26
SABCA PROPRIETARY – CONFIDENTIAL IN USE
SABCA PROPRIETARY CONFIDENTIAL IN USE
1
Company Profile
2
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Shareholders & Plants
Company Profile
BRUSSELS
FOKKER AEROSPACE BV
THE NETHERLANDS
DASSAULT BELGIQUE AVIATION
FRANCE
3,15%53,28%43,57%
60%99,99%
PLANTS
Three Plants in Belgium (active in the 3 Belgian Regions)
One Plant in Morocco (Casablanca)
BRUSSELS - BRUXELLES
LIEGE
HASSELT
ANTWERPEN
CHARLEROI
CASABLANCA
3
SABCA PROPRIETARY CONFIDENTIAL IN USE
SABCA BRUSSELS
680 employees
Established in 1920
1,120,000 Sq. feet
100,000 Sq. meters
Group HQ
Engineering Dept
Machining
Assembly
Actuators
Electronics
Surface Treatment
Testing
SABCA PROPRIETARY CONFIDENTIAL IN USE
SABCA CHARLEROI
292 employees
Established in 1955
540,000 Sq. feet
50,000 Sq. meters
Aircraft, Helicopter, Equipment MRO&U
Engineering Department
Direct Access to Runway
Control Tower & Telemetry
Painting Facility
SABCA PROPRIETARY CONFIDENTIAL IN USE
SABCA LUMMEN
120 employees
Established in 1992
215,000 Sq. feet
20,000 Sq. meters
Composite Systems
Engineering Department
Automatic Tape Layering
16ft x 49ft Autoclave
(5m x 15m)
SABCA PROPRIETARY CONFIDENTIAL IN USE
ASM - CASABLANCA - MOROCCO
70 employees
Established in 2011
Aero structure Assembly
Joint Venture with AAA
African Footprint
SABCA PROPRIETARY - CONFIDENTIAL IN USE
987 964 1037 1100 1130 1160 1079
2010 2011 2012 2013 2014 2015 2016
135 138147
172 177184
202
2010 2011 2012 2013 2014 2015 2016
36
31 33
29
20 21 22
36
30
28 3
1
30
25
30
28
39
39 40
50
54
48
0
10
20
30
40
50
60
2010 2011 2012 2013 2014 2015 2016
DEFENCE SPACE AVIATION
Facts & Figures
Company Profile
TURNOVER PER FIELD OF ACTIVITIES (%)TURNOVER (M)
HEADCOUNT (SABCA GROUP)
8
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Main Customers
Company Profile
Civil AviationCivil AviationCivil AviationCivil Aviation SpaceSpaceSpaceSpace DefenseDefenseDefenseDefense
9
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Quality
Company Profile
EN9100EN9100EN9100EN9100 ISO9001ISO9001ISO9001ISO9001 AQAP2110AQAP2110AQAP2110AQAP2110 PART 145PART 145PART 145PART 145 POA (PART 21)POA (PART 21)POA (PART 21)POA (PART 21) PRIPRIPRIPRI----NADCAPNADCAPNADCAPNADCAP
CustomerCustomerCustomerCustomer----
specific specific specific specific
certifications certifications certifications certifications
(Boeing, (Boeing, (Boeing, (Boeing,
Lockheed Lockheed Lockheed Lockheed
Martin, Martin, Martin, Martin,
Airbus,)Airbus,)Airbus,)Airbus,)
10
2
Industrial Capabilities and Products Highlights
SABCA PROPRIETARY - CONFIDENTIAL IN USE
-
-
Industrial Organization Production Units
12
Plug & Fly Equipped Plug & Fly Equipped Plug & Fly Equipped Plug & Fly Equipped
StructuresStructuresStructuresStructures
ActuationActuationActuationActuation
SystemsSystemsSystemsSystemsMaintenance Repair Maintenance Repair Maintenance Repair Maintenance Repair
Overhaul & UpgradeOverhaul & UpgradeOverhaul & UpgradeOverhaul & Upgrade
Large & Complex Large & Complex Large & Complex Large & Complex
Composite StructuresComposite StructuresComposite StructuresComposite Structures
AerostructuresAerostructuresAerostructuresAerostructures
AssembliesAssembliesAssembliesAssembliesSurface TreatmentSurface TreatmentSurface TreatmentSurface Treatment
Industrial Capabilities and Products Highlights
SABCA PROPRIETARY CONFIDENTIAL IN USE
INTEGRATED METALLIC STRUCTURE
Design, manufacturing, test, qualification and
product support
Plug & Fly systems
Tight tolerance parts
Space and aerospace applications
UP TO
11 M.BIGGEST STRUCTURE
SABCA PROPRIETARY CONFIDENTIAL IN USE
ACTUATION SYSTEMS
UP TO 350 BARS
SERVICE PRESSURE
Design, manufacturing, test and maintenance
Including control and power system
Proprietary software and processor
Harnesses
Hydraulic, EHA and EMA technology
For space and aviation
SABCA PROPRIETARY CONFIDENTIAL IN USE
INTEGRATED INTEGRATED INTEGRATED INTEGRATED COMPOSITE COMPOSITE COMPOSITE COMPOSITE STRUCTURESTRUCTURESTRUCTURESTRUCTURE
UP TO 15 M.
