch the glassportion of the bulb. If the glass istouched, it must be cleaned with adry cloth before installing. Skin oilresidue on the bulb will shortenthe life of the bulb.

To replace the headlight bulb, use the fol-lowing procedure.

1. Rotate the bulb assembly counter-clockwise and remove from theheadlight housing; then disconnectfrom the wiring harness.

! WARNINGWait until the muffler cools to avoidburns.



CAUTIONUse only specified bulbs indicatedin the chart as replacement bulbs.

! WARNINGDo not attempt to remove the bulbwhen it is hot. Severe burns may result.

80

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

2. Connect the new bulb assembly tothe wiring harness connector; theninsert into the headlight housing androtate fully clockwise.

To replace the taillight/brakelight bulb,use the following procedure.

1. Remove the two screws and removethe lens cover.

2. Push the bulb in and turn it counter-clockwise.

3. Install the new bulb by turning itclockwise while pushing in.

4. Install the lens cover.

Checking/Adjusting Headlight AimThe headlights can be adjusted verticallyand horizontally. The geometric center ofthe HIGH beam light zone is to be usedfor vertical and horizontal aiming.

1. Position the ATV on a level floor sothe headlights are approximately 6.1m (20 ft) from an aiming surface(wall or similar aiming surface).

ATV-0070C

NOTE: There should be an aver-age operating load on the ATVwhen adjusting the headlight aim.

2. Measure the distance from the floorto the mid-point of each headlight.

3. Using the measurements obtained instep 2, make horizontal marks on theaiming surface.

4. Make vertical marks which intersectthe horizontal marks on the aimingsurface directly in front of the head-lights.

5. Switch on the lights. Make sure theHIGH beam is on. DO NOT USELOW BEAM.

6. Observe each headlight beam aim.Proper aim is when the most intensebeam is centered on the verticalmark 5 cm (2 in.) below the horizon-tal mark on the aiming surface.

7. Adjust each headlight by turning theadjustment knob clockwise to raisethe beam or counterclockwise tolower the beam until correct aim isobtained.

CD714A

FusesThe fuses are located in a fuse blockunder the seat. If there is any type ofelectrical system failure, always checkthe fuses first.

NOTE: To remove the fuse, com-press the locking tabs on eitherside of the fuse case and lift out.

CAUTIONWhen replacing the headlight bulb,be careful not to touch the glassportion of the bulb. Grasp the newbulb with a clean cloth.

CAUTIONTighten the lens cover screws onlyuntil they are snug.

81

2411-090

2411-080

2411-081

2411-213

2411-214

Electrical Output TerminalsTwo output terminals for electrical acces-sories are located on the front wiring har-ness and one output terminal for electricalaccessories is located on the rear wiringharness. The accessory plug is located onthe right side of the instrument pod.

Tool Storage Tray/Battery Hold-DownA basic tool kit is provided with the ATV.

CF157

Maintain the tool kit with the ATV at alltimes.

The tool storage tray is located beneaththe seat. It also serves as the battery hold-down.

CAUTIONAlways replace a blown fuse with afuse of the same type and rating. Ifthe new fuse blows after a shortperiod of use, consult an authorizedArctic Cat ATV dealer immediately.

450

550/700

700 Cruiser

700s

1000s Cruiser

CAUTIONAlways use electrical accessoriesless than 180W.

82

Preparation For Storage

Arctic Cat recommends the followingprocedure to prepare this ATV for stor-age. An authorized Arctic Cat ATVdealer should perform this service; how-ever, the owner/operator may performthis service if desired.

1. Clean the seat cushion (cover andbase) with a damp cloth and allow todry.

2. Clean the ATV thoroughly by wash-ing dirt, oil, grass, and other foreignmatter from the entire ATV. Allowthe ATV to dry thoroughly. DONOT get water into any part of theengine or air intake.

3. Either drain the gas tank or add afuel stabilizer to the gas in the gastank. Remove the air filter housingcover and air filter. Start the engineand allow it to idle; then using Arc-tic Cat Engine Preserver, rapidlyinject the preserver into the air filteropening for a period of 10 to 20 sec-onds. Install the air filter and hous-ing cover.

4. Plug the hole in the exhaust systemwith a clean cloth.

5. Apply light oil to the upper steeringpost bushing and plungers of theshock absorbers.

6. Tighten all nuts, bolts, cap screws,and screws. Make sure rivets hold-ing components together are tight.Replace all loose rivets. Care mustbe taken that all calibrated nuts, capscrews, and bolts are tightened tospecifications.

7. Fill the cooling system to the bottomof the stand pipe in the radiator neckwith properly mixed coolant.

8. Disconnect the battery cables (nega-tive cable first); then remove the bat-tery, clean the battery posts andcables, and store in a clean, dry area.

9. Store the ATV indoors in a levelposition.

CAUTIONPrior to storing the ATV, it must beproperly serviced to prevent rustingand component deterioration.