COMPOSITE STRUCTURE
2 Autoclaves
Automated tape layers
Automated Trimming
Automated US Inspection
SABCA PROPRIETARY - CONFIDENTIAL IN USE
MAINTENANCE & OVERHAUL
INCLUDING:
HAWKER HUNTER
LOCKHEED F104
MIRAGE V
F16
ALPHAJET
AGUSTA A109
OVER 640
ASSEMBLED AIRCRAFTS
& HELICOPTERS
OVER
2000AIRCRAFTS MAINTAINED
AND REPAIRED
OVER 600
SUPPORTED
EQUIPMENT'S
3
Aerostructures
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Commercial Aircraft
Aerostructures PortfolioF
US
EL
AG
E &
EM
PE
NA
GE
WIN
G H
IGH
-LIF
T
INTEGRATED FLAP SKINS FLAP SUPPORT FAIRINGS
AIRBUS A320 FAMILY AIRBUS A330 AIRBUS A380
EQUIPPED TAILCONE REAR LOWER SHELL
VERTICAL TAIL RIBS
AIRBUS A400M AIRBUS A350XWB
FLAP SUPPORT MECHANISMS FLAP SUPPORT STRUCTURE
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Business Jet
Aerostructures Portfolio
FU
SE
LA
GE
& E
MP
EN
AG
E
GULFSTREAM G650 DASSAULT FALCON JETS DASSAULT F5X
FUSELAGE ELEMENT
HTP SKINS & SPARS HTP SKINS
METALLIC FLOOR
HTP SKINS & SPARS
4
Systems & Equipments
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Commercial Aircraft & Business Jet
Systems & Equipments
TASFU
Primary FC Primary FCEHA
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Space Launchers
Systems & Equipments
Upper Stage Actuator
Ariane 5
Cryo Engine Actuator
Booster Actuator
Electro-Hydraulic Actuators (5000 psi)
Upper Stage TVC
VEGA
First Stage EMA
Power & Control
TVC* with Electro-Mechanical Actuators (EMA)
Electro-Hyd. Actuator
Ariane 6
Direct Drive EMA
Power & Control
TVC* with Electro-Hydraulic Actuators & EMA
(*) TVC = Thrust Vector Control
5
Industry 4.0
Sabca Innovatech 23
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Sabca Innovatech 24
Factory of the future : Sabca
> To develop innovative process & implement digitalization in our products
> To identify and rely on best partners in short & long term vision
> Fast implementation in our plants Introduce digitalization through demonstrated benefit Allow change culture Quick Return on investment projects
Increase customization
> Initiate R&T project for long term Develop specific means for our needs
- i.e. MRO
- Actuation Systems
SABCA PROPRIETARY - CONFIDENTIAL IN USE
Sabca Innovatech 25
Main interest in Smart Manufacturing
Cost reduction and efficient Cost reduction and efficient Cost reduction and efficient Cost reduction and efficient
productivity productivity productivity productivity
Cost reduction and efficient Cost reduction and efficient Cost reduction and efficient Cost reduction and efficient
productivity productivity productivity productivity
Quality improvementQuality improvementQuality improvementQuality improvementQuality improvementQuality improvementQuality improvementQuality improvement
Innovative processInnovative processInnovative processInnovative processInnovative processInnovative processInnovative processInnovative process
Process automatization (Cobotic )
Collaborative robots with operators
Polymer additive manufacturing
Smart manufacturing with connected supply chain
Flexible Manufacturing : configurable manufacturing
Pulse Line
Learning machines (with I.A.)
Augmented reality
Automatic control
NDT and predictive maintenance
SABCA PROPRIETARY CONFIDENTIAL IN USE
MODERNIZATION & UPGRADE
OVER 300
UPGRADED AIRCRAFTS &
HELICOPTERS
INCLUDING:
MIRAGE V
F16
F-5
ALPHAJET
MIRAGE F1
A10926
Thank you