CAUTIONIf the interior of the air filter housingis dirty, clean the area before start-ing the engine.

CAUTIONAvoid storing outside in direct sun-light and avoid using a plastic coveras moisture will collect on the ATVcausing rusting.

83

Preparation After StorageTaking the ATV out of storage and cor-rectly preparing it will assure many milesand hours of trouble-free riding. ArcticCat recommends the following procedureto prepare the ATV.

1. Clean the ATV thoroughly.

2. Clean the engine. Remove the clothfrom the exhaust system.

3. Check all control wires and cablesfor signs of wear or fraying. Replaceif necessary.

4. Change the engine/transmission oiland filter.

5. Check the coolant level and addproperly mixed coolant as necessary.

6. Charge the battery; then install. Con-nect the battery cables making sureto connect the positive cable first.

7. Check the entire brake systems(fluid level, pads, etc.), all controls,headlights, taillight, brakelight, andheadlight aim; adjust or replace ifnecessary.

8. Check the tire pressure. Inflate torecommended pressure as necessary.

9. Tighten all nuts, bolts, cap screws,and screws making sure all cali-brated nuts, cap screws, and boltsare tightened to specifications.

10. Make sure the steering moves freelyand does not bind.

11. Check the spark plug. Clean orreplace as necessary.

12. Follow the recommendations foundin the pre-start inspection.

84

Maintenance RecordDATE MILEAGE SERVICE PERFORMED/NOTES

85

IndexAccessories ......................................................... 1Active Riding...................................................... 30Air Filter ............................................................. 77Air Filter Housing Drains.................................... 78Alcohol (Effects)................................................. 35Battery ............................................................... 73Boots (Protective) .............................................. 72BONE-C............................................................. 40Brake Fluid......................................................... 71Brake (Auxiliary) ................................................ 72Brake (Hand) ..................................................... 53Brake (Hand - Hydraulic) ................................... 71Brake Lever Lock .......................................... 53,71Brake Pads ........................................................ 71Brake Pads (Burnishing).................................... 65Brake Pedal (Auxiliary) ...................................... 55Braking/Stopping ............................................... 42Break-In Procedure ........................................... 65Cables ............................................................... 69Change of Address, Ownership, or

Warranty Transfer.......................................... 87Choices (Personal) ............................................ 34Clothing and Gear ............................................. 26Cold Weather Driving ........................................ 50Condition of the TRV ......................................... 27Controls (Locations and Functions)................... 51Cooling System (Liquid) .................................... 68Crossing Obstacles ........................................... 48Crossing Roads ................................................. 49Crossing Water .................................................. 49Dismounting the TRV......................................... 42Drive Select Switch............................................ 52Electrical Output Terminals................................ 82Emission Control (Warranty Statement) .............. 5Emission Control (Limited Warranty) ................... 6Emission Control Statement/Warranty

Coverage (U.S. EPA)....................................... 7Environment ...................................................... 31Equipment ......................................................... 33Experienced/Trained Riders .............................. 36First Aid ............................................................. 29Foreword.............................................................. 1Fuses ................................................................ 81Gasoline (Recommended)................................. 64Gas Tank (Filling)............................................... 65General Information........................................... 51Handling the TRV .............................................. 42Handwarmers/Thumbwarmer ............................ 53Hangtags ........................................................... 13Headlight Aim (Checking/Adjusting) .................. 81Headlight HI/LO Switch ..................................... 54Hoses (Brake/Gas) ....................................... 71,60Identification Numbers....................................... 51Ignition Switch Key ............................................ 51Inexperienced/Untrained Riders ........................ 36Jump-Starting .................................................... 75K-Turns .............................................................. 45Leaning, Weight Shift, and Balance................... 43Light Bulb Replacement .................................... 80Load Capacity Ratings Chart ............................ 34Lubricant (Inspecting/Changing)........................ 70Lubricant (Recommended - Front Differential/

Rear Drive).................................................... 64Lubrication (General)......................................... 69Maintenance (General) ...................................... 66Maintenance Record ......................................... 85Maintenance Schedule ...................................... 67Mirrors ............................................................... 61Mounting the TRV.............................................. 40Muffler/Spark Arrester ....................................... 80Oil Cooler........................................................... 69Oil and Filter ..................................................... 69

Oil Level Stick ...................................................61Oil (Recommended - Engine/Transmission) ......64Operating Maneuvers (Basic) ............................40Operation/Maintenance (Division II)...................37Parking...............................................................42Parts.....................................................................1Parts and Controls (Locations) ..........................39Passenger Instructions ......................................10Power Steering (Cruiser) ...................................55Prevention ..........................................................26Quick Turns ........................................................44Rack Loading .....................................................63Responsibility.....................................................36Reverse Override Switch ...................................54Reversing...........................................................48Rider Training Course ........................................12Riding Downhill ..................................................46Riding Uphill.......................................................45Safety (Division I) .................................................9Safety Alert ........................................................11Safety Flag Bracket............................................62Seat Lock (Front) ...............................................62Seat Lock (Rear)................................................61Sharp Turns .......................................................44Shifting ...............................................................41Shift Lever ..........................................................52Shock Absorbers................................................69Sidehilling/Traversing .........................................46SIPDE ................................................................35Skidding or Sliding .............................................48Sound Judgment................................................31Spark Plug(s) .....................................................76Specifications................................................37-38Speedometer ................................................56,58Speedrack..........................................................34Starter Button.....................................................54Starting a Cold Engine.......................................41Starting the Engine ............................................40Stopping The ATV..............................................50Stopping the Engine...........................................50Stop Switch (Emergency) ..................................54Storage Box .......................................................62Storage (Preparation After)................................84Storage (Preparation For) ..................................83Supervision ........................................................36Survival ..............................................................29Swerving ............................................................47T-CLOC ..............................................................27Temperature Adjustments ..................................41Those Around You .............................................32Throttle Cable Adjustment .................................77Throttle Lever .....................................................55Throttle Limiter Screw ........................................55Tips ....................................................................48Tire Inflation Pressure...................................37-38Tire Replacement...............................................79Tires ...................................................................79Tire Tread Condition...........................................79Tire Repair (Tubeless)........................................79Tool Storage Tray/Battery Hold-Down................82Towing................................................................63Trailering ............................................................63Transporting TRV ...............................................63V-Belt Cover (Draining) ......................................78Warning Information......................................14,15Warning Labels .............................................14,15Warnings............................................................16Warranty (Limited)................................................3Warranty Procedure/Owner Responsibility ..........4Wheels ...............................................................80Wide Turns.........................................................43Windshield .........................................................61

86

Change Of Address, Ownership, Or Warranty Transfer

Arctic Cat Inc. keeps on file the current name and address ofthe owner of this TRV. This will allow Arctic Cat to reach thecurrent owner with any important safety information which maybe necessary to protect customers from personal injury orproperty damage. Please make sure a copy of this form iscompleted and returned to Arctic Cat Inc. if you move or if theTRV is sold to another party.

This form may also be used to transfer the unused portion ofthe original warranty to a second party. In order to transferwarranty, fill out this form completely; then return a copy of thisform to Arctic Cat Inc. Arctic Cat will then process theapplication and issue warranty for the balance of the timeremaining of the original warranty.

Address Change

Ownership Change

Warranty Transfer

CHANGE OF ADDRESS/OWNERSHIP/WARRANTY TRANSFER TO:

Name _________________________________________

Address _______________________________________

City/State (Province)/Zip Code (Postal Code)___________

Phone # ( ) __________________________________

Year and Model _________________________________

Vehicle Identification Number (VIN) __________________

Before operating, you should take an ATV Rider Course to learn ATV riding skills or rein-force your current good riding skills. In U.S.A., call 1-800-887-2887 to enroll in the half-dayATV Rider Course nearest you or ask your dealer for assistance. The course instructor willcharge a small fee for each person taking the course. In Canada, call (613) 739-1535.

87

Fold Back

CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.PRODUCT SERVICE ANDWARRANTY DEPT.P.O. BOX 810THIEF RIVER FALLS, MN 56701

PlaceStampHere

Identification Numbers Record

1. KEY IDENTIFICATION NUMBER:

The key identification number is stamped on the key as shown in the illustration.Record this number in the space provided for reference if you ever need a new key.

2. VEHICLE IDENTIFICATION NUMBER:

3. ENGINE SERIAL NUMBER:

Record the Vehicle Identification Number and Engine Serial Number in the spacesprovided to assist you in ordering parts from your authorized Arctic Cat ATV dealeror for reference in case the ATV is stolen.

! WARNINGIndicates a potential hazard that could result in serious injury or death.

2Improper ATV use can result in SEVERE INJURY or DEATH

ALWAYS USE AN APPROVEDHELMET AND PROTECTIVE GEAR

NEVER USEON PUBLIC ROADS

NEVER CARRY PASSENGERS

NEVER USEWITH DRUGSOR ALCOHOL

NEVER operate:

• without proper training or instruction

• at speeds too fast for your skills or the conditions

• on public roads - a collision can occur with another vehicle

• with a passenger - passengers affect balance and steering and increase risk of losing control

• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns

• avoid paved surfaces - pavement may seriously affect handling and control

LOCATE AND READ OPERATOR’S MANUALFOLLOW ALL INSTRUCTIONS AND WARNINGS

ALWAYS:

! WARNING

p/n 2258-860©2010 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

(218) 681-9851 - U.S. (204) 982-1656 - Canada

Date post:	18-Apr-2018
Category:	Documents
Upload:	vumien
View:	216 times
Download:	2 times

’s Manual - Arctic Cat · Taking Responsibility..... 36 DIVISION II - OPERATION/ MAINTENANCE TRV...

Documents